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MUH. HIDAYAT ARIF D311 12 003 1

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MUH. HIDAYAT ARIF D311 12 003 1

MUH. HIDAYAT ARIF D311 12 003 2

CONTENTS

VALIDATION SHEET ........................................................... Error! Bookmark not defined.

CONTENTS ............................................................................................................................... 2

PREFACE .................................................................................................................................. 7

LIST OF FIGURES ................................................................................................................... 8

LIST OF TABLES ................................................................................................................... 11

CHAPTER I INTRODUCTION .............................................................................................. 12

1.1 BACKGROUND ........................................................................................................... 12

1.3 PURPOSE ...................................................................................................................... 13

1.4 SCHEDULE TIME ........................................................................................................ 14

CHAPTER II COMPANY PROFILES ................................................................................... 15

2.1 OUR MISSION .............................................................................................................. 15

2.2 ABS WORLDWIDE LOCATION................................................................................. 15

2.3 A BRIEF HISTORY ...................................................................................................... 15

2.4 QUALITY AND ENVIRONMENTAL POLICY ......................................................... 16

2.5 SAFETY, SERVICE, AND SOLUTIONS .................................................................... 16

2.6 REASON TO CLASS .................................................................................................... 16

2.7 CORE COMPETENCIES ............................................................................................. 18

2.8 ORGANIZATION AND MANAGEMENT .................................................................. 18

2.9 CLASSIFICATION PROCEDURE ............................................................................... 18

2.10 STATUTORY SERVICES .......................................................................................... 19

CHAPTER III RESULT .......................................................................................................... 20

A. UNDERSTANDING OF ABS RULES ........................................................................ 20

3.1 WELDING AND FABRICATION ......................................................................... 20

3.1.1 Preparation of Welding ........................................................................................ 20

3.1.2 Production Welding (Especially Preheat Process) ............................................... 24

3.2 DEAD SHIP AND BLACKOUT ............................................................................. 24

3.2.1 Dead Ship ............................................................................................................. 24

3.2.2 Blackout ............................................................................................................... 24

3.3 TESTING DURING CONSTRUCTION................................................................ 24

3.3.1 Type of Testing .................................................................................................... 24

3.3.2 Application of Coating ......................................................................................... 26

MUH. HIDAYAT ARIF D311 12 003 3

B. SURVEY ACTIVITIES................................................................................................ 26

3.4 AIR TEST .................................................................................................................. 26

3.4.1 Reference ............................................................................................................. 26

3.4.2 Procedure of Testing ............................................................................................ 27

3.4.3 Result and Conclusion of Survey ......................................................................... 28

3.5 VISUAL INSPECTION ........................................................................................... 28

3.5.1 Defenition ............................................................................................................ 28

3.5.2 Procedure visual inspection ................................................................................. 28

3.5.3 Result and Conclusion of Survey ......................................................................... 29

3.6 UNDERWATER INSPECTION IN LIEU OF DRYDOCKING (UWILD) ....... 30

3.6.1 Defenition and Purpose ........................................................................................ 30

3.6.2 References ............................................................................................................ 30

3.6.3 Requirements ....................................................................................................... 32

3.6.4 Equipments .......................................................................................................... 33

3.6.5 Result and Conclusion of ..................................................................................... 34

3.7 HYDROSTATIC TEST FOR PIPE CLASS II ...................................................... 35

3.7.1 Defenition ............................................................................................................ 35

3.7.2 Requirements ....................................................................................................... 35

3.7.3 Procedures ............................................................................................................ 35

3.7.4 Result and Conclusion of Survey ......................................................................... 36

3.8 FIRE DAMPER ........................................................................................................ 37

3.8.1 Defenition ............................................................................................................ 37

3.8.2 Result and Conclusion of Survey ......................................................................... 37

3.9 VACUUM BOX TESTING...................................................................................... 38

3.9.1 Reference ............................................................................................................. 38

3.9.2 Procedure of Testing ............................................................................................ 38

3.9.3 Result and Conclusion of Survey ......................................................................... 40

3.10 MARPOL ANNEX VI ABOUT PREVENTION OF AIR POLLUTION ......... 41

3.10.1 Sulphur Oxides (SOx) ........................................................................................ 41

3.10.2 Fuel Oil Quality ................................................................................................. 42

3.10.3 Nitrogen Oxides (NOx) ...................................................................................... 42

3.10.4 Ozone Depleting Substances .............................................................................. 43

MUH. HIDAYAT ARIF D311 12 003 4

3.11 INSULATION ......................................................................................................... 44

3.11.1 Reference ........................................................................................................... 44

3.11.2 Type Of Insulation ............................................................................................. 44

3.11.3 The division of type insulation .......................................................................... 45

3.11.4 Result and Conclusion of Survey ....................................................................... 51

3.11.5 Pictures ............................................................................................................... 53

3.12 LOAD LINE SURVEY .......................................................................................... 53

3.12.1 LL-11 D Form .................................................................................................... 53

3.12.2 Position Requirement ......................................................................................... 54

3.12.3 Air Pipes............................................................................................................. 54

3.12.4 Hatchway ........................................................................................................... 55

3.12.5 Ventilator ........................................................................................................... 56

3.12.6 Sidescuttles, Window, and Skylights ................................................................. 57

3.12.7 Protection of Crew ............................................................................................. 58

3.12.8 Freeing Ports ...................................................................................................... 59

3.12.9 Doorways ........................................................................................................... 60

3.12.10 Machinery Space Openings ............................................................................. 61

3.12.11 Deck Line ......................................................................................................... 61

3.12.12 Load Line Mark ............................................................................................... 62

3.12.13 Scupper, Inlets, and Discharges ....................................................................... 64

3.13. FIRE FIGHTING SYSTEM ................................................................................. 65

3.13.1 Reference ........................................................................................................... 65

3.13.2 Class Notation .................................................................................................... 65

3.13.3 Application ......................................................................................................... 65

3.13.4 Fire Fighting Data .............................................................................................. 66

3.13.5 Minimum Requirement for Fire Fighting 1, 2, and 3 ........................................ 66

3.13.6 Equipments ........................................................................................................ 67

3.14 ANCHOR HANDLING AND TOWING ............................................................. 72

3.14.1 Reference ........................................................................................................... 72

3.14.2 Application adn Notation ................................................................................... 72

3.14.3 Submisson of Data ............................................................................................. 72

3.14.4 Arrangement ...................................................................................................... 74

MUH. HIDAYAT ARIF D311 12 003 5

3.15 RADIOGRAPHIC TEST ....................................................................................... 76

3.15.1 Reference ........................................................................................................... 76

3.15.2 Purpose of Nondestructive Test ......................................................................... 76

3.15.3 Defenition .......................................................................................................... 76

3.15.4 Advantages and Disadvantages.......................................................................... 76

3.15.5 Radiography Testing Sketch .............................................................................. 77

3.15.6 Time of Inspection ............................................................................................. 77

3.15.7 Surface Condition .............................................................................................. 77

3.15.8 Technique ........................................................................................................... 77

3.15.9 Radiography Quality .......................................................................................... 78

3.15.10 Film Identification ........................................................................................... 78

3.15.11 Source to Film Distance ................................................................................... 79

3.15.12 Film Length and Width .................................................................................... 79

3.15.13 Image Quality Indicator (IQI) .......................................................................... 79

3.15.14 Radiographic Film Interpration........................................................................ 83

3.15.15 Report ............................................................................................................... 84

3.15.16 Additional ........................................................................................................ 85

3.15.17 Surface Vessel .................................................................................................. 85

3.15.18 Location of Radiographic Inspection ............................................................... 85

3.16 SEA TRIAL ............................................................................................................. 86

3.16.1 General Data FLEX – 40SL (Flex Fighter) ....................................................... 86

3.16.2 Anchor Test ........................................................................................................ 88

3.16.3 Streering Gear Test ............................................................................................ 89

3.16.4 Turning Circle .................................................................................................... 91

3.16.5 Crash Stop Test .................................................................................................. 93

3.16.6 Endurance .......................................................................................................... 95

3.16.7 Speed Test .......................................................................................................... 96

3.16.8 Noise Level Measurement ................................................................................. 99

3.16.9 Water Monitor Check ..................................................................................... 101

3.17 HYDROSTATIC TEST OF PIPE CLASS I ...................................................... 102

3.17.1 Defenition ........................................................................................................ 102

3.17.2 Requirements ................................................................................................... 102

MUH. HIDAYAT ARIF D311 12 003 6

3.17.3 Equipments and Function ................................................................................ 102

3.17.4 Procedures ........................................................................................................ 104

3.17.5 Result and Conclusion of Survey ..................................................................... 105

3.18 DAVID LOAD TEST ........................................................................................... 106

3.18.1 David Load Test Details .................................................................................. 106

3.18.2 Result and Conclusion of Survey ..................................................................... 107

3.19 DAVID BRAKE TEST ......................................................................................... 107

3.19.1 David Brake Test Details ................................................................................. 107

3.19.2 Result and Conclusion of Survey ..................................................................... 109

3.20 HOSE TEST .......................................................................................................... 109

3.20.1 Reference ......................................................................................................... 109

3.20.2 Procedure of Testing ........................................................................................ 110

3.20.3 Result and Conclusion of Survey ..................................................................... 110

3.21 BOLLARD PULL TEST...................................................................................... 111

3.21.1 Defenition ........................................................................................................ 111

3.21.2 Reference Document ........................................................................................ 111

3.21.3 Equipments ...................................................................................................... 111

3.21.3 Static Bollard Pull Test Requirement .............................................................. 112

3.21.5 Bollard Pull Procedure ..................................................................................... 116

3.21.6 Result and Conclusion of Survey ..................................................................... 118

3.22 SPECIAL SURVEY FOR BARGE ..................................................................... 119

3.22.1 Reference Document ........................................................................................ 119

3.22.2 Description ....................................................................................................... 119

3.22.3 Brief of Rules ................................................................................................... 119

3.22.4 Result and Conclusion of Survey ..................................................................... 120

CHAPTER IV CLOSING ...................................................................................................... 121

4.1 Conclusion .................................................................................................................... 121

4.2 Suggestion .................................................................................................................... 121

ATTACHMENT .................................................................................................................... 122

MUH. HIDAYAT ARIF D311 12 003 7

PREFACE

Alhamdulillahi Rabbil Alamin

A big thanks to Allah SWT with all blessing that i can complete my internship report

on time. And also didn’t forget to say thank for to The all people who make this report

finished, those people are :

1. My lovely all family (especially my parents) because with out their help, advice, and

pray that give me spirit.

2. My lectures, Ir. Hj. Rosmani, MT and Dr. Eng. Suandar Baso, ST, MT. Who not stop

for giving me advice (science and knowledge).

3. My fellowship in Naval Architecture and Ship Building 2012, 2013, 2014, and 2015.

Because they are giving me always support for go ahead.

4. Finally, to all surveyor as guiding me during internship. I wish the knowledge their

give me i can obsorb completetly and i can applicated if i enter the world of job. All

surveyor have contributed and given their valuable evaluations, comments, and

suggestions during the completion and accomplishing of this internship report.

This report was arrange based on the result that i get during my internship program

and also based on the some references, such as ABS Rules, Statutory, and all course from the

source thrustworthy. Hopefully, this internship report would give a positive contribution to

the educational development or those who want to carry out further internship.

Batam, 28 August 2015

Internship Student

Muh. Hidayat Arif

MUH. HIDAYAT ARIF D311 12 003 8

LIST OF FIGURES

Figure 1 : Sketch of Case 1 ...................................................................................................... 20

Figure 2 : Build Up Process ..................................................................................................... 20

Figure 3 : Sketch of Case 2 ...................................................................................................... 21

Figure 4 : Backing Strips ......................................................................................................... 21

Figure 5 : Taper Process .......................................................................................................... 22

Figure 6 : Run on and Run off Tabs ........................................................................................ 23

Figure 7 : U-Tube Process ....................................................................................................... 27

Figure 8 : Read The Pressure by Pressure Gauge .................................................................... 27

Figure 9 : Spraying Soapy Water ............................................................................................. 28

Figure 10 : The Resul of Air Testing Process .......................................................................... 28

Figure 11 : Prepare Drawing Approval Before Survey Onboard ............................................ 29

Figure 12 : Missing Face Plate and Bracket ............................................................................ 29

Figure 13 : Certificate of Compliance with UWILD Requirements ........................................ 31

Figure 14 : Continuous - Certificate of Compliance with UWILD Requirements .................. 32

Figure 15 : A Set Of Diving Equipments................................................................................. 34

Figure 16 : Digital Video, Monitor, Communication Tool and Device Arrangement ............ 34

Figure 17 : Shovel .................................................................................................................... 34

Figure 18 : Surveyor Examine The Result Of Pre-Inspection ................................................. 35

Figure 19 : Requirements of Hydrostatic Test For Pipe Class II ............................................. 35

Figure 20 : The Circuit of Pipe During Hydrostatic Test ........................................................ 36

Figure 21 : Drawing Approval About Capacity Pressure of Pipe ............................................ 36

Figure 22 : The Result of Hydrostatic Test .............................................................................. 37

Figure 23 : Type of Fire Damper ............................................................................................. 37

Figure 24 : Installation of Fire Damper Onboard .................................................................... 38

Figure 25 : Vacuum Box .......................................................................................................... 39

Figure 26 : Spraying the Soapy Water to Boundary SIM Joint ............................................... 39

Figure 27 : Checking of Pressure Value .................................................................................. 39

Figure 28 : Surveyor Examine the Leaks on SIM Joint ........................................................... 40

Figure 29 : Comment From Surveyor ...................................................................................... 40

Figure 30 : Back Gouging, Reweld, and Grindstone ............................................................... 40

Figure 31 : Return Vacuum Test Process After Reweld .......................................................... 41

Figure 32 : Test Report Laboratory of Fuel Oil Sample .......................................................... 41

Figure 33 : Receipt For Bunker Document and Samples Of The Fuel Stored On Board ........ 42

Figure 34 : Refrigerant ............................................................................................................. 43

Figure 35 : Continuous - Refrigerant ....................................................................................... 44

Figure 36 : Examine The Installation Of Insulation ............................................................... 52

Figure 37 : Insulation Before and After Installed Onboard ..................................................... 53

Figure 38 : LL-11D Form ........................................................................................................ 54

Figure 39 : Position Requirements ........................................................................................... 54

Figure 40 : Air Pipes ................................................................................................................ 55

MUH. HIDAYAT ARIF D311 12 003 9

Figure 41 : Hatchwa and Hatchway Flush Type ...................................................................... 56

Figure 42 : Ventilator ............................................................................................................... 57

Figure 43 : Side Scuttles and Window ..................................................................................... 58

Figure 44 : Chain Guard With Stretching Tumbucklet (Left) and Chain Guard (Right .......... 59

Figure 45 : Bulwark ................................................................................................................. 59

Figure 46 : Freeing Ports.......................................................................................................... 59

Figure 47 : Minimum Required Door Sill Height .................................................................... 60

Figure 48 : Doors ..................................................................................................................... 61

Figure 49 : Deck Line .............................................................................................................. 62

Figure 50 : Load Line Mark ..................................................................................................... 62

Figure 51 : Load Line Mark on Sailing Ships And Lines To Be Used With This Mark ......... 63

Figure 52 : The Size of Load Line Ring .................................................................................. 64

Figure 53 : The Colour of Concurrent Load Line Mark Type ................................................. 64

Figure 54 : Scupper .................................................................................................................. 65

Figure 55 : Searchlights ........................................................................................................... 67

Figure 56 : Air Recharging Compressor .................................................................................. 68

Figure 57 : Fireman’s Outfit .................................................................................................... 69

Figure 58 : Hose Connection on Portside and Starboard ......................................................... 69

Figure 59 : Water Spray In Side Navigation and Top Deck .................................................... 70

Figure 60 : Fifi Pump ............................................................................................................... 71

Figure 61 : Water Monitor ....................................................................................................... 72

Figure 62 : Water Monitor Check During Sea Trial ................................................................ 72

Figure 63 : Radiographic Test Sketch ...................................................................................... 77

Figure 64 : Film Identification ................................................................................................. 79

Figure 65 : Source to Film Distance ........................................................................................ 79

Figure 66 : Hole Type IQI ....................................................................................................... 80

Figure 67 : Wire IQI ................................................................................................................ 80

Figure 68 : ISO Wire IQI ......................................................................................................... 81

Figure 69 : Location of IQI ...................................................................................................... 83

Figure 70 : Situation of Viewing and Interpretaion Film Process ........................................... 83

Figure 71 : The All Item on Radiographic Film ...................................................................... 84

Figure 72 : Anchor Test Process .............................................................................................. 89

Figure 73 : Auxiliary Steering Gear Test (Left) and Rudder Angle Indicator (Right) ............ 91

Figure 74 : Turning Circle Test ............................................................................................... 91

Figure 75 : Angle Indicator – Turning Circle Proccess ........................................................... 93

Figure 76 : Overview of Standards and Criteria Stopping Test ............................................... 94

Figure 77 : Full Ahead – Netral – Full Astern ......................................................................... 95

Figure 78 : Conditon of Water Temperature, Lubricant Oil Temperature .............................. 96

Figure 79 : During Speed Test At 100% MCR Position ......................................................... 99

Figure 80 : Noise Measurement in Galley With Using Noise Sound Level .......................... 101

Figure 81 : Water Monitor Check Process ............................................................................. 101

Figure 82 : Pressure Testing Pump ........................................................................................ 102

MUH. HIDAYAT ARIF D311 12 003 10

Figure 83 : Pressure Gauge .................................................................................................... 103

Figure 84 : Chart .................................................................................................................... 103

Figure 85 : The Circuit of Pipe During Hydrostatic Test ...................................................... 104

Figure 86 : The Pressure on Chart ......................................................................................... 105

Figure 87 : The Complete Result of Testing .......................................................................... 105

Figure 88 : Installation of All Equipments ............................................................................ 106

Figure 89 : Installation Water Bag to David Construction .................................................... 106

Figure 90 : Water Condition During The Test ...................................................................... 107

Figure 91 : Take Out Water ................................................................................................... 107

Figure 92 : Installation Water Bag to David Construction .................................................... 108

Figure 93 : Water Load Visible in Telemetry Indicator ........................................................ 108

Figure 94 : Water Bag After Bring Down, Left and Right .................................................... 108

Figure 95 : The Time of Waterbag Lowering ........................................................................ 109

Figure 96 : Take Out Water ................................................................................................... 109

Figure 97 : Presseure Value is 2 bar ...................................................................................... 110

Figure 98 : Hose Test On Wheelhouse Window and Hatchway ........................................... 110

Figure 99 : The Result of Hose Test ...................................................................................... 111

Figure 100 : Telemetry Indicator, Bollard, Load Cell, Bow Bolt & Nut Shackle ................. 112

Figure 101 : Load Cell Unit System Configuration ............................................................... 114

Figure 102 : Load Cell Certificate ......................................................................................... 115

Figure 103 : Installed Bollard Pull Equipment ...................................................................... 115

Figure 104 : Vessel Draft ....................................................................................................... 116

Figure 105 : Tank Capacity During Test ............................................................................... 116

Figure 106 : Recommended Minimum Towline Length and Water Depth Under Keel ....... 117

Figure 107 : Wire Connect To Towing (Left) and Wire Connect To Towing (Right) ......... 117

Figure 108 : RPM Reading Process in Engine Room ........................................................... 117

Figure 109 : The Final Result of Bollard Pull Test ................................................................ 118

Figure 110 : Construction Condition Prospaq 27A ............................................................... 120

Figure 111 : Plating Condition Prospaq 27A ......................................................................... 120

Figure 112 : Offshore Support Vessel RT. Kris 1712 GT ....... Error! Bookmark not defined.

Figure 113 : Oil Prevention Certificate .................................... Error! Bookmark not defined.

Figure 114 : Oily Water Separator and Oil Control Monitoring ............ Error! Bookmark not

defined.

Figure 115 : International Shore Connection (ISC) for Oil Residue ...... Error! Bookmark not

defined.

Figure 116 : SOPEP Box and Inside SOPEP Box ................... Error! Bookmark not defined.

MUH. HIDAYAT ARIF D311 12 003 11

LIST OF TABLES

Table 1 : Relationship Between Structure To Be Tested and Type Of Testing ....................... 24

Table 2 : Standard Insulation on Bulkhead For Passenger Ship More Than 36 Passenger ..... 45

Table 3 : Standard Insulation on Decks For Passenger Ship More Than 36 Passenger .......... 46

Table 4 : Standard Insulation on Bulkhead For Passenger Ship Less Than 36 Passenger ...... 46

Table 5 : Standard Insulation on Decks For Passenger Ship Less Than 36 Passenger ............ 47

Table 6 : Standard Insulation on Bulkhead For Cargo Ship Except Tanker ............................ 47

Table 7 : Standard Insulation on Decks For Cargo Ship Except Tanker ................................. 48

Table 8 : Standard Insulation on Bulkhead For Tanker ........................................................... 49

Table 9 : Standard Insulation on Decks For Tanker ................................................................ 49

Table 10 : Standard Insulation on Bulkhead Cargo Ship Refers To Figure 35 ....................... 52

Table 11 : Minimum Requirements for Fire Fighting 1, 2, and 3 ............................................ 66

Table 12 : Minimum Requrements for Water Capacity........................................................... 70

Table 13 : Arrangement For AHTS Equipments ..................................................................... 74

Table 14 : Material and Inspection Method ............................................................................. 77

Table 15 : Geometric Unsharpness .......................................................................................... 78

Table 16 : ASTM Wire IQI Designation, Wire Diameter and Wire Identity .......................... 80

Table 17 : ISO Wire IQI Designation, Wire Diameter and Wire Identity) .............................. 81

Table 18 : Hole Type IQI Selection ......................................................................................... 81

Table 19 : Wire IQI Selection .................................................................................................. 82

Table 20 : Tank Capacity ......................................................................................................... 87

Table 21 : Tank Sounding ........................................................................................................ 87

Table 22 : Official Sea Trial Condition ................................................................................... 88

Table 23 : The Result of Survey .............................................................................................. 90

Table 24 : The Result of Turning Circle Test .......................................................................... 92

Table 25: The Result of Stopping Test .................................................................................... 95

Table 26 : The Result of Speed Test ........................................................................................ 98

Table 27 : Noise Criteria for Ships ........................................................................................ 100

Table 28 : The Result of Noise Measurement Test................................................................ 100

Table 29 : Structural Internal Requirements .......................................................................... 119

Table 30 : Plating Indents Requirements ............................................................................... 119

MUH. HIDAYAT ARIF D311 12 003 12

CHAPTER I INTRODUCTION

1.1 BACKGROUND

In the late globalization era, where the development of science and technology which

are greatly improved, and the country which is still in development needs skilled employes

who are capable in a specific field. This means that young generations who have the

capability of science and technology are highly required. Therefore their skills can be used to

compete in the international world in the future.

In 2015, with Asean Free Trade Area (AFTA) as well as the rapidly development

about science and technology, occurring very tough competition, especially in the labor

professionalism. It required skilled workers and experts in their respective fields to be able

the complete in the competition.

University is one place to produce alumni. However, it is not easy as it is mentioned

previously. It requires some efforts to produce alumni as workforce ready. In addition,

university is a place where students will be trained and guided based on appropriate

curriculum in order to produce the alumni as mentioned before.

University of Hasanuddin, one of biggest university in Indonesia and especially in

Eastern Part of Indonesia, struggles to enhance the human resources, science and technology,

and infrastructures for the students to develop engineering profession and support the

development of the maritime industries. These are expected that the Naval Architecture

Department belonged to Hasanuddin University will create skilled human resources.

Therefore, in order to achieve that objective, the one of the ways is Internship for student in

marine industry.

Internship is an obligated subject in our curriculum. This is expected to be able to

improve knowledge and skill of student in marine engineering field. In addition, it also one

method to realize and harmonize student’s knowledge which is obtained in classroom.

To overcome the above, then we students of Naval Engineering Department,

Engineering Faculty of Hasanuddin University, intens to conduct Internship at American

Bureau of Shipping (ABS, Batam of Branch. American Bureau of Shipping (ABS) is the

world’s largest ship and offshore classification society and recognized advisor for the

maritime industry, a world-leading of software for managing risk and improving asset

performance in the energy, process and maritime industry, and etc.

MUH. HIDAYAT ARIF D311 12 003 13

American Bureau of Shipping participate and Responsible for the development of

technology and science in the field of national and international maritime. Therefore, abs has

the authority to issue certificates and important documents that should be owned by every

ship to ensure the safety and feasibility of the ship. For to develop the scientific marine

technology, American Bureau of Shipping (ABS) also participated to adapat create quality

human resources. On that basis the Study Program S1 Naval Architecture Faculty of

Engineering, University of Hasanuddin trying to students can do internship at the Society for

1 month.

1.2 PRINCIPAL IDEA

The principal idea of this Internship program on AMERICAN BUREAUOF

SHIPPING, BATAM PORT are:

1. The aim of our national education is to improve Indonesian human who has religius faith

to God, good and atractive personality, independent, strong, intelegent, creative,

inovative, dedicated, professional, responsible and productive with a healty physic and

spiritual.

2. Based on three regimen of University; Education, Research and Publicservant.

3. Hasanuddin University visionis to become acenter of excellence in human development,

scientifically, technology, art and culture-based Indonesian Maritime Continent.

4. Hasanuddin University Makassar education programs to keep the relationship between

society and Industry by means to improve the relevant of Education and Research quality.

5. Harmony is needed between education system in university and world of job.

1.3 PURPOSE

This internship is performed at company with the purposes as following :

1. To fulfill the credit semester (SKS) as required by the academic regulation in the Naval

Engineering Department, Hasanuddin University.

2. Implementing the theory obtained at university to the real maritime industry.

3. To understand documenting compliance with standards (survey activities and reports,

classification certificates).

4. To understand about survey and testing process in accordance with American Bureau of

Shipping (ABS) Rules.

5. To obtain direct working experience in American Bureau of Shipping (ABS).

MUH. HIDAYAT ARIF D311 12 003 14

6. Updating the informations and current of technology development in marine and

shipbuilding industry.

1.4 SCHEDULE TIME

Internship course in AMERICAN BUREAUOF SHIPPING, BATAM PORT will

begin in July 27th

2015 – August 27th

2015

MUH. HIDAYAT ARIF D311 12 003 15

CHAPTER II COMPANY PROFILES

2.1 OUR MISSION

The Mission of the American Bureau of Shipping is to serve the public interest as

well as the needs of our clients by promoting the security of life, property and the natural

environment primarily through the development and verification of standards for the design,

construction and operational maintenance of marine-related facilities.

2.2 ABS WORLDWIDE LOCATION

2.3 A BRIEF HISTORY

FROM THE TIME IT WAS FIRST CHARTERED IN THE OF NEW YORK IN 1862,

ABS has been committed to the maritime industry and deeply involved in its technical

development and the improvement of its safety standards. Born out of a need for industry

self-regulation, ABS published its first technical standards, Rules for Survey and Classing

MUH. HIDAYAT ARIF D311 12 003 16

Wooden Vessels, in 1870. When the era of wooden ships gave way to iron, ABS established

standards for these structures, published as Rules for Survey and Classing of Iron Vessels.

Similarly, when iron gave way to steel, ABS Rules for Building and Classing Steel Vessels

were established and published in 1890. These Steel Vessel Rules continue to be revised and

published annually, embodying the service, experience and technological advancements

accumulated since that first

2.4 QUALITY AND ENVIRONMENTAL POLICY

It is the policy of the American Bureau of Shipping to be responsive to the individual and

collective needs of our clients as well as those of the public at large, to provide quality

services in support of our mission, and to provide our services consistent with international

standards developed to avoid, reduce or control pollution to the environment. All of our client

commitments, supporting actions, and services delivered must be recognized as expressions

of Quality. We pledge to monitor our performance as an on-going activity and to strive for

continuous improvement. We commit to operate consistent with applicable environmental

legislation and regulations and to provide a framework for establishing and reviewing

environmental objectives and targets.

2.5 SAFETY, SERVICE, AND SOLUTIONS

These three goals define the activities of ABS. They are the bedrock upon which our

commitment to set standards of excellence as one of the world’s leading ship classification

societies is founded. From its inception in 1862, setting safety standards for the marine

industry has been the core commitment of ABS. This is achieved through the establishment

and application of technical standards, known as Rules, for the design, construction and

operational maintenance of ships and other marine structures. Classification is a process that

certifies adherence to these Rules. From its World Headquarters in Houston, ABS delivers

services and solutions to a worldwide client list through a network of local representative

offices in 70 countries.

2.6 REASON TO CLASS

1. Enhanced Safety

The ultimate goal of classification is to promote the safety of the passengers, the crew,

the cargo, the vessel and the environment in which it operates.

2. Protection Of Capital Investment

MUH. HIDAYAT ARIF D311 12 003 17

As a measure of protection of their capital investment, financiers usually require that a

vessel has been designed, built and maintained to appropriate classification standards.

3. Conformance With Underwriting Requirements

Classification signifies that a vessel complies with industry-developed standards. This

is usually mandated by insurance underwriters.

4. Indication Of Due Diligence

Classification is one indication that the shipowner has exercised due diligence during

the construction and service life of the vessel.

5. Indication Of Proper Maintenance

To remain in class, a vessel must undergo periodic surveys to verify that it is

maintained to class standards and in conformance with the Rules.

6. Conformance With Statutory Requirements

In most nations the governing authorities have mandated that certain vessels entering

into their registry be classed.

7. More Than A Century Of Experience

ABS has been in existence since 1862. It has a proven ability to meet the needs of the

shipping industry. The ABS Rules incorporate the knowledge gathered from more than 140

years of operating experience and from the most advanced technological research.

8. Advanced Technological Capabilities

ABS has some of the most respected research and development resources in the

marine industry, and is dedicated to providing greater understanding of marine design and

construction.

9. A Network Of Regional Technical Offices

ABS technical staff are located in Busan, Genoa, Hamburg, Houston, London,

Istanbul, New Orleans, New York, Piraeus, Rio de Janeiro, Shanghai, Singapore, Taipei and

Yokohama, providing fast, local response to client needs.

10. A Network Of Field Surveyors

ABS is able to offer quick, professional, 24 hours a day – seven days a week,

multilingual survey services to clients around the world from an impressive network of more

than 170 offices in 70 countries.

11. Statutory Recognition Of Abs Standards

MUH. HIDAYAT ARIF D311 12 003 18

Many flag States require vessels on their register to be classed with one of a selected

number of approved classification societies. ABS is recognized by every major flag State.

The ABS Classification Rules address many of the standards relating to overall strength,

stability, machinery, safety equipment and pollution prevention contained in the statutory

regulations of those flag States. By classing with ABS, these particular areas of the overall

design could also meet national authority requirements.

2.7 CORE COMPETENCIES

Our engineers offer a spectrum of skills from naval architecture to hydrodynamics to

ergonomics. Our marine surveyors bring experience and professional judgment to their task

of assessing the compliance of a vessel or structure with the ABS Rules and relevant statutory

regulations throughout its life, from drawing board to scrapyard. Our auditors specialize in

management and security systems, particularly those conforming to the International Safety

Management (ISM) and International Ship and Port Facility Security (ISPS) Codes. Backing

these field representatives is an unequivocal commitment to research and development. Our

Technology Department is recognized as a leader of technical innovation in the marine and

offshore sectors.

2.8 ORGANIZATION AND MANAGEMENT

All funds generated from fees for classification services are used solely for the performance

of such services, and any surplus of receipts in any one year is used for the extension and

improvement of such services, including research and development. Management

responsibilities are vested in the Board of Directors the members of which are selected for

their broad experience of the maritime, offshore and insurance industries, and the Council,

chosen from the more than 800 Members of ABS. This membership is drawn from persons

considered to be eminent within their maritime field of endeavor, principally shipowners,

shipbuilders, naval architects, marine engineers, marine underwriters and government

representatives.

2.9 CLASSIFICATION PROCEDURE

Classification is a procedure involving:

the development of standards, known as Rules

technical plan review and design analysis

surveys during construction

MUH. HIDAYAT ARIF D311 12 003 19

source inspection of materials, equipment and machinery

acceptance by the Classification CommitteD

subsequent periodic surveys for maintenance of class

survey of damage, repairs and modifications

2.10 STATUTORY SERVICES

More Than 100 Governments Have Recognizedthe Professional Integrity And

Experience Of Abs by authorizing the classification society to act as a Recognized

Organization (RO) or Recognized Security Organization (RSO). These duties include the

conduct of surveys and the issuance of certificates in accordance with various international

and national maritime Conventions and Codes, such as Load Line, Safety of Life at Sea

(SOLAS), Tonnage, Marine Pollution (MARPOL), ISM Code and the International Ship and

Port Facility Security (ISPS) Code. These governments have recognized that ABS possesses

a global network of exclusive, qualified surveyors and extensive resources in manpower and

technology to conduct the technical reviews, audits and surveys necessary to fulfill the

various Convention requirements. These activities have given ABS a comprehensive

knowledge of national and international maritime regulations. It is able to draw on this

knowledge in advising clients on how best to meet the documentation needs and accurately

apply the criteria

MUH. HIDAYAT ARIF D311 12 003 20

CHAPTER III RESULT

A. UNDERSTANDING OF ABS RULES

3.1 WELDING AND FABRICATION

3.1.1 Preparation of Welding

1. Edge Preparation

The surveyor may accept a welding procedure for build up of each edge that does not

exceed one half the thickness of the member or 12,5 mm (0,5 inchi), whichever is the

lesser.

Case 1

Thickness base metal (t) = 12 mm

Welding gap = 5 mm ( So, maximum welding gap requirement is 3 mm )

Figure 1 : Sketch of Case 1

Procedure Build Up : t x 0,5

: 12 x 0,5

: 6 mm compare with 12,5 (Choose whichever is the lesser)

: 6 mm < 12,5 mm ( Build Up Requirement)

Figure 2 : Build Up Process

MUH. HIDAYAT ARIF D311 12 003 21

Case 2

Thickness base metal (t) = 30 mm

Welding gap = 16 mm ( So, maximum welding gap requirement is 3 mm )

Figure 3 : Sketch of Case 2

Procedure Build Up : t x 0,5

: 30 x 0,5

: 15mm compare with 12,5 (Choose whichever is the lesser)

: 12,5 mm ( Can Not Build Up )

Solution of above problem, Rules with No. 47 IACS Shipbuilding and Repair

Quality Standard For New Contruction and For Existing may be applied.

When 5 mm < Gap 16 mm

Build up gap with welding on one or both sides of preparation, with possible use of

backing strip as necessary, to maximum 16 mm.

When 16 mm < Gap < 25 mm

Welding up with edge preparation or partly renew welding.

When Gap > 25 mm

An insert plate, of minimum width 300 mm, to be welded in place.

According the above rules, the case 2 may be applied Backing Strips (See Figure 4)

Figure 4 : Backing Strips

The Surveyor may accept edge build up in excess of the above, up to the full thickness of

the member on a case-by-case basis, provided the Surveyor is notified of such cases

MUH. HIDAYAT ARIF D311 12 003 22

before the members are welded together. Where plates to be joined different in thickness

and have an offset on either side of more than 3 mm (1/8 in.), a suitable transition

taper is to be provided.

For the transverse butts in bottom shell, sheer strake, and strength deck plating within the

midship portion of the hull, and other joints which may be subject to comparatively high

stresses, the transition taper length is to be not less than three times the offset. The

following of taper procedure are (Figure 5) :

1. Determine the difference thickness of the two plates to be at joint. See Figure A.

T = 7 mm – 5 mm = 2 mm

2. Determine the taper length (L). Based on the rules ABS (Point 2), taper length is 3 x

T = 6 mm. See Figure B

3. Later, the difference between the plate thickness associated eith the length of taper.

Eventually, cutting the plates as shown C.

Figure 5 : Taper Process

2. Run-on and Run-off Tabs

Run-on and run-off tabs are to be designed with the following purpose :

MUH. HIDAYAT ARIF D311 12 003 23

1. To minimize the possibility of high-stress concentrations and base-metal and weld-

metal cracking.

2. The result of welding can be neat

3. Stability of welding process can be maintained. Because run-on and run-off tabs will

be to bind the both plates before continues welding (joint)

Figure 6 : Run on and Run off Tabs

3. Cleanliness.

All surfaces to be welded are to be free from moisture, grease, loose mill scale,

excessive rust or paint. Primer coatings of ordinary thickness, thin coatings of linseed oil, or

equivalent coatings may be used, provided it is demonstrated that their use has no adverse

effect in the production of satisfactory welds. Slag and scale are to be removed not only from

the edges to be welded but also from each pass or layer before the deposition of subsequent

passes or layers. Weld joints prepared by arc-air gouging may require additional preparation

by grinding or chipping and wire brushing prior to welding to minimize the possibility of

excessive carbon on the scarfed surfaces. Compliance with these cleanliness requirements is

of prime importance in the welding of higher-strength steels, especially those which are

quenched and tempered.

4. Tack Weld

Tack weld is similar with intermitten welding. The fungtion of tack weld is to position

and to lock with temporary two plates before joint with continues welding. The several

requirement for tack weld process are :

1. To made with the same grade of filler metal

2. To need be removed, if after examination to be thoroughly clean and free from crack

or other crack.

MUH. HIDAYAT ARIF D311 12 003 24

3. Preheat may be necessary prior to tack welding when the materials to be joined are

highly restrained. Special consideration is to be given to use the same preheat as

specified in the welding procedure when tack welding higher-strength steels.

3.1.2 Production Welding (Especially Preheat Process)

Preheat is giving heat before welding process plates. In all cases, preheat and

interpass temperature control are to be sufficient to maintain dry surfaces and minimize the

possibility of the formation of fractures. The preheat requirements is :

1. When welding is performed under high humidity conditions or when the temperature

of steel is below 0°C (32°F), the base metal is to be preheated to at least 16°C (60°F)

or temperature appropriate to the alloy and the thickness, whichever is higher.

2. When preheat is used, the preheat and interpass temperatures are to be in accordance

with the accepted welding procedure and to the satisfaction of the Surveyor.

3.2 DEAD SHIP AND BLACKOUT

3.2.1 Dead Ship

a. The main propulsion plant, boilers, and auxiliary machinery are not in operation

due to the loss of the main source of electrical power

b. In restoring propulsion, the stored energy for starting the propulsion plant, the main

source of electrical power and other essential auxiliary machinery is assummed to

not be available.

3.2.2 Blackout

Blackout situation means the loss of the main source of electrical power resulting in

the main and auxiliary machinery to be out of operation.

3.3 TESTING DURING CONSTRUCTION

3.3.1 Type of Testing

Table 1 : Relationship Between Structure To Be Tested and Type Of Testing

No Structure To Be Tested Type Of

Testing Hydrostatic Testing Head Or Presure

1 Double Bottom Tanks Leak and

structural

The greater of

- to the top of overflow,

- to 2,4 m above top of tank, or

- to the bulkhead deck

MUH. HIDAYAT ARIF D311 12 003 25

2 Double Side Tanks Structural (1,2)

The greater of

- To the top of overflow, or

- To 2.4 m (8 ft) above top of tank (3)

3

Deep Tanks or Cargo Oil

Tanks Structural

(1,2)

The greater of

- To the top of overflow, or

To 2.4 m (8 ft) above top of tank (3)

- To the top of tank (3)

plus setting of

any pressure relief valve.

Fuel Oil Bunkers Structural

4 Ballast Hold of Bulk

Carries Structural

(1)

The greater of

- To the top of overflow, or

- To 0.9 m (3 ft) above top of hatch

coaming (3)

5a Peak Tanks Structural

The greater of

- To the top of overflow, or

To 2.4 m (8 ft) above top of tank (3)

5b Fore Peak Voids (collision

bulkhead) See Note 4 See Note 4

5c After Peak Voids Air

6 Cofferdams Structural (5)

The greater of

- To the top of overflow, or

- To 2.4 m (8 ft) above top of tank (3)

7 Watertight Bulkhead Hose(6)

8

Watertight Doors Below

Freeboard or Bulkhead

Deck

Hose

9 Double Plate Rudder Air

10 Shaft Tunnel Clear of

Deep Tanks Hose

11 Shell Doors Hose

12

Watertight Hatch Covers

of Tanks on Combination

Carriers

Structural (1,2)

The greater of

- To 2.4 m (8 ft) above top of hatch

cover, or

- Setting pressure of the pressure

relief valve

13

Weathertight Hatch

Covers, Doors and other

Closing Appliances

Hose (6)

14a Chain Locker and Chain

Pipe (aft of collision Structural

MUH. HIDAYAT ARIF D311 12 003 26

bulkhead)

14b

Chain Locker and Chain

Pipe (fwd of collision

bulkhead)

Structural (7)

15 Independent Tanks Structural

The greater of

- To the top of overflow, or

- To 0.9 m (3 ft) above top of tank

16 Ballast Ducts Structural

Ballast pump maximum pressure or

setting of any relief valve for the

ballast duct if that is less.

17 Hawse Pipe Hose

3.3.2 Application of Coating

1. Final couting may be applied prior to the hydrostatic testing and after the application

of air testing.

2. For all manual or semi-automatic erection weld and fillet weld tank boundary connections

including penetration, final coating is to be applied after air testing.

3. For other weld, final coating may be applied before after testing, provided the

Surveyor, after examination prior to the application of coating, is satisfied with weld.

B. SURVEY ACTIVITIES

3.4 AIR TEST

3.4.1 Reference

Based on ABS Rules 3-7-1/1.2, 3-7-1/5.5 and 3-7-3/7.1

1. Definition and Purpose : Air testing is one of the leak testing for to verify and checked

tightness of the structure such as all boundary welds, erection joint, and penentration

including pipe connection.

2. Method : by using air pressure

3. Details of Testing : (1) Pressure value is 0.15 bar (0.15 kgf/cm2, 2.2 psi). But, It is

recommended that the air pressure in the tank be raised to and maintained at 0.20 bar

(0.20 kgf/cm2, 2.9 psi) for approximately one hour, with a minimum number of personnel

around the tank, before being lowered to the test pressure. (2) U-tube with a height

sufficient to hold a head of water corresponding to the required test pressure is to be

arranged. the cross sectional area of the u-tube is to be not less than that of the pipe

supplying air. In addition to the U-tube, a master gauge or other approved means is to be

MUH. HIDAYAT ARIF D311 12 003 27

provided to verify the pressure. (3) Air testing must to be applied before painting and

final coating.

4. Other Methode Testing : compressed air fillet weld testing or vacuum testing

3.4.2 Procedure of Testing

1. To lose down tank or compartment will to be tested

2. Install the all equipment testing such as pressure gauge and U-tube on the tank cover

(manhole). Beside that, prepare also soap liquid. For the height of U-tube minimum 2,03

m. Intended use of the U - tube is for safety . That is, for testing in areas that have a high

temperature such as the engine room , which contains the compressed air tank could

explode . For these conditions , the water pressure in the tank will push the water out of

the U - tube

Figure 7 : U-Tube Process

3. Provide the pressure in accordance with ABS Rules ( see at pressure gauge)

Figure 8 : Read The Pressure by Pressure Gauge

4. Wait at least 1 (one) hour.

5. To spray soapy water to every boundary SIM joint.

MUH. HIDAYAT ARIF D311 12 003 28

Figure 9 : Spraying Soapy Water

6. Checked for leaks on the SIM Joint. Leakage is characterized by the appearance of

bubbles in the soapy water.

7. For to ensure the real leak, we must to spray soap liquid again to boundary SIM joint

welding the suspected leak and checked again.

3.4.3 Result and Conclusion of Survey

During air test on WB / DW Tank No. 9 (P), not found leak on SIM Joint and

construction is accept.

Figure 10 : The Resul of Air Testing Process

3.5 VISUAL INSPECTION

3.5.1 Defenition

Visual inspection is checking process for to ensure the compliance of structure in

drawing with the actual (installed onboard)

3.5.2 Procedure visual inspection

1. QC Inspector submit the request to surveyor to obtain RFI (Request For Inspection).

RFI is a guide of survey because it contains survey time and items to be surveyed.

MUH. HIDAYAT ARIF D311 12 003 29

2. Based on RFI, surveyor prepare and learning more specific approval drawing.

3. Surveyor come on board and to checked compliance of structure in drawing with the

actual (installed on the ship)

4. Write the comment on the inspection result

3.5.3 Result and Conclusion of Survey

1. Foundation of Azimuth Thruster (Drawing 40448 – 283 - 012) missing face plate on

the bracket. Based on drawing, web shall be W16 + 200 x 20 FF. But actual only used

W16 + 200 x 14 FF and contruction is reject and must be changed.

2. Missing bracket on pillar at bottom position and contruction is reject and must be

changed.

Figure 11 : Prepare Drawing Approval Before Survey Onboard

Figure 12 : Missing Face Plate and Bracket

MUH. HIDAYAT ARIF D311 12 003 30

3.6 UNDERWATER INSPECTION IN LIEU OF DRYDOCKING (UWILD)

3.6.1 Defenition and Purpose

Underwater Inspection in Lieu of Drydocking (UWILD) is one of suvey type as

alternate drydocking survey with conducted underwater survey with to use some equipment

for to display the result of inspection.

Now, the problem with drydocking is that is very expensive and time consuming

(especially if the ship just want to do an annual and intermediate survey). Beside that, with

the large number of commercial vessel operating today, drydocking facilities woefully

inadequate. Therefore, the UWILD process was developed in response to these problems.

3.6.2 References

Based on ABS Rules 7-A-2 about UWILD, Approval Procedure For UWILD

Class Notation

Request for UWILD Notation (by Owner/Operator)

Prepation and Submisson of plans to in ABS Engineering office as required

Initial survey of underwater hull markings and other means of orienting the diver during new contruction or an out water

drydocking (Existng Vessel)

Issue Certificate of compliance with UWILD requirement

UWILD

MUH. HIDAYAT ARIF D311 12 003 31

Figure 13 : Certificate of Compliance with UWILD Requirements

MUH. HIDAYAT ARIF D311 12 003 32

Figure 14 : Continuous - Certificate of Compliance with UWILD Requirements

3.6.3 Requirements

1. General

a) Vessel less than 15 years of age

b) All request for Underwater Inspection in Lieu of Drydocking Survey are to be

forwarded to the applicable ABS Divisional Assistant Chief Surveyor’s Office for

review and authorization.

c) Underwater inspection is to be carried out by a qualified diver under the surveillance

of the attending Surveyor. The diver is to be employed by a firm approved by the the

Bureau as a service supplier.

d) The surveyor is to be satisfed with the method of pictorial representation, and a good

two-way communication between the Surveyor and divers is to be provided

e) If the Underwater Inspection reveals damage or deterioration that requires further

attention, the surveyor may require that the vessel be drydocked in order to undertake

a detailed survey and necessary repairs

2. Condition

a) Where possible, the underwater examination should be carried out in protected water,

preferably with the weak tidak stream and current.

b) The in water visibility and the cleanliness of the hull below the waterline is to be

clear enough to permit a meaningful examination which allows the surveyor and in-

water survey to determine the condition of the plating, appendages and the welding.

Additional cleaning may be necessary. Overal or spot cleaning may be required at the

discretion of the attending surveyor.

c) UWILD may not be applicable if there are outstanding recommendations for repairs

to propeller, rudder, stern frame, underwater structure, or sea valves. It may also be

inapplicable if damage affecting the fitness of the vessel is found during the course of

the survey.

d) Underwater or internal thickness measurements of suspect areas may be required in

conjunction with the underwater inspection. Means for underwater nondestructive

testing may also be required for fracture detection.

3. Procedures

a) Exposed Areas

MUH. HIDAYAT ARIF D311 12 003 33

An examination of the outside of the shell plating above the waterline and exposed

portions of appendages (such as propeller, rudder and rudder bearings) is to be carried out by

the attending Surveyor. Means are to be provided to enable the Surveyor to accomplish this

visual inspection.

b) Underwater Areas

Items that must be recorded on the tape/photograph include but are not limited to:

1) Vessel’s draft

2) Time at which dive commences

3) Point of commencement

4) Time viewed

5) Condition of hull marking

6) Random areas of plating

7) All sea chest

8) All inlets and discharges

9) Rudder

10) Pintles

11) Propeller

12) Timeand point of completion of the dive

The above examination is to be supplemented by the diver’s report describing and

attesting to the conditions found. A copy of this report and pertinent photographs are to be

submitted to the attending Surveyor. Copies are also to be retained onboard.

c) Damage Areas

Damage and corrosion areas are to be taped/photographed. Internal examination or

thickness gauging of such locations may be necessary, as determined by the attending

Surveyor.

3.6.4 Equipments

1. A set of diving equipments including of swimming wearing, swimming goggles, oxygen

tube, etc. For UWILD process, takes 3 divers. The first diver for to hold and direct the

camera according command from the operator. The second diver for to clean the surface

of bottom plating if according surveyor that areas not clear. The third divers for safety if

suddenly one of the divers had cramps, oxygen is over (without oxygen), and etc

MUH. HIDAYAT ARIF D311 12 003 34

Figure 15 : A Set Of Diving Equipments

2. Closed-circuit television including monitor, digital video, communication tool and device

arrangement

Figure 16 : Digital Video, Monitor, Communication Tool and Device Arrangement

3. Shovel is used for to cleaning the surface of bottom plating from the shell and other

fouling.

Figure 17 : Shovel

4. Underwater camera is used to look condition of the hull in the water.

3.6.5 Result and Conclusion of Survey

Before doing Underwater Inspection in Lieu of Drydocking (UWILD), Surveyor to

ensure water visibility is clear and clean. After that, Surveyor to ensure the surface of bottom

plating free fouling (minimum corrosian, damage, distorsion of plating visibel). This process

is called Pre-Inspection

MUH. HIDAYAT ARIF D311 12 003 35

Based on the result of Pre-Inspection, the underwater condition is clear, but the

surface of bottom plating can not be access because fouling so much and thick. After that,

Surveyor comment for to clean up first.

Figure 18 : Surveyor Examine The Result Of Pre-Inspection

3.7 HYDROSTATIC TEST FOR PIPE CLASS II

3.7.1 Defenition

Hydrostatic test is a test to verify the structural adequacy of the design and the

tightness of the pipe structure by means of water pressure.

3.7.2 Requirements

Based on ABS Rules 4-6-2/7.3 about Hydrostatic Test For Pipe Class II

Figure 19 : Requirements of Hydrostatic Test For Pipe Class II

3.7.3 Procedures

1. Determine the pipeline that will be tested. Generally, we take pipeline from a both of

blind flange.

2. Install the pressure gauge in the pipe. Then, open the valve for to put water into the pipe.

MUH. HIDAYAT ARIF D311 12 003 36

Figure 20 : The Circuit of Pipe During Hydrostatic Test

3. Pump for to provide pressure. Capacity pressure reference there is in the drawing

approval.

Figure 21 : Drawing Approval About Capacity Pressure of Pipe

4. Wait for see the result (minimum 1 (one) hour). If the pipe is able to withstand the

pressure exerted, the pipe structure will not be changed (example bent and leak)

3.7.4 Result and Conclusion of Survey

From the result visual inpection of Hydrostatic Test, not found changes in the pipe

structure. Beside that, because there is no pressure changes during the test, it is certain that

there are no leaks in the pipe.

MUH. HIDAYAT ARIF D311 12 003 37

Figure 22 : The Result of Hydrostatic Test

3.8 FIRE DAMPER

3.8.1 Defenition

Fire damper is one of equipment installed onboard (in the ventilation network) to

anticipate the development of fire. In case of fire, the crew can pull rope string (labeled

closed) on the fire damper. Then, cover the fire damper is closed and so that the air flow into

the room can be stopped. Finally, the development of the fire can be minimized

3.8.2 Result and Conclusion of Survey

The all fire damper is good condition because can good opened and closed. So, the all

fire damper can be installed onboard.

Figure 23 : Type of Fire Damper

MUH. HIDAYAT ARIF D311 12 003 38

Figure 24 : Installation of Fire Damper Onboard

3.9 VACUUM BOX TESTING

3.9.1 Reference

Based on ABS Rules 3-7-1/5.11

1. Definition and Purpose : Vacuum Box Testing is a test to detect any leaks on the

structure. A box over a joint with leak indicating solution applied on the fillet or full

penetration welds.

2. Method : by using air pressure

3. Details of Testing : (1) The air within the box is removed by an ejector to create a

vacuum of 0.20 bar (0.20 kgf/cm2, 2.9 psi) – 0,26 bar (0.27 kgf/cm

2, 3.8 psi) inside the

box. (2) Vacuum must to be applied before final coating.

4. Other Methode Testing : Air Testing. But for the deep tank, vacuum test is better

effective than air testing.

3.9.2 Procedure of Testing

1. Prepare a testing equipment such as soapy water and vacuum boxer. Vacuum boxer will

be installed along with pressure gauge, pump, valve and hose connector.

MUH. HIDAYAT ARIF D311 12 003 39

Figure 25 : Vacuum Box

2. To spray the soapy water to every boundary SIM joint. A vacuum boxer with one of side

opened and other side to made of glass will be affixed to every boundary SIM Joint that

has been sprayed with soapy water before.

Figure 26 : Spraying the Soapy Water to Boundary SIM Joint

3. Later, the air inside the vacuum boxer sucked by the pump. The air pressure is sucked by

the pump in accordance with ABS Rules (see at pressure gauge). Minus sign indicates if

the air was inhaled.

Figure 27 : Checking of Pressure Value

MUH. HIDAYAT ARIF D311 12 003 40

4. The air pressure in the box become lower than before, and the air in the compartment

(tank) higher pressure will be move toward vacuum boxer.

5. Surveyor will to checked for leaks on the SIM Joint. Leak characterized by the

appearance of bubbles in the soapy water.

Figure 28 : Surveyor Examine the Leaks on SIM Joint

6. For to ensure the real leak, we must to spray soapy water again to boundary SIM joint

welding the suspected leak and check again.

3.9.3 Result and Conclusion of Survey

During the vacuum test process, Surveyor discovered a leak point on boundary SIM

joint. Then, Surveyor asked to shipyard workers for to do reweld and UT (Ultrasonic Test).

Before reweld, boundary SIM joint of the leak must be back gouging grindstone reweld

grindstone. Finally, Surveyor doing vacuum test again especially for the leak point.

Figure 29 : Comment From Surveyor

Figure 30 : Back Gouging, Reweld, and Grindstone

MUH. HIDAYAT ARIF D311 12 003 41

Figure 31 : Return Vacuum Test Process After Reweld

3.10 MARPOL ANNEX VI ABOUT PREVENTION OF AIR POLLUTION

3.10.1 Sulphur Oxides (SOx)

1. Sulphur content of any fuel oil used on board ships shall not exceed 4.5% mm

2. Requirements for within SOx emission control area (example : Baltic Sea), sulphur

content not exceed 1,5 % mm

Figure 32 : Test Report Laboratory of Fuel Oil Sample

MUH. HIDAYAT ARIF D311 12 003 42

3.10.2 Fuel Oil Quality

1. Fuel Oil requirement that the content of SOx and NOx in accordance with the previous

rules, it does not contain inorganic, are not harmful to the ship and personnel, and does

not cause pollution

2. Not applicable for solid coal and nuclear fuel

3. A certificate of bunker and fuel oil samples are kept on board

Figure 33 : Receipt For Bunker Document and Samples Of The Fuel Stored On Board

3.10.3 Nitrogen Oxides (NOx)

1. NOx is a generic term for the mono-nitrogen oxides NO and NO2 (nitric oxide and

nitrogen dioxide). NOx should not be confused with nitrous oxide (N2O), which is a

greenhouse gas and has many uses as an oxidizer, an anaesthetic and a food additive.

NOx is formed from the endothermic reaction of nitrogen and oxygen gases in the air

during combustion, especially at high temperatures, during the combustion of oil, coal or

gas.

2. This regulation does not apply to emergency diesel engines, engines installed in lifeboats

and any device or equipment intended to be used solely in case of emergency; and

3. This regulation shall apply to :

a. Each diesel engine with a power output of more than 130 kW which is installed

on a ship constructed on or after 1 January 2000; and

b. Each diesel engine with a power output of more than 130 kW which undergoes a

major conversion on or after 1 January 2000.

4. NOx Standard

MUH. HIDAYAT ARIF D311 12 003 43

The operation of each diesel engine to which this regulation applies is prohibited,

except when the emission of nitrogen oxides (calculated as the total weighted emission of

NO2) from the engine is within the following limits:

a. 17.0 g/kW h when n is less than 130 rpm

b. 45.06 n–0.2

g/kW h when n is 130 or more but less than 2000 rpm

c. 9.8 g/kW h when n is 2000 rpm or more

where n = rated engine speed (crankshaft revolutions perminute).

3.10.4 Ozone Depleting Substances

Purpose : to prevent the use of refrigerant that can damage or diluting the ozone layer

Figure 34 : Refrigerant

Ozone Substances

NODS

HFCsR134A, R32, R125,

R245CA

HFCs azeotropic R507

HFCs approach azeotropic

R404A , R407B

ODS

Halon or BFCsR13B1, R12B1, R1211, R1301,

R2402

CFCR11, R12, R113,

R114, R115

HCFCsR22, R123, R124

MUH. HIDAYAT ARIF D311 12 003 44

Figure 35 : Continuous - Refrigerant

3.11 INSULATION

3.11.1 Reference

Base on SOLAS Part I Chapter II about Construction – Fire protection, fire

detection, and fire extinction

3.11.2 Type Of Insulation

1. “A” Class Division

Requirements :

1. They are contructed of steel or other equivalent material

2. For bulkhead and deck

3. They are suitably stiffened

4. They are insulated with approved non-combustible materials such that the average

temperature of the unexposed side will not rise more than 1400 C above the

original temperature, nor will the temperature, at any one point, including any joint,

rise more than 1800

C above the original, within time listed below :

Class “A-60” 60 min

Class “A-30” 30 min

Class “A-15” 15 min

Class “A-0” 0 min

2. “B” Class Division

Requirements :

1. They are constructed of approved non-combustible materials and all materials used in

the construction and erection of " B " class divisions are non-combustible, with the

MUH. HIDAYAT ARIF D311 12 003 45

exception that combustible veneers may be permitted provided they meet other

appropriate requirements of this chapter

2. They are insulated with approved non-combustible materials such that the average

temperature of the unexposed side will not rise more than 1400 C above the

original temperature, nor will the temperature, at any one point, including any joint,

rise more than 2250

C above the original, within time listed below :

Class “B-15” 15 min

Class “B-0” 0 min

3. “C” Class Division

"C" class divisions are divisions constructed of approved non-combustible materials.

They need meet neither requirements relative to the passage of smoke and flame nor

limitations relative to the temperature rise. Combustible veneers are permitted provided they

meet the requirements of this chapter.

3.11.3 The division of type insulation

Installation of insulation on each adjacent rooms on the ship (bulkhead or deck) is

depend on the type of the ship. Based on the SOLAS Chapter II-2 regulatio 9, type of vessel

is divided in 3 (three) :

1. Passenger Ship

A passenger ship is a ship which carries more than twelve passengers. Type of

insulation divided in 2 (two) :

In ships carrying more than 36 passengers (Table 2 – Table 3)

Table 2 : Standard Insulation on Bulkhead For Passenger Ship More Than 36

Passenger

MUH. HIDAYAT ARIF D311 12 003 46

Table 3 : Standard Insulation on Decks For Passenger Ship More Than 36 Passenger

In ships carrying less than 36 passengers (Table 4 – Table 5)

Table 4 : Standard Insulation on Bulkhead For Passenger Ship Less Than 36 Passenger

MUH. HIDAYAT ARIF D311 12 003 47

Table 5 : Standard Insulation on Decks For Passenger Ship Less Than 36 Passenger

2. Cargo Ship Except Tanker

Cargo ship is any ship which is not a passenger ship (Table 6 – Table 7)

Table 6 : Standard Insulation on Bulkhead For Cargo Ship Except Tanker

MUH. HIDAYAT ARIF D311 12 003 48

Table 7 : Standard Insulation on Decks For Cargo Ship Except Tanker

3. Tanker

MUH. HIDAYAT ARIF D311 12 003 49

A tanker is a cargo ship constructed or adapted for the carriage in bulk of

liquid cargoes of an inflammable nature (Table 8 – Table 9)

Table 8 : Standard Insulation on Bulkhead For Tanker

Table 9 : Standard Insulation on Decks For Tanker

(1) Control Station

Spaces containing emergency sources of power and lighting.

Wheelhouse and chartroom.

Spaces containing the ship's radio equipment.

Fire control stations.

MUH. HIDAYAT ARIF D311 12 003 50

Control room for propulsion machinery when located outside the machinery space.

Spaces containing centralized fire alarm equipment.

(2) Corridors

Corridors and lobbies.

(3) Accommodation spaces

Accommodation spaces are those spaces used for public spaces, corridors, lavatories,

cabins, offices, hospitals, cinemas, game and hobby rooms, barber shops, pantries containing

no cooking appliances and similar spaces.

(4) Stairways

Interior stairway, lifts, totally enclosed emergency escape trunks, and escalators (other

thanthose wholly contained within the machinery spaces) and enclosures thereto. In this

connection, a stairway which is enclosed only at one level shall be regarded as part of the

space from which it is not separated by a fire door.

(5) Service spaces (low risk)

Lockers and store-rooms not having provisions for the storage of flammable liquids

and having areas less than 4 m2 and drying rooms and laundries.

(6) Machinery spaces of category A

Machinery spaces of category A are those spaces and trunks to such spaces which

contain either :

Internal combustion machinery used for main propulsion;

Internal combustion machinery used for purposes other than main propulsion

where such machinery has in the aggregate a total power output of not less than

375 kW; or

any oil-fired boiler or oil fuel unit, or any oil-fired equipment other than boilers,

such as inert gas generators, incinerators, etc.

(7) Other machinery spaces

Electrical equipment rooms (auto-telephone exchange, air-conditioning duct spaces).

Spaces as defined in regulation 3.30, excluding machinery spaces of category A. Machinery

spaces are machinery spaces of category A and other spaces containing propulsion

machinery, boilers, oil fuel units, steam and internal combustion engines, generators and

major electrical machinery, oil filling stations, refrigerating, stabilizing, ventilation and air

conditioning machinery, and similar spaces, and trunks to such spaces.

MUH. HIDAYAT ARIF D311 12 003 51

(8) Cargo pump – rooms

Spaces containing cargo pumps and entrances and trunks to such spaces.

(9) Service spaces (high risk)

Galleys, pantries containing cooking appliances, saunas, paint lockers and store-

rooms having areas of 4 m2 or more, spaces for the storage of flammable liquids, and

workshops other than those forming part of the machinery spaces.

(10) Open decks

Open deck spaces and enclosed promenades having little or no fire risk. To be

considered in this category, enclosed promenades shall have no significant fire risk, meaning

that furnishings shall be restricted to deck furniture. In addition, such spaces shall be

naturally ventilated by permanent openings. Air spaces (the space outside superstructures and

deckhouses).

3.11.4 Result and Conclusion of Survey

The all OSV at Marcopolo Shipyard which are currently still in progress was designed

under SPS Code 2008_MSC 266(82) and the total crews are 36 persons, then table 9.5 and

9.6 of SOLAS II-2/Reg. 9 is applied based on SPS Code/Chapter 6 for structural fire

protection drawing approval process and survey reference.

CHAPTER 6

FIRE PROTECTION

6.1 For ships carrying more than 240 person on board, the requirements of chapter II-2of

SOLAS for passenger ship carrying more than 36 passenger should be applied (9.1 dan 9.2)

6.2 For ship carrying more than 60 (but not more than 240) persons on board, the

requirements of chapter II-2 of SOLAS for passenger ship carrying not more than 36

passengers should be applied. (9.3 dan 9.4)

6.3 For ships carrying not more than 60 persons on board, the requirements of chapter

II-2 of SOLAS for cargo ships should be applied (9.5 dan 9.6)

MUH. HIDAYAT ARIF D311 12 003 52

Figure 36 : Examine The Relationship Between The Installation Of Insulation Between

Drawing Approval With SOLAS Chapter 2

: Galley ( Position 9, High Risk)

: Mess (Position 3, Accomodation Space)

Based on Table 9.5 about bulkhead adjacent space, between galley and mess fixed insulation

type A-0.

Table 10 : Standard Insulation on Bulkhead Cargo Ship Refers To Figure 35

MUH. HIDAYAT ARIF D311 12 003 53

3.11.5 Pictures

Figure 37 : Insulation Before and After Installed Onboard

3.12 LOAD LINE SURVEY

3.12.1 LL-11 D Form

1. LL-11D form refers to International Convention of Load Line 1966

2. The purpose of LL-11D is a form that will be display the condition of the vessel as

built or as convert. Especially about load line item.

3. The surveyor will be complete and forward two copies of the form to the Engineering

Review Office that is to issue load line assignment to the vessel

4. Surveyor is to place a copy of the LL 11-D on board the vessel (before issuing the

provisional load line certificate

5. If questions arise as to any interpretation of requirements, advice can be obtained

from the Engineering Review Office

MUH. HIDAYAT ARIF D311 12 003 54

Figure 38 : LL-11D Form

3.12.2 Position Requirement

Base on Load Line Techinical Manual Chapter III

Two positions are defined assesing the arrangement of hatchways doors and

ventilators

Position 1

Upon exposed freeboard and raised quarter decks, and upon exposed superstructure

decks situated forward of a point located a quarter of the vessel's length from the forward

perpendicular

Position 2

Upon exposed superstructure decks situated abaft a quarter of the vessel's length from

the forward perpendicular

Figure 39 : Position Requirements

3.12.3 Air Pipes

Base on International Load Line Convention 1966 (ILCC) Edition 2005

Regulation 20

Requirements :

1. Position : Where air pipes to ballast and other tanks extend above freeboard or

superstructure decks.

2. Height from the deck to the point where water may have acces to below :

760 mm (30 inches) on the freeboard

450 mm (17 ½ inches) on the superstructure deck.

3. Air pipes shall be provided with automatic closing devices

4. Pressure vacuum valves (PV Valves) may be accpeted on tankers.

Additional :

1. Type of Closing Appliances :

MUH. HIDAYAT ARIF D311 12 003 55

a) Vent head with float ball

b) Vent head with float ball and wire gauze mesh

c) Vent head with float ball and insect scree

d) Goose neck type

2. Surveyor also should be to record about pipe dimension and number fitted

Figure 40 : Air Pipes

3.12.4 Hatchway

Base on International Load Line Convention 1966 (ILCC) Edition 2005

Regulation 15 and 16

Requirements :

1. Height of coaming shall be at least :

600 mm if in position 1

450 mm if in position 2

2. The width of each bearing surface for hatchway covers shall be at least 65 mm

3. Hatchway covers must be made from mild steel or other equivalent material, especially

about the strength material. Thickness of hatchway covers not less than 1% of thes

spacing of stiffeners or 6 mm, if that be greater. In additional, hatchway covers must

weathertight.

MUH. HIDAYAT ARIF D311 12 003 56

Figure 41 : Hatchwa and Hatchway Flush Type

3.12.5 Ventilator

Base on International Load Line Convention 1966 (ILCC) Edition 2005

Regulation 19

Requirements :

1. Ventilator in position 1 or 2 spaces below freeboard decks or decks of enclosed

superstructures shall have coamings of steel or other equivalent material.

2. Height of Coaming Above deck to the point where water may have acces to below :

900 mm (35 ½ inches) if in position 1

760 mm (30 inches) if in position 2

3. Ventilators in position 1 the coamings of which extend to more than 4,5 m above the

deck, and in position 2 the coamings of which extend to more than 2,3 m above the deck,

need not be fitted with closing arrangement.

4. Ventilator openings shall be provided with weathertight closing appliances. In ships of

not more than 100 m in length the closing appliances shall be permanently attached

Additional :

Surveyor also should be to record about coaming (dimension and height), number fitted,

and closing appliances.

MUH. HIDAYAT ARIF D311 12 003 57

Figure 42 : Ventilator

3.12.6 Sidescuttles, Window, and Skylights

Base on International Load Line Convention 1966 (ILCC) Edition 2005

Regulation 23 Part 3 Annex 1

Requirements :

1. Side scuttles and windows, together with their glasses, deadlights and storm covers, if

fitted, shall be of of an approved design and substantial contruction. Non metalic frames

are not acceptable

2. Different between side scuttles and window

a. Side Scuttes are defined as being round or oval. While, window are defined as

being rectangular, round or oval.

b. Side scuttles openings with an are not exceeding 0.16 m2. While, window opening

with an area exceeding 0.16 m2. Means, if the opening diameter exceeding 0.45 m

(use formula A = ¼ D2), we can ensure that is window, not side scuttles

3. Sides cuttles to the following spaces shall be fitted with hinged inside deadlights :

a. Space below freeboard deck

b. Space within the first tier of enclosed superstructures

c. First tier deckhouses on the freeboard deck protecting openings leading below or

considered buoyant in stability calculation

4. Deadlights shall be capable of being closed and secured watertight if fitted below the

freeboard deck and weathertight if fitted above.

5. Windows shall not be fitted in the following locations :

a. Below the freeboard deck

b. In the first tier and bulkhead or sides of enclosed superstructures

c. In first tier deckhouses that are considered buoyant in the stability calculations.

MUH. HIDAYAT ARIF D311 12 003 58

7. Sidescuttles and windows at the side shell in the second tier shall be provided with hinged

inside deadlights capable of being closed and secured weathertight if the superstructure

protect direct access to an opening leading below or is considered buoyant in the stability

calculation

8. Fixed or opening skylights shall have a glass thickness appropriate to their size and

position as required for sidescuttles and window. Skylight glasses in any position shall be

protected from mechanical damage and where fitted in position 1 or 2, shall be provided

with permanently attached deadlights or storm covers

Figure 43 : Side Scuttles (Left) and Window (Right)

3.12.7 Protection of Crew

Base on International Load Line Convention 1966 (ILCC) Edition 2005

Regulation 25 and 26 Part 2

Requirements :

1. Function : for to protect all exposed parts of the freeboard and superstructure decks.

2. Type : bulkwark and chain guard with stretching tumbucklet

3. The height of protection of the crew from the deck :

a. Bulkwark : at least 1 m (39 ½ inches)

b. Chain guard : at least 1 m. The opening below the lowest course of the guard rails

shall not exceed 230 mm (9 inches). The other courses shall be not more than 380

mm (15 inches).

MUH. HIDAYAT ARIF D311 12 003 59

Figure 44 : Chain Guard With Stretching Tumbucklet (Left) and Chain Guard

(Right

Figure 45 : Bulwark

3.12.8 Freeing Ports

Base on International Load Line Convention 1966 (ILCC) Edition 2005

Regulation 24

Requirements :

1. Position : The function of freeing port as a discharge of water that is above the deck so as

not to add weight of the ship (Load Line Case). Where bulwarks on the weather portions

of freeboard or superstructure decks form wells, ample provision shall be made rapidly

freeing the decks of water and for draining them. Freeing port is installed each side ship.

2. Formula

Figure 46 : Freeing Ports

MUH. HIDAYAT ARIF D311 12 003 60

3.12.9 Doorways

Base on International Load Line Convention 1966 (ILCC) Edition 2005

Regulation 12, 17, and 18

Requirements :

1. Position : All access opening in bulkhead at ends of enclosed superstructures shall be

fitted with doors of steel or other equivalent material, permanently and strongly attached

to the bulkhead, and framed, stiffened, and fitted so that the whole structure is of

equivalent strength to the unpierced bulkhead and weathertight when closed. The means

for securing these doors weathertight shall consist of gaskets and clamping devices or

other equivalent mean and shall be permanently attached to the bulkhead or to the doors

themselves, and the doors shall be so arranged that they can be operated from both sides

of the bulkhead

2. Height of the sills of access opening in bulkheads at ends of enclosed superstructures

shall be at least 380 mm above the deck.

3. Minimum required door sill height

Figure 47 : Minimum Required Door Sill Height

MUH. HIDAYAT ARIF D311 12 003 61

Additional :

Surveyor also should be to record about number and size openings, closing appliances

(type of material and number of dogs)

Figure 48 : Doors

3.12.10 Machinery Space Openings

Base on International Load Line Convention 1966 (ILCC) Edition 2005

Regulation 17

Requirements :

1. Machinery Space Openings in position 1 or 2 shall be properly framed and efficiently

enclosed by steel casing of sufficient strength, permanently and weathertigh.

2. Access openings in such casings shall be fitted with doors, the sills of doors shall be at

least below :

600 mm above the deck for position 1

380 mm above the deck for position 2

3. Coamings of any fiddley, funnel or machinery space ventilator in an exposed position on

the freeboard or superstructure deck shall be as high above the deck as is reasonable,

particable, fitted with strong covers of steel or other equivalent material, permanently,

and secured weathertight.

3.12.11 Deck Line

Base on International Load Line Convention 1966 (ILCC) Edition 2005

Regulation 4

Requirements :

MUH. HIDAYAT ARIF D311 12 003 62

1) Position : shall be marked amidhsip on each of the ship, and its upper edge shall normally

pass through the point where the continuation outward of the upper surface of the

freeboard deck intersects the outer surface of the shell.

2) Size : for horizontal line 300 mm in length and 25 mm in breadth.

Figure 49 : Deck Line

3.12.12 Load Line Mark

Base on International Load Line Convention 1966 (ILCC) Edition 2005

Regulation 5, 6, 7, 8, and 9

Requirements :

1. Size : as ilustrated in figure 2 below

Figure 50 : Load Line Mark

2. Position : The centre of the ring shall be placed a midship and at a distance equal to the

assigned summer freeboard measured vertically below the upper edge of the deck line.

3. Remark each conditions

MUH. HIDAYAT ARIF D311 12 003 63

S = Summer Load Line

W = Winter Load Line

WNA = Winter North Atlantic Load Line

T = Tropical Load Line

F = Fresh Water Load Line

TF = Tropical Fresh Water Load Line

4. If the characteristic of a ship or the nature of the ship's service only the Fresh Water Load

Line and the Winter North Atlantic Load Line, then the other load lines may be omitted.

Likewise for other conditions.

Figure 51 : Load Line Mark on Sailing Ships And Lines To Be Used With This Mark

5. Where Winter North Atlantic Load Line is identical with the Winter Load Line

corresponding to the same vertical line, this load line shall marked W.

6. The mark of the authority by whom the load lines are assigned may be indicated

alongside the load line ring above the horizontal line which passes through the centre

of the ring, or above and below it. This mark shall consist of not more than four initials to

identify the authority's name, each measuring approximately 115 mm in height and 75

mm in width.

MUH. HIDAYAT ARIF D311 12 003 64

Figure 52 : The Size of Load Line Ring

7. The ring, lines and letters shall be painted in white or yellow on a dark ground or in

black on a light ground. They shall also be permanently marked on the sides of the ships

to the satisfaction of the administration.

Figure 53 : The Colour of Concurrent Load Line Mark Type

8. Certificates will not be issued before the surveyor to ensure that the marks are correctly

and permanently indicated on the ship's sides.

3.12.13 Scupper, Inlets, and Discharges

Base on International Load Line Convention 1966 (ILCC) Edition 2005

Regulation 22

Requirements :

1. Discharges led through the shell either from spaces below the freeboard deck or from

within superstructures and deckhouses on the freeboard deck fitted with doors, accessible

means for preventing water from passing inboard.

2. Each scupper equipped with one automatic non return valve with closing system it from a

position above the freeboard deck.

3. Except poin 1, Scupper must be equipped automatic return valves without closing system

with additional requiremenst :

a) 2 (two) automatic return valves without closing system if the vertical distance from

the summer load waterline to the inboard end of the discharge pipe exceeds 0,01 L.

b) Single automatic return valves without closing system if the vertical distance from

the summer load waterline to the inboard end of the discharge pipe exceeds 0,02 L.

c) Valve always accessible for examination under service condition.

MUH. HIDAYAT ARIF D311 12 003 65

Figure 54 : Scupper

4. In manned machinery spaces, main and auxiliary sea inlets and discharges in connection

with the operation of machinery may be controlled locally. The controls shall be readily

accessible and shall be provided with indicators showing whether the valves are open or

closed.

5. Scupper and discharge pipes originating at any level and penetrating the shell either more

than 450 mm below the freeboard deck or less than 600 mm above the summer load

waterline shall be provided with a non return valve at the shell.

6. Scuppers leading from superstructure or deckhouses not fitted with doors.

7. All valves and shell fitting required by this regulation shall be of steel, bronze or other

approved ductile material. valves of ordinary cast iron or similar material are not

acceptable.

3.13. FIRE FIGHTING SYSTEM

3.13.1 Reference

Base On ABS Rules Part 5 Specialized Service Chapter 4 Fire Fighting

3.13.2 Class Notation

Of these Rules, the classification A1 Offshore Support Vessel (FFV 1) will

be assigned to vessels with water spray protection for cooling the Fire Fighting Vessel’s

surfaces to enable close operation for early stages of fire fighting and rescue operations, with

capabilities in accordance with 5-4-1/Table 1

3.13.3 Application

The requirements apply to vessels intended for unrestricted service which are

primarily engaged in fire fighting operations on offshore installations. The following special

items related to fire fighting operations are covered under the classification:

1. Vessel’s fire fighting capabilities

MUH. HIDAYAT ARIF D311 12 003 66

2. Vessel’s stability and its ability to maintain station while fire fighting monitors are in

full operation

3. The degree of vessel’s self-protection against external fires

3.13.4 Fire Fighting Data

1. Fire-Fighting Equipment Plan, including locations of the fire pumps sea chests, fire

pumps, fire mains, fire monitors, hydrants, hoses, nozzles, water-spray systems

configuration, air compressor and firemen outfits.

i. Technical details of fire pumps and monitors, including the capacity, range and

water jet reaction of the monitors’, as well as water-spray system capacity data

(when fitted).

ii. Details of high pressure air compressor required for filling cylinders of air

breathing apparatus, including purity specifications.

iii. Foundations for fire-fighting pumps, their prime movers and the water monitors

iv. Sea chest arrangements for fire-fighting systems.

v. Remote and local control arrangements for water monitors.

vi. For FFV 1 only: Water-spray piping systems, including location of nozzles,

pumps and valves, with system corrosion protection and draining arrangements.

vii. For FFV 2 or 3: Details of foam generators and their capacity.

viii. For FFV 3: Foam monitor arrangements, capacity and supports, including remote

and local control arrangement for the foam monitors.

ix. Data indicating that the vessel will be capable of carrying sufficient fuel oil for

continuous fire fighting operation and propulsion operation with all fixed water

monitors in use at the maximum required capacity for not less than:

24 hours : FFV 1

96 hours : FFV 2 or 3

x. Verification that the water monitor range, required by 5-4-1/Table 1, is not less

than :

120 meters (394 feet): FFV 1

150 meters (492 feet): FFV 2 or 3

3.13.5 Minimum Requirement for Fire Fighting 1, 2, and 3

Table 11 : Minimum Requirements for Fire Fighting 1, 2, and 3

MUH. HIDAYAT ARIF D311 12 003 67

3.13.6 Equipments

A. Searchlights

Amount : 2 (two)

Function : To facilitate effective fire fighting operations at night.

Details : The searchlights are to be capable of providing an effective horizontal and vertical

range of coverage and are to provide an illumination to a distance of 250 m (820 ft) in clear

air at a minimum level of illumination of 50 lux within an area of not less than 11 m (36 ft)

diameter.

Figure 55 : Searchlights

B. Air Recharging Compressor

Function : an air compressor capable of recharging the air bottles used in breathing apparatus

Time For Recharging : not exceeding 30 minutes for all of the air bottles of the fireman’s

outfit

Amount : 1 (one) original and 1 (one) for reserve

MUH. HIDAYAT ARIF D311 12 003 68

Figure 56 : Air Recharging Compressor

C. Fireman’s Outfit

Amount : base on Table 5-4-1 / Table 11, number of fireman’s outfits is 4 (for FFV 1), 8 (for

FFV 2), and 10 (for FFV 3).

Fireman’s outfit is to include the following :

1. A slef contained breathing apparatus capable of functioning for at least 30 minute

and having a capacity of at least 1200 liters (42 ft3) of free air. At least one set of

fully charged spare air bottles of at least equivalent capacity is to be provided for

each apparatus.

2. An aelectric hand lantern capable of at least three hours continous operation.

3. Protective helmet, boots, and gloves composed of an electrically resistant substances.

4. Water resistant, protective clothing to protect skin from heat radiation, fire and from

burns and scalding by steam.

5. A fireproof lifeline, with lifeline belt or harness, attached by means of snap hook.

The lifeline is to by certificied by the manufacture as being of strength suitable for

the service intended, with a length suitable for the range of operation intended.

6. Information on the fireman’s outfit is to be displayed at a storage area for the user.

Data is also to be included in the operating booklet, which is to be accessible for the

crew’s information. The information to be displayed and operating booklet data are

to include particulars on capability of lifelines (holding capacity and length), lanterns

(operating time) and breathing apparatus (time).

MUH. HIDAYAT ARIF D311 12 003 69

Figure 57 : Fireman’s Outfit

D. Hose Station

Location : on weather deck and provided on each side of the vessel

Amount : based on Table 5-4-1 / Table 11. Number of hose connection on each side of the

vessel is 4 (for FFV 1), 8 (for FFV 2), and 10 (for FFV 3). RT Kris categorize on FFV 1, and

during inspection found 4 of hose connections on ecah side of the vessel (Figure 57).

Details : Diameter of hoses are to be not less tah 38 mm (1,5 in), and no more than 65 mm

(2,5 in) and generally are to be 20 m (66 ft) in length. At least half the total number of hose

connections required by 5-4-1/Table 11 are to be operated simultaneously with a pressure

capable of producing water jet flow of at least 12 m (39 ft).

Figure 58 : Hose Connection on Portside and Starboard

MUH. HIDAYAT ARIF D311 12 003 70

E. Fixed Water Spray System (FFV 1)

Function : FFV 1 is to be provided with a permanently installed water-spray system. The

water-spray system is to provide protection for all exposed decks and external vertical areas

of the hull, superstructure and deckhouses, including water monitor foundations and

equipment associated with the water monitors. All the water-spray system piping, valves and

nozzles are to be suitably protected from damage during fire fighting operations.

System Capacity : The minimum capacity of the water-spray system is to be in accordance

with 5-4-3/Table 11 for the total protected area. Necessary visibility of water-spray

operations from the navigating bridge and from the monitor’s remote-control station is to be

provided.

Table 12 : Minimum Requrements for Water Capacity

Exclusion : Where the fire monitors meet the FFV 2 requirements for range and height and

the vertical steel boundaries for accommodation spaces, service spaces, control stations and

machinery spaces are internally insulated to Class A-60, a water spray system is not required.

Figure 59 : Water Spray In Side Navigation and Top Deck

F. Pump and Piping for Fire Fighting and Water Spray

Function : Pumps and piping systems used for fire-fighting water monitors are to be solely

for fire fighting (including operating fire hose stations and self-protecting water spray (if

applicable). Each pump is to be provided with its own dedicated, independent sea suction.

MUH. HIDAYAT ARIF D311 12 003 71

Pumps

Amount : Minimum total pump capacity requirement are given in 5-4-1/Table 11. they are

to have equal or near capacity.

Figure 60 : Fifi Pump

Primer Movers

1. Internal Combustion Engines. Internal combustion engines of 100 kW (135 hp)

and over.

2. Electric Motors. Electric motors of 100 kW (135 hp) and over.

G. Water Monitor

Amount : base on 5-4-1/Table 11, number of water monitor is 2 (for FFV 1), 3 or 4 (for FFV

2) and 4 (for FFV 3). RT Kris categorize on FFV 1, and during inspection found 2 of water

monitor (Figure 60).

Location : Location of water monitors are to be located so as to allow for an unobstructed

range of operation. Means are to be provided to prevent monitor jets from impinging on

vessel structures and equipment.

Support : monitor foundations and structural support are to be designed for all modes of

operations.

Operation : Monitors are to be capable of being operated and maneuvered both locally and

at the remote-control station.

MUH. HIDAYAT ARIF D311 12 003 72

Figure 61 : Water Monitor

Figure 62 : Water Monitor Check During Sea Trial

3.14 ANCHOR HANDLING AND TOWING

3.14.1 Reference

Base On AS Rules Part 5 Specialized Service Chapter 3 Anchor Handling and

Towing Section 4 Anchor Handling and Towing Gear

3.14.2 Application adn Notation

The requirements apply to Offshore Support Vessels equipped for the handling of

anchors of offshore floating installations or equipped for towing operations.

A1 Offshore Support Vessel (AH) (only equipped anchor handling)

A1 Offshore Support Vessel (TOW) (only equipped towing)

A1 Offshore Support Vessel (AH, TOW) (equipped anchor handling and towing)

3.14.3 Submisson of Data

For Approval

1. Structural details of supporting structures in way of the anchor handling and towing

winches

MUH. HIDAYAT ARIF D311 12 003 73

2. Structural details of stern roller, towing pins, shark jaw and their supporting structure

3. Details of stow racks, cargo rails, crash rails and supporting structures

4. Spare chain locker(s) structural details including chutes (if installed)

5. Structural details of A-frame and deck cranes, if certification is requested

6. Structural details of supporting structures of A-frames and deck cranes

7. Stability calculations

8. Structural details of A-frame and deck cranes, if certification is requested

9. Structural details of supporting structures of A-frames and deck cranes

10. Stability calculations

For Information

1. Details on winches for anchor handling, towing and secondary winches (storage reels), as

follows:

a. Type, rating (braking power of the winches)

b. location and layout (with foundation or foundation footprint drawing)

c. Weights and centers of gravity

d. Electrical and/or piping schematic diagrams of power supply and control system for

the towing equipment

e. Locations of control stations or human-machinery interfaces

f. Arrangement and details of communication systems between anchor handling

operation control stations and navigation bridge

2. Information regarding ropes and/or wires to be set on the above winches, as follows:

a. Type, lengths, diameters minimum specified breaking strength weights

3. Details, ratings, location and arrangements of all the towing and/or anchor handling

structures and devices in way of cargo deck, as follows:

a. Steel sheet cladding on top of wooden sheathing

b. Quick release device or devices (if installed)

c. Shark jaws/towing pins unit or units

d. Towing eye-bars (if installed)

e. Anchor launch and recovery unit for deep penetrating anchors (if installed)

f. A-frame (if installed), deck cranes, tugger winches and/or capstans

g. Pad-eyes for securing and lashing anchors on deck

h. Aft roller or rollers

MUH. HIDAYAT ARIF D311 12 003 74

4. Laying arrangement and weights of anchors carried as cargo

5. Estimated static bollard pull, together with the method of prediction. (The estimated value

is to be confirmed at Trials prior to final certification)

6. Estimated operational pull within speed range of 0-8 knots at 1 knot intervals, together

with the method of prediction (The estimated values may be based on tank test results of

required power and allowable trust curves. CFD techniques may be utilized for this

purpose as well The required power values are to be multiplied by the factor of 1.4 to

accommodate potential power increase, necessary for station keeping in extreme

environmental conditions)

7. Static Bollard Pull Test Procedure

3.14.4 Arrangement

Table 13 : Arrangement For AHTS Equipments

Item Remarks Picture

Storage

Reels

The function of storage reel is for to keep

reserve wire. Storage rolls spaced apart by

anchor handling towing advertising .

Generally placed raised deck (above the main

deck )

Working

Deck

The function of work deck is to do all in the

work process, like as put down anchor before

mooring process. A crash barrier (cargo rail)

fitted along each side of the deck and/or aft

may be the method of providing a safe haven.

Cargo rail separating between cargo deck with

bulwark. So that, for safety reasons, the

workers can work behind the cargo rails.

Anchor

Handling

The function of anchor handling is to help in

mooring process. For example, a jack-up rig

mooring process should require ships OSV to

bring the anchor to the location of the

anchorage.

MUH. HIDAYAT ARIF D311 12 003 75

Towing

Winches

The function of a is to pull something like

another ship or offshore construction.

Therefore, one of the requirements of these

vessels must bollard pull.

Shark

Jaws =

Towing

Pins

Shark jaws and supporting structures are to be

capable of sustaining the breaking strength of

the anchor line or towline considering the

most extreme line arrangement without

exceeding the stress limits. Shark jaw

controlled from whe. shark jaw controlled

from the navigation deck Because works

principles to use hydraulic system.

Stern

Roller

The length of stern roller (or rollers) is to be

kept to a minimum, and sufficient to

accommodate the widset anticipate anchor to

be served.

MUH. HIDAYAT ARIF D311 12 003 76

3.15 RADIOGRAPHIC TEST

3.15.1 Reference

ABS Guide For NONDESTRUCTIVE INSPECTION OF HULL WELDS

3.15.2 Purpose of Nondestructive Test

1. Generally, the purpose of NDT (Non Destructive Test) is to examine the welding joint to

ensure no welding defects without damaging the overall structure of the material.

2. NDT is divided in several types such as :

a. MPI (Magnetic Particle Inspection) and PT ( Penetrant Test) is to be used for

investigating the outer surface of welds or may be used as a check of intermediate

weld passes.

b. Radiographic test (RT) and ultrasonic test (UT) is to be used for investigating overall

of the weld cross section, because Radiographic Test (RT) and Ultrasonic Test (UT)

is able to evaluate the every boundary SIM Joint ranging from the surface to the

inside.

3.15.3 Defenition

An NDT method that utilizes x-rays or gamma radiation to detect discontinuities in

materials, and to present their images on recording medium

3.15.4 Advantages and Disadvantages

a) Advantages

1. Both surface and internal discontinuities can be detected

2. Significant variations in composition can be detected.

3. It has a very few material limitations.

4. Can be used for inspecting hidden areas ( direct access to surface is not required )

5. Very minimal or no part preparation is required.

6. Permanent test record is obtained.

7. Good portability especially for gamma-ray sources.

b) Disadvantages

1. Hazardous to operators and other nearby personnel because radiation is so

dangerous

2. High degree of skill and experience is required for exposure and interpretation.

3. The equipment is relatively expensive (especially for x-ray sources).

4. The process is generally slow.

MUH. HIDAYAT ARIF D311 12 003 77

5. Highly directional (sensitive to flaw orientation).

6. Depth of discontinuity is not indicated.

7. It requires a two-sided access to the component.

3.15.5 Radiography Testing Sketch

Figure 63 : Radiographic Test Sketch

3.15.6 Time of Inspection

1. Minimum 48 hours of interval time for steel 415 Mpa.

2. Minimum 72 hours of interval time for steel 620 Mpa

At the discretion of the Surveyor, 72 hours interval may be reduced to 48 hours for

radiography testing (RT) or ultrasonic testing (UT) inspection

3.15.7 Surface Condition

Before Radiographic Test (RT), Slag shall be removed from all completed welds.

All welds and adjacent base metal shall be cleaned by wire brushing or by any other

suitable means prior to inspection.

3.15.8 Technique

Steel welds and structures can be radiographed by utilizing either gamma rays or x-

rays. Aluminum alloys can be only radiographed by x-rays. Section 2, Table 1 below

summarizes the methods to be used.

Table 14 : Material and Inspection Method

MUH. HIDAYAT ARIF D311 12 003 78

3.15.9 Radiography Quality

The radiographic quality level is a combination of radiographic contrast and

definition.

Radiographic contrast is the difference in density between two adjacent areas on the

film. It is primarily controlled by the energy level of the radiation source and type of

film used. The fastest speed of film that provides the required quality level and

definition may be used. The density contrast curve for the film, which is provided by

film manufacturer, shall have a minimum of 5:1 ratio with the lightest density not less

than 2.0.

Radiographic definition refers to the sharpness of the image outline and is controlled

by geometric unsharpness.

Geometric Unsharpness

Table 15 : Geometric Unsharpness

3.15.10 Film Identification

When more than one film is used to inspect a length of weld or a complete

circumferential weld, identification markers are to appear on each film, such that each

weld section reference marker location is common to two successive films to establish that

the entire weld has been inspected.

MUH. HIDAYAT ARIF D311 12 003 79

Figure 64 : Film Identification

3.15.11 Source to Film Distance

Figure 65 : Source to Film Distance

3.15.12 Film Length and Width

Film shall have sufficient length and shall be placed to provide at least 12 mm (½ in)

of film beyond the projected edge of the weld. Film widths shall be sufficient to depict all

portions of the weld joints, including heat-affected zones (HAZ), and shall provide sufficient

additional space for the required hole-type IQIs or wire IQI and film identification without

infringing upon the area of interest in the radiograph.

3.15.13 Image Quality Indicator (IQI)

IQI is divided in two types : hole type and wire IQI

a) Hole Type

MUH. HIDAYAT ARIF D311 12 003 80

The size of the shim is to be a minimum of 3 mm (1/8 in) larger than the plaque IQI. The

IQI is to be placed parallel to the longitudinal axis of the weld. The position of the IQI is to

be such that the image of the IQI and shim is not to be projected within the area of interest

Figure 66 : Hole Type IQI

b) Wire IQI

1. There are presently two types of wire IQIs in use. Both consist of parallel strips of

wires of varying diameters encased vertically in a clear, sealed plastic pouch.

2. The ASTM IQI consists of six (6) wires, see Table 5, with the thickness of each wire

increasing from left to right.

Table 16 : ASTM Wire IQI Designation, Wire Diameter and Wire Identity

Figure 67 : Wire IQI

MUH. HIDAYAT ARIF D311 12 003 81

3. The ISO IQI consists of seven (7) wires, see Table 6, with the thickness of each

decreasing from left to right.

Table 17 : ISO Wire IQI Designation, Wire Diameter and Wire Identity)

Figure 68 : ISO Wire IQI

4. The ASTM or ISO IQI is to be placed perpendicular to the longitudinal axis of the

weld, such that the projected image is within the weld image. The required sensitivity

is achieved when the required diameter wire image is visible within the weld image.

5. IQI Selection

Selection of the applicable IQI quality level is to be based upon the plate thickness

plus allowable weld reinforcement (See Table 18 and Table 19)

Table 18 : Hole Type IQI Selection

MUH. HIDAYAT ARIF D311 12 003 82

Table 19 : Wire IQI Selection

c) Location of IQI

Regardless of the IQI design, the IQI is to be placed on the side of the weld facing

the source of radiation (source side) in the worst geometrical position which is required at

either end of the applicable length of weld under inspection

If an IQI cannot be physically placed on the side of the weld facing the source of

radiation, the IQI may be placed in contact with the back surface of the weld. This is to be

indicated by the placement of a lead letter “F” adjacent to the IQI.

MUH. HIDAYAT ARIF D311 12 003 83

Figure 69 : Location of IQI

3.15.14 Radiographic Film Interpration

Film interpretation and evaluation are only to be undertaken by qualified and certified

Level II and/or Level III industrial radiographers.

For film viewing facilities, viewing and interpretation of finished radiographs are to

be in an area that is clean, quiet, and provides subdued background lighting.

Figure 70 : Situation of Viewing and Interpretaion Film Process

MUH. HIDAYAT ARIF D311 12 003 84

A = RT company D = IQI Type G = Type of welding

B = Owner company E = IQI Position H = Multiple Film

C = Date of RT F = Base material thickness I = Radiographic contrast

Figure 71 : The All Item on Radiographic Film

3.15.15 Report

Radiographic examination reports are to be filed for record and are to include the

following items as a minimum:

1. Hull number, exact location and length of the welds inspected

2. Base material type and thickness, weld thickness range and joint type

3. Radiation source used

4. X-ray voltage or isotope type used

5. Distance from radiation source to weld

6. Distance from source side of weld to radiographic film

7. Angle of radiation beam through the weld (from normal)

8. Width of radiation beam

9. Film manufacturer’s type/designation and number of film in each film

holder/cassette

10. Number of radiographs (exposures)

11. IQI type and location (source side or film side)

12. Specific acceptance class criteria for radiographic examination

13. Dates of inspection and signature of radiographic examination operator

14. Evaluation of weld(s) examined, evaluation date, name and signature of evaluator

MUH. HIDAYAT ARIF D311 12 003 85

3.15.16 Additional

If RT is the primary method of volumetric inspection and the minimum extent of RT

coverage meets the extent requirements to the surveyors satisfaction, then any supplementary

UT proposed is permitted to be to a minimum check length of 500 mm (20 in.)

3.15.17 Surface Vessel

The minimum extent of radiographic inspection within the midship 0.6L of surface

vessels is to be governed by the following equation :

3.15.18 Location of Radiographic Inspection

1. General

In selecting checkpoints, the following should be given emphasis in the selection of

inspection locations :

A. Welds in high stressed areas

B. Other important structural elements

C. Welds which are inaccessible or very difficult to inspect in service

D. Field erected welds

E. Suspected problem areas

2. Surface Vessels

Radiographic inspection within the midship 0.6L is to be carried out mainly in

locations such as:

A. Intersections of butts and seams in the sheer strakes, bilge strakes, deck stringer plates

and keel plates

B. Intersections of butts in and about hatch corners in main decks

C. In the vicinity of breaks in the superstructure

At the discretion of the Surveyor, radiographic inspection outside the midship 0.6L is

to be carried out at random in important locations, such as those specified above.

MUH. HIDAYAT ARIF D311 12 003 86

3.16 SEA TRIAL

3.16.1 General Data FLEX – 40SL (Flex Fighter)

General Particulars

Type : Monohull Crew Boat

IMO Number : 9774226

Port of Registry : Panama

Classification Society : American Bureau of Shipping

Classification Notation : ABS + A1 HSC Crew Boat, AMS

Builder : PT. Kim Seah Shipyard, Indonesia Pte, Ltd

Hull No : H266

Date of Keel Laid : 23rd

October 2014

Principal Dimensions

Length overall : 40,00 m

Length between particulars : 36,51 m

Breadth moulded : 7,60 m

Depth moulded : 3,65 m

Assign Freeboard : 1,807 m

Summer load draft : 1,890 (Above Baseline)

Block Coefficient : 0,501

Proppeller Immersion Draft : 2,43 m

Displacement and Deadweight at Summer Draft

Loaded Displacement : 257,381 ton

Light Ship weight : 123,55 ton

Deadweight : 133,831 ton

Machinery

Design Speed : 25 knot

Main Engines : 3 x CUMMINS KTA 38 M2

3 x 1900 RPM X 1350 HP &

MUH. HIDAYAT ARIF D311 12 003 87

Auxiliaries : 3 x CUMMINS 6 CT 8,3 D(M)

@ 80 KW x 415 V x 3P x 50 Hz

Propellers : 3 x Nickel Aluminium Bronze

Propeller ((Dia 1200 mm P & S) + (Dia 1200 mm C) x 5

Blades

Rudders : Stainless Steel Rudder With Torque 5,71 KN – M

Thrusters : Bow Thrusters S-75 Kw

Tank Capacity

Sea Trial Date : 18 August 2015

Location of Trial : Sekupang-Batu Ampar

Table 20 : Tank Capacity

Drafts Port (m) Starboard (m)

Forward 1,30 1,30

Aft 1,60 1,60

Weather Condition

Wind Speed : 7 knot

Weather : sunny

Sea Condition

SW Specific Gravity : 1,02 g/sec

SW Temperature : 29 Deg C

Personnel Onboard : 25 Men

Tank Sounding

Table 21 : Tank Sounding

No Tanks Frame Weight

1 Fore peak tank 37,5 – 42 Empty

2 No. 1 fresh water tank 24 – 29 9.10

3 No. 2 fresh water tank 29 – 34 Empty

4 No. 3 (P) Day FOT 16 -22 5.10

5 No. 3 (S) Day FOT 16 -22 5.10

MUH. HIDAYAT ARIF D311 12 003 88

6 No. 1 (P) FOT 2 – 6 Empty

7 No. 1 (S) FOT 2 – 6 Empty

8 No. 2 (P) FOT 16 – 22 Empty

9 No. 2 (S) FOT 16 – 22 Empty

10 Void Tank 23 – 24 Empty

11 Grey Water Holding 22 – 23 Empty

12 Lubricant Oil INDEPENDENT TANK Empty

13 Sludge Tank INDEPENDENT TANK Empty

14 Gear Oil Tank INDEPENDENT TANK Empty

15 Hydraulic Oil Tank INDEPENDENT TANK Empty

16 Bilge water Empty

17 Portable Container With Water Empty

Official Sea Trial Condition

Table 22 : Official Sea Trial Condition

1 Tank Loading 33,30 tons

2 Pax On Board 2,06 tons

3 Provision Store 0,20 tons

Total 35,56 tons

3.16.2 Anchor Test

1. Function : Anchor test is the process of measuring the windlass for hoisting anchor and

chain.

2. Procedure : (1) Captain looking for a location that allowed for anchor. Especially, that

location must be piping free. (2) The anchors are lowered, during the trials to water level

and then the anchor are allowed to drop freely (without gear control and brake control).

Anchor trial shall be conducted at suitable water depth to demonstrate the efficient

working of the anchor winch. (3) The hoisting anchor process is begin and noted the time.

hositing Time is measured from distance between the anchor shackle.

3. Requirements : Based on ABS Rules 4-5-2/1.4 For High Speed Craft

MUH. HIDAYAT ARIF D311 12 003 89

4. Result : The following are the results of anchor test :

Length of Cable Hoisted : 27,50 meter (1 shackle)

Hoisting Time : 1,30 minute

Speed : 21,15 meter / minute

Requirements : windlass speed not less than 9 meter / minute

5. Conclusion : Base on the result of anchor test, hoisting speed above the minimum limit of

class rules and acceptable.

6. Picture

Figure 72 : Anchor Test Process

3.16.3 Streering Gear Test

1. Function : trials are carried out to demonstrate the timing of steering gear operation with

variation angle.

2. Details : (1) Steering gear test are divided in two types of testing, which is main steering

gear and auxiliary steering gear. (2) For main streering gear by using the joystick, while

for auxiliary streering gear by using steering manual mode, and automatically steering

system is off. (3) For main steering gear, joystick position directed to 0o to 35

o Port, 35

o

Port to 30o Stbd, 30

o Stbd to 35

o Port, and finally 35

o Port to 0

o. While for auxiliary

steering gear, manual steering turned to position 0 - 15o Port, 15

o Port to 15

o Stbd, 15

o

Stbd to 0, and finally 15o Stbd to 15

o Port. (4) The maximum time for main steering gear

MUH. HIDAYAT ARIF D311 12 003 90

on the condition of 35o Port to 30

o Stbd or 30

o Stbd to 35

o Port is 28 seconds, while for

auxiliary steering gear on the condition of 15o Port to 15

o Stbd t is 60 second.

4. Requirements : Based on ABS Rules 4-3-3/1.1 For High Speed Craft

5. Result : The following are the results of anchor test

Table 23 : The Result of Survey

MAIN STEERING GEAR

Requirements At maximum ahead service speed from 35

o on either side

to 30o on the other side in not more than 28 second.

Steering Position Time (second) Remarks

0o to 35

o Port 7 OK

35o Port to 30

o Stbd 15 OK

30o Stbd to 35

o Port 15 OK

35o Port to 0

o 7 OK

AUXILIARY STEERING GEAR

Requirements

From 15° on one side to 15° on the other side in not more

than 60 seconds with the craft running ahead at half speed,

or seven knots, whichever is greater.

Steering Position Time (second) Remarks

0o to 15

o Port 3 OK

15o Port to 15

o Stbd 7 OK

15o Stbd to 0

o 3 OK

15o Stbd to 15

o Port

7 OK

6. Conclusion : Base on the result of steering gear test is already comply with ABS Rules

because the capable of putting the rudder 35o Port to 30

o Stbd is not more than 28 second

(only 15 second) and 15o Port to 15

o Stbd is not more than 60 second (only 7 second)

7. Pictures

MUH. HIDAYAT ARIF D311 12 003 91

Figure 73 : Auxiliary Steering Gear Test (Left) and Rudder Angle Indicator For to

Show the Angle of Rudder During Main Steering Gear Test (Right)

3.16.4 Turning Circle

1. Function : to measure of turning ability of vessel

2. Details : (1) the test should be carried out when running ahead at maximum ahead service

speed. (2) technically is simple, the vessel rotates 360 degree in a circle and then

measured the diameter of the circle by using GPS and time turning. (3) a turning circle

maneuver is to be performed to both starboard and port.

Figure 74 : Turning Circle Test

3. Requirements : Based on Guide Vessel Maneuverability Section 2 and 4

MUH. HIDAYAT ARIF D311 12 003 92

4. Result : The following are the results of turning circle test

Table 24 : The Result of Turning Circle Test

MUH. HIDAYAT ARIF D311 12 003 93

Requirements During sea trial, rudder angle is not more than 35 degree

Tactical diameter not more than 5L (five ships length)

Item To Port To Starboard

Ahead Turning 270 180 90 0 270 180 90 0

Time (sec) 34’’ 1’11’’ 1’49’’ 2’28’’ 35” 1’06” 1’39” 2’12”

Circle Diameter 0,29 NM = 537,08 meter 0,24 NM = 444,48 meter

Turning Speed 22,3 21,8 21,5 22,3 21,7 21,0 22,0 21,0

Angle Indicator 35 degree 35 egree

5. Pictures

Figure 75 : Angle Indicator – Turning Circle Proccess – Read The Distance of Turning

Diameter in GPS

3.16.5 Crash Stop Test

1. Function : to test the state of emergency when the ship stopped abruptly with the

condition of the steering gear can not be used.

2. Procedures : (1) The ship speed is arranged to not to be less than 90% of the speed

corresponding to 85% of MCR. Ship's speed at the position "full ahead" is also allowed.

(2) Then, when the surveyor said "start", captain arrange the ship's engine in Neutral

position. and simultaneously, timing measurement for crash stop test is start also. (3)

Within 20 seconds, the captain arrange ship's engine in "Full Astern" position. (4) Test is

considered completed. when the vessel speed is zero. so that, timing measurement for

crash stop is finish. (5) Read the ship mileage during crash stop test on GPS.

3. Details : Crash stop data is a very important data which is essential for the operating

engineer to be aware for dealing with emergencies. However it is to be noted that while

conducting the ship is normally put against the wind and current to obtain the optimum

conditions and in actual conditions during service the same may be so

4. Requirements : Based on Guide Vessel Maneuverability, 4-3.3

MUH. HIDAYAT ARIF D311 12 003 94

Figure 76 : Overview of Standards and Criteria Stopping Test

5. Result : The following are the results of stopping test

MUH. HIDAYAT ARIF D311 12 003 95

Table 25: The Result of Stopping Test

Requirements

Distance should be exceed 15L (fiveteen ship

lengths)

Not to be less than 90% of the speed corresponding

to 85% of MCR

Description Result

Engine Rpm (Portside) 1330 Rpm

Engine Rpm (Center) 1330 Rpm

Engine Rpm (Starboard) 1330 Rpm

Distance 0,08 NM = 148,16 meter

Time to stop from full ahead

(space 20 sec N-R) 34 second

Equal Ship’s Length 4,36 (OK)

6. Conclusion : Based on the result of crash stop test is already comply with ABS Rules or

Guide because the equal ship’s length not more than 15 L (only 4,36 L)

7. Pictures :

Figure 77 : Full Ahead – Netral – Full Astern

3.16.6 Endurance

1. Details : (1) an endurance trial was carried out for a period of four (4) hours

uninterrupted at full horsepower of the main propulsion engine. (2) throughout the trial

period, a set of pressure and temperature readings of the main propulsion engine had

recorded.

2. Requirements : Based on ABS Rules 4-2-1/15.1

MUH. HIDAYAT ARIF D311 12 003 96

3. Result :

For 100 % MCR

Endurance Trial Start Time : 11.15 Am

Endurance Finished Time : 15.15 Am

Total Endurance Time : 4 hours

For 85 % MCR

Endurance Trial Start Time : 15.15 Am

Endurance Finished Time : 17.15 Am

Total Endurance Time : 2 hours

4. Conclusion : Based on the result of endurance test is already comply with ABS Rules,

because the endurance of main engine is 4 hours (for 100% MCR) and 2 hours (for 85%

MCR). Beside that, the endurance of main engine is already good because the vessel

speed also acceptable.

5. Picture

Figure 78 : Conditon of Water Temperature, Lubricant Oil Temperature, Lubricant

Oil Preesure, Gear Box Pressure During Endurance Test

3.16.7 Speed Test

1. Function : to determine speed trial (Vtrial) of the ship

2. Details : (1) during the test, ship will be operate with follow the current and against the

current to compare the speed obtained. in this test a few samples taken speed, then

MUH. HIDAYAT ARIF D311 12 003 97

averaged to obtain a speed trial (2) Testing was conducted on the condition of 100 %

MCR and 85 % MCR

3. Result :

100 % MCR (Reading Taken Every 15 Second)

1ST

DOUBLE RUNS

Port engined speed : 1947 Rpm

Center engine speed : 1947 Rpm

Starboard engine speed : 1922 Rpm

Course (260) 1th

2nd

3rd

4th

5th

6th

7th

8th

9th

10th

Speed 27,4 27,5 27,5 27,4 27,4 27,5 27,4 27,4 27,3 27,4

AVERAGE SPEED : 27,42 KNOTS

Port engined speed : 1947 Rpm

Center engine speed : 1947 Rpm

Starboard engine speed : 1922 Rpm

Course (080) 1th

2nd

3rd

4th

5th

6th

7th

8th

9th

10th

Speed 26,7 26,8 26,8 26,8 26,9 26,8 26,9 26,8 26,8 26.9

AVERAGE SPEED : 26.82 KNOTS

2ND

DOUBLE RUNS

Port engined speed : 1949 Rpm

Center engine speed : 1948 Rpm

Starboard engine speed : 1938 Rpm

Course (260) 1th

2nd

3rd

4th

5th

6th

7th

8th

9th

10th

Speed 26,8 26,8 26,8 26,8 26,8 26,8 26,8 26,8 26,8 26,8

AVERAGE SPEED : 26,68 KNOTS

Port engined speed : 1949 Rpm

Center engine speed : 1948 Rpm

Starboard engine speed : 1938 Rpm

Course (080) 1th

2nd

3rd

4th

5th

6th

7th

8th

9th

10th

Speed 27,5 27,5 27,4 27,4 27,4 27,4 27,4 27,3 27,4 27,4

AVERAGE SPEED : 27,41 KNOTS

85 % MCR (Reading Taken Every 15 Second)

1ST

DOUBLE RUNS

Port engined speed : 1824 Rpm

MUH. HIDAYAT ARIF D311 12 003 98

Center engine speed : 1824 Rpm

Starboard engine speed : 1823 Rpm

Course (260) 1th

2nd

3rd

4th

5th

6th

7th

8th

9th

10th

Speed 24,9 24,8 25,1 25,2 24,9 25,0 24,9 24,9 25,0 24,9

AVERAGE SPEED : 24,96 KNOTS

Port engined speed : 1824 Rpm

Center engine speed : 1824 Rpm

Starboard engine speed : 1823 Rpm

Course (080) 1th

2nd

3rd

4th

5th

6th

7th

8th

9th

10th

Speed 25,6 25,6 25,7 25,7 25,7 25,6 25,6 25,6 25,6 25,6

AVERAGE SPEED : 25,63 KNOTS

2ND

DOUBLE RUNS

Port engined speed : 1824 Rpm

Center engine speed : 1824 Rpm

Starboard engine speed : 1823 Rpm

Course (260) 1th

2nd

3rd

4th

5th

6th

7th

8th

9th

10th

Speed 24,7 24,8 24,8 24,7 24,8 24,7 24,9 24,8 24,7 24,7

AVERAGE SPEED : 24,76 KNOTS

Port engined speed : 1824 Rpm

Center engine speed : 1824 Rpm

Starboard engine speed : 1823 Rpm

Course (080) 1th

2nd

3rd

4th

5th

6th

7th

8th

9th

10th

Speed 25,8 25,7 25,6 25,6 25,7 25,6 25,6 25,6 25,6 25,6

AVERAGE SPEED : 25,64 KNOTS

Table 26 : The Result of Speed Test

Speed Test

Requirements At rated engine speed : at least 4 hours

At engine speed correspoding to normal continous cruise power : at least 2 hours

%

MCR

RPM Speed Time

(hours)

Mean Speed

(Knot) I II III I II III IV

100 % 1947 1947 1922 27,42 26,82 26,68 27,41 4 (OK) 27,12

85 % 1824 1824 1823 24,96 25,63 24,76 25,64 2 (OK) 25,52

MUH. HIDAYAT ARIF D311 12 003 99

4. Conclusion : Based on speed test data, the value of speed trial (Vtrial) when the engine

turns 100% MCR is 27,12 knot. Actually, speed design (Vservice) for this ship is 25 knot

and this condition is acceptable.

Figure 79 : During Speed Test At 100% MCR Position (Left) and One of Speed During

The Test (Right)

3.16.8 Noise Level Measurement

1. Function : to measure the noise level on ships

2. Additional : noise level measurement is not item class. Therefore, Surveyor not must be

verify and check.

3. Requirements : Based on Guide For Crew Habitability On Ships 4-5.1

MUH. HIDAYAT ARIF D311 12 003 100

Table 27 : Noise Criteria for Ships

4. Result : the result of noise level measurement during the sea trial are shown in the table

below

Table 28 : The Result of Noise Measurement Test

Vessel Space Noise Level dB (A) A 85 %

MCR

Noise Level dB (A) A 100

% MCR

BELOW MAIN DECK

Captain Cabin 71,8 71,2

Chief Eng. Cabin 71,4 71,3

2 Men Cabin 71,3 71,1

4 Men Cabin 72,8 72,3

Bow Thruster Compart. 89,1 88,2

Galley 73,2 72,6

Mess Romm 73,8 73,3

Forward Tank Room 89,6 89,2

Engine Room 100,8 100,6

After Tank Room 99,6 99,3

Steering Gear Room 99,3 98,9

ABOVE MAIN DECK

MUH. HIDAYAT ARIF D311 12 003 101

Wheel house 59,1 58,8

Passenger saloon 62,8 62,8

4 Men Cabin 63,1 62,9

4 Men Cabin 63,1 62,8

2 Men Cabin 63,3 63,2

5. Conclusion : Based on the result above, if noise level becomes an item class, then there

are some rooms do not acceptable with ABS Guide, like as captain cabins and several

accomodation space. And just advice, when entering the room that excessive noise for

using earplug.

6. Picture

Figure 80 : Noise Measurement in Galley With Using Noise Sound Level

3.16.9 Water Monitor Check

Because this ship does not have FVV notation, then the water monitor is not item

class. Therefore, water monitor checked just to ensure the function of fire fighting equipment

that. And after check, the water monitor is functioning properly.

Figure 81 : Water Monitor Check Process

MUH. HIDAYAT ARIF D311 12 003 102

3.17 HYDROSTATIC TEST OF PIPE CLASS I

3.17.1 Defenition

Hydrostatic test is a test to verify the structural adequacy of the design and the

tightness of the pipe structure by means of water pressure.

3.17.2 Requirements

Based on ABS Rules 4-6-2/7.3 about Hydrostatic Tests

3.17.3 Equipments and Function

a. Pressure Testing Pump

The function of pressure testing pump is to to supply air pressure into the pipe. The

capacity of the pump depend on the the testing pressure value (must be greter than testing

pressure)

Figure 82 : Pressure Testing Pump

b. Pressure Gauge

MUH. HIDAYAT ARIF D311 12 003 103

The function of the pressure gauge is to display of air pressure value used during the

test. Surveyor should be check the certificate of the pressure gauge is used, because it

involves feasibility. Pressure gauge connect to the pressure testing pump.

Figure 83 : Pressure Gauge

c. Chart

The function of Chart is similiar with pressure gaug and should be checked

certificates. but the difference between the two lies in the position. The different lies in its

position. If the pressure gauge connet to the pipe and installed near the pipeline. As for the

chart, is also connect to the pipe, but the position was placed about 5 meters of the pipe.

Actually, the use of charts in hydrostatic test for pipe class 1 is for safety reason. Because the

pressure used during the test is high, then checking the conformity of pressure based on the

design testing and pressure testing can be done at a relatively far distance (5 meters). In

addition to the value of pressure used, in the chart there is also a testing time

Figure 84 : Chart

MUH. HIDAYAT ARIF D311 12 003 104

3.17.4 Procedures

1. To connect between pressure gauge, pressure testing pump and chart.

Figure 85 : The Circuit of Pipe During Hydrostatic Test

2. Fill in pipe with the water.

3. Fill in pipe with the water high air pressure. Capacity pressure used depends on the design

of pressure value and test pressure value. Pressure values used can be seen on the chart.

MUH. HIDAYAT ARIF D311 12 003 105

Figure 86 : The Pressure on Chart

4. Wait for see the result (minimum 5 minutes). If the pipe is able to withstand the pressure

exerted, the pipe structure will not be changed (example bent and leak). In addition, if the

pressure value on the chart has not changed (decreased) then it is certain that the pipe

does not leak.

3.17.5 Result and Conclusion of Survey

From the result visual inpection of Hydrostatic Test, not found changes in the pipe

structure. Beside that, the value of chart don’t change. Base on situation that, it can be

ascertained that the pipes do not leak.

Figure 87 : The Complete Result of Testing

MUH. HIDAYAT ARIF D311 12 003 106

3.18 DAVID LOAD TEST

3.18.1 David Load Test Details

1. Function : to test the strength of the david construction by using water load (that is

placed in the water bag) in lieu lifeboat.

2. Equipment : Load Cell, Water Bag, Telemetry Indicator, Hose, Shackle, and Stopwatch

3. Procedures :

a. To install waterbag, load cell, shackle and telemetry indicator to become one

connection system.

Figure 88 : Installation of All Equipments

b. To install above system on david contruction. Installation is done by hanging the

system on david construction.

Figure 89 : Installation Water Bag to David Construction

c. Filling the water bag with water untill the water load in the water bag is same or

exceed the original load (lifeboat). Load value will be read in telemetry indicator.

MUH. HIDAYAT ARIF D311 12 003 107

Figure 90 : Water Condition During The Test (Left) and Water Load Visible in

Telemetry Indicator (Right)

d. After water load is similiar than original load, then david given time for 20 minutes

for to hold the load.

e. Take out water in the water bag.

Figure 91 : Take Out Water

3.18.2 Result and Conclusion of Survey

Design Load : 8387 kg or 8,387 ton

Result of Load Test : 8,505 ton and 8,70 ton

Time : 25 minutes 32 second

Yard Standart : 20 minutes

Conclusion : Acceptable

3.19 DAVID BRAKE TEST

3.19.1 David Brake Test Details

1. Function : to test the performance of a winch (with automatic and manual control)

2. Equipment : Load Cell, Water Bag, Telemetry Indicator, Hose, Shackle, and Stopwatch

3. Procedures :

a. To install waterbag, load cell, shackle and telemetry indicator to become one

connection system.

b. To install above system on david contruction. Installation is done by hanging the

system on david construction and must be connect to winch wire.

MUH. HIDAYAT ARIF D311 12 003 108

Figure 92 : Installation Water Bag to David Construction

c. Filling the water bag with water untill the water load in the water bag is same or

exceed the original load (lifeboat). Load value will be read in telemetry indicator.

Figure 93 : Water Condition During The Test (Left) and Water Load Visible in

Telemetry Indicator (Right)

d. After water load is similiar than original load, for the first test, waterbag will bring

down by the wire on the winch (electrical control) with a distance 5 meters. After

that, braked and record the time.

Figure 94 : Water Bag After Bring Down, Left and Right

e. With the same test, waterbag lowered by the rope on a winch (manual control).

After that, braked and record the time.

MUH. HIDAYAT ARIF D311 12 003 109

Figure 95 : The Time of Waterbag Lowering

f. Take out water in the water bag.

Figure 96 : Take Out Water

3.19.2 Result and Conclusion of Survey

Design Load : 8387 kg or 8,387 ton

Result of Load Test : 4,2 ton x 2 = 8,4 ton

Time : 5,1 second

Conclusion : Acceptable

3.20 HOSE TEST

3.20.1 Reference

Based on ABS Rules 3-7-1/5.7

1. Definition and Purpose : Hose Testing is one of the leak testing for to verify and

checked tightness of the joint.

2. Method : by a jet of water

3. Details of Testing : (1) Pressure value is 2 bar (2 kgf/cm2, 30 psi) during test. The nozzle

is to have minumum inside diameter 0f 12 mm (0.5 in) and is to be located at a distance to

the joint not exceeding 1,5 m (5ft). (3) Hose Testing must to be applied before painting

and final coating.

MUH. HIDAYAT ARIF D311 12 003 110

3.20.2 Procedure of Testing

1. Install the all equipment test.

2. Provide the water pressure in accordance with ABS Rules ( see at pressure gauge)

Figure 97 : Presseure Value is 2 bar

3. Spray the water to every boundary SIM joint.

Figure 98 : Hose Test On Wheelhouse Window and Hatchway

4. Checked for leaks on the SIM Joint.

5. For to ensure the real leak, we must to spray water again to boundary SIM joint welding

the suspected leak and checked again.

3.20.3 Result and Conclusion of Survey

1. Data During The Test

Pressure value = 0,2 bar

Nozzle inside diameter = 12 mm

Distance = 0,5 m

The all above data is comply to ABS Rules.

2. During hose test on wheelhouse window and hatchway, not found leak on SIM Joint.

MUH. HIDAYAT ARIF D311 12 003 111

Figure 99 : The Result of Hose Test

3.21 BOLLARD PULL TEST

3.21.1 Defenition

A bollard pull is a test or rather the results returned by tests used to establish the

maximum pulling force working watercraft can exert. Mooring bollards are often used as an

anchor points which is where the tests get their name. When maximum thrust is applied to the

boat's engines, the amount of pulling power exerted on the cable is read off the gauge.

3.21.2 Reference Document

Based on ABS Rules Part 5 Chapter 3 Anchor Handling and Towing Appendix 1

Guadelines for Static Bollard Pull Test Procedure

3.21.3 Equipments

a) 1 (one) set Calibrated Load Cell (Dynamometer) :

1) Load cell : capacity 200 ton

2) Telemetry indicator : Serial No. 0287 capacity 200 ton, non wireless handheld

b) Steel wire rope

c) 2 x 150 ton shackles

d) 1 x 15 ton shacke

e) Heavy equipments : forklift and loader

f) Rigging for handling load cell shackles to wire rope on wharf side

g) Radio (handy talkie), a two-way voice communication system.

h) Bollard, fixed point ashore with SWL 300 ton \

MUH. HIDAYAT ARIF D311 12 003 112

Figure 100 : Telemetry Indicator, Bollard, Load Cell, Bow Bolt & Nut Shackle, Steel

Wire Rope and Forklift

3.21.3 Static Bollard Pull Test Requirement

a. Test Condition Requirements

1) Owner Requirements :

a) Prior to conducting the test, the owner has submitted a written correspondance :

Requesting ABS attendance

Starting the propeller are approved by ABS for vessel

Starting the owner is satisfied with the structural adequency of the vessel’s

towing hawser, towing winch, two bitts or towing arrangement

b) The owner has provided a copy of the stability letter stating the vessel’s towing

capability any towing restrictions.

2) Vessel Data :

a) Main engine :

Owner has verified all main engines are not adjusted to operated in the overload

condition during the test.

Over speed setting for the main engines verified by the Surveyor prior

commencing the bolard pull test.

MUH. HIDAYAT ARIF D311 12 003 113

3) Environment/Condition :

a) The depth of water under the keel in testing area should be at least twice the

vessel’s draft amidship.

b) The distance from the stern of the towing vessel to the bollard (fixed point) should

be at least two ship length (LOA)

c) Wind speed should be 10 mph (1 knot = 1,150 mph) or less, or such, that it does not

measurably affect the bollard pull result.

d) If current exceeds 1 knot, its effect is to be substacted from the bollard pull by

either :

Direct measurement of drag effect (pulling direction downstream) and reduction

of bollard pull accordingly; or

Conducting pull test both upstream and downstream and averaging the result

e) The dynamometer (load cell) is :

Calibrated and suitable for use in horizontal position. It should be fitted with

swivels or should be torque insensitive, such as a hydraulic dynamometer.

It should be easily read from a safe location or a remote readout should be

provided.

The dynamometer should be located at the ashore end of the tow hawser.

f) The towing vessel should be on an even keel or trimmed to the intended operating

condition in tow.

g) The draft of the towing vessel should be equal to or deeper than ballast condition,

but need not be down to the summer load line mark.

4) Duration of Bollard Pull :

The static Bollard Pull should be computed as the average of evenly spaced load

cell recordings taken over a sustained pull interval of three to five minutes.

5) Miscellaneous Item :

During the test, one surveyor is located in the vessels engine room and one

surveyor is located at the shore station.

b. Tets Preparation

MUH. HIDAYAT ARIF D311 12 003 114

1) Re-check all load cell unit ; telemetry indicator and load cell. Ensure all equipments in

proper connection, sufficient power and function able. Beside that, Surveyor must be

review calibration certificate of the load cell in use.

Figure 101 : Load Cell Unit System Configuration

MUH. HIDAYAT ARIF D311 12 003 115

Figure 102 : Load Cell Certificate

2) Load cell installation, fitted load cell in suitable horizontal position with 2 bolt & nut

shackles, in 2 ways: to the bollard (fixed point) and to towing vessel wire rope (tow

hawser), by secure connections.

Figure 103 : Installed Bollard Pull Equipment

3) Observe the load cell position in suitable condition in way vessel movement during

testing, not in twisting position, free from other objects what obstruct load cell

capabilities.

4) Check and record the towing vessel draft condition: fore, amidship and after.

MUH. HIDAYAT ARIF D311 12 003 116

Figure 104 : Vessel Draft

5) Recording of vessel data including

Draft Forward

Draft Aft

Ballast Tank Capacity

Balast Tank Onboard

Fuel Oil Capacity

Fuel Oil Onboard

Figure 105 : Tank Capacity During Test

3.21.5 Bollard Pull Procedure

1. Move the towing vessel to the required position that describe in Fig. 104

MUH. HIDAYAT ARIF D311 12 003 117

Figure 106 : Recommended Minimum Towline Length and Water Depth Under Keel

Figure 107 : Wire Connect To Towing (Left) and Wire Connect To Towing (Right)

2. Smoothly extend wire rope to avoid instantaneous spike tension load reading and

maintain towing vessel in steady condition.

3. Gradually increased main engine load to maximum continuous rpm (MCR 100%)

Figure 108 : RPM Reading Process in Engine Room

4. Continuous load cell reading from ashore should be informed to the onboard bollard pull

test officer for reference to determining vessel steady condition with continuous steady

tension load reading indication.

5. Confirmation is required from onboard bollard pull test officer to the ashore officer to

start measurement & recording the tension load reading.

6. Duration of bollard pull test measurement is 3~5 minutes

7. Load tension reading displayed informed continuously to the onboard by ashore officer.

MUH. HIDAYAT ARIF D311 12 003 118

8. When measurement completed, the ashore officer should be informed to onboard officer..

9. Testing condition when tension load recording should be recorded by onboard officer and

informed to ashore officer for documentation, i.e.:

Wind speed

Current speed

Towline length

Water depth under keel

3.21.6 Result and Conclusion of Survey

The result of bollard pull as the following:

Vessel Name : Perdana Marathon

Draft (Fwd) : 5,5 m

Draft (Aft) : 6,4 m

Length of Tow Wire : 390 m

Water Depth : 17 meter

Target Bollard Pull : 150 ton

Maximum Bollard Pull : 151,04 ton

Conclusion : Acceptable

Figure 109 : The Final Result of Bollard Pull Test

MUH. HIDAYAT ARIF D311 12 003 119

3.22 SPECIAL SURVEY FOR BARGE

3.22.1 Reference Document

Based on ABS Rules Part 7 Chapter 1 Condition for Survey After Construction

3.22.2 Description

A Special Periodical Survey is to be completed within five years after the date of

build or after the crediting date of the previous Special Periodical Survey. The fifth Annual

Survey must be credited as a requirement of the Special Periodical Survey. The interval

between Special Periodical Surveys may be reduced by the Committee.

3.22.3 Brief of Rules

1. Structural Internal Requirements

Table 29 : Structural Internal Requirements

0 to 75 mm depth

May be “for record only” unless sharp (creased), fractured,

affecting chine gunwale connection strength, or of

considerable transverse extent on deck or bottom within the

midship half-length or on the rake bottom

75 to 125 mm depth

Repair or “for record only” depending on effect on

longitudinal strength or local strength – how numerous,

concentrated, or sharp, how frames in way are affected, and

longitudinal location

Over 125 mm depth Repair – release and fair or part crop and renew

2. Plating Indents Requirements

Table 30 : Plating Indents Requirements

Buckled, bent sharply or

fractured

Repair – part crop and renew, vee-out and weld fractures

Flange tripped or ineffective Repair – part crop and renew

Detached from plating Repair – reweld attach

Bent smoothly, flanges still relatively effective (i.e., not tripped) :

0 to 75 mm depth May be “for record only” unless extensive transversely

within the midship half-length or rake bottom, or chine or

gunwale connection affected

75 to 125 mm depth Repair or “for record only”, depending on effect on

MUH. HIDAYAT ARIF D311 12 003 120

longitudinal strength or local strength – how numerous or

concntrated – part crop and renew, and/or reinforce with

tripping brackets, chocks or rider plates

Over 125 mm depth Repair – release and fair or part crop and renew

3.22.4 Result and Conclusion of Survey

Specifically for barge, inspection focused only on the construction conditions (such as

web frames, side girder, longitudinal deck beam, etc) and the condition of plates (thickness

and deformation) by considering the Table 1 and Table 2. Base on the result of survey, all

construction elements and plate deformation and buckling, must be replaced because it was

not in accordance with requirements.

Figure 110 : Construction Condition Prospaq 27A

Figure 111 : Plating Condition Prospaq 27A

MUH. HIDAYAT ARIF D311 12 003 121

CHAPTER IV CLOSING

4.1 Conclusion

Internship in ABS is very usefull for to increase our knowledge. Many lesson can we

take either direct, interview, and library research (Rules, Guide and Statutory).

During internship course, the item survey i get is Air Testing, Visual Inspectioal

Based On Approval Drawing, Underwater Inspection In Lieu of Drydocking (UWILD),

Annual Survey For Barge, Special Survey For Barge, Inspection for application of MARPOL

ANNEX VI about Air Pollution From Ships, Vacuum Test For Ship Repair, Bollard Pull

Test, Load Line Survey, Fire Fighting, Anchor Handling, and Tug Supply, Insulation,

Radiographic Test, Sea Trial, Commisioning For Sewage Tank, Hydrostatic For Pipe Class I

before installation onboard, David Load Test, Welding Inspection (Visual) for Jack Up Rig

Leg, Hose Test, Welding and Fabrication Section 1 Hull Construction, Classfication of

Machinery

Thus we can conclude for Internship in American Bureau of Shipping (ABS), but we

are aware that there are still many things that we can not get but what we can at this time can

be usefull for us in the future.

4.2 Suggestion

1. Naval Architecture students should have focused read the IACS rules, MARPOL,

SOLAS, IMDG Code, ILCC 1966, and COLREG.

2. Naval Architecture students already have to know the material to be learned in the

field.

MUH. HIDAYAT ARIF D311 12 003 122

ATTACHMENT

MUH. HIDAYAT ARIF D311 12 003 123

NAVAL ARCHITECTURE

DEPARTMENT PROCEDURES

INTERSHIP COURSE PROCEDURES

NO. DOK:

TP.FT.SOP. LAB.SGP

PAGE : 1 OF 25

2015 REV 01

THE RESULT OF INTERNSHIP REPORT

Description / Activity Summary Day Location

1) Study literature about Statutory

(SOLAS, MARPOL, LOAD LINE,

and IMDG CODE)

Monday, 27 July 2015 ABS Office

2) Safety Induction and Internship

Briefing Tuesday, 28 July 2015

ABS Office

3) Summarize rules Part 2 Chapter 4

About Welding and Fabrication

Section 1 Hull Construction

4) Summarize rules IACS No. 47

Wednesday, 29 July

2015

ABS Office

5) Summarize rules Part 4 Chapter 4

About Classification of Machinery Thursday, 30 July 2015

ABS Office

6) Summarize rules Part 4 Chapter 4

About Testing, Trial, and Survey

During Construction

Friday, 31 July 2015 ABS Office

7) Air test on WB/DW Tank No. 9 (P) Monday, 03 August

2015

PT Jaya Asiatic

Shipyard

8) Visual Inspection in Propulsion

Room

Tuesday, 04 August

2015

PT Jaya Asiatic

Shipyard

9) Underwater Inspection in Lieu of

Drydocking (UWILD)

Wednesday, 05 August

2015

PT Jaya Asiatic

Shipyard

10) Hydrostatic Test of Pipe Class II

Before Installation Onboard

11) Fire Damper Check

Thursday, 06 August

2015

PT Jaya Asiatic

Shipyard

MUH. HIDAYAT ARIF D311 12 003 124

12) Special Survey (SS1) for Barge Friday, 07 August 2015 PT Bina Nusa

Indonesia Shipyard

13) Inspection for Application of

MARPOL ANNEX VI about Air

Pollution From Ships

14) Vacuum Test on Ship Repair

Monday, 10 August

2015

PT Delta Shipyard

15) Bollard Pull Test Tuesday, 11 August

2015

PT Paxocean

Pertama

16) Life Saving Appliance

17) Load Line Survey

Wednesday, 12 August

2015

PT Marcopolo

Shipyard

18) Fire Fighting, Anchor Handling and

Tug Supply

19) Insulation Check

Thursday, 13 August

2015

PT Marcopolo

Shipyard

20) Radiographic Test Friday, 14 August 2015 PT Marcopolo

Shipyard

21) Sea Trial Tuesday, 18 August

2015

PT Kim Sea

Indonesia Shipyard

22) Hydrostatic Test of Pipe Class I

Before Installation Onboard

Wednesday, 19 August

2015

PT Graha Trisaka

Industri

23) David Load Test

24) Welding Inspection (Visual Check)

for Jack Up Rig Leg

Thursday, 20 August

2015

PT Garaha Trisaka

Industri

26) David Brake Test Friday, 21 August 2015 PT Garaha Trisaka

Industri

27) Hose Test for Window and Hatchway

28) Air Test

Monday, 24 August

2015

PT Britoil Offshore

Indonesia

29) Bollard Pull Test Tuesday, 26 August

2015

PT Bangun

Adyabahan Perkasa

30) Safety Training Wednesday, 27 August

2015 ABS Office

31) Fill The Time Sheet

32) Discuss with the Surveyor For To

Thursday, 27 August

2015 ABS Office

MUH. HIDAYAT ARIF D311 12 003 125

Complete Internship Report

33) Presentation the All Item During

Internship Friday, 28 August 2015 ABS Office