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ABSTRACT
Boy's Gas Calorimeter is designed to ensure that the
heat from the burner flows up through the center of the
calorimeter container and back down again inside the
container and back up again before exhausting. This design
ensures maximum heat transfer to the cooling liquid and
hence accurate measurement of calorific value of gas. The
amount of heat liberated when a unit mass of fuel is burnt
completely is known as the calorific value. This calorific
value of gaseous fuel is determined using boys gas
calorimeter. The actual calorific value of LPG,propane and
butane are113.92 MJ/m3, 95.8 MJ/m3, and 126 MJ/m3 . With
this value, we can identify type and method that can be use
to optimize energy and produce complete combustion to
minimize heat losses to surrounding. Burner type and flame
velocity can be determined to decrease the heat loss and
complete combustion can be optimized.
INTRODUCTION
When the hydrocarbon fuel is being combusted under
specified condition, there are amount of heat released that
is known as calorific value. The calorific value (CV) or
heating value (HV) of the hydrocarbon fuel is depends on the
composition of the gas. There are two types of calorific
value of hydrocarbon fuel. It can be classified as
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1. Gross or Higher Calorific Value (HHV or HCV) – can be
classified when the combustion product, water is in
liquid form where there are water vapor in flue gasses.
2. Net or Lower Calorific Value (LHV or LCV) – can be
classified when the combustion product, water is in
vapor form where during its phase changing to vapor,
there are difference between HCV and the latent heat.
In calorific value, the measurement unit of energy per unit
of the fuel involve are:
Btu/lb, J/kg, kcal/kg
The conversion unit involve are:
1. 1 Btu/lb = 0.5556 kcal/kg = 2326.1 J/kg
2. 1 J/kg = 2.39 x 10-4 kcal/kg = 0.00043 Btu/lb
3. 1 kcal/kg = 4187 J/kg = 1.80 Btu/lb
The instrument used for measuring the heat during the
combustion process is calorimeter. This instrument can be
used depends to the specified conditions. In this
experiment, the calorimeter involved is Boy’s Calorimeter.
Boy’s calorimeter is used for measuring calorific value of
large range of gaseous fuel. When the calorific value is
obtained, it is important in order to get temperature
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profile and heating value for certain gaseous fuel. Other
than that, the calorimeter that can be used is Junker’s
calorimeter.
OBJECTIVE
At the end of this experiment, the student should be able:
1. To determine the calorific value (CV) for any selected
gaseous fuel.
2. To construct and understand an accurate equipment for
calorific value measurement.
3. To provide the simple and accurate method of
calorimeter for gaseous fuel.
4. To perform safety assessment analysis at the equipment.
BACKGROUND
Calorific value is the calories or thermal units contained
in one unit of a substance and released when the substance
is burned. Gross calorific value may be converted to net
calorific value by using the following equation:
Net calorific value = Gross calorific value - (10.02 x
Percent Moisture)
Dung cakes is the fuel that has least calorific value
which is 7 kilojoule. The gas that has highest calorific
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value is hydrogen gas which is 150000 kilojoule. The order
of the calorific value of gas is coal-peat-lignite-dried
wood. The difference being the latent heat of condensation
of the water vapor produced during the combustion process is
fully condensed. This is due to the Technical Data for
Propane, Butane and LPG Mixtures by Alternate Energy Systems
Inc. For coal and oil, the difference between net calorific
value and gross calorific value is approximately 5%. For
most natural gas and manufactured gases, the difference is
approximately 9-10%.
METHODOLOGY.
1) The temperature on the gas inlet thermometer on the flow
meter, local barometric pressure and local ambient
temperature were read and recorded before commencing the
test.
2) Gas supply was connected to the Boys Calorimeter through
control valve and Hyde Meter. This gas supply should be not
at pressure greater than the meter can be with stand.
3) The control valve was slowly turned on and the burners
were lighted up simultaneously.
4) The calorimeter main body was slowly lower into the
calorimeter casing with the water outlet over the sink.
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5) Water was turned on to the overhead funnel so that there
was flow established in the spill tube from the overhead
funnel and also be present through the calorimeter.
6) The gas flow rate was set so the time taken for one
revolution of the Hyde Meter to approximately between the
range of;
Tmin = 3 x CV / 100 Tmax = (3 x CV / 100) + 5
7) The gas was allowed to burn and water was allowed to run
through the calorimeter for at least 45 minutes to allow the
operating conditions to settle down.
8) Water was collected at the beginning of experiment
starting point was 100 on Hyde Meter.
9) The inlet temperature was recorded for every one
revolution of Hyde Meter until the end of the experiment.
10) The outlet temperature was recorded for every 1/4
revolution of Hyde Meter until the end of the experiment.
11) Water was stop collected at the end of the third
revolution of Hyde Meter.
12) Data was written in the given table.
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RESULT
Experiment : propane
T inlet for water : 28.2 ºC
T indicator 1 (Coil) : 28.5 ºC
T indicator 2 (ambient) : 29.7 ºC
T for effluent gas : 30 ºC
Barometric pressure : 760 mmHg
Meter revolutions Inlet, T1ºC Outlet, T2 ºC
1 28.80 52.00
2 28.80 53.00
3 28.80 52.30
4 28.80 52.00
Mean 28.80 52.33
Volume of gas passed : 10 L
Volume of water passed : 8.5 L
Room temperature : 25 ºC
Volume of condensate collected : -
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Experiment : butane
T inlet for water : 28.9 ºC
T indicator 1 (Coil) : 31.3 ºC
T indicator 2 (ambient) : 29.8 ºC
T for effluent gas : 30 ºC
Barometric pressure : 760 mmHg
Meter revolutions Inlet, T1ºC Outlet, T2 ºC
1 28.80 51.30
2 28.80 51.10
3 28.80 51.00
4 28.80 51.10
Mean 28.80 51.13
Volume of gas passed : 10 L
Volume of water passed : 11.09 L
Room temperature : 25 ºC
Volume of condensate collected : -
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Experiment : LPG
T inlet for water : 28.9 ºC
T indicator 1 (Coil) : 31.3 ºC
T indicator 2 (ambient) : 30.1 ºC
T for effluent gas : 30 ºC
Barometric pressure : 760 mmHg
Meter revolutions Inlet, T1ºC Outlet, T2 ºC
1 28.90 52.10
2 28.90 52.40
3 28.90 52.30
4 28.90 52.30
Mean 28.90 52.28
Volume of gas passed : 10 L
Volume of water passed : 10.40 L
Room temperature : 25 ºC
Volume of condensate collected : -
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CALCULATION
|| Information ||
Specific heat of water : 4.18 kJ/kg ºC
Density of water : 998 kg/m3
Fuel : Propane
Mass of water calculation
Mass of water passed through the unit = Volume of water (m3)
x density of water (kg/m3)
= 0.0085 m3 x 998 kg/m3
= 8.48 kg
Effluent gas correction,dHg
dHg = (30-28.8) x 26.83
= 32.20 kJ/m3
Calculation of High Calorific Value (HCV)
=83405.38 kJ/m3
The gross CV of the gas is
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= 83405.38 + 32.20
= 83437.58 kJ/m3
= 83.44 MJ/m3
Theoretical HCV of Propane = 95.8 MJ/m3
Percentage of deviation
=
=
=12.9 %
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Fuel : Butane
Mass of water calculation
Mass of water passed through the unit = Volume of water (m3)
x density of water (kg/m3)
= 0.01109 m3 x 998 kg/m3
= 11.07 kg
Effluent gas correction,dHg
dHg = (30-28.9) x 26.83
= 29.51 kJ/m3
Calculation of High Calorific Value (HCV)
= 103326.72 kJ/m3
The gross CV of the gas is
= 103326.72 + 29.51
= 103356.23 kJ/m3
= 103.356 MJ/m3
Theoretical HCV of Butane = 126 MJ/m3
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Fuel : LPG
Mass of water calculation
Mass of water passed through the unit = Volume of water (m3)
x density of water (kg/m3)
= 0.0104m3 x 998 kg/m3
= 10.38 kg
Effluent gas correction,dHg
dHg = (30-28.9) x 26.83
= 29.51 kJ/m3
Calculation of High Calorific Value (HCV)
= 101442.08 kJ/m3
The gross CV of the gas is
= 101442.08 + 29.51
= 101471.59 kJ/m3
= 101.47 MJ/m3
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Composition of GAS MALAYSIA LPG as follow
Propane = 40% v/v
Butane = 60% v/v
HCV of Propane = 95.8 MJ/m3
HCV of Butane = 126 MJ/m3
Thus HCV of LPG = (0.4x95.8) + (0.6x126) = 113.92 MJ/m3
Percentage of deviation
=
=
= 10.92 %
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CONCLUSION
From this experiment, we can determine the calorific
value of Liquefied Petroleum Gas(LPG) which contained 60% of
butane and 40% of propane in laboratory. We also can
determine the calorific value of propane anda butane. We
also study the technique how to determine the value of
gaseous fuels in industry using Boys Gas Calorimeter. From
this experiment, we find that calorific value for LPG is
101.47 MJ/m3 with standard deviation 10.92 %, close with the
theoretical value for LPG which is113.92 MJ/m3 . We also
find that calorific value for propane is 83.44 MJ/m3 with
12.9 % of standard deviation,which closely to the
theoretical value 95.8 MJ/m3. We also find that calorific
value for butane is 103.356 MJ/m3 with standard deviation
17.97 %,the calorific value is close to the theoretical
value which is 126 MJ/m3 . With this value, we can identify
type and method that can be use to optimize energy and
produce complete combustion to minimize heat losses to
surrounding. Burner type and flame velocity can be
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determined to decrease the heat loss and complete combustion
can be optimized.
RECOMMENDATION
The experiment can be repeated when needed.
Before the experiment begin, make sure that all group
members should understand all component function,
safety procedure and operation system done.
We should check all the apparatus function well.
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REFERENCES
1.Richard M.Felder and Ronald W.Rousseau,’Elementary Principles of
Chemical Processes’, Wiley & Sons, Inc. Third Edition 2000.
2. Gas Processing Lecturer note
3.Combustion Engineering Lecturer note
4. www.iea.org/work/2004.pdf
5. www.altenergy.com