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MUH. HIDAYAT ARIF D311 12 003 2
CONTENTS
VALIDATION SHEET ........................................................... Error! Bookmark not defined.
CONTENTS ............................................................................................................................... 2
PREFACE .................................................................................................................................. 7
LIST OF FIGURES ................................................................................................................... 8
LIST OF TABLES ................................................................................................................... 11
CHAPTER I INTRODUCTION .............................................................................................. 12
1.1 BACKGROUND ........................................................................................................... 12
1.3 PURPOSE ...................................................................................................................... 13
1.4 SCHEDULE TIME ........................................................................................................ 14
CHAPTER II COMPANY PROFILES ................................................................................... 15
2.1 OUR MISSION .............................................................................................................. 15
2.2 ABS WORLDWIDE LOCATION................................................................................. 15
2.3 A BRIEF HISTORY ...................................................................................................... 15
2.4 QUALITY AND ENVIRONMENTAL POLICY ......................................................... 16
2.5 SAFETY, SERVICE, AND SOLUTIONS .................................................................... 16
2.6 REASON TO CLASS .................................................................................................... 16
2.7 CORE COMPETENCIES ............................................................................................. 18
2.8 ORGANIZATION AND MANAGEMENT .................................................................. 18
2.9 CLASSIFICATION PROCEDURE ............................................................................... 18
2.10 STATUTORY SERVICES .......................................................................................... 19
CHAPTER III RESULT .......................................................................................................... 20
A. UNDERSTANDING OF ABS RULES ........................................................................ 20
3.1 WELDING AND FABRICATION ......................................................................... 20
3.1.1 Preparation of Welding ........................................................................................ 20
3.1.2 Production Welding (Especially Preheat Process) ............................................... 24
3.2 DEAD SHIP AND BLACKOUT ............................................................................. 24
3.2.1 Dead Ship ............................................................................................................. 24
3.2.2 Blackout ............................................................................................................... 24
3.3 TESTING DURING CONSTRUCTION................................................................ 24
3.3.1 Type of Testing .................................................................................................... 24
3.3.2 Application of Coating ......................................................................................... 26
MUH. HIDAYAT ARIF D311 12 003 3
B. SURVEY ACTIVITIES................................................................................................ 26
3.4 AIR TEST .................................................................................................................. 26
3.4.1 Reference ............................................................................................................. 26
3.4.2 Procedure of Testing ............................................................................................ 27
3.4.3 Result and Conclusion of Survey ......................................................................... 28
3.5 VISUAL INSPECTION ........................................................................................... 28
3.5.1 Defenition ............................................................................................................ 28
3.5.2 Procedure visual inspection ................................................................................. 28
3.5.3 Result and Conclusion of Survey ......................................................................... 29
3.6 UNDERWATER INSPECTION IN LIEU OF DRYDOCKING (UWILD) ....... 30
3.6.1 Defenition and Purpose ........................................................................................ 30
3.6.2 References ............................................................................................................ 30
3.6.3 Requirements ....................................................................................................... 32
3.6.4 Equipments .......................................................................................................... 33
3.6.5 Result and Conclusion of ..................................................................................... 34
3.7 HYDROSTATIC TEST FOR PIPE CLASS II ...................................................... 35
3.7.1 Defenition ............................................................................................................ 35
3.7.2 Requirements ....................................................................................................... 35
3.7.3 Procedures ............................................................................................................ 35
3.7.4 Result and Conclusion of Survey ......................................................................... 36
3.8 FIRE DAMPER ........................................................................................................ 37
3.8.1 Defenition ............................................................................................................ 37
3.8.2 Result and Conclusion of Survey ......................................................................... 37
3.9 VACUUM BOX TESTING...................................................................................... 38
3.9.1 Reference ............................................................................................................. 38
3.9.2 Procedure of Testing ............................................................................................ 38
3.9.3 Result and Conclusion of Survey ......................................................................... 40
3.10 MARPOL ANNEX VI ABOUT PREVENTION OF AIR POLLUTION ......... 41
3.10.1 Sulphur Oxides (SOx) ........................................................................................ 41
3.10.2 Fuel Oil Quality ................................................................................................. 42
3.10.3 Nitrogen Oxides (NOx) ...................................................................................... 42
3.10.4 Ozone Depleting Substances .............................................................................. 43
MUH. HIDAYAT ARIF D311 12 003 4
3.11 INSULATION ......................................................................................................... 44
3.11.1 Reference ........................................................................................................... 44
3.11.2 Type Of Insulation ............................................................................................. 44
3.11.3 The division of type insulation .......................................................................... 45
3.11.4 Result and Conclusion of Survey ....................................................................... 51
3.11.5 Pictures ............................................................................................................... 53
3.12 LOAD LINE SURVEY .......................................................................................... 53
3.12.1 LL-11 D Form .................................................................................................... 53
3.12.2 Position Requirement ......................................................................................... 54
3.12.3 Air Pipes............................................................................................................. 54
3.12.4 Hatchway ........................................................................................................... 55
3.12.5 Ventilator ........................................................................................................... 56
3.12.6 Sidescuttles, Window, and Skylights ................................................................. 57
3.12.7 Protection of Crew ............................................................................................. 58
3.12.8 Freeing Ports ...................................................................................................... 59
3.12.9 Doorways ........................................................................................................... 60
3.12.10 Machinery Space Openings ............................................................................. 61
3.12.11 Deck Line ......................................................................................................... 61
3.12.12 Load Line Mark ............................................................................................... 62
3.12.13 Scupper, Inlets, and Discharges ....................................................................... 64
3.13. FIRE FIGHTING SYSTEM ................................................................................. 65
3.13.1 Reference ........................................................................................................... 65
3.13.2 Class Notation .................................................................................................... 65
3.13.3 Application ......................................................................................................... 65
3.13.4 Fire Fighting Data .............................................................................................. 66
3.13.5 Minimum Requirement for Fire Fighting 1, 2, and 3 ........................................ 66
3.13.6 Equipments ........................................................................................................ 67
3.14 ANCHOR HANDLING AND TOWING ............................................................. 72
3.14.1 Reference ........................................................................................................... 72
3.14.2 Application adn Notation ................................................................................... 72
3.14.3 Submisson of Data ............................................................................................. 72
3.14.4 Arrangement ...................................................................................................... 74
MUH. HIDAYAT ARIF D311 12 003 5
3.15 RADIOGRAPHIC TEST ....................................................................................... 76
3.15.1 Reference ........................................................................................................... 76
3.15.2 Purpose of Nondestructive Test ......................................................................... 76
3.15.3 Defenition .......................................................................................................... 76
3.15.4 Advantages and Disadvantages.......................................................................... 76
3.15.5 Radiography Testing Sketch .............................................................................. 77
3.15.6 Time of Inspection ............................................................................................. 77
3.15.7 Surface Condition .............................................................................................. 77
3.15.8 Technique ........................................................................................................... 77
3.15.9 Radiography Quality .......................................................................................... 78
3.15.10 Film Identification ........................................................................................... 78
3.15.11 Source to Film Distance ................................................................................... 79
3.15.12 Film Length and Width .................................................................................... 79
3.15.13 Image Quality Indicator (IQI) .......................................................................... 79
3.15.14 Radiographic Film Interpration........................................................................ 83
3.15.15 Report ............................................................................................................... 84
3.15.16 Additional ........................................................................................................ 85
3.15.17 Surface Vessel .................................................................................................. 85
3.15.18 Location of Radiographic Inspection ............................................................... 85
3.16 SEA TRIAL ............................................................................................................. 86
3.16.1 General Data FLEX – 40SL (Flex Fighter) ....................................................... 86
3.16.2 Anchor Test ........................................................................................................ 88
3.16.3 Streering Gear Test ............................................................................................ 89
3.16.4 Turning Circle .................................................................................................... 91
3.16.5 Crash Stop Test .................................................................................................. 93
3.16.6 Endurance .......................................................................................................... 95
3.16.7 Speed Test .......................................................................................................... 96
3.16.8 Noise Level Measurement ................................................................................. 99
3.16.9 Water Monitor Check ..................................................................................... 101
3.17 HYDROSTATIC TEST OF PIPE CLASS I ...................................................... 102
3.17.1 Defenition ........................................................................................................ 102
3.17.2 Requirements ................................................................................................... 102
MUH. HIDAYAT ARIF D311 12 003 6
3.17.3 Equipments and Function ................................................................................ 102
3.17.4 Procedures ........................................................................................................ 104
3.17.5 Result and Conclusion of Survey ..................................................................... 105
3.18 DAVID LOAD TEST ........................................................................................... 106
3.18.1 David Load Test Details .................................................................................. 106
3.18.2 Result and Conclusion of Survey ..................................................................... 107
3.19 DAVID BRAKE TEST ......................................................................................... 107
3.19.1 David Brake Test Details ................................................................................. 107
3.19.2 Result and Conclusion of Survey ..................................................................... 109
3.20 HOSE TEST .......................................................................................................... 109
3.20.1 Reference ......................................................................................................... 109
3.20.2 Procedure of Testing ........................................................................................ 110
3.20.3 Result and Conclusion of Survey ..................................................................... 110
3.21 BOLLARD PULL TEST...................................................................................... 111
3.21.1 Defenition ........................................................................................................ 111
3.21.2 Reference Document ........................................................................................ 111
3.21.3 Equipments ...................................................................................................... 111
3.21.3 Static Bollard Pull Test Requirement .............................................................. 112
3.21.5 Bollard Pull Procedure ..................................................................................... 116
3.21.6 Result and Conclusion of Survey ..................................................................... 118
3.22 SPECIAL SURVEY FOR BARGE ..................................................................... 119
3.22.1 Reference Document ........................................................................................ 119
3.22.2 Description ....................................................................................................... 119
3.22.3 Brief of Rules ................................................................................................... 119
3.22.4 Result and Conclusion of Survey ..................................................................... 120
CHAPTER IV CLOSING ...................................................................................................... 121
4.1 Conclusion .................................................................................................................... 121
4.2 Suggestion .................................................................................................................... 121
ATTACHMENT .................................................................................................................... 122
MUH. HIDAYAT ARIF D311 12 003 7
PREFACE
Alhamdulillahi Rabbil Alamin
A big thanks to Allah SWT with all blessing that i can complete my internship report
on time. And also didn’t forget to say thank for to The all people who make this report
finished, those people are :
1. My lovely all family (especially my parents) because with out their help, advice, and
pray that give me spirit.
2. My lectures, Ir. Hj. Rosmani, MT and Dr. Eng. Suandar Baso, ST, MT. Who not stop
for giving me advice (science and knowledge).
3. My fellowship in Naval Architecture and Ship Building 2012, 2013, 2014, and 2015.
Because they are giving me always support for go ahead.
4. Finally, to all surveyor as guiding me during internship. I wish the knowledge their
give me i can obsorb completetly and i can applicated if i enter the world of job. All
surveyor have contributed and given their valuable evaluations, comments, and
suggestions during the completion and accomplishing of this internship report.
This report was arrange based on the result that i get during my internship program
and also based on the some references, such as ABS Rules, Statutory, and all course from the
source thrustworthy. Hopefully, this internship report would give a positive contribution to
the educational development or those who want to carry out further internship.
Batam, 28 August 2015
Internship Student
Muh. Hidayat Arif
MUH. HIDAYAT ARIF D311 12 003 8
LIST OF FIGURES
Figure 1 : Sketch of Case 1 ...................................................................................................... 20
Figure 2 : Build Up Process ..................................................................................................... 20
Figure 3 : Sketch of Case 2 ...................................................................................................... 21
Figure 4 : Backing Strips ......................................................................................................... 21
Figure 5 : Taper Process .......................................................................................................... 22
Figure 6 : Run on and Run off Tabs ........................................................................................ 23
Figure 7 : U-Tube Process ....................................................................................................... 27
Figure 8 : Read The Pressure by Pressure Gauge .................................................................... 27
Figure 9 : Spraying Soapy Water ............................................................................................. 28
Figure 10 : The Resul of Air Testing Process .......................................................................... 28
Figure 11 : Prepare Drawing Approval Before Survey Onboard ............................................ 29
Figure 12 : Missing Face Plate and Bracket ............................................................................ 29
Figure 13 : Certificate of Compliance with UWILD Requirements ........................................ 31
Figure 14 : Continuous - Certificate of Compliance with UWILD Requirements .................. 32
Figure 15 : A Set Of Diving Equipments................................................................................. 34
Figure 16 : Digital Video, Monitor, Communication Tool and Device Arrangement ............ 34
Figure 17 : Shovel .................................................................................................................... 34
Figure 18 : Surveyor Examine The Result Of Pre-Inspection ................................................. 35
Figure 19 : Requirements of Hydrostatic Test For Pipe Class II ............................................. 35
Figure 20 : The Circuit of Pipe During Hydrostatic Test ........................................................ 36
Figure 21 : Drawing Approval About Capacity Pressure of Pipe ............................................ 36
Figure 22 : The Result of Hydrostatic Test .............................................................................. 37
Figure 23 : Type of Fire Damper ............................................................................................. 37
Figure 24 : Installation of Fire Damper Onboard .................................................................... 38
Figure 25 : Vacuum Box .......................................................................................................... 39
Figure 26 : Spraying the Soapy Water to Boundary SIM Joint ............................................... 39
Figure 27 : Checking of Pressure Value .................................................................................. 39
Figure 28 : Surveyor Examine the Leaks on SIM Joint ........................................................... 40
Figure 29 : Comment From Surveyor ...................................................................................... 40
Figure 30 : Back Gouging, Reweld, and Grindstone ............................................................... 40
Figure 31 : Return Vacuum Test Process After Reweld .......................................................... 41
Figure 32 : Test Report Laboratory of Fuel Oil Sample .......................................................... 41
Figure 33 : Receipt For Bunker Document and Samples Of The Fuel Stored On Board ........ 42
Figure 34 : Refrigerant ............................................................................................................. 43
Figure 35 : Continuous - Refrigerant ....................................................................................... 44
Figure 36 : Examine The Installation Of Insulation ............................................................... 52
Figure 37 : Insulation Before and After Installed Onboard ..................................................... 53
Figure 38 : LL-11D Form ........................................................................................................ 54
Figure 39 : Position Requirements ........................................................................................... 54
Figure 40 : Air Pipes ................................................................................................................ 55
MUH. HIDAYAT ARIF D311 12 003 9
Figure 41 : Hatchwa and Hatchway Flush Type ...................................................................... 56
Figure 42 : Ventilator ............................................................................................................... 57
Figure 43 : Side Scuttles and Window ..................................................................................... 58
Figure 44 : Chain Guard With Stretching Tumbucklet (Left) and Chain Guard (Right .......... 59
Figure 45 : Bulwark ................................................................................................................. 59
Figure 46 : Freeing Ports.......................................................................................................... 59
Figure 47 : Minimum Required Door Sill Height .................................................................... 60
Figure 48 : Doors ..................................................................................................................... 61
Figure 49 : Deck Line .............................................................................................................. 62
Figure 50 : Load Line Mark ..................................................................................................... 62
Figure 51 : Load Line Mark on Sailing Ships And Lines To Be Used With This Mark ......... 63
Figure 52 : The Size of Load Line Ring .................................................................................. 64
Figure 53 : The Colour of Concurrent Load Line Mark Type ................................................. 64
Figure 54 : Scupper .................................................................................................................. 65
Figure 55 : Searchlights ........................................................................................................... 67
Figure 56 : Air Recharging Compressor .................................................................................. 68
Figure 57 : Fireman’s Outfit .................................................................................................... 69
Figure 58 : Hose Connection on Portside and Starboard ......................................................... 69
Figure 59 : Water Spray In Side Navigation and Top Deck .................................................... 70
Figure 60 : Fifi Pump ............................................................................................................... 71
Figure 61 : Water Monitor ....................................................................................................... 72
Figure 62 : Water Monitor Check During Sea Trial ................................................................ 72
Figure 63 : Radiographic Test Sketch ...................................................................................... 77
Figure 64 : Film Identification ................................................................................................. 79
Figure 65 : Source to Film Distance ........................................................................................ 79
Figure 66 : Hole Type IQI ....................................................................................................... 80
Figure 67 : Wire IQI ................................................................................................................ 80
Figure 68 : ISO Wire IQI ......................................................................................................... 81
Figure 69 : Location of IQI ...................................................................................................... 83
Figure 70 : Situation of Viewing and Interpretaion Film Process ........................................... 83
Figure 71 : The All Item on Radiographic Film ...................................................................... 84
Figure 72 : Anchor Test Process .............................................................................................. 89
Figure 73 : Auxiliary Steering Gear Test (Left) and Rudder Angle Indicator (Right) ............ 91
Figure 74 : Turning Circle Test ............................................................................................... 91
Figure 75 : Angle Indicator – Turning Circle Proccess ........................................................... 93
Figure 76 : Overview of Standards and Criteria Stopping Test ............................................... 94
Figure 77 : Full Ahead – Netral – Full Astern ......................................................................... 95
Figure 78 : Conditon of Water Temperature, Lubricant Oil Temperature .............................. 96
Figure 79 : During Speed Test At 100% MCR Position ......................................................... 99
Figure 80 : Noise Measurement in Galley With Using Noise Sound Level .......................... 101
Figure 81 : Water Monitor Check Process ............................................................................. 101
Figure 82 : Pressure Testing Pump ........................................................................................ 102
MUH. HIDAYAT ARIF D311 12 003 10
Figure 83 : Pressure Gauge .................................................................................................... 103
Figure 84 : Chart .................................................................................................................... 103
Figure 85 : The Circuit of Pipe During Hydrostatic Test ...................................................... 104
Figure 86 : The Pressure on Chart ......................................................................................... 105
Figure 87 : The Complete Result of Testing .......................................................................... 105
Figure 88 : Installation of All Equipments ............................................................................ 106
Figure 89 : Installation Water Bag to David Construction .................................................... 106
Figure 90 : Water Condition During The Test ...................................................................... 107
Figure 91 : Take Out Water ................................................................................................... 107
Figure 92 : Installation Water Bag to David Construction .................................................... 108
Figure 93 : Water Load Visible in Telemetry Indicator ........................................................ 108
Figure 94 : Water Bag After Bring Down, Left and Right .................................................... 108
Figure 95 : The Time of Waterbag Lowering ........................................................................ 109
Figure 96 : Take Out Water ................................................................................................... 109
Figure 97 : Presseure Value is 2 bar ...................................................................................... 110
Figure 98 : Hose Test On Wheelhouse Window and Hatchway ........................................... 110
Figure 99 : The Result of Hose Test ...................................................................................... 111
Figure 100 : Telemetry Indicator, Bollard, Load Cell, Bow Bolt & Nut Shackle ................. 112
Figure 101 : Load Cell Unit System Configuration ............................................................... 114
Figure 102 : Load Cell Certificate ......................................................................................... 115
Figure 103 : Installed Bollard Pull Equipment ...................................................................... 115
Figure 104 : Vessel Draft ....................................................................................................... 116
Figure 105 : Tank Capacity During Test ............................................................................... 116
Figure 106 : Recommended Minimum Towline Length and Water Depth Under Keel ....... 117
Figure 107 : Wire Connect To Towing (Left) and Wire Connect To Towing (Right) ......... 117
Figure 108 : RPM Reading Process in Engine Room ........................................................... 117
Figure 109 : The Final Result of Bollard Pull Test ................................................................ 118
Figure 110 : Construction Condition Prospaq 27A ............................................................... 120
Figure 111 : Plating Condition Prospaq 27A ......................................................................... 120
Figure 112 : Offshore Support Vessel RT. Kris 1712 GT ....... Error! Bookmark not defined.
Figure 113 : Oil Prevention Certificate .................................... Error! Bookmark not defined.
Figure 114 : Oily Water Separator and Oil Control Monitoring ............ Error! Bookmark not
defined.
Figure 115 : International Shore Connection (ISC) for Oil Residue ...... Error! Bookmark not
defined.
Figure 116 : SOPEP Box and Inside SOPEP Box ................... Error! Bookmark not defined.
MUH. HIDAYAT ARIF D311 12 003 11
LIST OF TABLES
Table 1 : Relationship Between Structure To Be Tested and Type Of Testing ....................... 24
Table 2 : Standard Insulation on Bulkhead For Passenger Ship More Than 36 Passenger ..... 45
Table 3 : Standard Insulation on Decks For Passenger Ship More Than 36 Passenger .......... 46
Table 4 : Standard Insulation on Bulkhead For Passenger Ship Less Than 36 Passenger ...... 46
Table 5 : Standard Insulation on Decks For Passenger Ship Less Than 36 Passenger ............ 47
Table 6 : Standard Insulation on Bulkhead For Cargo Ship Except Tanker ............................ 47
Table 7 : Standard Insulation on Decks For Cargo Ship Except Tanker ................................. 48
Table 8 : Standard Insulation on Bulkhead For Tanker ........................................................... 49
Table 9 : Standard Insulation on Decks For Tanker ................................................................ 49
Table 10 : Standard Insulation on Bulkhead Cargo Ship Refers To Figure 35 ....................... 52
Table 11 : Minimum Requirements for Fire Fighting 1, 2, and 3 ............................................ 66
Table 12 : Minimum Requrements for Water Capacity........................................................... 70
Table 13 : Arrangement For AHTS Equipments ..................................................................... 74
Table 14 : Material and Inspection Method ............................................................................. 77
Table 15 : Geometric Unsharpness .......................................................................................... 78
Table 16 : ASTM Wire IQI Designation, Wire Diameter and Wire Identity .......................... 80
Table 17 : ISO Wire IQI Designation, Wire Diameter and Wire Identity) .............................. 81
Table 18 : Hole Type IQI Selection ......................................................................................... 81
Table 19 : Wire IQI Selection .................................................................................................. 82
Table 20 : Tank Capacity ......................................................................................................... 87
Table 21 : Tank Sounding ........................................................................................................ 87
Table 22 : Official Sea Trial Condition ................................................................................... 88
Table 23 : The Result of Survey .............................................................................................. 90
Table 24 : The Result of Turning Circle Test .......................................................................... 92
Table 25: The Result of Stopping Test .................................................................................... 95
Table 26 : The Result of Speed Test ........................................................................................ 98
Table 27 : Noise Criteria for Ships ........................................................................................ 100
Table 28 : The Result of Noise Measurement Test................................................................ 100
Table 29 : Structural Internal Requirements .......................................................................... 119
Table 30 : Plating Indents Requirements ............................................................................... 119
MUH. HIDAYAT ARIF D311 12 003 12
CHAPTER I INTRODUCTION
1.1 BACKGROUND
In the late globalization era, where the development of science and technology which
are greatly improved, and the country which is still in development needs skilled employes
who are capable in a specific field. This means that young generations who have the
capability of science and technology are highly required. Therefore their skills can be used to
compete in the international world in the future.
In 2015, with Asean Free Trade Area (AFTA) as well as the rapidly development
about science and technology, occurring very tough competition, especially in the labor
professionalism. It required skilled workers and experts in their respective fields to be able
the complete in the competition.
University is one place to produce alumni. However, it is not easy as it is mentioned
previously. It requires some efforts to produce alumni as workforce ready. In addition,
university is a place where students will be trained and guided based on appropriate
curriculum in order to produce the alumni as mentioned before.
University of Hasanuddin, one of biggest university in Indonesia and especially in
Eastern Part of Indonesia, struggles to enhance the human resources, science and technology,
and infrastructures for the students to develop engineering profession and support the
development of the maritime industries. These are expected that the Naval Architecture
Department belonged to Hasanuddin University will create skilled human resources.
Therefore, in order to achieve that objective, the one of the ways is Internship for student in
marine industry.
Internship is an obligated subject in our curriculum. This is expected to be able to
improve knowledge and skill of student in marine engineering field. In addition, it also one
method to realize and harmonize student’s knowledge which is obtained in classroom.
To overcome the above, then we students of Naval Engineering Department,
Engineering Faculty of Hasanuddin University, intens to conduct Internship at American
Bureau of Shipping (ABS, Batam of Branch. American Bureau of Shipping (ABS) is the
world’s largest ship and offshore classification society and recognized advisor for the
maritime industry, a world-leading of software for managing risk and improving asset
performance in the energy, process and maritime industry, and etc.
MUH. HIDAYAT ARIF D311 12 003 13
American Bureau of Shipping participate and Responsible for the development of
technology and science in the field of national and international maritime. Therefore, abs has
the authority to issue certificates and important documents that should be owned by every
ship to ensure the safety and feasibility of the ship. For to develop the scientific marine
technology, American Bureau of Shipping (ABS) also participated to adapat create quality
human resources. On that basis the Study Program S1 Naval Architecture Faculty of
Engineering, University of Hasanuddin trying to students can do internship at the Society for
1 month.
1.2 PRINCIPAL IDEA
The principal idea of this Internship program on AMERICAN BUREAUOF
SHIPPING, BATAM PORT are:
1. The aim of our national education is to improve Indonesian human who has religius faith
to God, good and atractive personality, independent, strong, intelegent, creative,
inovative, dedicated, professional, responsible and productive with a healty physic and
spiritual.
2. Based on three regimen of University; Education, Research and Publicservant.
3. Hasanuddin University visionis to become acenter of excellence in human development,
scientifically, technology, art and culture-based Indonesian Maritime Continent.
4. Hasanuddin University Makassar education programs to keep the relationship between
society and Industry by means to improve the relevant of Education and Research quality.
5. Harmony is needed between education system in university and world of job.
1.3 PURPOSE
This internship is performed at company with the purposes as following :
1. To fulfill the credit semester (SKS) as required by the academic regulation in the Naval
Engineering Department, Hasanuddin University.
2. Implementing the theory obtained at university to the real maritime industry.
3. To understand documenting compliance with standards (survey activities and reports,
classification certificates).
4. To understand about survey and testing process in accordance with American Bureau of
Shipping (ABS) Rules.
5. To obtain direct working experience in American Bureau of Shipping (ABS).
MUH. HIDAYAT ARIF D311 12 003 14
6. Updating the informations and current of technology development in marine and
shipbuilding industry.
1.4 SCHEDULE TIME
Internship course in AMERICAN BUREAUOF SHIPPING, BATAM PORT will
begin in July 27th
2015 – August 27th
2015
MUH. HIDAYAT ARIF D311 12 003 15
CHAPTER II COMPANY PROFILES
2.1 OUR MISSION
The Mission of the American Bureau of Shipping is to serve the public interest as
well as the needs of our clients by promoting the security of life, property and the natural
environment primarily through the development and verification of standards for the design,
construction and operational maintenance of marine-related facilities.
2.2 ABS WORLDWIDE LOCATION
2.3 A BRIEF HISTORY
FROM THE TIME IT WAS FIRST CHARTERED IN THE OF NEW YORK IN 1862,
ABS has been committed to the maritime industry and deeply involved in its technical
development and the improvement of its safety standards. Born out of a need for industry
self-regulation, ABS published its first technical standards, Rules for Survey and Classing
MUH. HIDAYAT ARIF D311 12 003 16
Wooden Vessels, in 1870. When the era of wooden ships gave way to iron, ABS established
standards for these structures, published as Rules for Survey and Classing of Iron Vessels.
Similarly, when iron gave way to steel, ABS Rules for Building and Classing Steel Vessels
were established and published in 1890. These Steel Vessel Rules continue to be revised and
published annually, embodying the service, experience and technological advancements
accumulated since that first
2.4 QUALITY AND ENVIRONMENTAL POLICY
It is the policy of the American Bureau of Shipping to be responsive to the individual and
collective needs of our clients as well as those of the public at large, to provide quality
services in support of our mission, and to provide our services consistent with international
standards developed to avoid, reduce or control pollution to the environment. All of our client
commitments, supporting actions, and services delivered must be recognized as expressions
of Quality. We pledge to monitor our performance as an on-going activity and to strive for
continuous improvement. We commit to operate consistent with applicable environmental
legislation and regulations and to provide a framework for establishing and reviewing
environmental objectives and targets.
2.5 SAFETY, SERVICE, AND SOLUTIONS
These three goals define the activities of ABS. They are the bedrock upon which our
commitment to set standards of excellence as one of the world’s leading ship classification
societies is founded. From its inception in 1862, setting safety standards for the marine
industry has been the core commitment of ABS. This is achieved through the establishment
and application of technical standards, known as Rules, for the design, construction and
operational maintenance of ships and other marine structures. Classification is a process that
certifies adherence to these Rules. From its World Headquarters in Houston, ABS delivers
services and solutions to a worldwide client list through a network of local representative
offices in 70 countries.
2.6 REASON TO CLASS
1. Enhanced Safety
The ultimate goal of classification is to promote the safety of the passengers, the crew,
the cargo, the vessel and the environment in which it operates.
2. Protection Of Capital Investment
MUH. HIDAYAT ARIF D311 12 003 17
As a measure of protection of their capital investment, financiers usually require that a
vessel has been designed, built and maintained to appropriate classification standards.
3. Conformance With Underwriting Requirements
Classification signifies that a vessel complies with industry-developed standards. This
is usually mandated by insurance underwriters.
4. Indication Of Due Diligence
Classification is one indication that the shipowner has exercised due diligence during
the construction and service life of the vessel.
5. Indication Of Proper Maintenance
To remain in class, a vessel must undergo periodic surveys to verify that it is
maintained to class standards and in conformance with the Rules.
6. Conformance With Statutory Requirements
In most nations the governing authorities have mandated that certain vessels entering
into their registry be classed.
7. More Than A Century Of Experience
ABS has been in existence since 1862. It has a proven ability to meet the needs of the
shipping industry. The ABS Rules incorporate the knowledge gathered from more than 140
years of operating experience and from the most advanced technological research.
8. Advanced Technological Capabilities
ABS has some of the most respected research and development resources in the
marine industry, and is dedicated to providing greater understanding of marine design and
construction.
9. A Network Of Regional Technical Offices
ABS technical staff are located in Busan, Genoa, Hamburg, Houston, London,
Istanbul, New Orleans, New York, Piraeus, Rio de Janeiro, Shanghai, Singapore, Taipei and
Yokohama, providing fast, local response to client needs.
10. A Network Of Field Surveyors
ABS is able to offer quick, professional, 24 hours a day – seven days a week,
multilingual survey services to clients around the world from an impressive network of more
than 170 offices in 70 countries.
11. Statutory Recognition Of Abs Standards
MUH. HIDAYAT ARIF D311 12 003 18
Many flag States require vessels on their register to be classed with one of a selected
number of approved classification societies. ABS is recognized by every major flag State.
The ABS Classification Rules address many of the standards relating to overall strength,
stability, machinery, safety equipment and pollution prevention contained in the statutory
regulations of those flag States. By classing with ABS, these particular areas of the overall
design could also meet national authority requirements.
2.7 CORE COMPETENCIES
Our engineers offer a spectrum of skills from naval architecture to hydrodynamics to
ergonomics. Our marine surveyors bring experience and professional judgment to their task
of assessing the compliance of a vessel or structure with the ABS Rules and relevant statutory
regulations throughout its life, from drawing board to scrapyard. Our auditors specialize in
management and security systems, particularly those conforming to the International Safety
Management (ISM) and International Ship and Port Facility Security (ISPS) Codes. Backing
these field representatives is an unequivocal commitment to research and development. Our
Technology Department is recognized as a leader of technical innovation in the marine and
offshore sectors.
2.8 ORGANIZATION AND MANAGEMENT
All funds generated from fees for classification services are used solely for the performance
of such services, and any surplus of receipts in any one year is used for the extension and
improvement of such services, including research and development. Management
responsibilities are vested in the Board of Directors the members of which are selected for
their broad experience of the maritime, offshore and insurance industries, and the Council,
chosen from the more than 800 Members of ABS. This membership is drawn from persons
considered to be eminent within their maritime field of endeavor, principally shipowners,
shipbuilders, naval architects, marine engineers, marine underwriters and government
representatives.
2.9 CLASSIFICATION PROCEDURE
Classification is a procedure involving:
the development of standards, known as Rules
technical plan review and design analysis
surveys during construction
MUH. HIDAYAT ARIF D311 12 003 19
source inspection of materials, equipment and machinery
acceptance by the Classification CommitteD
subsequent periodic surveys for maintenance of class
survey of damage, repairs and modifications
2.10 STATUTORY SERVICES
More Than 100 Governments Have Recognizedthe Professional Integrity And
Experience Of Abs by authorizing the classification society to act as a Recognized
Organization (RO) or Recognized Security Organization (RSO). These duties include the
conduct of surveys and the issuance of certificates in accordance with various international
and national maritime Conventions and Codes, such as Load Line, Safety of Life at Sea
(SOLAS), Tonnage, Marine Pollution (MARPOL), ISM Code and the International Ship and
Port Facility Security (ISPS) Code. These governments have recognized that ABS possesses
a global network of exclusive, qualified surveyors and extensive resources in manpower and
technology to conduct the technical reviews, audits and surveys necessary to fulfill the
various Convention requirements. These activities have given ABS a comprehensive
knowledge of national and international maritime regulations. It is able to draw on this
knowledge in advising clients on how best to meet the documentation needs and accurately
apply the criteria
MUH. HIDAYAT ARIF D311 12 003 20
CHAPTER III RESULT
A. UNDERSTANDING OF ABS RULES
3.1 WELDING AND FABRICATION
3.1.1 Preparation of Welding
1. Edge Preparation
The surveyor may accept a welding procedure for build up of each edge that does not
exceed one half the thickness of the member or 12,5 mm (0,5 inchi), whichever is the
lesser.
Case 1
Thickness base metal (t) = 12 mm
Welding gap = 5 mm ( So, maximum welding gap requirement is 3 mm )
Figure 1 : Sketch of Case 1
Procedure Build Up : t x 0,5
: 12 x 0,5
: 6 mm compare with 12,5 (Choose whichever is the lesser)
: 6 mm < 12,5 mm ( Build Up Requirement)
Figure 2 : Build Up Process
MUH. HIDAYAT ARIF D311 12 003 21
Case 2
Thickness base metal (t) = 30 mm
Welding gap = 16 mm ( So, maximum welding gap requirement is 3 mm )
Figure 3 : Sketch of Case 2
Procedure Build Up : t x 0,5
: 30 x 0,5
: 15mm compare with 12,5 (Choose whichever is the lesser)
: 12,5 mm ( Can Not Build Up )
Solution of above problem, Rules with No. 47 IACS Shipbuilding and Repair
Quality Standard For New Contruction and For Existing may be applied.
When 5 mm < Gap 16 mm
Build up gap with welding on one or both sides of preparation, with possible use of
backing strip as necessary, to maximum 16 mm.
When 16 mm < Gap < 25 mm
Welding up with edge preparation or partly renew welding.
When Gap > 25 mm
An insert plate, of minimum width 300 mm, to be welded in place.
According the above rules, the case 2 may be applied Backing Strips (See Figure 4)
Figure 4 : Backing Strips
The Surveyor may accept edge build up in excess of the above, up to the full thickness of
the member on a case-by-case basis, provided the Surveyor is notified of such cases
MUH. HIDAYAT ARIF D311 12 003 22
before the members are welded together. Where plates to be joined different in thickness
and have an offset on either side of more than 3 mm (1/8 in.), a suitable transition
taper is to be provided.
For the transverse butts in bottom shell, sheer strake, and strength deck plating within the
midship portion of the hull, and other joints which may be subject to comparatively high
stresses, the transition taper length is to be not less than three times the offset. The
following of taper procedure are (Figure 5) :
1. Determine the difference thickness of the two plates to be at joint. See Figure A.
T = 7 mm – 5 mm = 2 mm
2. Determine the taper length (L). Based on the rules ABS (Point 2), taper length is 3 x
T = 6 mm. See Figure B
3. Later, the difference between the plate thickness associated eith the length of taper.
Eventually, cutting the plates as shown C.
Figure 5 : Taper Process
2. Run-on and Run-off Tabs
Run-on and run-off tabs are to be designed with the following purpose :
MUH. HIDAYAT ARIF D311 12 003 23
1. To minimize the possibility of high-stress concentrations and base-metal and weld-
metal cracking.
2. The result of welding can be neat
3. Stability of welding process can be maintained. Because run-on and run-off tabs will
be to bind the both plates before continues welding (joint)
Figure 6 : Run on and Run off Tabs
3. Cleanliness.
All surfaces to be welded are to be free from moisture, grease, loose mill scale,
excessive rust or paint. Primer coatings of ordinary thickness, thin coatings of linseed oil, or
equivalent coatings may be used, provided it is demonstrated that their use has no adverse
effect in the production of satisfactory welds. Slag and scale are to be removed not only from
the edges to be welded but also from each pass or layer before the deposition of subsequent
passes or layers. Weld joints prepared by arc-air gouging may require additional preparation
by grinding or chipping and wire brushing prior to welding to minimize the possibility of
excessive carbon on the scarfed surfaces. Compliance with these cleanliness requirements is
of prime importance in the welding of higher-strength steels, especially those which are
quenched and tempered.
4. Tack Weld
Tack weld is similar with intermitten welding. The fungtion of tack weld is to position
and to lock with temporary two plates before joint with continues welding. The several
requirement for tack weld process are :
1. To made with the same grade of filler metal
2. To need be removed, if after examination to be thoroughly clean and free from crack
or other crack.
MUH. HIDAYAT ARIF D311 12 003 24
3. Preheat may be necessary prior to tack welding when the materials to be joined are
highly restrained. Special consideration is to be given to use the same preheat as
specified in the welding procedure when tack welding higher-strength steels.
3.1.2 Production Welding (Especially Preheat Process)
Preheat is giving heat before welding process plates. In all cases, preheat and
interpass temperature control are to be sufficient to maintain dry surfaces and minimize the
possibility of the formation of fractures. The preheat requirements is :
1. When welding is performed under high humidity conditions or when the temperature
of steel is below 0°C (32°F), the base metal is to be preheated to at least 16°C (60°F)
or temperature appropriate to the alloy and the thickness, whichever is higher.
2. When preheat is used, the preheat and interpass temperatures are to be in accordance
with the accepted welding procedure and to the satisfaction of the Surveyor.
3.2 DEAD SHIP AND BLACKOUT
3.2.1 Dead Ship
a. The main propulsion plant, boilers, and auxiliary machinery are not in operation
due to the loss of the main source of electrical power
b. In restoring propulsion, the stored energy for starting the propulsion plant, the main
source of electrical power and other essential auxiliary machinery is assummed to
not be available.
3.2.2 Blackout
Blackout situation means the loss of the main source of electrical power resulting in
the main and auxiliary machinery to be out of operation.
3.3 TESTING DURING CONSTRUCTION
3.3.1 Type of Testing
Table 1 : Relationship Between Structure To Be Tested and Type Of Testing
No Structure To Be Tested Type Of
Testing Hydrostatic Testing Head Or Presure
1 Double Bottom Tanks Leak and
structural
The greater of
- to the top of overflow,
- to 2,4 m above top of tank, or
- to the bulkhead deck
MUH. HIDAYAT ARIF D311 12 003 25
2 Double Side Tanks Structural (1,2)
The greater of
- To the top of overflow, or
- To 2.4 m (8 ft) above top of tank (3)
3
Deep Tanks or Cargo Oil
Tanks Structural
(1,2)
The greater of
- To the top of overflow, or
To 2.4 m (8 ft) above top of tank (3)
- To the top of tank (3)
plus setting of
any pressure relief valve.
Fuel Oil Bunkers Structural
4 Ballast Hold of Bulk
Carries Structural
(1)
The greater of
- To the top of overflow, or
- To 0.9 m (3 ft) above top of hatch
coaming (3)
5a Peak Tanks Structural
The greater of
- To the top of overflow, or
To 2.4 m (8 ft) above top of tank (3)
5b Fore Peak Voids (collision
bulkhead) See Note 4 See Note 4
5c After Peak Voids Air
6 Cofferdams Structural (5)
The greater of
- To the top of overflow, or
- To 2.4 m (8 ft) above top of tank (3)
7 Watertight Bulkhead Hose(6)
8
Watertight Doors Below
Freeboard or Bulkhead
Deck
Hose
9 Double Plate Rudder Air
10 Shaft Tunnel Clear of
Deep Tanks Hose
11 Shell Doors Hose
12
Watertight Hatch Covers
of Tanks on Combination
Carriers
Structural (1,2)
The greater of
- To 2.4 m (8 ft) above top of hatch
cover, or
- Setting pressure of the pressure
relief valve
13
Weathertight Hatch
Covers, Doors and other
Closing Appliances
Hose (6)
14a Chain Locker and Chain
Pipe (aft of collision Structural
MUH. HIDAYAT ARIF D311 12 003 26
bulkhead)
14b
Chain Locker and Chain
Pipe (fwd of collision
bulkhead)
Structural (7)
15 Independent Tanks Structural
The greater of
- To the top of overflow, or
- To 0.9 m (3 ft) above top of tank
16 Ballast Ducts Structural
Ballast pump maximum pressure or
setting of any relief valve for the
ballast duct if that is less.
17 Hawse Pipe Hose
3.3.2 Application of Coating
1. Final couting may be applied prior to the hydrostatic testing and after the application
of air testing.
2. For all manual or semi-automatic erection weld and fillet weld tank boundary connections
including penetration, final coating is to be applied after air testing.
3. For other weld, final coating may be applied before after testing, provided the
Surveyor, after examination prior to the application of coating, is satisfied with weld.
B. SURVEY ACTIVITIES
3.4 AIR TEST
3.4.1 Reference
Based on ABS Rules 3-7-1/1.2, 3-7-1/5.5 and 3-7-3/7.1
1. Definition and Purpose : Air testing is one of the leak testing for to verify and checked
tightness of the structure such as all boundary welds, erection joint, and penentration
including pipe connection.
2. Method : by using air pressure
3. Details of Testing : (1) Pressure value is 0.15 bar (0.15 kgf/cm2, 2.2 psi). But, It is
recommended that the air pressure in the tank be raised to and maintained at 0.20 bar
(0.20 kgf/cm2, 2.9 psi) for approximately one hour, with a minimum number of personnel
around the tank, before being lowered to the test pressure. (2) U-tube with a height
sufficient to hold a head of water corresponding to the required test pressure is to be
arranged. the cross sectional area of the u-tube is to be not less than that of the pipe
supplying air. In addition to the U-tube, a master gauge or other approved means is to be
MUH. HIDAYAT ARIF D311 12 003 27
provided to verify the pressure. (3) Air testing must to be applied before painting and
final coating.
4. Other Methode Testing : compressed air fillet weld testing or vacuum testing
3.4.2 Procedure of Testing
1. To lose down tank or compartment will to be tested
2. Install the all equipment testing such as pressure gauge and U-tube on the tank cover
(manhole). Beside that, prepare also soap liquid. For the height of U-tube minimum 2,03
m. Intended use of the U - tube is for safety . That is, for testing in areas that have a high
temperature such as the engine room , which contains the compressed air tank could
explode . For these conditions , the water pressure in the tank will push the water out of
the U - tube
Figure 7 : U-Tube Process
3. Provide the pressure in accordance with ABS Rules ( see at pressure gauge)
Figure 8 : Read The Pressure by Pressure Gauge
4. Wait at least 1 (one) hour.
5. To spray soapy water to every boundary SIM joint.
MUH. HIDAYAT ARIF D311 12 003 28
Figure 9 : Spraying Soapy Water
6. Checked for leaks on the SIM Joint. Leakage is characterized by the appearance of
bubbles in the soapy water.
7. For to ensure the real leak, we must to spray soap liquid again to boundary SIM joint
welding the suspected leak and checked again.
3.4.3 Result and Conclusion of Survey
During air test on WB / DW Tank No. 9 (P), not found leak on SIM Joint and
construction is accept.
Figure 10 : The Resul of Air Testing Process
3.5 VISUAL INSPECTION
3.5.1 Defenition
Visual inspection is checking process for to ensure the compliance of structure in
drawing with the actual (installed onboard)
3.5.2 Procedure visual inspection
1. QC Inspector submit the request to surveyor to obtain RFI (Request For Inspection).
RFI is a guide of survey because it contains survey time and items to be surveyed.
MUH. HIDAYAT ARIF D311 12 003 29
2. Based on RFI, surveyor prepare and learning more specific approval drawing.
3. Surveyor come on board and to checked compliance of structure in drawing with the
actual (installed on the ship)
4. Write the comment on the inspection result
3.5.3 Result and Conclusion of Survey
1. Foundation of Azimuth Thruster (Drawing 40448 – 283 - 012) missing face plate on
the bracket. Based on drawing, web shall be W16 + 200 x 20 FF. But actual only used
W16 + 200 x 14 FF and contruction is reject and must be changed.
2. Missing bracket on pillar at bottom position and contruction is reject and must be
changed.
Figure 11 : Prepare Drawing Approval Before Survey Onboard
Figure 12 : Missing Face Plate and Bracket
MUH. HIDAYAT ARIF D311 12 003 30
3.6 UNDERWATER INSPECTION IN LIEU OF DRYDOCKING (UWILD)
3.6.1 Defenition and Purpose
Underwater Inspection in Lieu of Drydocking (UWILD) is one of suvey type as
alternate drydocking survey with conducted underwater survey with to use some equipment
for to display the result of inspection.
Now, the problem with drydocking is that is very expensive and time consuming
(especially if the ship just want to do an annual and intermediate survey). Beside that, with
the large number of commercial vessel operating today, drydocking facilities woefully
inadequate. Therefore, the UWILD process was developed in response to these problems.
3.6.2 References
Based on ABS Rules 7-A-2 about UWILD, Approval Procedure For UWILD
Class Notation
Request for UWILD Notation (by Owner/Operator)
Prepation and Submisson of plans to in ABS Engineering office as required
Initial survey of underwater hull markings and other means of orienting the diver during new contruction or an out water
drydocking (Existng Vessel)
Issue Certificate of compliance with UWILD requirement
UWILD
MUH. HIDAYAT ARIF D311 12 003 32
Figure 14 : Continuous - Certificate of Compliance with UWILD Requirements
3.6.3 Requirements
1. General
a) Vessel less than 15 years of age
b) All request for Underwater Inspection in Lieu of Drydocking Survey are to be
forwarded to the applicable ABS Divisional Assistant Chief Surveyor’s Office for
review and authorization.
c) Underwater inspection is to be carried out by a qualified diver under the surveillance
of the attending Surveyor. The diver is to be employed by a firm approved by the the
Bureau as a service supplier.
d) The surveyor is to be satisfed with the method of pictorial representation, and a good
two-way communication between the Surveyor and divers is to be provided
e) If the Underwater Inspection reveals damage or deterioration that requires further
attention, the surveyor may require that the vessel be drydocked in order to undertake
a detailed survey and necessary repairs
2. Condition
a) Where possible, the underwater examination should be carried out in protected water,
preferably with the weak tidak stream and current.
b) The in water visibility and the cleanliness of the hull below the waterline is to be
clear enough to permit a meaningful examination which allows the surveyor and in-
water survey to determine the condition of the plating, appendages and the welding.
Additional cleaning may be necessary. Overal or spot cleaning may be required at the
discretion of the attending surveyor.
c) UWILD may not be applicable if there are outstanding recommendations for repairs
to propeller, rudder, stern frame, underwater structure, or sea valves. It may also be
inapplicable if damage affecting the fitness of the vessel is found during the course of
the survey.
d) Underwater or internal thickness measurements of suspect areas may be required in
conjunction with the underwater inspection. Means for underwater nondestructive
testing may also be required for fracture detection.
3. Procedures
a) Exposed Areas
MUH. HIDAYAT ARIF D311 12 003 33
An examination of the outside of the shell plating above the waterline and exposed
portions of appendages (such as propeller, rudder and rudder bearings) is to be carried out by
the attending Surveyor. Means are to be provided to enable the Surveyor to accomplish this
visual inspection.
b) Underwater Areas
Items that must be recorded on the tape/photograph include but are not limited to:
1) Vessel’s draft
2) Time at which dive commences
3) Point of commencement
4) Time viewed
5) Condition of hull marking
6) Random areas of plating
7) All sea chest
8) All inlets and discharges
9) Rudder
10) Pintles
11) Propeller
12) Timeand point of completion of the dive
The above examination is to be supplemented by the diver’s report describing and
attesting to the conditions found. A copy of this report and pertinent photographs are to be
submitted to the attending Surveyor. Copies are also to be retained onboard.
c) Damage Areas
Damage and corrosion areas are to be taped/photographed. Internal examination or
thickness gauging of such locations may be necessary, as determined by the attending
Surveyor.
3.6.4 Equipments
1. A set of diving equipments including of swimming wearing, swimming goggles, oxygen
tube, etc. For UWILD process, takes 3 divers. The first diver for to hold and direct the
camera according command from the operator. The second diver for to clean the surface
of bottom plating if according surveyor that areas not clear. The third divers for safety if
suddenly one of the divers had cramps, oxygen is over (without oxygen), and etc
MUH. HIDAYAT ARIF D311 12 003 34
Figure 15 : A Set Of Diving Equipments
2. Closed-circuit television including monitor, digital video, communication tool and device
arrangement
Figure 16 : Digital Video, Monitor, Communication Tool and Device Arrangement
3. Shovel is used for to cleaning the surface of bottom plating from the shell and other
fouling.
Figure 17 : Shovel
4. Underwater camera is used to look condition of the hull in the water.
3.6.5 Result and Conclusion of Survey
Before doing Underwater Inspection in Lieu of Drydocking (UWILD), Surveyor to
ensure water visibility is clear and clean. After that, Surveyor to ensure the surface of bottom
plating free fouling (minimum corrosian, damage, distorsion of plating visibel). This process
is called Pre-Inspection
MUH. HIDAYAT ARIF D311 12 003 35
Based on the result of Pre-Inspection, the underwater condition is clear, but the
surface of bottom plating can not be access because fouling so much and thick. After that,
Surveyor comment for to clean up first.
Figure 18 : Surveyor Examine The Result Of Pre-Inspection
3.7 HYDROSTATIC TEST FOR PIPE CLASS II
3.7.1 Defenition
Hydrostatic test is a test to verify the structural adequacy of the design and the
tightness of the pipe structure by means of water pressure.
3.7.2 Requirements
Based on ABS Rules 4-6-2/7.3 about Hydrostatic Test For Pipe Class II
Figure 19 : Requirements of Hydrostatic Test For Pipe Class II
3.7.3 Procedures
1. Determine the pipeline that will be tested. Generally, we take pipeline from a both of
blind flange.
2. Install the pressure gauge in the pipe. Then, open the valve for to put water into the pipe.
MUH. HIDAYAT ARIF D311 12 003 36
Figure 20 : The Circuit of Pipe During Hydrostatic Test
3. Pump for to provide pressure. Capacity pressure reference there is in the drawing
approval.
Figure 21 : Drawing Approval About Capacity Pressure of Pipe
4. Wait for see the result (minimum 1 (one) hour). If the pipe is able to withstand the
pressure exerted, the pipe structure will not be changed (example bent and leak)
3.7.4 Result and Conclusion of Survey
From the result visual inpection of Hydrostatic Test, not found changes in the pipe
structure. Beside that, because there is no pressure changes during the test, it is certain that
there are no leaks in the pipe.
MUH. HIDAYAT ARIF D311 12 003 37
Figure 22 : The Result of Hydrostatic Test
3.8 FIRE DAMPER
3.8.1 Defenition
Fire damper is one of equipment installed onboard (in the ventilation network) to
anticipate the development of fire. In case of fire, the crew can pull rope string (labeled
closed) on the fire damper. Then, cover the fire damper is closed and so that the air flow into
the room can be stopped. Finally, the development of the fire can be minimized
3.8.2 Result and Conclusion of Survey
The all fire damper is good condition because can good opened and closed. So, the all
fire damper can be installed onboard.
Figure 23 : Type of Fire Damper
MUH. HIDAYAT ARIF D311 12 003 38
Figure 24 : Installation of Fire Damper Onboard
3.9 VACUUM BOX TESTING
3.9.1 Reference
Based on ABS Rules 3-7-1/5.11
1. Definition and Purpose : Vacuum Box Testing is a test to detect any leaks on the
structure. A box over a joint with leak indicating solution applied on the fillet or full
penetration welds.
2. Method : by using air pressure
3. Details of Testing : (1) The air within the box is removed by an ejector to create a
vacuum of 0.20 bar (0.20 kgf/cm2, 2.9 psi) – 0,26 bar (0.27 kgf/cm
2, 3.8 psi) inside the
box. (2) Vacuum must to be applied before final coating.
4. Other Methode Testing : Air Testing. But for the deep tank, vacuum test is better
effective than air testing.
3.9.2 Procedure of Testing
1. Prepare a testing equipment such as soapy water and vacuum boxer. Vacuum boxer will
be installed along with pressure gauge, pump, valve and hose connector.
MUH. HIDAYAT ARIF D311 12 003 39
Figure 25 : Vacuum Box
2. To spray the soapy water to every boundary SIM joint. A vacuum boxer with one of side
opened and other side to made of glass will be affixed to every boundary SIM Joint that
has been sprayed with soapy water before.
Figure 26 : Spraying the Soapy Water to Boundary SIM Joint
3. Later, the air inside the vacuum boxer sucked by the pump. The air pressure is sucked by
the pump in accordance with ABS Rules (see at pressure gauge). Minus sign indicates if
the air was inhaled.
Figure 27 : Checking of Pressure Value
MUH. HIDAYAT ARIF D311 12 003 40
4. The air pressure in the box become lower than before, and the air in the compartment
(tank) higher pressure will be move toward vacuum boxer.
5. Surveyor will to checked for leaks on the SIM Joint. Leak characterized by the
appearance of bubbles in the soapy water.
Figure 28 : Surveyor Examine the Leaks on SIM Joint
6. For to ensure the real leak, we must to spray soapy water again to boundary SIM joint
welding the suspected leak and check again.
3.9.3 Result and Conclusion of Survey
During the vacuum test process, Surveyor discovered a leak point on boundary SIM
joint. Then, Surveyor asked to shipyard workers for to do reweld and UT (Ultrasonic Test).
Before reweld, boundary SIM joint of the leak must be back gouging grindstone reweld
grindstone. Finally, Surveyor doing vacuum test again especially for the leak point.
Figure 29 : Comment From Surveyor
Figure 30 : Back Gouging, Reweld, and Grindstone
MUH. HIDAYAT ARIF D311 12 003 41
Figure 31 : Return Vacuum Test Process After Reweld
3.10 MARPOL ANNEX VI ABOUT PREVENTION OF AIR POLLUTION
3.10.1 Sulphur Oxides (SOx)
1. Sulphur content of any fuel oil used on board ships shall not exceed 4.5% mm
2. Requirements for within SOx emission control area (example : Baltic Sea), sulphur
content not exceed 1,5 % mm
Figure 32 : Test Report Laboratory of Fuel Oil Sample
MUH. HIDAYAT ARIF D311 12 003 42
3.10.2 Fuel Oil Quality
1. Fuel Oil requirement that the content of SOx and NOx in accordance with the previous
rules, it does not contain inorganic, are not harmful to the ship and personnel, and does
not cause pollution
2. Not applicable for solid coal and nuclear fuel
3. A certificate of bunker and fuel oil samples are kept on board
Figure 33 : Receipt For Bunker Document and Samples Of The Fuel Stored On Board
3.10.3 Nitrogen Oxides (NOx)
1. NOx is a generic term for the mono-nitrogen oxides NO and NO2 (nitric oxide and
nitrogen dioxide). NOx should not be confused with nitrous oxide (N2O), which is a
greenhouse gas and has many uses as an oxidizer, an anaesthetic and a food additive.
NOx is formed from the endothermic reaction of nitrogen and oxygen gases in the air
during combustion, especially at high temperatures, during the combustion of oil, coal or
gas.
2. This regulation does not apply to emergency diesel engines, engines installed in lifeboats
and any device or equipment intended to be used solely in case of emergency; and
3. This regulation shall apply to :
a. Each diesel engine with a power output of more than 130 kW which is installed
on a ship constructed on or after 1 January 2000; and
b. Each diesel engine with a power output of more than 130 kW which undergoes a
major conversion on or after 1 January 2000.
4. NOx Standard
MUH. HIDAYAT ARIF D311 12 003 43
The operation of each diesel engine to which this regulation applies is prohibited,
except when the emission of nitrogen oxides (calculated as the total weighted emission of
NO2) from the engine is within the following limits:
a. 17.0 g/kW h when n is less than 130 rpm
b. 45.06 n–0.2
g/kW h when n is 130 or more but less than 2000 rpm
c. 9.8 g/kW h when n is 2000 rpm or more
where n = rated engine speed (crankshaft revolutions perminute).
3.10.4 Ozone Depleting Substances
Purpose : to prevent the use of refrigerant that can damage or diluting the ozone layer
Figure 34 : Refrigerant
Ozone Substances
NODS
HFCsR134A, R32, R125,
R245CA
HFCs azeotropic R507
HFCs approach azeotropic
R404A , R407B
ODS
Halon or BFCsR13B1, R12B1, R1211, R1301,
R2402
CFCR11, R12, R113,
R114, R115
HCFCsR22, R123, R124
MUH. HIDAYAT ARIF D311 12 003 44
Figure 35 : Continuous - Refrigerant
3.11 INSULATION
3.11.1 Reference
Base on SOLAS Part I Chapter II about Construction – Fire protection, fire
detection, and fire extinction
3.11.2 Type Of Insulation
1. “A” Class Division
Requirements :
1. They are contructed of steel or other equivalent material
2. For bulkhead and deck
3. They are suitably stiffened
4. They are insulated with approved non-combustible materials such that the average
temperature of the unexposed side will not rise more than 1400 C above the
original temperature, nor will the temperature, at any one point, including any joint,
rise more than 1800
C above the original, within time listed below :
Class “A-60” 60 min
Class “A-30” 30 min
Class “A-15” 15 min
Class “A-0” 0 min
2. “B” Class Division
Requirements :
1. They are constructed of approved non-combustible materials and all materials used in
the construction and erection of " B " class divisions are non-combustible, with the
MUH. HIDAYAT ARIF D311 12 003 45
exception that combustible veneers may be permitted provided they meet other
appropriate requirements of this chapter
2. They are insulated with approved non-combustible materials such that the average
temperature of the unexposed side will not rise more than 1400 C above the
original temperature, nor will the temperature, at any one point, including any joint,
rise more than 2250
C above the original, within time listed below :
Class “B-15” 15 min
Class “B-0” 0 min
3. “C” Class Division
"C" class divisions are divisions constructed of approved non-combustible materials.
They need meet neither requirements relative to the passage of smoke and flame nor
limitations relative to the temperature rise. Combustible veneers are permitted provided they
meet the requirements of this chapter.
3.11.3 The division of type insulation
Installation of insulation on each adjacent rooms on the ship (bulkhead or deck) is
depend on the type of the ship. Based on the SOLAS Chapter II-2 regulatio 9, type of vessel
is divided in 3 (three) :
1. Passenger Ship
A passenger ship is a ship which carries more than twelve passengers. Type of
insulation divided in 2 (two) :
In ships carrying more than 36 passengers (Table 2 – Table 3)
Table 2 : Standard Insulation on Bulkhead For Passenger Ship More Than 36
Passenger
MUH. HIDAYAT ARIF D311 12 003 46
Table 3 : Standard Insulation on Decks For Passenger Ship More Than 36 Passenger
In ships carrying less than 36 passengers (Table 4 – Table 5)
Table 4 : Standard Insulation on Bulkhead For Passenger Ship Less Than 36 Passenger
MUH. HIDAYAT ARIF D311 12 003 47
Table 5 : Standard Insulation on Decks For Passenger Ship Less Than 36 Passenger
2. Cargo Ship Except Tanker
Cargo ship is any ship which is not a passenger ship (Table 6 – Table 7)
Table 6 : Standard Insulation on Bulkhead For Cargo Ship Except Tanker
MUH. HIDAYAT ARIF D311 12 003 48
Table 7 : Standard Insulation on Decks For Cargo Ship Except Tanker
3. Tanker
MUH. HIDAYAT ARIF D311 12 003 49
A tanker is a cargo ship constructed or adapted for the carriage in bulk of
liquid cargoes of an inflammable nature (Table 8 – Table 9)
Table 8 : Standard Insulation on Bulkhead For Tanker
Table 9 : Standard Insulation on Decks For Tanker
(1) Control Station
Spaces containing emergency sources of power and lighting.
Wheelhouse and chartroom.
Spaces containing the ship's radio equipment.
Fire control stations.
MUH. HIDAYAT ARIF D311 12 003 50
Control room for propulsion machinery when located outside the machinery space.
Spaces containing centralized fire alarm equipment.
(2) Corridors
Corridors and lobbies.
(3) Accommodation spaces
Accommodation spaces are those spaces used for public spaces, corridors, lavatories,
cabins, offices, hospitals, cinemas, game and hobby rooms, barber shops, pantries containing
no cooking appliances and similar spaces.
(4) Stairways
Interior stairway, lifts, totally enclosed emergency escape trunks, and escalators (other
thanthose wholly contained within the machinery spaces) and enclosures thereto. In this
connection, a stairway which is enclosed only at one level shall be regarded as part of the
space from which it is not separated by a fire door.
(5) Service spaces (low risk)
Lockers and store-rooms not having provisions for the storage of flammable liquids
and having areas less than 4 m2 and drying rooms and laundries.
(6) Machinery spaces of category A
Machinery spaces of category A are those spaces and trunks to such spaces which
contain either :
Internal combustion machinery used for main propulsion;
Internal combustion machinery used for purposes other than main propulsion
where such machinery has in the aggregate a total power output of not less than
375 kW; or
any oil-fired boiler or oil fuel unit, or any oil-fired equipment other than boilers,
such as inert gas generators, incinerators, etc.
(7) Other machinery spaces
Electrical equipment rooms (auto-telephone exchange, air-conditioning duct spaces).
Spaces as defined in regulation 3.30, excluding machinery spaces of category A. Machinery
spaces are machinery spaces of category A and other spaces containing propulsion
machinery, boilers, oil fuel units, steam and internal combustion engines, generators and
major electrical machinery, oil filling stations, refrigerating, stabilizing, ventilation and air
conditioning machinery, and similar spaces, and trunks to such spaces.
MUH. HIDAYAT ARIF D311 12 003 51
(8) Cargo pump – rooms
Spaces containing cargo pumps and entrances and trunks to such spaces.
(9) Service spaces (high risk)
Galleys, pantries containing cooking appliances, saunas, paint lockers and store-
rooms having areas of 4 m2 or more, spaces for the storage of flammable liquids, and
workshops other than those forming part of the machinery spaces.
(10) Open decks
Open deck spaces and enclosed promenades having little or no fire risk. To be
considered in this category, enclosed promenades shall have no significant fire risk, meaning
that furnishings shall be restricted to deck furniture. In addition, such spaces shall be
naturally ventilated by permanent openings. Air spaces (the space outside superstructures and
deckhouses).
3.11.4 Result and Conclusion of Survey
The all OSV at Marcopolo Shipyard which are currently still in progress was designed
under SPS Code 2008_MSC 266(82) and the total crews are 36 persons, then table 9.5 and
9.6 of SOLAS II-2/Reg. 9 is applied based on SPS Code/Chapter 6 for structural fire
protection drawing approval process and survey reference.
CHAPTER 6
FIRE PROTECTION
6.1 For ships carrying more than 240 person on board, the requirements of chapter II-2of
SOLAS for passenger ship carrying more than 36 passenger should be applied (9.1 dan 9.2)
6.2 For ship carrying more than 60 (but not more than 240) persons on board, the
requirements of chapter II-2 of SOLAS for passenger ship carrying not more than 36
passengers should be applied. (9.3 dan 9.4)
6.3 For ships carrying not more than 60 persons on board, the requirements of chapter
II-2 of SOLAS for cargo ships should be applied (9.5 dan 9.6)
MUH. HIDAYAT ARIF D311 12 003 52
Figure 36 : Examine The Relationship Between The Installation Of Insulation Between
Drawing Approval With SOLAS Chapter 2
: Galley ( Position 9, High Risk)
: Mess (Position 3, Accomodation Space)
Based on Table 9.5 about bulkhead adjacent space, between galley and mess fixed insulation
type A-0.
Table 10 : Standard Insulation on Bulkhead Cargo Ship Refers To Figure 35
MUH. HIDAYAT ARIF D311 12 003 53
3.11.5 Pictures
Figure 37 : Insulation Before and After Installed Onboard
3.12 LOAD LINE SURVEY
3.12.1 LL-11 D Form
1. LL-11D form refers to International Convention of Load Line 1966
2. The purpose of LL-11D is a form that will be display the condition of the vessel as
built or as convert. Especially about load line item.
3. The surveyor will be complete and forward two copies of the form to the Engineering
Review Office that is to issue load line assignment to the vessel
4. Surveyor is to place a copy of the LL 11-D on board the vessel (before issuing the
provisional load line certificate
5. If questions arise as to any interpretation of requirements, advice can be obtained
from the Engineering Review Office
MUH. HIDAYAT ARIF D311 12 003 54
Figure 38 : LL-11D Form
3.12.2 Position Requirement
Base on Load Line Techinical Manual Chapter III
Two positions are defined assesing the arrangement of hatchways doors and
ventilators
Position 1
Upon exposed freeboard and raised quarter decks, and upon exposed superstructure
decks situated forward of a point located a quarter of the vessel's length from the forward
perpendicular
Position 2
Upon exposed superstructure decks situated abaft a quarter of the vessel's length from
the forward perpendicular
Figure 39 : Position Requirements
3.12.3 Air Pipes
Base on International Load Line Convention 1966 (ILCC) Edition 2005
Regulation 20
Requirements :
1. Position : Where air pipes to ballast and other tanks extend above freeboard or
superstructure decks.
2. Height from the deck to the point where water may have acces to below :
760 mm (30 inches) on the freeboard
450 mm (17 ½ inches) on the superstructure deck.
3. Air pipes shall be provided with automatic closing devices
4. Pressure vacuum valves (PV Valves) may be accpeted on tankers.
Additional :
1. Type of Closing Appliances :
MUH. HIDAYAT ARIF D311 12 003 55
a) Vent head with float ball
b) Vent head with float ball and wire gauze mesh
c) Vent head with float ball and insect scree
d) Goose neck type
2. Surveyor also should be to record about pipe dimension and number fitted
Figure 40 : Air Pipes
3.12.4 Hatchway
Base on International Load Line Convention 1966 (ILCC) Edition 2005
Regulation 15 and 16
Requirements :
1. Height of coaming shall be at least :
600 mm if in position 1
450 mm if in position 2
2. The width of each bearing surface for hatchway covers shall be at least 65 mm
3. Hatchway covers must be made from mild steel or other equivalent material, especially
about the strength material. Thickness of hatchway covers not less than 1% of thes
spacing of stiffeners or 6 mm, if that be greater. In additional, hatchway covers must
weathertight.
MUH. HIDAYAT ARIF D311 12 003 56
Figure 41 : Hatchwa and Hatchway Flush Type
3.12.5 Ventilator
Base on International Load Line Convention 1966 (ILCC) Edition 2005
Regulation 19
Requirements :
1. Ventilator in position 1 or 2 spaces below freeboard decks or decks of enclosed
superstructures shall have coamings of steel or other equivalent material.
2. Height of Coaming Above deck to the point where water may have acces to below :
900 mm (35 ½ inches) if in position 1
760 mm (30 inches) if in position 2
3. Ventilators in position 1 the coamings of which extend to more than 4,5 m above the
deck, and in position 2 the coamings of which extend to more than 2,3 m above the deck,
need not be fitted with closing arrangement.
4. Ventilator openings shall be provided with weathertight closing appliances. In ships of
not more than 100 m in length the closing appliances shall be permanently attached
Additional :
Surveyor also should be to record about coaming (dimension and height), number fitted,
and closing appliances.
MUH. HIDAYAT ARIF D311 12 003 57
Figure 42 : Ventilator
3.12.6 Sidescuttles, Window, and Skylights
Base on International Load Line Convention 1966 (ILCC) Edition 2005
Regulation 23 Part 3 Annex 1
Requirements :
1. Side scuttles and windows, together with their glasses, deadlights and storm covers, if
fitted, shall be of of an approved design and substantial contruction. Non metalic frames
are not acceptable
2. Different between side scuttles and window
a. Side Scuttes are defined as being round or oval. While, window are defined as
being rectangular, round or oval.
b. Side scuttles openings with an are not exceeding 0.16 m2. While, window opening
with an area exceeding 0.16 m2. Means, if the opening diameter exceeding 0.45 m
(use formula A = ¼ D2), we can ensure that is window, not side scuttles
3. Sides cuttles to the following spaces shall be fitted with hinged inside deadlights :
a. Space below freeboard deck
b. Space within the first tier of enclosed superstructures
c. First tier deckhouses on the freeboard deck protecting openings leading below or
considered buoyant in stability calculation
4. Deadlights shall be capable of being closed and secured watertight if fitted below the
freeboard deck and weathertight if fitted above.
5. Windows shall not be fitted in the following locations :
a. Below the freeboard deck
b. In the first tier and bulkhead or sides of enclosed superstructures
c. In first tier deckhouses that are considered buoyant in the stability calculations.
MUH. HIDAYAT ARIF D311 12 003 58
7. Sidescuttles and windows at the side shell in the second tier shall be provided with hinged
inside deadlights capable of being closed and secured weathertight if the superstructure
protect direct access to an opening leading below or is considered buoyant in the stability
calculation
8. Fixed or opening skylights shall have a glass thickness appropriate to their size and
position as required for sidescuttles and window. Skylight glasses in any position shall be
protected from mechanical damage and where fitted in position 1 or 2, shall be provided
with permanently attached deadlights or storm covers
Figure 43 : Side Scuttles (Left) and Window (Right)
3.12.7 Protection of Crew
Base on International Load Line Convention 1966 (ILCC) Edition 2005
Regulation 25 and 26 Part 2
Requirements :
1. Function : for to protect all exposed parts of the freeboard and superstructure decks.
2. Type : bulkwark and chain guard with stretching tumbucklet
3. The height of protection of the crew from the deck :
a. Bulkwark : at least 1 m (39 ½ inches)
b. Chain guard : at least 1 m. The opening below the lowest course of the guard rails
shall not exceed 230 mm (9 inches). The other courses shall be not more than 380
mm (15 inches).
MUH. HIDAYAT ARIF D311 12 003 59
Figure 44 : Chain Guard With Stretching Tumbucklet (Left) and Chain Guard
(Right
Figure 45 : Bulwark
3.12.8 Freeing Ports
Base on International Load Line Convention 1966 (ILCC) Edition 2005
Regulation 24
Requirements :
1. Position : The function of freeing port as a discharge of water that is above the deck so as
not to add weight of the ship (Load Line Case). Where bulwarks on the weather portions
of freeboard or superstructure decks form wells, ample provision shall be made rapidly
freeing the decks of water and for draining them. Freeing port is installed each side ship.
2. Formula
Figure 46 : Freeing Ports
MUH. HIDAYAT ARIF D311 12 003 60
3.12.9 Doorways
Base on International Load Line Convention 1966 (ILCC) Edition 2005
Regulation 12, 17, and 18
Requirements :
1. Position : All access opening in bulkhead at ends of enclosed superstructures shall be
fitted with doors of steel or other equivalent material, permanently and strongly attached
to the bulkhead, and framed, stiffened, and fitted so that the whole structure is of
equivalent strength to the unpierced bulkhead and weathertight when closed. The means
for securing these doors weathertight shall consist of gaskets and clamping devices or
other equivalent mean and shall be permanently attached to the bulkhead or to the doors
themselves, and the doors shall be so arranged that they can be operated from both sides
of the bulkhead
2. Height of the sills of access opening in bulkheads at ends of enclosed superstructures
shall be at least 380 mm above the deck.
3. Minimum required door sill height
Figure 47 : Minimum Required Door Sill Height
MUH. HIDAYAT ARIF D311 12 003 61
Additional :
Surveyor also should be to record about number and size openings, closing appliances
(type of material and number of dogs)
Figure 48 : Doors
3.12.10 Machinery Space Openings
Base on International Load Line Convention 1966 (ILCC) Edition 2005
Regulation 17
Requirements :
1. Machinery Space Openings in position 1 or 2 shall be properly framed and efficiently
enclosed by steel casing of sufficient strength, permanently and weathertigh.
2. Access openings in such casings shall be fitted with doors, the sills of doors shall be at
least below :
600 mm above the deck for position 1
380 mm above the deck for position 2
3. Coamings of any fiddley, funnel or machinery space ventilator in an exposed position on
the freeboard or superstructure deck shall be as high above the deck as is reasonable,
particable, fitted with strong covers of steel or other equivalent material, permanently,
and secured weathertight.
3.12.11 Deck Line
Base on International Load Line Convention 1966 (ILCC) Edition 2005
Regulation 4
Requirements :
MUH. HIDAYAT ARIF D311 12 003 62
1) Position : shall be marked amidhsip on each of the ship, and its upper edge shall normally
pass through the point where the continuation outward of the upper surface of the
freeboard deck intersects the outer surface of the shell.
2) Size : for horizontal line 300 mm in length and 25 mm in breadth.
Figure 49 : Deck Line
3.12.12 Load Line Mark
Base on International Load Line Convention 1966 (ILCC) Edition 2005
Regulation 5, 6, 7, 8, and 9
Requirements :
1. Size : as ilustrated in figure 2 below
Figure 50 : Load Line Mark
2. Position : The centre of the ring shall be placed a midship and at a distance equal to the
assigned summer freeboard measured vertically below the upper edge of the deck line.
3. Remark each conditions
MUH. HIDAYAT ARIF D311 12 003 63
S = Summer Load Line
W = Winter Load Line
WNA = Winter North Atlantic Load Line
T = Tropical Load Line
F = Fresh Water Load Line
TF = Tropical Fresh Water Load Line
4. If the characteristic of a ship or the nature of the ship's service only the Fresh Water Load
Line and the Winter North Atlantic Load Line, then the other load lines may be omitted.
Likewise for other conditions.
Figure 51 : Load Line Mark on Sailing Ships And Lines To Be Used With This Mark
5. Where Winter North Atlantic Load Line is identical with the Winter Load Line
corresponding to the same vertical line, this load line shall marked W.
6. The mark of the authority by whom the load lines are assigned may be indicated
alongside the load line ring above the horizontal line which passes through the centre
of the ring, or above and below it. This mark shall consist of not more than four initials to
identify the authority's name, each measuring approximately 115 mm in height and 75
mm in width.
MUH. HIDAYAT ARIF D311 12 003 64
Figure 52 : The Size of Load Line Ring
7. The ring, lines and letters shall be painted in white or yellow on a dark ground or in
black on a light ground. They shall also be permanently marked on the sides of the ships
to the satisfaction of the administration.
Figure 53 : The Colour of Concurrent Load Line Mark Type
8. Certificates will not be issued before the surveyor to ensure that the marks are correctly
and permanently indicated on the ship's sides.
3.12.13 Scupper, Inlets, and Discharges
Base on International Load Line Convention 1966 (ILCC) Edition 2005
Regulation 22
Requirements :
1. Discharges led through the shell either from spaces below the freeboard deck or from
within superstructures and deckhouses on the freeboard deck fitted with doors, accessible
means for preventing water from passing inboard.
2. Each scupper equipped with one automatic non return valve with closing system it from a
position above the freeboard deck.
3. Except poin 1, Scupper must be equipped automatic return valves without closing system
with additional requiremenst :
a) 2 (two) automatic return valves without closing system if the vertical distance from
the summer load waterline to the inboard end of the discharge pipe exceeds 0,01 L.
b) Single automatic return valves without closing system if the vertical distance from
the summer load waterline to the inboard end of the discharge pipe exceeds 0,02 L.
c) Valve always accessible for examination under service condition.
MUH. HIDAYAT ARIF D311 12 003 65
Figure 54 : Scupper
4. In manned machinery spaces, main and auxiliary sea inlets and discharges in connection
with the operation of machinery may be controlled locally. The controls shall be readily
accessible and shall be provided with indicators showing whether the valves are open or
closed.
5. Scupper and discharge pipes originating at any level and penetrating the shell either more
than 450 mm below the freeboard deck or less than 600 mm above the summer load
waterline shall be provided with a non return valve at the shell.
6. Scuppers leading from superstructure or deckhouses not fitted with doors.
7. All valves and shell fitting required by this regulation shall be of steel, bronze or other
approved ductile material. valves of ordinary cast iron or similar material are not
acceptable.
3.13. FIRE FIGHTING SYSTEM
3.13.1 Reference
Base On ABS Rules Part 5 Specialized Service Chapter 4 Fire Fighting
3.13.2 Class Notation
Of these Rules, the classification A1 Offshore Support Vessel (FFV 1) will
be assigned to vessels with water spray protection for cooling the Fire Fighting Vessel’s
surfaces to enable close operation for early stages of fire fighting and rescue operations, with
capabilities in accordance with 5-4-1/Table 1
3.13.3 Application
The requirements apply to vessels intended for unrestricted service which are
primarily engaged in fire fighting operations on offshore installations. The following special
items related to fire fighting operations are covered under the classification:
1. Vessel’s fire fighting capabilities
MUH. HIDAYAT ARIF D311 12 003 66
2. Vessel’s stability and its ability to maintain station while fire fighting monitors are in
full operation
3. The degree of vessel’s self-protection against external fires
3.13.4 Fire Fighting Data
1. Fire-Fighting Equipment Plan, including locations of the fire pumps sea chests, fire
pumps, fire mains, fire monitors, hydrants, hoses, nozzles, water-spray systems
configuration, air compressor and firemen outfits.
i. Technical details of fire pumps and monitors, including the capacity, range and
water jet reaction of the monitors’, as well as water-spray system capacity data
(when fitted).
ii. Details of high pressure air compressor required for filling cylinders of air
breathing apparatus, including purity specifications.
iii. Foundations for fire-fighting pumps, their prime movers and the water monitors
iv. Sea chest arrangements for fire-fighting systems.
v. Remote and local control arrangements for water monitors.
vi. For FFV 1 only: Water-spray piping systems, including location of nozzles,
pumps and valves, with system corrosion protection and draining arrangements.
vii. For FFV 2 or 3: Details of foam generators and their capacity.
viii. For FFV 3: Foam monitor arrangements, capacity and supports, including remote
and local control arrangement for the foam monitors.
ix. Data indicating that the vessel will be capable of carrying sufficient fuel oil for
continuous fire fighting operation and propulsion operation with all fixed water
monitors in use at the maximum required capacity for not less than:
24 hours : FFV 1
96 hours : FFV 2 or 3
x. Verification that the water monitor range, required by 5-4-1/Table 1, is not less
than :
120 meters (394 feet): FFV 1
150 meters (492 feet): FFV 2 or 3
3.13.5 Minimum Requirement for Fire Fighting 1, 2, and 3
Table 11 : Minimum Requirements for Fire Fighting 1, 2, and 3
MUH. HIDAYAT ARIF D311 12 003 67
3.13.6 Equipments
A. Searchlights
Amount : 2 (two)
Function : To facilitate effective fire fighting operations at night.
Details : The searchlights are to be capable of providing an effective horizontal and vertical
range of coverage and are to provide an illumination to a distance of 250 m (820 ft) in clear
air at a minimum level of illumination of 50 lux within an area of not less than 11 m (36 ft)
diameter.
Figure 55 : Searchlights
B. Air Recharging Compressor
Function : an air compressor capable of recharging the air bottles used in breathing apparatus
Time For Recharging : not exceeding 30 minutes for all of the air bottles of the fireman’s
outfit
Amount : 1 (one) original and 1 (one) for reserve
MUH. HIDAYAT ARIF D311 12 003 68
Figure 56 : Air Recharging Compressor
C. Fireman’s Outfit
Amount : base on Table 5-4-1 / Table 11, number of fireman’s outfits is 4 (for FFV 1), 8 (for
FFV 2), and 10 (for FFV 3).
Fireman’s outfit is to include the following :
1. A slef contained breathing apparatus capable of functioning for at least 30 minute
and having a capacity of at least 1200 liters (42 ft3) of free air. At least one set of
fully charged spare air bottles of at least equivalent capacity is to be provided for
each apparatus.
2. An aelectric hand lantern capable of at least three hours continous operation.
3. Protective helmet, boots, and gloves composed of an electrically resistant substances.
4. Water resistant, protective clothing to protect skin from heat radiation, fire and from
burns and scalding by steam.
5. A fireproof lifeline, with lifeline belt or harness, attached by means of snap hook.
The lifeline is to by certificied by the manufacture as being of strength suitable for
the service intended, with a length suitable for the range of operation intended.
6. Information on the fireman’s outfit is to be displayed at a storage area for the user.
Data is also to be included in the operating booklet, which is to be accessible for the
crew’s information. The information to be displayed and operating booklet data are
to include particulars on capability of lifelines (holding capacity and length), lanterns
(operating time) and breathing apparatus (time).
MUH. HIDAYAT ARIF D311 12 003 69
Figure 57 : Fireman’s Outfit
D. Hose Station
Location : on weather deck and provided on each side of the vessel
Amount : based on Table 5-4-1 / Table 11. Number of hose connection on each side of the
vessel is 4 (for FFV 1), 8 (for FFV 2), and 10 (for FFV 3). RT Kris categorize on FFV 1, and
during inspection found 4 of hose connections on ecah side of the vessel (Figure 57).
Details : Diameter of hoses are to be not less tah 38 mm (1,5 in), and no more than 65 mm
(2,5 in) and generally are to be 20 m (66 ft) in length. At least half the total number of hose
connections required by 5-4-1/Table 11 are to be operated simultaneously with a pressure
capable of producing water jet flow of at least 12 m (39 ft).
Figure 58 : Hose Connection on Portside and Starboard
MUH. HIDAYAT ARIF D311 12 003 70
E. Fixed Water Spray System (FFV 1)
Function : FFV 1 is to be provided with a permanently installed water-spray system. The
water-spray system is to provide protection for all exposed decks and external vertical areas
of the hull, superstructure and deckhouses, including water monitor foundations and
equipment associated with the water monitors. All the water-spray system piping, valves and
nozzles are to be suitably protected from damage during fire fighting operations.
System Capacity : The minimum capacity of the water-spray system is to be in accordance
with 5-4-3/Table 11 for the total protected area. Necessary visibility of water-spray
operations from the navigating bridge and from the monitor’s remote-control station is to be
provided.
Table 12 : Minimum Requrements for Water Capacity
Exclusion : Where the fire monitors meet the FFV 2 requirements for range and height and
the vertical steel boundaries for accommodation spaces, service spaces, control stations and
machinery spaces are internally insulated to Class A-60, a water spray system is not required.
Figure 59 : Water Spray In Side Navigation and Top Deck
F. Pump and Piping for Fire Fighting and Water Spray
Function : Pumps and piping systems used for fire-fighting water monitors are to be solely
for fire fighting (including operating fire hose stations and self-protecting water spray (if
applicable). Each pump is to be provided with its own dedicated, independent sea suction.
MUH. HIDAYAT ARIF D311 12 003 71
Pumps
Amount : Minimum total pump capacity requirement are given in 5-4-1/Table 11. they are
to have equal or near capacity.
Figure 60 : Fifi Pump
Primer Movers
1. Internal Combustion Engines. Internal combustion engines of 100 kW (135 hp)
and over.
2. Electric Motors. Electric motors of 100 kW (135 hp) and over.
G. Water Monitor
Amount : base on 5-4-1/Table 11, number of water monitor is 2 (for FFV 1), 3 or 4 (for FFV
2) and 4 (for FFV 3). RT Kris categorize on FFV 1, and during inspection found 2 of water
monitor (Figure 60).
Location : Location of water monitors are to be located so as to allow for an unobstructed
range of operation. Means are to be provided to prevent monitor jets from impinging on
vessel structures and equipment.
Support : monitor foundations and structural support are to be designed for all modes of
operations.
Operation : Monitors are to be capable of being operated and maneuvered both locally and
at the remote-control station.
MUH. HIDAYAT ARIF D311 12 003 72
Figure 61 : Water Monitor
Figure 62 : Water Monitor Check During Sea Trial
3.14 ANCHOR HANDLING AND TOWING
3.14.1 Reference
Base On AS Rules Part 5 Specialized Service Chapter 3 Anchor Handling and
Towing Section 4 Anchor Handling and Towing Gear
3.14.2 Application adn Notation
The requirements apply to Offshore Support Vessels equipped for the handling of
anchors of offshore floating installations or equipped for towing operations.
A1 Offshore Support Vessel (AH) (only equipped anchor handling)
A1 Offshore Support Vessel (TOW) (only equipped towing)
A1 Offshore Support Vessel (AH, TOW) (equipped anchor handling and towing)
3.14.3 Submisson of Data
For Approval
1. Structural details of supporting structures in way of the anchor handling and towing
winches
MUH. HIDAYAT ARIF D311 12 003 73
2. Structural details of stern roller, towing pins, shark jaw and their supporting structure
3. Details of stow racks, cargo rails, crash rails and supporting structures
4. Spare chain locker(s) structural details including chutes (if installed)
5. Structural details of A-frame and deck cranes, if certification is requested
6. Structural details of supporting structures of A-frames and deck cranes
7. Stability calculations
8. Structural details of A-frame and deck cranes, if certification is requested
9. Structural details of supporting structures of A-frames and deck cranes
10. Stability calculations
For Information
1. Details on winches for anchor handling, towing and secondary winches (storage reels), as
follows:
a. Type, rating (braking power of the winches)
b. location and layout (with foundation or foundation footprint drawing)
c. Weights and centers of gravity
d. Electrical and/or piping schematic diagrams of power supply and control system for
the towing equipment
e. Locations of control stations or human-machinery interfaces
f. Arrangement and details of communication systems between anchor handling
operation control stations and navigation bridge
2. Information regarding ropes and/or wires to be set on the above winches, as follows:
a. Type, lengths, diameters minimum specified breaking strength weights
3. Details, ratings, location and arrangements of all the towing and/or anchor handling
structures and devices in way of cargo deck, as follows:
a. Steel sheet cladding on top of wooden sheathing
b. Quick release device or devices (if installed)
c. Shark jaws/towing pins unit or units
d. Towing eye-bars (if installed)
e. Anchor launch and recovery unit for deep penetrating anchors (if installed)
f. A-frame (if installed), deck cranes, tugger winches and/or capstans
g. Pad-eyes for securing and lashing anchors on deck
h. Aft roller or rollers
MUH. HIDAYAT ARIF D311 12 003 74
4. Laying arrangement and weights of anchors carried as cargo
5. Estimated static bollard pull, together with the method of prediction. (The estimated value
is to be confirmed at Trials prior to final certification)
6. Estimated operational pull within speed range of 0-8 knots at 1 knot intervals, together
with the method of prediction (The estimated values may be based on tank test results of
required power and allowable trust curves. CFD techniques may be utilized for this
purpose as well The required power values are to be multiplied by the factor of 1.4 to
accommodate potential power increase, necessary for station keeping in extreme
environmental conditions)
7. Static Bollard Pull Test Procedure
3.14.4 Arrangement
Table 13 : Arrangement For AHTS Equipments
Item Remarks Picture
Storage
Reels
The function of storage reel is for to keep
reserve wire. Storage rolls spaced apart by
anchor handling towing advertising .
Generally placed raised deck (above the main
deck )
Working
Deck
The function of work deck is to do all in the
work process, like as put down anchor before
mooring process. A crash barrier (cargo rail)
fitted along each side of the deck and/or aft
may be the method of providing a safe haven.
Cargo rail separating between cargo deck with
bulwark. So that, for safety reasons, the
workers can work behind the cargo rails.
Anchor
Handling
The function of anchor handling is to help in
mooring process. For example, a jack-up rig
mooring process should require ships OSV to
bring the anchor to the location of the
anchorage.
MUH. HIDAYAT ARIF D311 12 003 75
Towing
Winches
The function of a is to pull something like
another ship or offshore construction.
Therefore, one of the requirements of these
vessels must bollard pull.
Shark
Jaws =
Towing
Pins
Shark jaws and supporting structures are to be
capable of sustaining the breaking strength of
the anchor line or towline considering the
most extreme line arrangement without
exceeding the stress limits. Shark jaw
controlled from whe. shark jaw controlled
from the navigation deck Because works
principles to use hydraulic system.
Stern
Roller
The length of stern roller (or rollers) is to be
kept to a minimum, and sufficient to
accommodate the widset anticipate anchor to
be served.
MUH. HIDAYAT ARIF D311 12 003 76
3.15 RADIOGRAPHIC TEST
3.15.1 Reference
ABS Guide For NONDESTRUCTIVE INSPECTION OF HULL WELDS
3.15.2 Purpose of Nondestructive Test
1. Generally, the purpose of NDT (Non Destructive Test) is to examine the welding joint to
ensure no welding defects without damaging the overall structure of the material.
2. NDT is divided in several types such as :
a. MPI (Magnetic Particle Inspection) and PT ( Penetrant Test) is to be used for
investigating the outer surface of welds or may be used as a check of intermediate
weld passes.
b. Radiographic test (RT) and ultrasonic test (UT) is to be used for investigating overall
of the weld cross section, because Radiographic Test (RT) and Ultrasonic Test (UT)
is able to evaluate the every boundary SIM Joint ranging from the surface to the
inside.
3.15.3 Defenition
An NDT method that utilizes x-rays or gamma radiation to detect discontinuities in
materials, and to present their images on recording medium
3.15.4 Advantages and Disadvantages
a) Advantages
1. Both surface and internal discontinuities can be detected
2. Significant variations in composition can be detected.
3. It has a very few material limitations.
4. Can be used for inspecting hidden areas ( direct access to surface is not required )
5. Very minimal or no part preparation is required.
6. Permanent test record is obtained.
7. Good portability especially for gamma-ray sources.
b) Disadvantages
1. Hazardous to operators and other nearby personnel because radiation is so
dangerous
2. High degree of skill and experience is required for exposure and interpretation.
3. The equipment is relatively expensive (especially for x-ray sources).
4. The process is generally slow.
MUH. HIDAYAT ARIF D311 12 003 77
5. Highly directional (sensitive to flaw orientation).
6. Depth of discontinuity is not indicated.
7. It requires a two-sided access to the component.
3.15.5 Radiography Testing Sketch
Figure 63 : Radiographic Test Sketch
3.15.6 Time of Inspection
1. Minimum 48 hours of interval time for steel 415 Mpa.
2. Minimum 72 hours of interval time for steel 620 Mpa
At the discretion of the Surveyor, 72 hours interval may be reduced to 48 hours for
radiography testing (RT) or ultrasonic testing (UT) inspection
3.15.7 Surface Condition
Before Radiographic Test (RT), Slag shall be removed from all completed welds.
All welds and adjacent base metal shall be cleaned by wire brushing or by any other
suitable means prior to inspection.
3.15.8 Technique
Steel welds and structures can be radiographed by utilizing either gamma rays or x-
rays. Aluminum alloys can be only radiographed by x-rays. Section 2, Table 1 below
summarizes the methods to be used.
Table 14 : Material and Inspection Method
MUH. HIDAYAT ARIF D311 12 003 78
3.15.9 Radiography Quality
The radiographic quality level is a combination of radiographic contrast and
definition.
Radiographic contrast is the difference in density between two adjacent areas on the
film. It is primarily controlled by the energy level of the radiation source and type of
film used. The fastest speed of film that provides the required quality level and
definition may be used. The density contrast curve for the film, which is provided by
film manufacturer, shall have a minimum of 5:1 ratio with the lightest density not less
than 2.0.
Radiographic definition refers to the sharpness of the image outline and is controlled
by geometric unsharpness.
Geometric Unsharpness
Table 15 : Geometric Unsharpness
3.15.10 Film Identification
When more than one film is used to inspect a length of weld or a complete
circumferential weld, identification markers are to appear on each film, such that each
weld section reference marker location is common to two successive films to establish that
the entire weld has been inspected.
MUH. HIDAYAT ARIF D311 12 003 79
Figure 64 : Film Identification
3.15.11 Source to Film Distance
Figure 65 : Source to Film Distance
3.15.12 Film Length and Width
Film shall have sufficient length and shall be placed to provide at least 12 mm (½ in)
of film beyond the projected edge of the weld. Film widths shall be sufficient to depict all
portions of the weld joints, including heat-affected zones (HAZ), and shall provide sufficient
additional space for the required hole-type IQIs or wire IQI and film identification without
infringing upon the area of interest in the radiograph.
3.15.13 Image Quality Indicator (IQI)
IQI is divided in two types : hole type and wire IQI
a) Hole Type
MUH. HIDAYAT ARIF D311 12 003 80
The size of the shim is to be a minimum of 3 mm (1/8 in) larger than the plaque IQI. The
IQI is to be placed parallel to the longitudinal axis of the weld. The position of the IQI is to
be such that the image of the IQI and shim is not to be projected within the area of interest
Figure 66 : Hole Type IQI
b) Wire IQI
1. There are presently two types of wire IQIs in use. Both consist of parallel strips of
wires of varying diameters encased vertically in a clear, sealed plastic pouch.
2. The ASTM IQI consists of six (6) wires, see Table 5, with the thickness of each wire
increasing from left to right.
Table 16 : ASTM Wire IQI Designation, Wire Diameter and Wire Identity
Figure 67 : Wire IQI
MUH. HIDAYAT ARIF D311 12 003 81
3. The ISO IQI consists of seven (7) wires, see Table 6, with the thickness of each
decreasing from left to right.
Table 17 : ISO Wire IQI Designation, Wire Diameter and Wire Identity)
Figure 68 : ISO Wire IQI
4. The ASTM or ISO IQI is to be placed perpendicular to the longitudinal axis of the
weld, such that the projected image is within the weld image. The required sensitivity
is achieved when the required diameter wire image is visible within the weld image.
5. IQI Selection
Selection of the applicable IQI quality level is to be based upon the plate thickness
plus allowable weld reinforcement (See Table 18 and Table 19)
Table 18 : Hole Type IQI Selection
MUH. HIDAYAT ARIF D311 12 003 82
Table 19 : Wire IQI Selection
c) Location of IQI
Regardless of the IQI design, the IQI is to be placed on the side of the weld facing
the source of radiation (source side) in the worst geometrical position which is required at
either end of the applicable length of weld under inspection
If an IQI cannot be physically placed on the side of the weld facing the source of
radiation, the IQI may be placed in contact with the back surface of the weld. This is to be
indicated by the placement of a lead letter “F” adjacent to the IQI.
MUH. HIDAYAT ARIF D311 12 003 83
Figure 69 : Location of IQI
3.15.14 Radiographic Film Interpration
Film interpretation and evaluation are only to be undertaken by qualified and certified
Level II and/or Level III industrial radiographers.
For film viewing facilities, viewing and interpretation of finished radiographs are to
be in an area that is clean, quiet, and provides subdued background lighting.
Figure 70 : Situation of Viewing and Interpretaion Film Process
MUH. HIDAYAT ARIF D311 12 003 84
A = RT company D = IQI Type G = Type of welding
B = Owner company E = IQI Position H = Multiple Film
C = Date of RT F = Base material thickness I = Radiographic contrast
Figure 71 : The All Item on Radiographic Film
3.15.15 Report
Radiographic examination reports are to be filed for record and are to include the
following items as a minimum:
1. Hull number, exact location and length of the welds inspected
2. Base material type and thickness, weld thickness range and joint type
3. Radiation source used
4. X-ray voltage or isotope type used
5. Distance from radiation source to weld
6. Distance from source side of weld to radiographic film
7. Angle of radiation beam through the weld (from normal)
8. Width of radiation beam
9. Film manufacturer’s type/designation and number of film in each film
holder/cassette
10. Number of radiographs (exposures)
11. IQI type and location (source side or film side)
12. Specific acceptance class criteria for radiographic examination
13. Dates of inspection and signature of radiographic examination operator
14. Evaluation of weld(s) examined, evaluation date, name and signature of evaluator
MUH. HIDAYAT ARIF D311 12 003 85
3.15.16 Additional
If RT is the primary method of volumetric inspection and the minimum extent of RT
coverage meets the extent requirements to the surveyors satisfaction, then any supplementary
UT proposed is permitted to be to a minimum check length of 500 mm (20 in.)
3.15.17 Surface Vessel
The minimum extent of radiographic inspection within the midship 0.6L of surface
vessels is to be governed by the following equation :
3.15.18 Location of Radiographic Inspection
1. General
In selecting checkpoints, the following should be given emphasis in the selection of
inspection locations :
A. Welds in high stressed areas
B. Other important structural elements
C. Welds which are inaccessible or very difficult to inspect in service
D. Field erected welds
E. Suspected problem areas
2. Surface Vessels
Radiographic inspection within the midship 0.6L is to be carried out mainly in
locations such as:
A. Intersections of butts and seams in the sheer strakes, bilge strakes, deck stringer plates
and keel plates
B. Intersections of butts in and about hatch corners in main decks
C. In the vicinity of breaks in the superstructure
At the discretion of the Surveyor, radiographic inspection outside the midship 0.6L is
to be carried out at random in important locations, such as those specified above.
MUH. HIDAYAT ARIF D311 12 003 86
3.16 SEA TRIAL
3.16.1 General Data FLEX – 40SL (Flex Fighter)
General Particulars
Type : Monohull Crew Boat
IMO Number : 9774226
Port of Registry : Panama
Classification Society : American Bureau of Shipping
Classification Notation : ABS + A1 HSC Crew Boat, AMS
Builder : PT. Kim Seah Shipyard, Indonesia Pte, Ltd
Hull No : H266
Date of Keel Laid : 23rd
October 2014
Principal Dimensions
Length overall : 40,00 m
Length between particulars : 36,51 m
Breadth moulded : 7,60 m
Depth moulded : 3,65 m
Assign Freeboard : 1,807 m
Summer load draft : 1,890 (Above Baseline)
Block Coefficient : 0,501
Proppeller Immersion Draft : 2,43 m
Displacement and Deadweight at Summer Draft
Loaded Displacement : 257,381 ton
Light Ship weight : 123,55 ton
Deadweight : 133,831 ton
Machinery
Design Speed : 25 knot
Main Engines : 3 x CUMMINS KTA 38 M2
3 x 1900 RPM X 1350 HP &
MUH. HIDAYAT ARIF D311 12 003 87
Auxiliaries : 3 x CUMMINS 6 CT 8,3 D(M)
@ 80 KW x 415 V x 3P x 50 Hz
Propellers : 3 x Nickel Aluminium Bronze
Propeller ((Dia 1200 mm P & S) + (Dia 1200 mm C) x 5
Blades
Rudders : Stainless Steel Rudder With Torque 5,71 KN – M
Thrusters : Bow Thrusters S-75 Kw
Tank Capacity
Sea Trial Date : 18 August 2015
Location of Trial : Sekupang-Batu Ampar
Table 20 : Tank Capacity
Drafts Port (m) Starboard (m)
Forward 1,30 1,30
Aft 1,60 1,60
Weather Condition
Wind Speed : 7 knot
Weather : sunny
Sea Condition
SW Specific Gravity : 1,02 g/sec
SW Temperature : 29 Deg C
Personnel Onboard : 25 Men
Tank Sounding
Table 21 : Tank Sounding
No Tanks Frame Weight
1 Fore peak tank 37,5 – 42 Empty
2 No. 1 fresh water tank 24 – 29 9.10
3 No. 2 fresh water tank 29 – 34 Empty
4 No. 3 (P) Day FOT 16 -22 5.10
5 No. 3 (S) Day FOT 16 -22 5.10
MUH. HIDAYAT ARIF D311 12 003 88
6 No. 1 (P) FOT 2 – 6 Empty
7 No. 1 (S) FOT 2 – 6 Empty
8 No. 2 (P) FOT 16 – 22 Empty
9 No. 2 (S) FOT 16 – 22 Empty
10 Void Tank 23 – 24 Empty
11 Grey Water Holding 22 – 23 Empty
12 Lubricant Oil INDEPENDENT TANK Empty
13 Sludge Tank INDEPENDENT TANK Empty
14 Gear Oil Tank INDEPENDENT TANK Empty
15 Hydraulic Oil Tank INDEPENDENT TANK Empty
16 Bilge water Empty
17 Portable Container With Water Empty
Official Sea Trial Condition
Table 22 : Official Sea Trial Condition
1 Tank Loading 33,30 tons
2 Pax On Board 2,06 tons
3 Provision Store 0,20 tons
Total 35,56 tons
3.16.2 Anchor Test
1. Function : Anchor test is the process of measuring the windlass for hoisting anchor and
chain.
2. Procedure : (1) Captain looking for a location that allowed for anchor. Especially, that
location must be piping free. (2) The anchors are lowered, during the trials to water level
and then the anchor are allowed to drop freely (without gear control and brake control).
Anchor trial shall be conducted at suitable water depth to demonstrate the efficient
working of the anchor winch. (3) The hoisting anchor process is begin and noted the time.
hositing Time is measured from distance between the anchor shackle.
3. Requirements : Based on ABS Rules 4-5-2/1.4 For High Speed Craft
MUH. HIDAYAT ARIF D311 12 003 89
4. Result : The following are the results of anchor test :
Length of Cable Hoisted : 27,50 meter (1 shackle)
Hoisting Time : 1,30 minute
Speed : 21,15 meter / minute
Requirements : windlass speed not less than 9 meter / minute
5. Conclusion : Base on the result of anchor test, hoisting speed above the minimum limit of
class rules and acceptable.
6. Picture
Figure 72 : Anchor Test Process
3.16.3 Streering Gear Test
1. Function : trials are carried out to demonstrate the timing of steering gear operation with
variation angle.
2. Details : (1) Steering gear test are divided in two types of testing, which is main steering
gear and auxiliary steering gear. (2) For main streering gear by using the joystick, while
for auxiliary streering gear by using steering manual mode, and automatically steering
system is off. (3) For main steering gear, joystick position directed to 0o to 35
o Port, 35
o
Port to 30o Stbd, 30
o Stbd to 35
o Port, and finally 35
o Port to 0
o. While for auxiliary
steering gear, manual steering turned to position 0 - 15o Port, 15
o Port to 15
o Stbd, 15
o
Stbd to 0, and finally 15o Stbd to 15
o Port. (4) The maximum time for main steering gear
MUH. HIDAYAT ARIF D311 12 003 90
on the condition of 35o Port to 30
o Stbd or 30
o Stbd to 35
o Port is 28 seconds, while for
auxiliary steering gear on the condition of 15o Port to 15
o Stbd t is 60 second.
4. Requirements : Based on ABS Rules 4-3-3/1.1 For High Speed Craft
5. Result : The following are the results of anchor test
Table 23 : The Result of Survey
MAIN STEERING GEAR
Requirements At maximum ahead service speed from 35
o on either side
to 30o on the other side in not more than 28 second.
Steering Position Time (second) Remarks
0o to 35
o Port 7 OK
35o Port to 30
o Stbd 15 OK
30o Stbd to 35
o Port 15 OK
35o Port to 0
o 7 OK
AUXILIARY STEERING GEAR
Requirements
From 15° on one side to 15° on the other side in not more
than 60 seconds with the craft running ahead at half speed,
or seven knots, whichever is greater.
Steering Position Time (second) Remarks
0o to 15
o Port 3 OK
15o Port to 15
o Stbd 7 OK
15o Stbd to 0
o 3 OK
15o Stbd to 15
o Port
7 OK
6. Conclusion : Base on the result of steering gear test is already comply with ABS Rules
because the capable of putting the rudder 35o Port to 30
o Stbd is not more than 28 second
(only 15 second) and 15o Port to 15
o Stbd is not more than 60 second (only 7 second)
7. Pictures
MUH. HIDAYAT ARIF D311 12 003 91
Figure 73 : Auxiliary Steering Gear Test (Left) and Rudder Angle Indicator For to
Show the Angle of Rudder During Main Steering Gear Test (Right)
3.16.4 Turning Circle
1. Function : to measure of turning ability of vessel
2. Details : (1) the test should be carried out when running ahead at maximum ahead service
speed. (2) technically is simple, the vessel rotates 360 degree in a circle and then
measured the diameter of the circle by using GPS and time turning. (3) a turning circle
maneuver is to be performed to both starboard and port.
Figure 74 : Turning Circle Test
3. Requirements : Based on Guide Vessel Maneuverability Section 2 and 4
MUH. HIDAYAT ARIF D311 12 003 92
4. Result : The following are the results of turning circle test
Table 24 : The Result of Turning Circle Test
MUH. HIDAYAT ARIF D311 12 003 93
Requirements During sea trial, rudder angle is not more than 35 degree
Tactical diameter not more than 5L (five ships length)
Item To Port To Starboard
Ahead Turning 270 180 90 0 270 180 90 0
Time (sec) 34’’ 1’11’’ 1’49’’ 2’28’’ 35” 1’06” 1’39” 2’12”
Circle Diameter 0,29 NM = 537,08 meter 0,24 NM = 444,48 meter
Turning Speed 22,3 21,8 21,5 22,3 21,7 21,0 22,0 21,0
Angle Indicator 35 degree 35 egree
5. Pictures
Figure 75 : Angle Indicator – Turning Circle Proccess – Read The Distance of Turning
Diameter in GPS
3.16.5 Crash Stop Test
1. Function : to test the state of emergency when the ship stopped abruptly with the
condition of the steering gear can not be used.
2. Procedures : (1) The ship speed is arranged to not to be less than 90% of the speed
corresponding to 85% of MCR. Ship's speed at the position "full ahead" is also allowed.
(2) Then, when the surveyor said "start", captain arrange the ship's engine in Neutral
position. and simultaneously, timing measurement for crash stop test is start also. (3)
Within 20 seconds, the captain arrange ship's engine in "Full Astern" position. (4) Test is
considered completed. when the vessel speed is zero. so that, timing measurement for
crash stop is finish. (5) Read the ship mileage during crash stop test on GPS.
3. Details : Crash stop data is a very important data which is essential for the operating
engineer to be aware for dealing with emergencies. However it is to be noted that while
conducting the ship is normally put against the wind and current to obtain the optimum
conditions and in actual conditions during service the same may be so
4. Requirements : Based on Guide Vessel Maneuverability, 4-3.3
MUH. HIDAYAT ARIF D311 12 003 94
Figure 76 : Overview of Standards and Criteria Stopping Test
5. Result : The following are the results of stopping test
MUH. HIDAYAT ARIF D311 12 003 95
Table 25: The Result of Stopping Test
Requirements
Distance should be exceed 15L (fiveteen ship
lengths)
Not to be less than 90% of the speed corresponding
to 85% of MCR
Description Result
Engine Rpm (Portside) 1330 Rpm
Engine Rpm (Center) 1330 Rpm
Engine Rpm (Starboard) 1330 Rpm
Distance 0,08 NM = 148,16 meter
Time to stop from full ahead
(space 20 sec N-R) 34 second
Equal Ship’s Length 4,36 (OK)
6. Conclusion : Based on the result of crash stop test is already comply with ABS Rules or
Guide because the equal ship’s length not more than 15 L (only 4,36 L)
7. Pictures :
Figure 77 : Full Ahead – Netral – Full Astern
3.16.6 Endurance
1. Details : (1) an endurance trial was carried out for a period of four (4) hours
uninterrupted at full horsepower of the main propulsion engine. (2) throughout the trial
period, a set of pressure and temperature readings of the main propulsion engine had
recorded.
2. Requirements : Based on ABS Rules 4-2-1/15.1
MUH. HIDAYAT ARIF D311 12 003 96
3. Result :
For 100 % MCR
Endurance Trial Start Time : 11.15 Am
Endurance Finished Time : 15.15 Am
Total Endurance Time : 4 hours
For 85 % MCR
Endurance Trial Start Time : 15.15 Am
Endurance Finished Time : 17.15 Am
Total Endurance Time : 2 hours
4. Conclusion : Based on the result of endurance test is already comply with ABS Rules,
because the endurance of main engine is 4 hours (for 100% MCR) and 2 hours (for 85%
MCR). Beside that, the endurance of main engine is already good because the vessel
speed also acceptable.
5. Picture
Figure 78 : Conditon of Water Temperature, Lubricant Oil Temperature, Lubricant
Oil Preesure, Gear Box Pressure During Endurance Test
3.16.7 Speed Test
1. Function : to determine speed trial (Vtrial) of the ship
2. Details : (1) during the test, ship will be operate with follow the current and against the
current to compare the speed obtained. in this test a few samples taken speed, then
MUH. HIDAYAT ARIF D311 12 003 97
averaged to obtain a speed trial (2) Testing was conducted on the condition of 100 %
MCR and 85 % MCR
3. Result :
100 % MCR (Reading Taken Every 15 Second)
1ST
DOUBLE RUNS
Port engined speed : 1947 Rpm
Center engine speed : 1947 Rpm
Starboard engine speed : 1922 Rpm
Course (260) 1th
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
Speed 27,4 27,5 27,5 27,4 27,4 27,5 27,4 27,4 27,3 27,4
AVERAGE SPEED : 27,42 KNOTS
Port engined speed : 1947 Rpm
Center engine speed : 1947 Rpm
Starboard engine speed : 1922 Rpm
Course (080) 1th
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
Speed 26,7 26,8 26,8 26,8 26,9 26,8 26,9 26,8 26,8 26.9
AVERAGE SPEED : 26.82 KNOTS
2ND
DOUBLE RUNS
Port engined speed : 1949 Rpm
Center engine speed : 1948 Rpm
Starboard engine speed : 1938 Rpm
Course (260) 1th
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
Speed 26,8 26,8 26,8 26,8 26,8 26,8 26,8 26,8 26,8 26,8
AVERAGE SPEED : 26,68 KNOTS
Port engined speed : 1949 Rpm
Center engine speed : 1948 Rpm
Starboard engine speed : 1938 Rpm
Course (080) 1th
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
Speed 27,5 27,5 27,4 27,4 27,4 27,4 27,4 27,3 27,4 27,4
AVERAGE SPEED : 27,41 KNOTS
85 % MCR (Reading Taken Every 15 Second)
1ST
DOUBLE RUNS
Port engined speed : 1824 Rpm
MUH. HIDAYAT ARIF D311 12 003 98
Center engine speed : 1824 Rpm
Starboard engine speed : 1823 Rpm
Course (260) 1th
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
Speed 24,9 24,8 25,1 25,2 24,9 25,0 24,9 24,9 25,0 24,9
AVERAGE SPEED : 24,96 KNOTS
Port engined speed : 1824 Rpm
Center engine speed : 1824 Rpm
Starboard engine speed : 1823 Rpm
Course (080) 1th
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
Speed 25,6 25,6 25,7 25,7 25,7 25,6 25,6 25,6 25,6 25,6
AVERAGE SPEED : 25,63 KNOTS
2ND
DOUBLE RUNS
Port engined speed : 1824 Rpm
Center engine speed : 1824 Rpm
Starboard engine speed : 1823 Rpm
Course (260) 1th
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
Speed 24,7 24,8 24,8 24,7 24,8 24,7 24,9 24,8 24,7 24,7
AVERAGE SPEED : 24,76 KNOTS
Port engined speed : 1824 Rpm
Center engine speed : 1824 Rpm
Starboard engine speed : 1823 Rpm
Course (080) 1th
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
Speed 25,8 25,7 25,6 25,6 25,7 25,6 25,6 25,6 25,6 25,6
AVERAGE SPEED : 25,64 KNOTS
Table 26 : The Result of Speed Test
Speed Test
Requirements At rated engine speed : at least 4 hours
At engine speed correspoding to normal continous cruise power : at least 2 hours
%
MCR
RPM Speed Time
(hours)
Mean Speed
(Knot) I II III I II III IV
100 % 1947 1947 1922 27,42 26,82 26,68 27,41 4 (OK) 27,12
85 % 1824 1824 1823 24,96 25,63 24,76 25,64 2 (OK) 25,52
MUH. HIDAYAT ARIF D311 12 003 99
4. Conclusion : Based on speed test data, the value of speed trial (Vtrial) when the engine
turns 100% MCR is 27,12 knot. Actually, speed design (Vservice) for this ship is 25 knot
and this condition is acceptable.
Figure 79 : During Speed Test At 100% MCR Position (Left) and One of Speed During
The Test (Right)
3.16.8 Noise Level Measurement
1. Function : to measure the noise level on ships
2. Additional : noise level measurement is not item class. Therefore, Surveyor not must be
verify and check.
3. Requirements : Based on Guide For Crew Habitability On Ships 4-5.1
MUH. HIDAYAT ARIF D311 12 003 100
Table 27 : Noise Criteria for Ships
4. Result : the result of noise level measurement during the sea trial are shown in the table
below
Table 28 : The Result of Noise Measurement Test
Vessel Space Noise Level dB (A) A 85 %
MCR
Noise Level dB (A) A 100
% MCR
BELOW MAIN DECK
Captain Cabin 71,8 71,2
Chief Eng. Cabin 71,4 71,3
2 Men Cabin 71,3 71,1
4 Men Cabin 72,8 72,3
Bow Thruster Compart. 89,1 88,2
Galley 73,2 72,6
Mess Romm 73,8 73,3
Forward Tank Room 89,6 89,2
Engine Room 100,8 100,6
After Tank Room 99,6 99,3
Steering Gear Room 99,3 98,9
ABOVE MAIN DECK
MUH. HIDAYAT ARIF D311 12 003 101
Wheel house 59,1 58,8
Passenger saloon 62,8 62,8
4 Men Cabin 63,1 62,9
4 Men Cabin 63,1 62,8
2 Men Cabin 63,3 63,2
5. Conclusion : Based on the result above, if noise level becomes an item class, then there
are some rooms do not acceptable with ABS Guide, like as captain cabins and several
accomodation space. And just advice, when entering the room that excessive noise for
using earplug.
6. Picture
Figure 80 : Noise Measurement in Galley With Using Noise Sound Level
3.16.9 Water Monitor Check
Because this ship does not have FVV notation, then the water monitor is not item
class. Therefore, water monitor checked just to ensure the function of fire fighting equipment
that. And after check, the water monitor is functioning properly.
Figure 81 : Water Monitor Check Process
MUH. HIDAYAT ARIF D311 12 003 102
3.17 HYDROSTATIC TEST OF PIPE CLASS I
3.17.1 Defenition
Hydrostatic test is a test to verify the structural adequacy of the design and the
tightness of the pipe structure by means of water pressure.
3.17.2 Requirements
Based on ABS Rules 4-6-2/7.3 about Hydrostatic Tests
3.17.3 Equipments and Function
a. Pressure Testing Pump
The function of pressure testing pump is to to supply air pressure into the pipe. The
capacity of the pump depend on the the testing pressure value (must be greter than testing
pressure)
Figure 82 : Pressure Testing Pump
b. Pressure Gauge
MUH. HIDAYAT ARIF D311 12 003 103
The function of the pressure gauge is to display of air pressure value used during the
test. Surveyor should be check the certificate of the pressure gauge is used, because it
involves feasibility. Pressure gauge connect to the pressure testing pump.
Figure 83 : Pressure Gauge
c. Chart
The function of Chart is similiar with pressure gaug and should be checked
certificates. but the difference between the two lies in the position. The different lies in its
position. If the pressure gauge connet to the pipe and installed near the pipeline. As for the
chart, is also connect to the pipe, but the position was placed about 5 meters of the pipe.
Actually, the use of charts in hydrostatic test for pipe class 1 is for safety reason. Because the
pressure used during the test is high, then checking the conformity of pressure based on the
design testing and pressure testing can be done at a relatively far distance (5 meters). In
addition to the value of pressure used, in the chart there is also a testing time
Figure 84 : Chart
MUH. HIDAYAT ARIF D311 12 003 104
3.17.4 Procedures
1. To connect between pressure gauge, pressure testing pump and chart.
Figure 85 : The Circuit of Pipe During Hydrostatic Test
2. Fill in pipe with the water.
3. Fill in pipe with the water high air pressure. Capacity pressure used depends on the design
of pressure value and test pressure value. Pressure values used can be seen on the chart.
MUH. HIDAYAT ARIF D311 12 003 105
Figure 86 : The Pressure on Chart
4. Wait for see the result (minimum 5 minutes). If the pipe is able to withstand the pressure
exerted, the pipe structure will not be changed (example bent and leak). In addition, if the
pressure value on the chart has not changed (decreased) then it is certain that the pipe
does not leak.
3.17.5 Result and Conclusion of Survey
From the result visual inpection of Hydrostatic Test, not found changes in the pipe
structure. Beside that, the value of chart don’t change. Base on situation that, it can be
ascertained that the pipes do not leak.
Figure 87 : The Complete Result of Testing
MUH. HIDAYAT ARIF D311 12 003 106
3.18 DAVID LOAD TEST
3.18.1 David Load Test Details
1. Function : to test the strength of the david construction by using water load (that is
placed in the water bag) in lieu lifeboat.
2. Equipment : Load Cell, Water Bag, Telemetry Indicator, Hose, Shackle, and Stopwatch
3. Procedures :
a. To install waterbag, load cell, shackle and telemetry indicator to become one
connection system.
Figure 88 : Installation of All Equipments
b. To install above system on david contruction. Installation is done by hanging the
system on david construction.
Figure 89 : Installation Water Bag to David Construction
c. Filling the water bag with water untill the water load in the water bag is same or
exceed the original load (lifeboat). Load value will be read in telemetry indicator.
MUH. HIDAYAT ARIF D311 12 003 107
Figure 90 : Water Condition During The Test (Left) and Water Load Visible in
Telemetry Indicator (Right)
d. After water load is similiar than original load, then david given time for 20 minutes
for to hold the load.
e. Take out water in the water bag.
Figure 91 : Take Out Water
3.18.2 Result and Conclusion of Survey
Design Load : 8387 kg or 8,387 ton
Result of Load Test : 8,505 ton and 8,70 ton
Time : 25 minutes 32 second
Yard Standart : 20 minutes
Conclusion : Acceptable
3.19 DAVID BRAKE TEST
3.19.1 David Brake Test Details
1. Function : to test the performance of a winch (with automatic and manual control)
2. Equipment : Load Cell, Water Bag, Telemetry Indicator, Hose, Shackle, and Stopwatch
3. Procedures :
a. To install waterbag, load cell, shackle and telemetry indicator to become one
connection system.
b. To install above system on david contruction. Installation is done by hanging the
system on david construction and must be connect to winch wire.
MUH. HIDAYAT ARIF D311 12 003 108
Figure 92 : Installation Water Bag to David Construction
c. Filling the water bag with water untill the water load in the water bag is same or
exceed the original load (lifeboat). Load value will be read in telemetry indicator.
Figure 93 : Water Condition During The Test (Left) and Water Load Visible in
Telemetry Indicator (Right)
d. After water load is similiar than original load, for the first test, waterbag will bring
down by the wire on the winch (electrical control) with a distance 5 meters. After
that, braked and record the time.
Figure 94 : Water Bag After Bring Down, Left and Right
e. With the same test, waterbag lowered by the rope on a winch (manual control).
After that, braked and record the time.
MUH. HIDAYAT ARIF D311 12 003 109
Figure 95 : The Time of Waterbag Lowering
f. Take out water in the water bag.
Figure 96 : Take Out Water
3.19.2 Result and Conclusion of Survey
Design Load : 8387 kg or 8,387 ton
Result of Load Test : 4,2 ton x 2 = 8,4 ton
Time : 5,1 second
Conclusion : Acceptable
3.20 HOSE TEST
3.20.1 Reference
Based on ABS Rules 3-7-1/5.7
1. Definition and Purpose : Hose Testing is one of the leak testing for to verify and
checked tightness of the joint.
2. Method : by a jet of water
3. Details of Testing : (1) Pressure value is 2 bar (2 kgf/cm2, 30 psi) during test. The nozzle
is to have minumum inside diameter 0f 12 mm (0.5 in) and is to be located at a distance to
the joint not exceeding 1,5 m (5ft). (3) Hose Testing must to be applied before painting
and final coating.
MUH. HIDAYAT ARIF D311 12 003 110
3.20.2 Procedure of Testing
1. Install the all equipment test.
2. Provide the water pressure in accordance with ABS Rules ( see at pressure gauge)
Figure 97 : Presseure Value is 2 bar
3. Spray the water to every boundary SIM joint.
Figure 98 : Hose Test On Wheelhouse Window and Hatchway
4. Checked for leaks on the SIM Joint.
5. For to ensure the real leak, we must to spray water again to boundary SIM joint welding
the suspected leak and checked again.
3.20.3 Result and Conclusion of Survey
1. Data During The Test
Pressure value = 0,2 bar
Nozzle inside diameter = 12 mm
Distance = 0,5 m
The all above data is comply to ABS Rules.
2. During hose test on wheelhouse window and hatchway, not found leak on SIM Joint.
MUH. HIDAYAT ARIF D311 12 003 111
Figure 99 : The Result of Hose Test
3.21 BOLLARD PULL TEST
3.21.1 Defenition
A bollard pull is a test or rather the results returned by tests used to establish the
maximum pulling force working watercraft can exert. Mooring bollards are often used as an
anchor points which is where the tests get their name. When maximum thrust is applied to the
boat's engines, the amount of pulling power exerted on the cable is read off the gauge.
3.21.2 Reference Document
Based on ABS Rules Part 5 Chapter 3 Anchor Handling and Towing Appendix 1
Guadelines for Static Bollard Pull Test Procedure
3.21.3 Equipments
a) 1 (one) set Calibrated Load Cell (Dynamometer) :
1) Load cell : capacity 200 ton
2) Telemetry indicator : Serial No. 0287 capacity 200 ton, non wireless handheld
b) Steel wire rope
c) 2 x 150 ton shackles
d) 1 x 15 ton shacke
e) Heavy equipments : forklift and loader
f) Rigging for handling load cell shackles to wire rope on wharf side
g) Radio (handy talkie), a two-way voice communication system.
h) Bollard, fixed point ashore with SWL 300 ton \
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Figure 100 : Telemetry Indicator, Bollard, Load Cell, Bow Bolt & Nut Shackle, Steel
Wire Rope and Forklift
3.21.3 Static Bollard Pull Test Requirement
a. Test Condition Requirements
1) Owner Requirements :
a) Prior to conducting the test, the owner has submitted a written correspondance :
Requesting ABS attendance
Starting the propeller are approved by ABS for vessel
Starting the owner is satisfied with the structural adequency of the vessel’s
towing hawser, towing winch, two bitts or towing arrangement
b) The owner has provided a copy of the stability letter stating the vessel’s towing
capability any towing restrictions.
2) Vessel Data :
a) Main engine :
Owner has verified all main engines are not adjusted to operated in the overload
condition during the test.
Over speed setting for the main engines verified by the Surveyor prior
commencing the bolard pull test.
MUH. HIDAYAT ARIF D311 12 003 113
3) Environment/Condition :
a) The depth of water under the keel in testing area should be at least twice the
vessel’s draft amidship.
b) The distance from the stern of the towing vessel to the bollard (fixed point) should
be at least two ship length (LOA)
c) Wind speed should be 10 mph (1 knot = 1,150 mph) or less, or such, that it does not
measurably affect the bollard pull result.
d) If current exceeds 1 knot, its effect is to be substacted from the bollard pull by
either :
Direct measurement of drag effect (pulling direction downstream) and reduction
of bollard pull accordingly; or
Conducting pull test both upstream and downstream and averaging the result
e) The dynamometer (load cell) is :
Calibrated and suitable for use in horizontal position. It should be fitted with
swivels or should be torque insensitive, such as a hydraulic dynamometer.
It should be easily read from a safe location or a remote readout should be
provided.
The dynamometer should be located at the ashore end of the tow hawser.
f) The towing vessel should be on an even keel or trimmed to the intended operating
condition in tow.
g) The draft of the towing vessel should be equal to or deeper than ballast condition,
but need not be down to the summer load line mark.
4) Duration of Bollard Pull :
The static Bollard Pull should be computed as the average of evenly spaced load
cell recordings taken over a sustained pull interval of three to five minutes.
5) Miscellaneous Item :
During the test, one surveyor is located in the vessels engine room and one
surveyor is located at the shore station.
b. Tets Preparation
MUH. HIDAYAT ARIF D311 12 003 114
1) Re-check all load cell unit ; telemetry indicator and load cell. Ensure all equipments in
proper connection, sufficient power and function able. Beside that, Surveyor must be
review calibration certificate of the load cell in use.
Figure 101 : Load Cell Unit System Configuration
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Figure 102 : Load Cell Certificate
2) Load cell installation, fitted load cell in suitable horizontal position with 2 bolt & nut
shackles, in 2 ways: to the bollard (fixed point) and to towing vessel wire rope (tow
hawser), by secure connections.
Figure 103 : Installed Bollard Pull Equipment
3) Observe the load cell position in suitable condition in way vessel movement during
testing, not in twisting position, free from other objects what obstruct load cell
capabilities.
4) Check and record the towing vessel draft condition: fore, amidship and after.
MUH. HIDAYAT ARIF D311 12 003 116
Figure 104 : Vessel Draft
5) Recording of vessel data including
Draft Forward
Draft Aft
Ballast Tank Capacity
Balast Tank Onboard
Fuel Oil Capacity
Fuel Oil Onboard
Figure 105 : Tank Capacity During Test
3.21.5 Bollard Pull Procedure
1. Move the towing vessel to the required position that describe in Fig. 104
MUH. HIDAYAT ARIF D311 12 003 117
Figure 106 : Recommended Minimum Towline Length and Water Depth Under Keel
Figure 107 : Wire Connect To Towing (Left) and Wire Connect To Towing (Right)
2. Smoothly extend wire rope to avoid instantaneous spike tension load reading and
maintain towing vessel in steady condition.
3. Gradually increased main engine load to maximum continuous rpm (MCR 100%)
Figure 108 : RPM Reading Process in Engine Room
4. Continuous load cell reading from ashore should be informed to the onboard bollard pull
test officer for reference to determining vessel steady condition with continuous steady
tension load reading indication.
5. Confirmation is required from onboard bollard pull test officer to the ashore officer to
start measurement & recording the tension load reading.
6. Duration of bollard pull test measurement is 3~5 minutes
7. Load tension reading displayed informed continuously to the onboard by ashore officer.
MUH. HIDAYAT ARIF D311 12 003 118
8. When measurement completed, the ashore officer should be informed to onboard officer..
9. Testing condition when tension load recording should be recorded by onboard officer and
informed to ashore officer for documentation, i.e.:
Wind speed
Current speed
Towline length
Water depth under keel
3.21.6 Result and Conclusion of Survey
The result of bollard pull as the following:
Vessel Name : Perdana Marathon
Draft (Fwd) : 5,5 m
Draft (Aft) : 6,4 m
Length of Tow Wire : 390 m
Water Depth : 17 meter
Target Bollard Pull : 150 ton
Maximum Bollard Pull : 151,04 ton
Conclusion : Acceptable
Figure 109 : The Final Result of Bollard Pull Test
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3.22 SPECIAL SURVEY FOR BARGE
3.22.1 Reference Document
Based on ABS Rules Part 7 Chapter 1 Condition for Survey After Construction
3.22.2 Description
A Special Periodical Survey is to be completed within five years after the date of
build or after the crediting date of the previous Special Periodical Survey. The fifth Annual
Survey must be credited as a requirement of the Special Periodical Survey. The interval
between Special Periodical Surveys may be reduced by the Committee.
3.22.3 Brief of Rules
1. Structural Internal Requirements
Table 29 : Structural Internal Requirements
0 to 75 mm depth
May be “for record only” unless sharp (creased), fractured,
affecting chine gunwale connection strength, or of
considerable transverse extent on deck or bottom within the
midship half-length or on the rake bottom
75 to 125 mm depth
Repair or “for record only” depending on effect on
longitudinal strength or local strength – how numerous,
concentrated, or sharp, how frames in way are affected, and
longitudinal location
Over 125 mm depth Repair – release and fair or part crop and renew
2. Plating Indents Requirements
Table 30 : Plating Indents Requirements
Buckled, bent sharply or
fractured
Repair – part crop and renew, vee-out and weld fractures
Flange tripped or ineffective Repair – part crop and renew
Detached from plating Repair – reweld attach
Bent smoothly, flanges still relatively effective (i.e., not tripped) :
0 to 75 mm depth May be “for record only” unless extensive transversely
within the midship half-length or rake bottom, or chine or
gunwale connection affected
75 to 125 mm depth Repair or “for record only”, depending on effect on
MUH. HIDAYAT ARIF D311 12 003 120
longitudinal strength or local strength – how numerous or
concntrated – part crop and renew, and/or reinforce with
tripping brackets, chocks or rider plates
Over 125 mm depth Repair – release and fair or part crop and renew
3.22.4 Result and Conclusion of Survey
Specifically for barge, inspection focused only on the construction conditions (such as
web frames, side girder, longitudinal deck beam, etc) and the condition of plates (thickness
and deformation) by considering the Table 1 and Table 2. Base on the result of survey, all
construction elements and plate deformation and buckling, must be replaced because it was
not in accordance with requirements.
Figure 110 : Construction Condition Prospaq 27A
Figure 111 : Plating Condition Prospaq 27A
MUH. HIDAYAT ARIF D311 12 003 121
CHAPTER IV CLOSING
4.1 Conclusion
Internship in ABS is very usefull for to increase our knowledge. Many lesson can we
take either direct, interview, and library research (Rules, Guide and Statutory).
During internship course, the item survey i get is Air Testing, Visual Inspectioal
Based On Approval Drawing, Underwater Inspection In Lieu of Drydocking (UWILD),
Annual Survey For Barge, Special Survey For Barge, Inspection for application of MARPOL
ANNEX VI about Air Pollution From Ships, Vacuum Test For Ship Repair, Bollard Pull
Test, Load Line Survey, Fire Fighting, Anchor Handling, and Tug Supply, Insulation,
Radiographic Test, Sea Trial, Commisioning For Sewage Tank, Hydrostatic For Pipe Class I
before installation onboard, David Load Test, Welding Inspection (Visual) for Jack Up Rig
Leg, Hose Test, Welding and Fabrication Section 1 Hull Construction, Classfication of
Machinery
Thus we can conclude for Internship in American Bureau of Shipping (ABS), but we
are aware that there are still many things that we can not get but what we can at this time can
be usefull for us in the future.
4.2 Suggestion
1. Naval Architecture students should have focused read the IACS rules, MARPOL,
SOLAS, IMDG Code, ILCC 1966, and COLREG.
2. Naval Architecture students already have to know the material to be learned in the
field.
MUH. HIDAYAT ARIF D311 12 003 123
NAVAL ARCHITECTURE
DEPARTMENT PROCEDURES
INTERSHIP COURSE PROCEDURES
NO. DOK:
TP.FT.SOP. LAB.SGP
PAGE : 1 OF 25
2015 REV 01
THE RESULT OF INTERNSHIP REPORT
Description / Activity Summary Day Location
1) Study literature about Statutory
(SOLAS, MARPOL, LOAD LINE,
and IMDG CODE)
Monday, 27 July 2015 ABS Office
2) Safety Induction and Internship
Briefing Tuesday, 28 July 2015
ABS Office
3) Summarize rules Part 2 Chapter 4
About Welding and Fabrication
Section 1 Hull Construction
4) Summarize rules IACS No. 47
Wednesday, 29 July
2015
ABS Office
5) Summarize rules Part 4 Chapter 4
About Classification of Machinery Thursday, 30 July 2015
ABS Office
6) Summarize rules Part 4 Chapter 4
About Testing, Trial, and Survey
During Construction
Friday, 31 July 2015 ABS Office
7) Air test on WB/DW Tank No. 9 (P) Monday, 03 August
2015
PT Jaya Asiatic
Shipyard
8) Visual Inspection in Propulsion
Room
Tuesday, 04 August
2015
PT Jaya Asiatic
Shipyard
9) Underwater Inspection in Lieu of
Drydocking (UWILD)
Wednesday, 05 August
2015
PT Jaya Asiatic
Shipyard
10) Hydrostatic Test of Pipe Class II
Before Installation Onboard
11) Fire Damper Check
Thursday, 06 August
2015
PT Jaya Asiatic
Shipyard
MUH. HIDAYAT ARIF D311 12 003 124
12) Special Survey (SS1) for Barge Friday, 07 August 2015 PT Bina Nusa
Indonesia Shipyard
13) Inspection for Application of
MARPOL ANNEX VI about Air
Pollution From Ships
14) Vacuum Test on Ship Repair
Monday, 10 August
2015
PT Delta Shipyard
15) Bollard Pull Test Tuesday, 11 August
2015
PT Paxocean
Pertama
16) Life Saving Appliance
17) Load Line Survey
Wednesday, 12 August
2015
PT Marcopolo
Shipyard
18) Fire Fighting, Anchor Handling and
Tug Supply
19) Insulation Check
Thursday, 13 August
2015
PT Marcopolo
Shipyard
20) Radiographic Test Friday, 14 August 2015 PT Marcopolo
Shipyard
21) Sea Trial Tuesday, 18 August
2015
PT Kim Sea
Indonesia Shipyard
22) Hydrostatic Test of Pipe Class I
Before Installation Onboard
Wednesday, 19 August
2015
PT Graha Trisaka
Industri
23) David Load Test
24) Welding Inspection (Visual Check)
for Jack Up Rig Leg
Thursday, 20 August
2015
PT Garaha Trisaka
Industri
26) David Brake Test Friday, 21 August 2015 PT Garaha Trisaka
Industri
27) Hose Test for Window and Hatchway
28) Air Test
Monday, 24 August
2015
PT Britoil Offshore
Indonesia
29) Bollard Pull Test Tuesday, 26 August
2015
PT Bangun
Adyabahan Perkasa
30) Safety Training Wednesday, 27 August
2015 ABS Office
31) Fill The Time Sheet
32) Discuss with the Surveyor For To
Thursday, 27 August
2015 ABS Office