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कोचीन शपयाड[ लमटेड COCHIN SHIPYARD LTD (भारत सरकार का उɮयम / A Govt. of India enterprise) Tender Enquiry Ref No: SR6/RM690S2983 Date: 27.07.2021 Tender Enquiry for Geotech Jobs for GTV Samudra Sarvekshak Dear Sirs, Sealed Tenders in Two Bid, super scribing the Enquiry Number & Last date for receipt of Quotations on the envelope, are invited in two separate covers as 'Part I Techno Commercial' & 'Part II Price’ for the below indicated works on Geotech Jobs for GTV Samudra Sarvekshak. The offers as above should reach the undersigned on or before the last date and time Shown. Tenders should be addressed to “The Deputy General Manager (Ship Repair Materials), Cochin Shipyard Ltd., P.B. No. 1653, Cochin - 682 015, Kerala”. Techno - Commercial Offers can also be made by e-mail, with price bid duly Locked with password, before 1100 hrs (IST) on 17 th August 2021, if delivery of Sealed offers cannot be ensured at CSL on the due date. Password for price bid shall only be communicated at the time of price bid opening. Enquiry No.& Date: SR6/RM690S2983 Date: 27.07.2021 Description: Geotech Jobs for GTV Samudra Sarvekshak. Last Date & Time of Receipt of Tender : 17 th August 2021 at 11:00 Hrs IST Techno commercial bid Opening Date & Time : 17 th August 2021 at 11:30 Hrs IST The technical bid of the tender shall be opened on the same day (17 th August 2021) at 11:30 Hrs. The Price bid opening date of successful bidders shall be intimated on a later date after scrutiny of technical bids. Due to COVID-19 pandemic, bidders are not allowed inside CSL for Price bid opening. 1. The offer shall indicate payment terms and other terms and conditions. 2. Quotation should be valid for a period of 4 months. 3. In case of offers being sent by email, offer should be submitted by email as a password protected document to the following email addresses:

कोचीन शपयाड ल मटेड COCHIN SHIPYARD LTD (भारत सरकार का

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कोचीन शपयाड ल मटेड

COCHIN SHIPYARD LTD (भारत सरकार का उ यम / A Govt. of India enterprise)

Tender Enquiry Ref No: SR6/RM690S2983 Date: 27.07.2021

Tender Enquiry for Geotech Jobs for GTV Samudra Sarvekshak

Dear Sirs, Sealed Tenders in Two Bid, super scribing the Enquiry Number & Last date for receipt of Quotations on the envelope, are invited in two separate covers as 'Part I Techno Commercial' & 'Part II Price’ for the below indicated works on Geotech Jobs for GTV Samudra Sarvekshak. The offers as above should reach the undersigned on or before the last date and time Shown. Tenders should be addressed to “The Deputy General Manager (Ship Repair Materials), Cochin Shipyard Ltd., P.B. No. 1653, Cochin - 682 015, Kerala”. Techno - Commercial Offers can also be made by e-mail, with price bid duly Locked with password, before 1100 hrs (IST) on 17th August 2021, if delivery of Sealed offers cannot be ensured at CSL on the due date. Password for price bid shall only be communicated at the time of price bid opening.

Enquiry No.& Date: SR6/RM690S2983 Date: 27.07.2021

Description: Geotech Jobs for GTV Samudra Sarvekshak. Last Date & Time of Receipt of Tender : 17th August 2021 at 11:00 Hrs IST Techno commercial bid Opening Date & Time : 17th August 2021 at 11:30 Hrs IST The technical bid of the tender shall be opened on the same day (17th August 2021) at 11:30 Hrs. The Price bid opening date of successful bidders shall be intimated on a later date after scrutiny of technical bids. Due to COVID-19 pandemic, bidders are not allowed inside CSL for Price bid opening. 1. The offer shall indicate payment terms and other terms and conditions. 2. Quotation should be valid for a period of 4 months. 3. In case of offers being sent by email, offer should be submitted by email as a password protected document to the following email addresses:

[email protected] [email protected]

Ph: +914842501679

Mobile: +91 8129270929 For any technical queries, please contact Mr. Jayakumar R, Senior Manager (SRO), Ph No. 9995804349, Email Id - [email protected] ENCLOSURES:- Annexure 1 : Scope of work Annexure 2 : Spares available with Ship as per DL No. G21003.1 Annexure 3 : Technical Bid Annexure 4 : Price bid format Annexure 5 : General terms and conditions Annexure 6 : Specific terms and conditions Annexure 7 : Compliance Matrix Annexure 8 : Format of BG Annexure 9 : HSE guidelines Annexure 10 : Pre Contract Integrity Pact Annexure 11 : GST Rate Change Circular Annexure 12 : GeMARPTS report Yours faithfully, For Cochin Shipyard Ltd. Deputy General Manager (Ship Repair Materials)

Material/Service DescriptionDRILL CABIN

WET LAB JOBS

1 G21002.1 Rearrange sample extruder mechanism at wet lab as per ship staff instruction. Geo-Tech LS 1.0

2 G21002.2

Fabricate and install 1no. Of Hydraulic Power Pack complete units in parallel for sample extruder hydraulic system.Major component as given below.Siemens make 1.5 Kw electric motor 380V 3 phase Rexroth gear pump for 40Lpm Rexroth 4/3 lever operated DC valve with its sub-plate. Ball valves 1/2” -2nos Pressure reducing valve flow control valve. Hydraulic hoses fittings etc.Also install 380V starter for both the power pack. All necessary modification like electrical /mechanical/sheet metal to be done by firm.

Geo-Tech LS 1.0

3 G21002.5

To fabricate sample extruder hydraulic cylinder as per given details (sample will be provided by vessel). Cylinder size:Bore 55mm x stroke 1m x Rod dia. 40mm, Working pressure 250 Bars.1) Seal kit (Use Merkel or Hunger seals only).2) After fabrication hydro test to be carried out up 250 bars in presence of ship staff.3) Also supply 2 nos. of spare seal kit. All required spares will be provided by the firm)

Geo-Tech Nos. 1.0

4 G21003.1

HP Air compressor (Located at diving area)Compressor in dismantled condition. Assemble and erect complete compressor unit with new spares. Cooling water inlet and out let port's fittings and flexible pipes to be renewed (arranged by the firm).Make necessary modification to install upgraded spare parts.Renew all pressure gauges (5nos.) and its mounting plate and piping (Use only sweg lock fittings and pipes) (arranged by the firm).After Assembly/servicing test and trial to be carried out in presence of ship staff (Upp to 200 bars air pressure).Manufacturer specification:Make: CompAir Reavell Model: 5415 Four stage Reciprocating compressor Single acting 90˚ Vee configuration.Total weight 1025 Kg Capacity 31NM3/HR 4th stage test pressure – 569 Bar.Note: Available OEM spares as per theattached list will be provided by vessel balance spares required for overhauling shall be firms scope . Required modification to be done as per ship staff instruction. At present the compressor is belt driven and required modification and convert to direct driven same like drill deck compressor, for this required bell housing and coupling set to be arranged by the firm.

Geo-Tech LS 1.0

5 G21003.2

To Renew pnuematic pipe line from diving room compressor to SAPV. (Size OD 20mm x Length 30m X SS Tube x Shed. 160, 1/2 SS High pressure ball valve 2nos.). Also renew its PVC clamps Note: All required spares to be provided by the firms

Geo-Tech LS 1.0

HPCU (Hydraulic power control unit) Geo-Tech

6 G21004.11

Hydro testing and UT gauging to be carried out on 3 nos. air pressure vessel. Technical specification – 1) WAPV FOR HMC – CAPACITY -1200LTS, DIAMETER -559MM. LENGTH – 6350MM, WALL THICKNESS -19MM, WP -200BAR, TESTING PRESSURE -300BAR.2) WAPV FOR TGLT CAPACITY -1000LTS, DIAMETER -559MM. LENGTH – 5650MM, WALL THICKNESS -19MM, WP -200BAR, TESTING PRESSURE -300BAR.3) SAPV CAPACITY -1000LTS, DIAMETER -559MM. LENGTH – 5350MM, WALL THICKNESS -25MM, WP -250BAR, TESTING PRESSURE -375BAR.

Please note sr. no 2and 3 are fitted under drill floor at height 7mts and sr. 1 fitted on derrick at height 20mt., class Test certificate required.

Geo-Tech LS 1.0

Dept UOM QtyDL No

Annexure 1 - Scope of Work

Sl No

RM690S2983 - Geotech Jobs for GTV Samudra Sarvekshak

Heave Motion Compensator (HCTU)Make –HYDRADYNE Drawing no –136.182 EPLHMC unit has mounted on derrick at height of 28mts approx from drill floor. Scaffolding stage at height approx. 28mts and shore crane will be required to carry out below mentioned jobs.Note: Job to be allotted to the specialise workshop who has past experience of similar job scope.(Note: All required spares to be provided by the firms).

Geo-Tech

7 G21005.1

HMC unit remove and refit work scope.Remove A-frame located above the water table (water table located at height of 28m from drill floor) - First to remove A-frame top part after that remove both pats of A-Frame.Remove sheave head assembly from the top of HMC plunger cylinder.And then remove HMC Plunger cylinder from the derrick and shifted to shre workshop.Complete set has to be fitted back after servicing/repair of HMC unit.

Geo-Tech LS 1.0

8 G21005.2

Procure, supply and install plunger cylinder of heave motion compensating system. OEM Specification: Single acting hydraulic plunger Make - "Hydraudyne"Bore dia. 320mm Plunger dia. - 250mm, Stroke - 3700mm (including cushioning), Cushioning strokes - 100mm (Both Side), Working pressure - 200 bars, Design pressure - 200 bars (Cushioning area - 430 bar.), Test pressure - 280 bar., Maximum static load 160 tons (retracted plunger). Plunger Ni + Cr plated 100 + 50 microns. Cylinder design for use with water glycol. Including 2 check valves "Rexroth" NW20 Model 301928. Including 2 relief valves "Rexroth" DBDS20K10/315J. Set for 230 bar cushioning pressure. Including 2 measurement connectors "Voss" Model 685439. Built under IRS / DNV class supervision and issue certificate.Note –

1)The existing OEM "Hydraudyne" isn’t available in market, Rexroth Germany is alternate OEM for the same.

2)Submit 5-year guarantee certificate to vessel. 3)Submit certificate of Origin to the vessel.

Geo-Tech LS 1.0

10 G21005.4

Plunger accumulator “Hydraudyne”Specification as follows: Make - “Hydraudyne” Drawing no—136.184 EPL. Bore Dia. -- 320mm Stroke – 2740mm Working Pressure – 200 bar. And Test pressure 280bars capacity –220 L.Remove Plunger accumulator assembly from derrick and shifted to shore workshop. Work Scope:1) Dismantled and service . Procure and replace seal kit (Use Merkel or Hunger make seals only).2) To service damaged parts if any (if found heavy scoring marks on barrel ID then go for honning/platting) 3) After servicing hydro testing to be carried out up to 300 Brs in presence of ship staff.4) Plunger accumulator outer body to be painted with epoxy white paint (after double coate of epoxy primer). (Note: Submit warranty certificate for period of one year. Job will be rejected if observed any ovality at barrel ID after honing and oil leakages. Note: All required spares to be provided by the firms). Submit maker certificate of seals to the vesel.

Geo-Tech LS 1.0

LS 1.09G21005.3aG21005.3b

Design and develop detailed dimensional drawing of plunger cylinder of HMC system. On approval of drawing from vessel fabricate HMC plunger cylinder complete unit.OEM Specification same as given in DL No. G21005.2Built under IRS / DNV class supervision and issue certificate.Work scope:

1)Dismantled plunger cylinder assembly for reference and drawing developmet purpose Assembled the same with new seal kit (Markel make). Hydro test to be done up 350 bar pressure.

2)Material testing to be done for plunger, barrel, gland and end cover. Procure material same as identified in testing. Before to start manufacturing process to be carried out NDT (MPI and UT) on each component’s raw material in presence of ship staff or GBM. Submit all NDT certificate to the vessel.

3)Plunger have Ni + Cr (100 + 50 micron) plating on its OD. Required surface fiinsh is o rod OD is 0.4 micron. On completion of plating process NDT to be carried out in presence of ship staff. (material leads to be reject if found any scoring marks, pin holes, dent marks and ovality on plunger OD under NDT and visual inspection).

4)Barrel ID must be chrome plated (100 micron). Taper and ovality should not be more than 0.1 micron (It should be perfectly come’s under hole tolerance).5) Markel make Seal kit only to be used (Submit OEM seal certificate and procurement detailed document as well as certificate of origin to the vessel). 6) All fasteners to be used only Unbreako make - 12.9 grade with spring washer. 7) Both the check valves (2nos.) and relief valves (2nos) to be procured and installed (make – Rexroth).8) After completion of fabrication and assembly part, unit has to be hydro tested up to 300 bars in presence of ship staff or GBM. 9) Before on-board fitment complete unit to be painted with double coat of epoxy white paint (on double coat of epoxy primer on sand blasted ground surface).Note: - Conduct stage inspection with ship staff during fabrication.- Submit complete set of detailed dimensional drawing (of each part of unit) and assembly drawing to the vessel.- Required Safe oil for hydro testing to be arranged by the firm. Job will be rejected if observed any ovality at barrel ID after honing pin hole/scoring marks/ovality on plunger OD and leakages during hydro test. Submit following certificates to the vessel on completion of job.- 5 years guaranty certificate.- All component’s material test and NTD certificate.- API flange certificate.- Cass (IRS OR DNV) approval certificate.

Geo-Tech

11 G21005.5

To procure and replace HMC nitrogen accumulator which is fitted on derrick .Piston accumulator “Hydac” specification as follows:Bore Dia. -- 320mm, Plunger Dia. –250mm,Stroke – 2740mm, Working Pressure – 200barsand test pressure 280bars, capacity –20liter. Hydraulic medium – Water glycol, Pre fill pressure 25 bar N2.Shell and cover Inside and piston chemical Ni plated. Note :- Submit OEM seal certificate and procurement detailed document to the vesselTo be procure and replace all fasteners (branded like Unbreako) with washers.

Geo-Tech LS 1.0

12 G21005.6

HMC sheave head assemble ‘s 2nos curved sheave including 3nos auxiliary sheave to be Serviced and worn parts to be renewed.Curved Sheaves shaft Dia.- 130mm.Wire size 36mm.Renew cylinderical roller bearings - SL-045026P/PP-4nos (INA)Renew cylinderical roller bearings - SL-04150PP-4nos (INA)Auxiliary sheaves Dia—606 mm wire size26mm –2nos, wire size 12mm- 1no.All required spares will be provided by the firm)

Geo-Tech LS 1.0

Twin Guide Line Tensioning Unit (TGLT)Make –HYDRADYNE Drawing no –136.181 EPL. The unit is mounted on drill floor at height of 10mts approx. Following jobs to be carried out as per specification.

Geo-Tech

13 G21005.7

TGLT Accumulator’s “Hydraudyne”:Twin Guide Line Tensioning Unit (TGLT)Specification Make: HYDRADYNE Drawing no –136.183 EPL. Size: - Bore Dia. – 280mm piston stroke – 2200mm capacity –135liters design pressure –200bar working pressure –200bar test pressure –280bar.Work Scope:1) Remove accumulator from the system (Unit mounted on drill floor at height of 5mts) 2) Dismantled the unit and procure and replace the piston seals (make Merkal/Hunger).3) Barrel ID to be honed (ovality and taper should not be more than 0.1mm).4) Assembled the unit and hydro test to be carried out at 280 bars in presence of ship staff.Note: Submit warranty certificate for period of 5 year. Job will be rejected if observed any ovality at barrel ID after honing and oil leakages. All required spares to be provided by the firms

Geo-Tech LS 1.0

14 G21005.8

Remove Single acting hydraulic plunger cylinder assembly from vessel and shifted to shore workshop. Dismantle and service the unit. After servicing complete unit to be fitted on-board with all accessories.Service work scope.1) Remove cylinder from the system (Unit mounted on drill floor at height of 5mts) 2) Procure and replace seal kit (Use Merkel or Hunger make seals only).3) Chrome plating to be done on plunger OD. Required surface finish on rod OD is 0.4 micron. On completion of plating process NDT to be carried out in presence of ship staff. (material leads to be rejected if found any scoring marks, pin holes, dent marks and ovality on plunger OD under NDT and visual inspection). 4) Barrel honning to be done (Taper and ovality shoud not be more than 0.1mm). 3) After servicing hydro testing to be carried out at 300 bars in presence of ship staff.4) TGLT outer body to be painted with epoxy white paint (after double coate of epoxy primer).Note: 1) Submit warranty certificate for period of five years.2) Submit hydrotest certificate to the vessel.3) Job will be rejected if observed any ovality at barrel ID after honing pin hole/scoring marks on plunger after repair and oil leakages.

Geo-Tech LS 1.0

15 G21005.9

TGLT sheave head assembly’s 2nos sheavesTo be serviced and worn out part to be renewed. Size: - Dia. Of sheaves – 827mm.wire size –33mm.All required spares to be provided by the firms

Geo-Tech LS 1.0

DRYER UNIT Geo-Tech

16 G21006.1Renew complete pipeline and end fittings in dry vent unit .Approx size of pipe 12mm OD x Length approx. 12m (Pipe Material PB).Note: All required spares to be provided by the firms.

Geo-Tech LS 1.0

Derrick/Drill floor Geo-Tech

17 G21007.1

Repair power swivel and retaining device carriage guide rail maintain 1800 mm distance (between both the guide rails) through length.Height of the guide rail is 12550mm from the drill floor.Renew its foundation steel and all fasteners. Note: All required material/spares will be provided by the firm.

Geo-Tech LS 1.0

18 G21007.2

1) Dye penetration test to be carried out on all snatch block’s I-pads welding joints on derrick.Size: - ¾ x 4”X“6” long – 10nos. Worn out or cracked I-pads to be renewed assuming 10 nos. All the required spares to be provided by the firms. 2) All snatch blocks and sheaves on derrick to be Serviced and worn out parts to be renewed. Capacity of snatch block – 8ton –1nos, 5tons – 2nos. Sheaves size – Dia 300mm – 2nos.Dia 200mm-4nos All required spares will be provided by the firm)

Geo-Tech LS 1.0

19 G21007.3

To renew port side tong tool counter weight mechanism and wire rope as per fitted size.( Sheaves dia. 300mm, wire rope - 14mm x 35m wire rope, and de-shackles) wire rope will be supplied by ship store.Note: All the required spares to be provided by the firm.

Geo-Tech LS 1.0

Power SwivelMake - MHWIRTH (Type 3-5/1.1-2.3-6.6/Ha) (Drawings Attached for part list A to H).Max. dynamic load: 400 KN, Max. static load: 600 KN, Make – MhWirth Germany)

Geo-Tech

21 G21008.2

To Dismantle and Overhaul Qty-2 nos. of chuck hydraulic cylinder (Size of cylinder ø80/45 x 185mm) and Qty-2 nos. of tilting hydraulic cylinders (Size of cylinder ø80/45 x 290mm)Work Scope: Barrel ID honing, piston rod chrome plating,renew seal kit (Use Merkel or Hunger seals only), renew all bearings, repair worn out partys.After overhauling hydro test to be carried out up 300 bars in presence of ship staff. Also supply Qty- 6 nos. of seal kit for each (chuck & Tilting) type of hydraulic cylinder. Note: Job will to be rejected if found any kind of leakage from cylinder and found pin holes on piston rod. All required spares to be provided by the firm.

Geo-Tech LS 1.0

22 G21008.4

To fabricate and install guide carrige for power swivel complete structure as per the drawing (Mh with drawing No. 5001285).Approx weight of structure 1.5 Tons.Note: All the required spares to be provided by the firm.

Geo-Tech LS 1.0

1.020G21008.1aG21008.1b

To dismantle and service complete unit of Power swivel. To be fabricate/procured and renewed damaged/faulty spares.Following spares are to be fabriacted as per sample and same to be replaced .1) Calibrate 3nos. Of tachometer, submit calibration certificate to the vessel.2) Power swivel housing – Approx. Size: - 840mm x 730mm x 1000mm. MOC – FG 400 or Select material on test examination of existing unit MOC (it should be high wear resistant, corrosion resistant, heat resistant, shock absorber and stand for load analysis). 3) Develop detailed dimensional drawing with the help “coordinate measuring machine (CMM)” of existing unit prior to fabrication of new casing. To be analyse maximum principal stress of power swivel casing model for static and dynamic load condition and submit report to the vessel. Note;-1) Following spares will be supplied from ship store for power swivel overhauling. Hyd. chuck bearing ring, chuck jaw fingers, 2nos planetary gear box, drive shaft, bearing ring, crossover sub, chuck cylinders and tilting cylinders. All other spares required for repairing shall be scope of the firm.2) During the manufacturing process, inform to Base or vessel for pre-inspection for each stage of manufacturing.3) Detailed dimension drawing to be submitted to the vessel. 4) Following certificate should be submitted to vessel along with material.i) One-year Warranty certificateii) Material certificateiii) Load test certificate5) The power swivel unit approx. weight is 5 tons. Workshop has to be arranged all necessary handling tools and skilled manpower to remove power swivel from vessel. Arrange necessary transport for both side transport of unit. After servicing of unit has to be fitted back to the place (vessel might be at CSL Kochi) and sea trail has to be proved to ship staff.

Geo-Tech LS

23 G21008.5Procure & supply "Outer carriage for Power swivel planetory gear box Top flange . Approx. dia - 266 MM, length-155mm, teeth-57mm , MATERIAL -EN 24, Hardness - 800HL approx. Note: All required materials to be provided by the firm.

Geo-Tech Nos. 4.0

24 G21008.6Procure & supply "Outer carriage for Power swivel planetory gear box bottom flange . Approx. Size - 235 MM x235mm, , MATERIAL -EN 24, Hardness - 800HL approx. .Note: All required materials to be provided by the firm.

Geo-Tech Nos. 4.0

Following spare are to be procured and renewed. Geo-Tech

25 G21008.7 a) Axial cylinderical roller bearings 81164 -320x400x63 - 2nos. Geo-Tech LS 1.0

26 G21008.8 b) Cylinderical roller bearings NJ 2312 - 2NOS. Geo-Tech LS 1.0

27 G21008.9 c) Needle bearings 300x380x80,NA 4860 - 1no. Geo-Tech LS 1.0

28 G21008.10 d) Needle bearings 300x380x80,NA 4864 - 1no. Geo-Tech LS 1.0

29 G21008.11 e) Grooved ball bearing 6010, DIN 625 - 1no Geo-Tech LS 1.0

30 G21008.12 f) Axial grooved ball bearing 51156, Messrs. SKF - 2nos. Geo-Tech LS 1.0

31 G21008.13 g) V- ring V-350 A, Messrs. Merkel.-2nos. Geo-Tech LS 1.0

32 G21008.14 h) Lube oil pump and NRV - One set. Geo-Tech LS 1.0

33 G21008.15i) Flange ball cock FFK, series 315, short type of construction DN 100,PN 40, no. 3151-0100-552086.

Geo-Tech LS 1.0

34 G21008.16 j) Cylinder articulated bearings - 8nos. Geo-Tech LS 1.0

35 G21008.17 k) Seals and Orings - Make Merkel.- complete set. Geo-Tech LS 1.0

Procure and supply following OEM (MHWIRTH) spares of Power Swivel Geo-Tech

A) Power Swivel spares Type 3-5 (Drwg. No. 5603074 e) Geo-Tech

36 G21008.18 1) Cover (5701993) - Qty. 2nos. Geo-Tech Nos. 2.0

37 G21008.19 2) Drive shaft (5702001) - Qty. 4nos. Geo-Tech Nos. 4.0

38 G21008.20 3) Spacer (5802314) - Qty. 2nos. Geo-Tech Nos. 2.0

39 G21008.21 4) Hollow Shaft (5701992) - Qty. 2nos. Geo-Tech Nos. 2.0

40 G21008.22 5) Ring (5800268) - Qty. 2nos. Geo-Tech Nos. 2.0

41 G21008.23 6) Housing (5500776) - Qty. 1nos. Geo-Tech Nos. 1.0

42 G21008.24 7) Gear wheel (5803470) - Qty. 1nos. Geo-Tech Nos. 1.0

43 G21008.25 8) Ring (5601385) - Qty. 2nos. Geo-Tech Nos. 2.0

44 G21008.26 9) Cover (5803473) - Qty. 2nos. Geo-Tech Nos. 2.0

45 G21008.27 10) Shaft Packing ring C 320 x 360 x 20 DIN 3760 - Qty. 4nos. Geo-Tech Nos. 4.0

46 G21008.28 11) Shaft Packing ring C 340 x 380 x 20 DIN 3760 - Qty. 4nos. Geo-Tech Nos. 4.0

B) Hyd chuck spares for power swivel (Dia. 210mm) Drwg. No. 5001060. Geo-Tech

47 G21008.29 1) Nut (5800374) - Qty. 1no. Geo-Tech No. 1.0

48 G21008.30 2) Clamping jaw fixture (5102230) - Qty. 1nos. Geo-Tech No. 1.0

49 G21008.31 4) V-Ring V-360 A Messrs. Merkel - Qty. 4nos. Geo-Tech Nos. 4.0

50 G21008.32 5) Clamping Jaw/ Compilation - Qty. 40nos. Geo-Tech Nos. 40.0

E) Power Swivel Insert Drawing No. 5001288 e) Geo-Tech

51 G21008.33 1) Disk (5405081) - Qty. 2nos. Geo-Tech Nos. 2.0

52 G21008.34 2) Intermedite flange (5602196) - Qty. 2nos. Geo-Tech Nos. 2.0

53 G21008.35 3) Spindle (5703354) - Qty. 1no. Geo-Tech No. 1.0

F) Swivel Insert B 4 A Drawing No. 5101913 e Geo-Tech

54 G21008.36 1) Swivel insert for direct circulation - Qty. 2nos. Geo-Tech Nos. 2.0

55 G21008.37 5) Ring (5801186) - Qty. 5nos Geo-Tech Nos. 5.0

56 G21008.38 6) Intermediate ring (5801187) - Qty. 10nos. Geo-Tech Nos. 10.0

57 G21008.39 7) Thrust ring (5801188) - Qty. 5nos Geo-Tech Nos. 5.0

58 G21008.40 8) Connecting Piece (5303754) - Qty. 2nos. Geo-Tech Nos. 2.0

G) Converter stage İ = 2.68 for power swivel Drawing No. 5907314 e Geo-Tech

59 G21008.41 Housing (5601422) Geo-Tech Nos. 2.0

H) Converter stage İ = 1.24 for power swivel Drawing No. 5703360 e Geo-Tech

60 G21008.42 Housing (5601422) Geo-Tech Nos. 2.0

Retaining device Geo-Tech

61 G21009.1Procure and supply OEM (Make - Mhwirth) Spider for offshore retaining device Drwg. No. 5001305 e. - Spider / compilation - Qty. 4set.(Note: All required spares will be provided by the firm)

Geo-Tech Nos. 4.0

62 G21009.2

To fabricate and supply 2nos. Deck clamp Spider set for offshore retaining device as per sample. Note:- 2set spares to be supply for spare stock. (Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

63 G21009.3

To repair wedge hydraulic cylinders (Wirth model no. MDG 63/45 - 140 M127.3)(Qty. - 4nos.) and Spam hydraulic cylinder (Qty. - 2nos.) Scope: Repair its oil ports (required size G1/2") Procure and replace seal kit (Merkal make) Fabricate and replace worn out barrels Piston rod chrome plating and grinding etc...Renew seal kit.Fabricate and supply its end fittings as per sample - Qty. 12set. Fabricate and supply its piston rod with some modification as per ship staff instruction.Note: All required material to be provided by the firm.

Geo-Tech LS 1.0

64 G21009.4

Service retaining device hydraulic control system procure and replace all hydraulic control valves as per list-1. Flow control valve- type -5MK10.G1.34 QTY-6 NOS,ACCUMULATOR- Type -AS 11330CGUSF OCC V1P0-100 Qty-2 nos, PRESSURE REDUCING V/V- MR R900532874 Qty- 3 nos, Pressure VALVE-*533195* (SV15GA 1-42/5) - Qty-2 nos.All required spares will be provided by the firm)

Geo-Tech LS 1.0

Crown block Geo-Tech

65 G21010.2

Crown block sheave to be serviced and renewed the worn out parts, like bearings, bushes, shaft, sheave, pin holders etc. if worn out. Size of sheave – Dia approx. –772mm. Wire size –26mm. After servicing fitted back to the place, and load test to be carried out up to 60 tons.(Note: All required spares to be provided by the firm.)

Geo-Tech LS 1

Hoist Block

66 G21011.1

Service hoist block spring trigger assembly as per given Procure and replace sheave bearings - 2 Nos, mounting pins - 2 Nos , bushes - 2 Nos and all cup sprigs Size of spring 125 x 64 x 5mm. Qty. 200nos. Note: All required spares/material to be provided by the firm.

Geo-Tech LS 1.0

67 G21011.2

1) Hoist block sheaves to be serviced and worn out spares to be renewe. Size of sheaves – Dia 560MM approx. –2nos.2) Power swivel holding pins and bushes are wornOut, to be renewed. Size: - Dia 40mmx105mm –2nos. Dia – 30mm x95mm – 2nos –Dia 75x125mm –2nos.Cylindrical roller bearing INA SL045024 -D -PP(AZ9) -2nos.,Spherical plain bearing SKF GE 60ES - 2RS/W 49 P - 2nos.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

Drilling winch item No. #1. Geo-Tech

68 G21012.3

To renew worn out brake lining pad (Ferro do type) of drilling winch. Size of pad -3/4”x95mmx2900mm circumference -1no, size of counter shank bolts wit nuts -5/16” x 40mm length, material brass – 75nos. Drilling winch – size –Dia 70x50- 1no All required spares will be provided by the firm)

Geo-Tech LS 1.0

69 G21012.4

Drill Winch Gear Box: Drilling Winch reduction Gear Box to be overhauled. Renew bearings, oil seals and worn out gears. Repair gear box casing - all eight nos. of bearing housings are damaged and have ovality, same to be rectify with hot build-up process (Gear Box size – L1500MM X B 360MM X H 800MM.) TO PROCURE AND RENEW DRILLING WINCH #1 BEARINGSCylindrical bearing, 22232 CCK/W33 + H3132,Stop ring- FRB 17/290,Bearing SNL 516-613,Cylindrical bearing, 22216 EK + H316,Stop ring- FRB 12.5/110P,Cylindrical roller bearing- 30320 J2,Cylindrical roller bearing- 30317 J2,Cylindrical roller bearing- 30313 J2/Q,Taper roller bearing 23034.Note: All required spares to be provided by the firm.

Geo-Tech LS 1.0

Hydraulic winches.

70 G21012.5

To Service 1 no. of break hydraulic cylinder, renew all damaged spares (like spring, piston, bearing, seal kit, gland, rod, barrel, port fittings, etc.) Go for Honing/Chrome platting for barrel/rod if it’s enough for repairing, renew seal kit (Use Merkel or Hunger seals only). After overhauling hydro test to be carried out up 300 bars in presence of ship staff. Also supply 2 nos. of spare seal kit. Size – ø70 x ø50 x 50 mm (15-ton load capacity)Note: Job will to be rejected if found any kind of leakage from cylinder and found pin holes on piston rod. All required spares/material to be provided by the firm. Submit hydrotest certificate to the vessel.

Geo-Tech LS 1.0

71 G21012.6

To arrange equivalent offshore winch manufacturer (OEM- Sauer Engineering) or gear box manufacturer to health check-up of Drilling winch gear box. After inspection gear box health report submit to vessel (report should include existing conditions of gears, % of worn out and remaining life of gears.

Geo-Tech LS 1.0

72 G21012.7

Drilling winch wire rope end socket to be renewed, new socketing to be done. After completion of job to carry out load test up to 30ton. Wire rope dia 26mm.Note: Scket mounted 20m above the drill floor. All required spares/material to be provided by the firm.

Geo-Tech LS 1.0

SBF Winch Item No. #2 Geo-Tech

73 G21013.1

Service SBF winch complete unit to improve its load carrying capacity (up to designed capacity 14ton).Currently it’s working under designed capacity. Note: Hydraulic and system design specialist workshop to be appointed to carry out this job. All required spares to be provided by the firm.

Geo-Tech LS 1.0

74 G21013.2

To renew worn out brake lining pads (Ferro do type) of SBF winch. Size -3/4”x95mmx4000mm circumference -2nos, size of counter shank bolts wit nuts -5/16” x 40mm length, material brass – 200nos.SBF winch - Size –Dia 85X60X50 MM -2nos All required spares will be provided by the firm)

Geo-Tech LS 1.0

75 G21013.3

SBF winch to be removed completely. Choke fasting and alignment work to be carried out after fabricating of new Foundation and satisfactory trails to be carried out.

Geo-Tech LS 1.0

76 G21013.4

To Service 2 nos. of break hydraulic cylinder of SBF winch. Size of cylinder - ø85 x ø60 x 50mm. Work Scope:1) Fabricate and replace barrel gland nut of both the cylinder.2) Renew seal kit of both the cylinder. 3) Piston rod chrome plating/grinding may be required. 4) After servicing hydro test at 150 bars to be carried out in presence of ship staff. Note: Submit warranty certificate to the vessel for minimum one year of period after Installation/supply. Job will to be rejected if found any king of leakage from cylinder and found pin holes on piston rod (after repair). All required spares to be provided by the firm.

Geo-Tech LS 1.0

77 G21013.5

To service SBF winch and fleet compensate shaft and renewed worn out parts like bearing, bushes etc. Electroplating work to be carried out on Size dia. 215mmx 1.7mts long. To Renew all bearings of SBF winch and guide shaft: All required spares/material will be provided bythe firms. 1) SNL 516-613, 2) 22216 EK +H316, 3) FRP 12.5/140, 4) 32024. 5) 22216E. 6) guide shaft bearing as per sample - 2 nos. 7) GE 100ES -2nos.Note: All the required spares to be provided by the firm.

Geo-Tech LS 1.0

78 G21013.6To Service SBF winch guide pulley (1no.). Build up worn-out wire groove and Renew its worn-out bush.All the required spares to be provided by the firm.

Geo-Tech LS 1.0

All-purpose winch Item No. #7. Geo-Tech

79 G21014.2

To renew worn out brake lining pad (Ferro do type) of winch#7. Size -3/4”x95mmx2600mm circumference -1no, size of counter shank bolts wit nuts -5/16” x 40mm length, material brass – 60nos.winch #7-- Size –Dia 70x50 MM-1no All required spares will be provided by the firm)

Geo-Tech LS 1.0

80 G21014.3

To Service 1 no. of break hydraulic cylinder Size – ø70 x ø50 x 50 mm.Work Scope:1) Fabricate and replace barrel gland nut of both the cylinder.2) Renew seal kit of both the cylinder (Use Merkel or Hunger seals only). 3) Piston rod chrome plating/grinding if required. 4) After servicing hydro test at 150 bars to be carried out in presence of ship staff. Note: Submit warranty certificate to the vessel for minimum one year of period after Installation/supply. Job will to be rejected if found any king of leakage from cylinder and found pin holes on piston rod (after repair). All required spares to be provided by the firm.

Geo-Tech LS 1.0

81 G21014.4

To Renew all bearings of winch#7. 1) SNL 532, 2) 22232 CCK/C3W33 +H3132, 3) FRB 17/290. 4) 515-612, 5) 22215CK +H315, 6) FRB 12.5/130Note: All required spares/material will be provided by the firm.

Geo-Tech LS 1.0

Winch# 4B (Hammer sampling winch) Geo-Tech

82 G21015.1

To Dismantle and overhaul complete winch #4B. Renew all damaged parts (like chain, gears, bearings, bush, clutch system, hydraulic valve, hydraulic flexible /metal pipe line, manifold. etc). Required modification to be done as per ship staff instruction.Note: All required spares to be provided by the firm.

Geo-Tech LS 1.0

Sea Bed Frame Geo-Tech

83 G21017.1

Fabricate and supply the complete hydraulic cylinder for SBF clamp as per sample - Qty - 2nos..Specifications are given below - Cylinder sizes (Approx.): *Tube OD -156mm L- 324mm and Material - EN-19 machined in solid material piece.*Locking flange size: - 230mm x 170mm x 88mm with 2nos of through holes of ID 30mm x 170deep Material - EN-19.*Piston Rod size: OD- 90 mm L-300mm Open end having tapping of M17 X 50mm Material EN-24. With hard chrome plating of 100 micron thick after finish grinding. *Oil ports - 1/2"BSP - 2 Nos.*Working pressure - 300 bars.2) Supply spare seal kit of it. - Qty. 6set. All required spares will be provided by the firm)

Geo-Tech LS 1.0

84 G21017.2

To fabricate and supply Sea Clamp dies as per sample. Qty. 20nosApprox. size of Sea clamp dies Size - L - 300 mm B - 166 mm X 100 mm Thick. Material - EN 36 Hardness - 45-50 HRc.Allen bolts - M20 x 80mm - 50nos. (High tensile with special head size).(Note: All required spares will be provided by the firm)

Geo-Tech Nos. 40.0

84 G21017.3

SBF guideline sheaves under drill floor and SBF to be serviced and renew the worn out parts if found. Size: - Dia 740 mm x thick 95mm. Shaft dia –115mm –7nos. Scaffolding staging required for servicing of sheaves.SBF skirt bolts and self-locking nuts to be renewed.Size of bolts – ¾ “ x 75 mm – 20nos, material Galvanize steel.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

86 G21017.4SBF 3nos. Sheaves and pins to be serviced, worn out parts to be repaired/ renewed like sheaves, sheave pins and bushes. All required spares will be provided by the firm)

Geo-Tech LS 1.0

87 G21017.5SBF wire rope guide Teflon bush (in utility guide frame) both side worn out, Qty - 6nos. same to be renewed. (All required spares to be provied by the firm) Bush Size - Ø 160/50 x 200mm

Geo-Tech LS 1.0

PIPE RAM Geo-Tech

88 G21019.2To renew pipe ram solonoid electrical wiring from drill cabin to pipe ramp room and also renewed wirings from pipe ramp room to 3ton crane bottom side control switch.All the required spares to be provided by the firm.

Geo-Tech LS 1.0

89 G21019.3To renew pipe ram cylinder hydraulic pipe lines and one 1/2'' high pressure ball valve(400bar), hydraulic pipe OD 16mm x 15mtr length All the required spares to be provided bythe firm.

Geo-Tech LS 1.0

90 G21019.4

To Dismantle and overhaul 2 nos. of pipe ram hydraulic cylinder. (Approx size- ø55/75mm x 1.2m). Scope: - Barrel ID - Honing to remove scoring marks, Piston rod - Grinding plating grinding, renew seal kit. Supply 2nos. Of spare seal kit (Use Merkel or Hunger seals only). Carried out hydro test in presence of ship staff. Note: Job will to be rejected if found any king of leakage from cylinder and found pin holes on piston rod.(All required spares will be provied by the firm)

Geo-Tech LS 1.0

91 G21019.5To Renew all hydraulic valves of pipe ram cylinder same as fitted. (Counter balance valve with valve block, solenoid valve, pressure relief valve and pilot check valve)All the required spares to be provided by the firm.

Geo-Tech LS 1.0

3 Ton crane. Geo-Tech

92 G21020.1

Fabricate and replace 3-Ton care telescopic hydraulic cylinder.Approx. size of cylinder - Boar dia.150 x Rod dia.125 x Stroke 12500mm. Material ST52 Use Merkel or Hunger makes seals only.Hydro test (at 300 bars) to be carried out in presence of ship staff. Submit warranty certificate for the period of one year for materials. All required spares will be provided by the firm)

Geo-Tech LS 1.0

93 G21020.2

Service hydraulic system valves of 3 ton crane procure and replaced valves if required. Renew damaged/thinned pipeline/ all leak line and hydraulic hoses at hydraulic control panel. Each pipeline/hose must be secured in PVC clamp. After servicing and assembly give operational trail to the ship staff. Note: Required material like pipe hoses fittings etc. (other than valves) to be provided by the firm.

Geo-Tech LS 1.0

94 G21020.3Service break hydraulic cylinder of hoisting winch. Qty. - 1no.Replace seal kit cup spring and adjsing screw. All required spares will be provided by the firm)

Geo-Tech LS 1.0

95 G21020.4

To service spare telescopic hydraulic cylinder of 3 ton crane.Approx. size of cylinder - Boar dia.150 x Rod dia.125 x Stroke 12500mm.Renew seal kit (Use Merkel or hunger make seals only).Hydro test (at 300 bars) to be carried out in presence of ship staff.Note: All required material to be provided by the firm. Submit warranty certificate for the period of one year.

Geo-Tech LS 1.0

96 G21020.5

To appoint offshore Crane manufacturer (Equivalent of MAPE and API approved) to carry out feasible study on slewing gear box and hoisting winch to develop its complete technical data (considering each gears bearings load calculation and distribution etc.) and to suggest same or equivalent sub-equipment’s (for which spares will be available in next 10 years).Submit complete technical report to the vessel. (Note: All required spares will be provided bythe firm)

Geo-Tech LS 1.0

97 G21020.6Fabricate and replaced revolving joints of 3-Ton crane as per sample. Approx. size - OD - 350mm Length - 500mm. Having four inlet and four outlet ports.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

98 G21020.75) Luffing double acting jack’s cylinder and piston seals to be renewed and hydrostatic test the jack before the fitment jack size – 180mm/80mm, C1390. Drawing no –308703000.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

99 G21020.8Procure and replace 3-ton crane slewing gear box (Existing make - MAPE)(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

100 G21020.9Procure and replace 3-ton crane hoisting winch (Existing make - Samia)(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

101 G21020.10Fabricate and replaced revolving joints of 3-Ton crane as per sample. Approx. size - OD - 350mm Length - 500mm. Having four inlet and four outlet ports.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

102 G21022.1

Load test to be carried out of drilling winch (After servicing of winch) after terminating /cut off of wire (dia.- 26mm) as per ship staff instruction and make new re-socketing. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm)

Geo-Tech LS 1.0

103 G21022.2Load test Winch #7 (After servicing of winch) wire rope - wire size- 24mm twistable wire. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0

104 G21022.3Load test Winch #4 B (After servicing of winch) wire rope (After servicing of winch)- Wire size -16mm non rotating wire. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0

105 G21022.4Load test SBF Winch (After servicing of winch) wire rope - wire size 32 mm, load test at 18 ton. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0

106 G21022.5Trim out worn out wire tope of 3ton crane make new socketing and then load test to be carried out - Wire size -16mm non rotating wire. Issue the valid load test certificate after carrying out load test.All required spares will be provided by the firm)

Geo-Tech LS 1.0

107 G21022.6Renew hoisting Shevel/Hook of 3 ton crane also submit load test certificate to the vessel. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0

108 G21022.7Load test HMC hanger wire- Wire size -36mm non rotating wire. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged bythe firm.

Geo-Tech LS 1.0

109 G21022.8Load test all cargo gears on drill floor (like Chain block, D-Shackle, Bow Shackle, Wire sling etc). Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0

110 G21022.9Load test Power swivel wire rope ( after servicing ). Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0

Hydraulic Power Pack Geo-Tech

111 G21023.1

4nos power pack hyd coolers to be cleaned and pressure test at 7 bars. Tube type heat Exchanger approximately 200 tubes in each cooler and tube inner dia 8mm. Renew damaged tubes. Size: Dia 280mm x 1mts long --Qty -- 2 nos Dia 280 mm x 60 cm long Qty - 2 nos All required spares will be provided by the firm)

Geo-Tech LS 1.0

112 G21023.3Hyd cooler sweater return line overboard valve To be overhauled. Size – 4”. Note: All required material to be provided by the firm.

Geo-Tech LS 1.0

113 G21023.4

To procure and replaced 2nos. Return line filter assembly for main power pack and 3ton crane power pack.1) Main power pack return line filter unit - Make - HYDAC, Element - 1300 R020 BN HC, 800l/min, pressure max -25bar,20 Microns, bypass - 3bar, Ref. - RFLD BN /HC 1301 F 20 C 1.1 2) 3ton carne power pack return line filter unit - Make - HYDAC, Element - 850 R020 BN HC, 440l/min, pressure max -25bar,20 Microns, bypass - 3bar, Ref. - RFLD BN /HC 1301 F 20 C 1.1 All required spares will be provided by the firm)

Geo-Tech LS 1.0

Power Pack Hydraulic pumps ( Main pump & pilot pump) Geo-Tech

114 G21023.7 Procure and supply main pump - Rexroth A7VLO 355 DR- 63R VPH-02 Qty - 2nos. Geo-Tech Nos. 2.0

115 G21023.8 Procure and supply pilot pump - Rexroth A10V SO71 DFR- 31R PPA-12 NOO Qty - 2nos. Geo-Tech Nos. 2.0

Hydraulic system & Hydraulic pipe linesThis job to be carried out by specialised hydraulic workshop that has satisfactorily carried out the job in the past. Following Hyd pipelines of Hyd system’s are badly corroded and thinned down, to be renewed with necessary Ermeto fitting, SAE flanges with viton “o” ring groove space and pipe should be secured up properly with supports and clamps. Note: New fabricated pipes to be fitted only after chemical pickling & hydro testing up to 350 bars.(Aplicable to all hydraulic pipeline jobs). (Note: All required spares will be provided by the firm)

Geo-Tech

116 G21024.1

To arrange specialized hydraulic workshop to carry out feasible study of complete hydraulic system and its component.1) Generate equipment wise part list of complete hydraulic system of geo-tech drilling equipment including hydraulic hoses and submit to the vessel. 2) Suggest equivalent valves for which is obsolete in OEM product line.(Note: All required spares will be provided by the firm.).

Geo-Tech LS 1.0

117 G21024.2

Modify pipe ramp pipe line as per ship staff instruction.Required Material:1) Pipe - OD 20mm Seamless carbon tube suitable for high pressure up to 400 bars.2) Elbow (MxF) - 20S - Qty. 4nos.3) Ermeto fittings: 20S (MxM) - Qty. 8nos.4) Fabricated junction block 100x100x100mm Qty. 2nos.Note: All required material to be provided by the firm. Chemical pickling to be done before pipe fitment.

Geo-Tech LS 1.0

118 G21024.3

Unwanted hydraulic pipe lines of diving system to be removed from dry lab (covered by upper head paneling in dry lab) and modified the hydraulic pipe lines of 3ton crane as per ship staff instruction.After removal of pipe line put permanent blank on penetration port.

Geo-Tech LS 1.0

119 G21024.4Fabricate and supply hydraulic fitting for test bench as per ship staff instruction - Qty. 300nos. (Size varies from 8L to 38S & 1/4" to 2").All required spares will be provided by the firm)

Geo-Tech LS 1.0

120 G21024.5

To renew of rotary power swivel HYD pipelines from drill tower manifold to wirth room. A)Size OD 16X2 mm wall thickness length approx 20mts --4nos B) OD20mmX 2.5mm wall thickness length approx20 mtrs. -3nos C) OD38mmx 4mm wall thickness length approx 20mts – 3nos With ASTM 3 ST DIN 2391 seamless carbon steel pipe. All required spares will be provided by the firm)

Geo-Tech LS 1.0

121 G21024.6

To renew of pilot control pressure line from moon pool to wirth room and under drill floor. Size – OD 30mmx ID 22mm, total length approx – 20 mts with ASTM 3 ST DIN 2391 seamless carbon steel pipe. To renew of winch #7 pilot pressure line under drill floor .Size –OD 20mm, ID 15mm ,length approx 10mts – 2 nos with ASTM 3 ST DIN 2391 seamless carbon steel pipeTo renew of winch #7 pilot return/drain line under drill floor. Size –OD 30mm, ID 22mm ,length approx 8mts – 1 no with ASTM 3 ST DIN 2391 seamless carbon steel pipe. All required spares will be provided by the firm)

Geo-Tech LS 1.0

122 G21024.7To renew of mud pump pilot pressure line. Size –OD16x2mm wall thickness length approx. 15mts with ASTM 3 ST DIN 2391 seamless carbon steel pipe ------ 1nos.All required spares will be provided by the firm)

Geo-Tech LS 1.0

123 G21024.8

3ton carne following hydraulic pipe lines, flanges and HP pressure valves to be renewed as per fitted size location near port side boat deck. 1.hydraulic pressure pipe line 2.hydraulic return pipe line 3.hydraulic pilot pipe line Also to renew 3nos. HP pressure ball valves with flanges as per fitted size.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

124 G21024.9

To fabricate hydraulic pipe lines and same to be fitted for variable displacement drilling winch motor, required fittings and flanges to be suppled. Also to be supplied same length and same size hydraulic hose for spare stock.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

125 G21024.10To be installed isolating valves (1 1/2",3/4'' and 1/2 '') for SBF winch hydraulic lines, pilt pressure line, main pressure line and main reture line. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

126 G21024.11

To Renew all PVC clamp of hydraulic pipe line bellow the drill floor, derrick, and 3 ton crane. 1) For 30mm pipe dia. No. of clamp - 60 nos. 2) For 60mm pipe dia. No. of clamp - 50 nos. nos. 3) For 16mm pipe dia. No. of clamp - 70 nos. 4) For 20mm pipe dia. No. of clamp - 40 nos. 5) For 100mm pipe dia. No. of clamp - 24 nos. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

127 G21024.12

Mud pumps hydraulic pressure line, return line and drain line to be renewed and stright from power pack room to mud pumps. Size: 1) OD 60mm, 2) OD 50mm, 3) OD 30mm x Pipe length approx. 20 mtr each.Also revew 2 nos of high pressure ball valve (2 make flutech).Note: All required spares to be provided by the firm.

Geo-Tech LS 1.0

128 G21024.13To Renew 4 nos of high pressure ball valve of 3 ton crane (G 1 1/2 - 2nos., 2 - 1no., 1 1/4 - no.).(Note: All required spares to be provided bythe firm)

Geo-Tech LS 1.0

129 G21024.14HMC and TGLT all hydraulic pipe lines to be renewed from compressor room to drill tower, material - SS, working pressure 350bar.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

130 G21024.15HMC and TGLT all air pipe lines to be renewed from compressor room to drill tower, material - SS, working pressure 350bar.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

CPT System Geo-Tech

131 G21025.62 nos. CPT winch sheaves fitted on derrick to be service, worn out parts to be renew like bearings fasteners etc. Size: Dia. - 1350MM -2. Size: Dia.- 1350MM -2. Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

132 G21025.7

Self-tension winch hydraulic power pack for sea clamp: - The electric motor takes more time running while clamp close operation, same to be rectified. To rectify electric & hydraulic issue by troubleshooting. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

133 G21025.8Pull relief shackle qty.2 nos to be replace of self tension winch on top of SBF winch . And procure & supply two nos. spares pull relief shackles as per sample( material s.s.). Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

134 G21025.91/2" ball valve to be replace of fresh water push back pump of umblical winch.Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

135 G21025.10Small Accumulator ( approx. 2 liter capacity) of self tension winch sea bed clamp to be refill / charge with nitrogen and take trial after fitting in place. Also supply one spare kit for charging & testing .Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

136 G21025.11Replace the water hose of push back motor fitted in CPT umblical winch (APS) 1 Meter lengthx 1/4" bspx 400 bar---- 3 nos. Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

137 G21025.12Replace the hydraulic hose of self tension winch connected to power pack & sea clamp. Make parker 1/4"x400barx 1meter -1 nos &make -parker 3/8"x400barx 1meter length- 2 nos.Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

138 G21025.13Prepare o-ring tray / cupboard with drawer tray in CPT workshop size 800 length x 600 width x 200 mm thick----- 3 nos.Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

139 G21025.14Replace the motor cooler cover of CPT umblical winch main motor size- 510mmx310 mmx2mm Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

140 G21025.15Portable emergency power pack for CPT sea clamp electric motor cooler cover to be replace SIZE - DIA 190mmx80mm approx.Note-All required materials to be provided by the firm.

Geo-Tech LS 1.0

141 G21025.16

Dismantle &Overhaul existing hydraulic power pack of the CPT sea clamp system (Motor detail - 7.5Kw/10hp Motor make-Hindusthan, KW-7.5, A-15.5, HZ-50, VOLT-380, PF-0.83, AMB 45' C, IP55, IS-325-1969, DUTY-SI, FRAME 132MU).supply and renew faulty spares & bolts etc.Supply including all hydraulic valves and elecrical parts .And satisfactory trial to be done in front of ship staff. SOLENOID DIRECTION CONTROL VALVE electric connector to be replace and spare supply as per sample.qty 10 nos. . supply one set of spare hydraulic valves as per sample.Details-1.Gear pump -(Rexroth Germany part no.F002 E10 004),2.Suction filter, make -hp,type-SC3-010,3.Relief valve,type- DBDS 6P IX315/V,4.Port control block (Sun hydraulic)type-EBA/T OKQ9-A3,5.Cartridge, CBCA-LAN SUN , part no.74220122,6. Relief valve rexroth, type- ZDB6VB2 4X/315V, 7.Bottom pressure gauge 0-400 bar, 2 1/2" x 1/4" BSP, 8.DCV- REXROTH-4WE6H 6X/E G24 N9K4,9.FLOW CONTROL- 2FRM6B 36-2X/16QRV , 10- RETURN LINE FILTER- 10 MICRON, TYPE-HFR-05/04, 11.etc. Functional satisfactory trial to be given.Note: All required spares to be provided bythe firm.

Geo-Tech LS 1.0

142 G21025.17

Fabricate and supply spare new CPT clamp system " complete power pack"as per sample onboard. ,INCLUDING-1. Electric motor3~MOTOR,make- Siemens/ELECTRIM S.A CE/Hindusthan, KW-7.5, A-15.5, HZ-50, VOLT-380, PF-0.83, AMB 45' C, IP55, IS-325-1969, DUTY-SI, FRAME 132MU.2.Oil Tank capacity/size- SS550X 440X330MM,3.Gear pump -(Rexroth germany part no.F002 E10 004),4.Suction filter, make -hp,type-SC3-010,5.Relief valve, type- DBDS 6P IX315/V,6.Port control block (Sun hydraulic)type-EBA/T OKQ9-A3,7.Cartridge, CBCA-LAN SUN , part no.74220122,8. Relief valve rexroth, type- ZDB6VB2 4X/315V, 9.Bottom pressure gauge 0-400 bar, 2 1/2" x 1/4" BSP 8.DCV- REXROTH-4WE6H 6X/E G24N9K4,10.FLOW CONTROL- 2FRM6B 36-2X/16QRV , 11- RETURN LINE FILTER- 10 MICRON, TYPE-HFR-05/04,etc. with rexroth Germany/ sun hydraulics USA make hydraulic valves as per sample. & accumulator ( aaprox.2 ltr. capacity )of Hydac Germany etc. Also install the new power pack with satisfactory & functional trial to be given onboard ship staff.Note: All required materials to be provided by the firm. NOTE 2- OEM certificate of origine and OEM genuine certificate to be submit.Note: All required spares to be provided by the firm.

Geo-Tech LS 1.0

Miscellaneous Geo-Tech

143 G21028.3

SBF clamp self-tension winch snatch block to be serviced, renews damaged bearing/bush, Dee shackles, pin etc... size: DIA 400mm.All required spares will be provided by the firm)

Geo-Tech LS 1.0

144 G21028.6 Renew mud tank flushing rotating nozzle mechanism – 3 nos. All required spares will be provided by the firm) Geo-Tech LS 1.0

145 G21028.7

To Dismantle & overhaul 3 nos. of glob valve, 8nos. gate valve and 2nos. of over board valve of power pack sea water cooling pipe line (near Strainer & cooler). Renew valves which will be found beound repair.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

146 G21028.8

To Renew the damaged I beams, grating plates and clamps on derrick at height of 25meter & 15 meters. Area of grating- 8sq. meter. Size of galvanised grating – 8mmx 32mmheight.gaurd railing pipe with rod size: GI pipes 1” x 3000mm -4 nos., 20 mm rod x 12 mtrs. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

147 G21028.19Install pneumatic wrench near cpt &sample mousehole for tightening & loosening frequently of break bolts(5 allen bolts ) during alternate operation All required spares will be provided by the firm)

Geo-Tech LS 1.0

148 G21028.25sbf winch hydraulic pipe line to renew and local isolation valve to be provided in pressure & return lines near winch. All required spares will be provided by the firm)

Geo-Tech LS 1.0

149 G21028.30 Procure &supply safety clamp make - Black gold , sizes - 5" & 7.5" , qty- 4 nos. each (4+4=8 nos.) Geo-Tech Nos. 8.0

Fabrication Jobs Geo-Tech

150 G21030.2To fabricate and supply mud mixing hopper jet injector as per sample for spare stock. Material SS., Size :- L2mtr x Dia . Both side flange(All required spares to be provied by the firm.)

Geo-Tech LS 1.0

151 G21030.5To renew drill pipe stopper mechanism -Also supply 4nos. Of spare dampers.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

152 G21030.6

Utility guide frame Teflon guide buses and top cover flange and blank flange are damaged to be renewed. 1) Size of Teflon bush-OD -140mm X ID 36MMX 200MMLONG-2NOS. lts to be replaced.(Note: All required spares to be provided by the firm)2) SIZE OF BLANK Flange – OD-195MMX 20MM THICK WIT 8NOS HOLE OF 10MM. -2nos3) Size of top cover flange – OD-195MMX ID 140MMX 6MM THICK WITH 6NOS HOLE OF M-8BOLTS.4) All the nuts and bolts(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

153 G21030.8

Derrick platform’s H beam and holding brackets are badly corroded and thinned down to be renewed at the height of 10 meter from the rig floor. Size -125mmx10mm thick x 2meter long-1 no. New steel to be painted with epoxy paint (same as existing one) with double cote of epoxy primer. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

154 G21030.11

Hydraulic cooler seawater cooling inlet and out pipeline and strainer‘s body are badly corroded and thinned down, to be renewed.Bad condition flanges to be renewed. New as well as old parts to be painted with epoxy paint (same as existing one) with double cote of epoxy primer. (All required spares to be provied by the firm). 1. Size of strainer body: OD- 150mmx 200mm height With blank flange cover.2. Inlet pipeline Size – 4” NBx 25mts long MS 80 sech. pipe with 8nos bends, 3nos t joint and 10nos U clamps. 3. 3”x 5mts long 80sech Inlet pipe with 6bends and 4nos reducer 3”x2”.4. Outlet pipeline size -4” x 6mts long 80sech pipe with 6nos bends, 3nos t joint and 5nos U clamps.5. 3”x 5mts long 80sech outlet pipe with 6bends and 4nos reducer 3”x2”.

Geo-Tech LS 1.0

155 G21030.12

Mud tank #2 and #3 seawater filling pipeline is badly corroded. To be renewed. Size: OD 4”x 2mts long with 1no bend 80 sch. M.S pipe QTY- 4 Nos. Pipe should be galvanized coating. New steel to be painted with epoxy paint (same as existing one) with double cote of epoxy primer. (Note: All required spares to be provied by the firm)

Geo-Tech LS 1.0

156 G21030.13HYD cooler sea water line strainer is badly corroded, to be renewed. Size: OD 8”X 8”hight approx. New steel to be painted with epoxy paint (same as existing one) with double cote of epoxy primer. (All required spares to be provied by the firm)

Geo-Tech LS 1.0

157 G21030.14HP air compressore cooling pipe line to be renewed (Size: 3”x 30mts long 80sech with 12bends and 4nos reducer 3”x2”) (1 1/2 x 4m x 1no) (1 x 5m) x 1no), 1no line drain. (All required spares to be provied by the firm)

Geo-Tech LS 1.0

Mud Pump - Make: MhWirth Type - TPK 5" x 5"/70 Geo-Tech

158 G21032.1

Overhaul existing Mud Pumps No- 1 & 2 complete, by OEM during Dry Dock. Make- Wirth Type 5”x5” x 70 Triplex pumps. After overhauling satisfactory trial to be conducted.Note: All required spares/material will be provided by the firm.

Geo-Tech LS 1.0

159 G21032.2

To fabricate and supply mud pumps suction and dicharge line air bottles as per fitted size with SS material.Suction air bottiles = 2nos.Dicharge air bottles =2nos.All required spares will be provided by the firm)

Geo-Tech LS 1.0

160 G21032.3Mud Pump no 1 and 2, to be removed completely. Chalk fasting and alignment work to be carried out after steel renewalsatisfactory trails to be carried out.

Geo-Tech LS 1.0

161 G21032.4Both Mud pump discharge line valve to be service and worn out parts to be replace(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

MUD TRANSFER PUMP Geo-Tech

162 G21033.1

Mud transfer pump & mud mixing manifolds butter fly valves Mud transfer pump & mud mixing manifolds butter fly valves are leaking, to be replaced. 1) Size -4” x150 din-15nos.2) Size -6”X 150DIN -8nos.3) Size - 6''X 150 DIN - 7nos. (easy operating and 1mtrs long extension with gear type operating wheel)4) Size -2 1/2 ”X 150DIN -3noNote: Valve sealing material should be use in chemical and branded company valve to be fit ISI mark.(All required spares to be provied by the firm.)

Geo-Tech LS 1.0

G19022 LP& HP Mud System Pipe lines Geo-Tech

163 G21034.1

LP Mud system suction pipelines of mud tank # 1, 2 & 3, to be removed, cleaned ,chemical pickling then pressure test to be carried out up to 25bar,secured up with proper supports and clamps .Size- 6’’NB X total length approx.40 meters, 80Sech MS Galvanized Pipes. T joint approximately 10nos and 20 nos. bends. 30nos U clamps .Use same flanges, if flanges found thinned down replace with new.(All required spares to be provied by the firm.)

Geo-Tech LS 1.0

164 G21034.2

Mud transfer and mud circulation pump’s discharge pipelines to be removed, cleaned ,chemical pickling then carried the pressure test up to 50bar, then secured up with proper supports and clamps. Size -4” NB x 90 meters Approx. 80Sch. Ms Pipe. MS Galvanized Pipe. T joint approximately 8nos and 10 nos. bends.30 nos. U clamps. Use same flanges(All required spares to be provied by the firm.)

Geo-Tech LS 1.0

165 G21034.3To renew mud tank No- 2&3 sea water fleshing jet line with operating system. Size -2 1/2 ” NB x 15 meters Approx. 80Sch(All required spares to be provied by the firm.)

Geo-Tech LS 1.0

CONSUMABLES Geo-Tech

166 G21035.1 REXOL 500 (Degreaser) Geo-Tech kg 500.0

167 G21035.2 Cotton Rags Geo-Tech kg 500.0

168 G21035.3 Thread compound make- Jet Lube, KOV'R-KOTE Geo-Tech kg 500.0

169 G21035.4 Electric power cable with drum extension units for 3 phase. & 1 phase ,20m Geo-Tech Nos. 2.0

170 G21035.5 O- RING cord with lock tight set Geo-Tech Nos. 10.0

171 G21035.6 Rubber hand gloves Geo-Tech pairs 100.0

172 G21035.7 hydraulic bearing puller 5T capacity,max. stroke 100mm, 360degree rotation Geo-Tech Nos. 1.0

173 G21035.8 3jaw spread 75 mm Bearing puller normal/ mechanical type small Geo-Tech Nos. 1.0

174 G21035.9 3jaw spread 200mm Bearing puller normal/ mechanical type small Geo-Tech Nos. 1.0

175 G21035.10 C-clamp small size-6'" Geo-Tech Nos. 4.0

176 G21035.11 C-clamp big size -10" Geo-Tech Nos. 4.0

Note:All the material required for overhauling/renewal under firm's scope except owner supplied items specifically mentioned in defect list and all mandatory and anticipatory spares are included in the scope of supply by firm.Job to be executed on turn key basis.

Material and Service cost shall be quoted seperately for each line items

Ensure all the ship supplied spares, if mentioned in the defect list, are available onboard immediately on placement of order and if not available csl shall be informed with list of deficient spares

Material test certificates/class approval and load test certificates and gaurantee certificates should be submitted wherever required as per ship direction/standards and classification society.

Considering the pandemic situation, all efforts to be taken to mobilize the works at Cochin itself.

All jobs along with material supply to be completed within 10 weeks of placement of order.

The various stages of overhauling, testing and commissioning should be carried out with the concurrence/ presence of ship, CSL and ONGC /SCI reps.

In vase of any technical clarification if required from the ship directly,Please contact Mr Kazi: mob:8879190687

Vessel will expected to rech CSL tentatively by first week of Aug 2021.

While working at CSL, CSL's HSE rules and regulations should be followed strictly and certified tools, lifting equipments and tackles only should be used.

Documentation of work and tests carried out and inspections should be maintained by the firm. Preferably the inspections by ship staff should be got certified the same day.

Tentative schedule with detailed break up for each deffect list and material mobilization lead time should be be sumitted with technical bid for scrutiny.

The firm should have minium 4 years experience in the similar jobs in the drilling /offshore vessels,vendors shall submit work done certificate from ships/firms along with technical bid.

In case the vendor fails to meet the CSL schedule and quality standards CSL reserves the right to offload the job to the alternate sources.

These jobs are highly precise and most of the equipments /systems are inter connected and the entire jobs are required to be offloaded to a single party in order to get the single point responsibility.

CSL service assistance like scaffolding/crane , forklift , water electricity, oxy-acetylene/Co2 gas, compressed air if required shall only be provided by CSL.

Material/Service Description

DRILL CABIN

WET LAB JOBS

1 G21002.1 Rearrange sample extruder mechanism at wet lab as per ship staff instruction. Geo-Tech LS 1.0

2 G21002.2

Fabricate and install 1no. Of Hydraulic Power Pack complete units in parallel for sample extruder hydraulic system.Major component as given below.Siemens make 1.5 Kw electric motor 380V 3 phase Rexroth gear pump for 40Lpm Rexroth 4/3 lever operated DC valve with its sub-plate. Ball valves 1/2” -2nos Pressure reducing valve flow control valve. Hydraulic hoses fittings etc.Also install 380V starter for both the power pack. All necessary modification like electrical /mechanical/sheet metal to be done by firm.

Geo-Tech LS 1.0

3 G21002.5

To fabricate sample extruder hydraulic cylinder as per given details (sample will be provided by vessel). Cylinder size:Bore 55mm x stroke 1m x Rod dia. 40mm, Working pressure 250 Bars.1) Seal kit (Use Merkel or Hunger seals only).2) After fabrication hydro test to be carried out up 250 bars in presence of ship staff.3) Also supply 2 nos. of spare seal kit. All required spares will be provided by the firm)

Geo-Tech Nos. 1.0

4 G21003.1

HP Air compressor (Located at diving area)Compressor in dismantled condition. Assemble and erect complete compressor unit with new spares. Cooling water inlet and out let port's fittings and flexible pipes to be renewed (arranged by the firm).Make necessary modification to install upgraded spare parts.Renew all pressure gauges (5nos.) and its mounting plate and piping (Use only sweg lock fittings and pipes) (arranged by the firm).After Assembly/servicing test and trial to be carried out in presence of ship staff (Upp to 200 bars air pressure).Manufacturer specification:Make: CompAir Reavell Model: 5415 Four stage Reciprocating compressor Single acting 90˚ Vee configuration.Total weight 1025 Kg Capacity 31NM3/HR 4th stage test pressure – 569 Bar.Note: Available OEM spares as per theattached list will be provided by vessel balance spares required for overhauling shall be firms scope . Required modification to be done as per ship staff instruction. At present the compressor is belt driven and required modification and convert to direct driven same like drill deck compressor, for this required bell housing and coupling set to be arranged by the firm.

Geo-Tech LS 1.0

5 G21003.2

To Renew pnuematic pipe line from diving room compressor to SAPV. (Size OD 20mm x Length 30m X SS Tube x Shed. 160, 1/2 SS High pressure ball valve 2nos.). Also renew its PVC clamps Note: All required spares to be provided by the firms

Geo-Tech LS 1.0

HPCU (Hydraulic power control unit) Geo-Tech

6 G21004.11

Hydro testing and UT gauging to be carried out on 3 nos. air pressure vessel. Technical specification – 1) WAPV FOR HMC – CAPACITY -1200LTS, DIAMETER -559MM. LENGTH – 6350MM, WALL THICKNESS -19MM, WP -200BAR, TESTING PRESSURE -300BAR.2) WAPV FOR TGLT CAPACITY -1000LTS, DIAMETER -559MM. LENGTH – 5650MM, WALL THICKNESS -19MM, WP -200BAR, TESTING PRESSURE -300BAR.3) SAPV CAPACITY -1000LTS, DIAMETER -559MM. LENGTH – 5350MM, WALL THICKNESS -25MM, WP -250BAR, TESTING PRESSURE -375BAR.

Please note sr. no 2and 3 are fitted under drill floor at height 7mts and sr. 1 fitted on derrick at height 20mt., class Test certificate required.

Geo-Tech LS 1.0

Heave Motion Compensator (HCTU)Make –HYDRADYNE Drawing no –136.182 EPLHMC unit has mounted on derrick at height of 28mts approx from drill floor. Scaffolding stage at height approx. 28mts and shore crane will be required to carry out below mentioned jobs.Note: Job to be allotted to the specialise workshop who has past experience of similar job scope.(Note: All required spares to be provided by the firms).

Geo-Tech

UOM QtyDL No

Annexure 3 - Technical Bid

RM690S2983 - Geotech Jobs for GTV Samudra Sarvekshak

Quoted/ Not Quoted

Sl No

Dept

7 G21005.1

HMC unit remove and refit work scope.Remove A-frame located above the water table (water table located at height of 28m from drill floor) - First to remove A-frame top part after that remove both pats of A-Frame.Remove sheave head assembly from the top of HMC plunger cylinder.And then remove HMC Plunger cylinder from the derrick and shifted to shre workshop.Complete set has to be fitted back after servicing/repair of HMC unit.

Geo-Tech LS 1.0

8 G21005.2

Procure, supply and install plunger cylinder of heave motion compensating system. OEM Specification: Single acting hydraulic plunger Make - "Hydraudyne"Bore dia. 320mm Plunger dia. - 250mm, Stroke - 3700mm (including cushioning), Cushioning strokes - 100mm (Both Side), Working pressure - 200 bars, Design pressure - 200 bars (Cushioning area - 430 bar.), Test pressure - 280 bar., Maximum static load 160 tons (retracted plunger). Plunger Ni + Cr plated 100 + 50 microns. Cylinder design for use with water glycol. Including 2 check valves "Rexroth" NW20 Model 301928. Including 2 relief valves "Rexroth" DBDS20K10/315J. Set for 230 bar cushioning pressure. Including 2 measurement connectors "Voss" Model 685439. Built under IRS / DNV class supervision and issue certificate.Note –

1)The existing OEM "Hydraudyne" isn’t available in market, Rexroth Germany is alternate OEM for the same.

2)Submit 5-year guarantee certificate to vessel. 3)Submit certificate of Origin to the vessel.

Geo-Tech LS 1.0

LS 1.09G21005.3aG21005.3b

Design and develop detailed dimensional drawing of plunger cylinder of HMC system. On approval of drawing from vessel fabricate HMC plunger cylinder complete unit.OEM Specification same as given in DL No. G21005.2Built under IRS / DNV class supervision and issue certificate.Work scope:

1)Dismantled plunger cylinder assembly for reference and drawing developmet purpose Assembled the same with new seal kit (Markel make). Hydro test to be done up 350 bar pressure.

2)Material testing to be done for plunger, barrel, gland and end cover. Procure material same as identified in testing. Before to start manufacturing process to be carried out NDT (MPI and UT) on each component’s raw material in presence of ship staff or GBM. Submit all NDT certificate to the vessel.

3)Plunger have Ni + Cr (100 + 50 micron) plating on its OD. Required surface fiinsh is o rod OD is 0.4 micron. On completion of plating process NDT to be carried out in presence of ship staff. (material leads to be reject if found any scoring marks, pin holes, dent marks and ovality on plunger OD under NDT and visual inspection).

4)Barrel ID must be chrome plated (100 micron). Taper and ovality should not be more than 0.1 micron (It should be perfectly come’s under hole tolerance).5) Markel make Seal kit only to be used (Submit OEM seal certificate and procurement detailed document as well as certificate of origin to the vessel). 6) All fasteners to be used only Unbreako make - 12.9 grade with spring washer. 7) Both the check valves (2nos.) and relief valves (2nos) to be procured and installed (make – Rexroth).8) After completion of fabrication and assembly part, unit has to be hydro tested up to 300 bars in presence of ship staff or GBM. 9) Before on-board fitment complete unit to be painted with double coat of epoxy white paint (on double coat of epoxy primer on sand blasted ground surface).Note: - Conduct stage inspection with ship staff during fabrication.- Submit complete set of detailed dimensional drawing (of each part of unit) and assembly drawing to the vessel.- Required Safe oil for hydro testing to be arranged by the firm. Job will be rejected if observed any ovality at barrel ID after honing pin hole/scoring marks/ovality on plunger OD and leakages during hydro test. Submit following certificates to the vessel on completion of job.- 5 years guaranty certificate.- All component’s material test and NTD certificate.- API flange certificate.- Cass (IRS OR DNV) approval certificate.

Geo-Tech

10 G21005.4

Plunger accumulator “Hydraudyne”Specification as follows: Make - “Hydraudyne” Drawing no—136.184 EPL. Bore Dia. -- 320mm Stroke – 2740mm Working Pressure – 200 bar. And Test pressure 280bars capacity –220 L.Remove Plunger accumulator assembly from derrick and shifted to shore workshop. Work Scope:1) Dismantled and service . Procure and replace seal kit (Use Merkel or Hunger make seals only).2) To service damaged parts if any (if found heavy scoring marks on barrel ID then go for honning/platting) 3) After servicing hydro testing to be carried out up to 300 Brs in presence of ship staff.4) Plunger accumulator outer body to be painted with epoxy white paint (after double coate of epoxy primer). (Note: Submit warranty certificate for period of one year. Job will be rejected if observed any ovality at barrel ID after honing and oil leakages. Note: All required spares to be provided by the firms). Submit maker certificate of seals to the vesel.

Geo-Tech LS 1.0

11 G21005.5

To procure and replace HMC nitrogen accumulator which is fitted on derrick .Piston accumulator “Hydac” specification as follows:Bore Dia. -- 320mm, Plunger Dia. –250mm,Stroke – 2740mm, Working Pressure – 200barsand test pressure 280bars, capacity –20liter. Hydraulic medium – Water glycol, Pre fill pressure 25 bar N2.Shell and cover Inside and piston chemical Ni plated. Note :- Submit OEM seal certificate and procurement detailed document to the vesselTo be procure and replace all fasteners (branded like Unbreako) with washers.

Geo-Tech LS 1.0

12 G21005.6

HMC sheave head assemble ‘s 2nos curved sheave including 3nos auxiliary sheave to be Serviced and worn parts to be renewed.Curved Sheaves shaft Dia.- 130mm.Wire size 36mm.Renew cylinderical roller bearings - SL-045026P/PP-4nos (INA)Renew cylinderical roller bearings - SL-04150PP-4nos (INA)Auxiliary sheaves Dia—606 mm wire size26mm –2nos, wire size 12mm- 1no.All required spares will be provided by the firm)

Geo-Tech LS 1.0

Twin Guide Line Tensioning Unit (TGLT)Make –HYDRADYNE Drawing no –136.181 EPL. The unit is mounted on drill floor at height of 10mts approx. Following jobs to be carried out as per specification.

Geo-Tech

13 G21005.7

TGLT Accumulator’s “Hydraudyne”:Twin Guide Line Tensioning Unit (TGLT)Specification Make: HYDRADYNE Drawing no –136.183 EPL. Size: - Bore Dia. – 280mm piston stroke – 2200mm capacity –135liters design pressure –200bar working pressure –200bar test pressure –280bar.Work Scope:1) Remove accumulator from the system (Unit mounted on drill floor at height of 5mts) 2) Dismantled the unit and procure and replace the piston seals (make Merkal/Hunger).3) Barrel ID to be honed (ovality and taper should not be more than 0.1mm).4) Assembled the unit and hydro test to be carried out at 280 bars in presence of ship staff.Note: Submit warranty certificate for period of 5 year. Job will be rejected if observed any ovality at barrel ID after honing and oil leakages. All required spares to be provided by the firms

Geo-Tech LS 1.0

14 G21005.8

Remove Single acting hydraulic plunger cylinder assembly from vessel and shifted to shore workshop. Dismantle and service the unit. After servicing complete unit to be fitted on-board with all accessories.Service work scope.1) Remove cylinder from the system (Unit mounted on drill floor at height of 5mts) 2) Procure and replace seal kit (Use Merkel or Hunger make seals only).3) Chrome plating to be done on plunger OD. Required surface finish on rod OD is 0.4 micron. On completion of plating process NDT to be carried out in presence of ship staff. (material leads to be rejected if found any scoring marks, pin holes, dent marks and ovality on plunger OD under NDT and visual inspection). 4) Barrel honning to be done (Taper and ovality shoud not be more than 0.1mm). 3) After servicing hydro testing to be carried out at 300 bars in presence of ship staff.4) TGLT outer body to be painted with epoxy white paint (after double coate of epoxy primer).Note: 1) Submit warranty certificate for period of five years.2) Submit hydrotest certificate to the vessel.3) Job will be rejected if observed any ovality at barrel ID after honing pin hole/scoring marks on plunger after repair and oil leakages.

Geo-Tech LS 1.0

15 G21005.9

TGLT sheave head assembly’s 2nos sheavesTo be serviced and worn out part to be renewed. Size: - Dia. Of sheaves – 827mm.wire size –33mm.All required spares to be provided by the firms

Geo-Tech LS 1.0

DRYER UNIT Geo-Tech

16 G21006.1Renew complete pipeline and end fittings in dry vent unit .Approx size of pipe 12mm OD x Length approx. 12m (Pipe Material PB).Note: All required spares to be provided by the firms.

Geo-Tech LS 1.0

Derrick/Drill floor Geo-Tech

17 G21007.1

Repair power swivel and retaining device carriage guide rail maintain 1800 mm distance (between both the guide rails) through length.Height of the guide rail is 12550mm from the drill floor.Renew its foundation steel and all fasteners. Note: All required material/spares will be provided by the firm.

Geo-Tech LS 1.0

18 G21007.2

1) Dye penetration test to be carried out on all snatch block’s I-pads welding joints on derrick.Size: - ¾ x 4”X“6” long – 10nos. Worn out or cracked I-pads to be renewed assuming 10 nos. All the required spares to be provided by the firms. 2) All snatch blocks and sheaves on derrick to be Serviced and worn out parts to be renewed. Capacity of snatch block – 8ton –1nos, 5tons – 2nos. Sheaves size – Dia 300mm – 2nos.Dia 200mm-4nos All required spares will be provided by the firm)

Geo-Tech LS 1.0

19 G21007.3

To renew port side tong tool counter weight mechanism and wire rope as per fitted size.( Sheaves dia. 300mm, wire rope - 14mm x 35m wire rope, and de-shackles) wire rope will be supplied by ship store.Note: All the required spares to be provided by the firm.

Geo-Tech LS 1.0

Power SwivelMake - MHWIRTH (Type 3-5/1.1-2.3-6.6/Ha) (Drawings Attached for part list A to H).Max. dynamic load: 400 KN, Max. static load: 600 KN, Make – MhWirth Germany)

Geo-Tech

1.020G21008.1aG21008.1b

To dismantle and service complete unit of Power swivel. To be fabricate/procured and renewed damaged/faulty spares.Following spares are to be fabriacted as per sample and same to be replaced .1) Calibrate 3nos. Of tachometer, submit calibration certificate to the vessel.2) Power swivel housing – Approx. Size: - 840mm x 730mm x 1000mm. MOC – FG 400 or Select material on test examination of existing unit MOC (it should be high wear resistant, corrosion resistant, heat resistant, shock absorber and stand for load analysis). 3) Develop detailed dimensional drawing with the help “coordinate measuring machine (CMM)” of existing unit prior to fabrication of new casing. To be analyse maximum principal stress of power swivel casing model for static and dynamic load condition and submit report to the vessel. Note;-1) Following spares will be supplied from ship store for power swivel overhauling. Hyd. chuck bearing ring, chuck jaw fingers, 2nos planetary gear box, drive shaft, bearing ring, crossover sub, chuck cylinders and tilting cylinders. All other spares required for repairing shall be scope of the firm.2) During the manufacturing process, inform to Base or vessel for pre-inspection for each stage of manufacturing.3) Detailed dimension drawing to be submitted to the vessel. 4) Following certificate should be submitted to vessel along with material.i) One-year Warranty certificateii) Material certificateiii) Load test certificate5) The power swivel unit approx. weight is 5 tons. Workshop has to be arranged all necessary handling tools and skilled manpower to remove power swivel from vessel. Arrange necessary transport for both side transport of unit. After servicing of unit has to be fitted back to the place (vessel might be at CSL Kochi) and sea trail has to be proved to ship staff.

Geo-Tech LS

21 G21008.2

To Dismantle and Overhaul Qty-2 nos. of chuck hydraulic cylinder (Size of cylinder ø80/45 x 185mm) and Qty-2 nos. of tilting hydraulic cylinders (Size of cylinder ø80/45 x 290mm)Work Scope: Barrel ID honing, piston rod chrome plating,renew seal kit (Use Merkel or Hunger seals only), renew all bearings, repair worn out partys.After overhauling hydro test to be carried out up 300 bars in presence of ship staff. Also supply Qty- 6 nos. of seal kit for each (chuck & Tilting) type of hydraulic cylinder. Note: Job will to be rejected if found any kind of leakage from cylinder and found pin holes on piston rod. All required spares to be provided by the firm.

Geo-Tech LS 1.0

22 G21008.4

To fabricate and install guide carrige for power swivel complete structure as per the drawing (Mh with drawing No. 5001285).Approx weight of structure 1.5 Tons.Note: All the required spares to be provided by the firm.

Geo-Tech LS 1.0

23 G21008.5Procure & supply "Outer carriage for Power swivel planetory gear box Top flange . Approx. dia - 266 MM, length-155mm, teeth-57mm , MATERIAL -EN 24, Hardness - 800HL approx. Note: All required materials to be provided by the firm.

Geo-Tech Nos. 4.0

24 G21008.6Procure & supply "Outer carriage for Power swivel planetory gear box bottom flange . Approx. Size - 235 MM x235mm, , MATERIAL -EN 24, Hardness - 800HL approx. .Note: All required materials to be provided by the firm.

Geo-Tech Nos. 4.0

Following spare are to be procured and renewed. Geo-Tech

25 G21008.7 a) Axial cylinderical roller bearings 81164 -320x400x63 - 2nos. Geo-Tech LS 1.0

26 G21008.8 b) Cylinderical roller bearings NJ 2312 - 2NOS. Geo-Tech LS 1.0

27 G21008.9 c) Needle bearings 300x380x80,NA 4860 - 1no. Geo-Tech LS 1.0

28 G21008.10 d) Needle bearings 300x380x80,NA 4864 - 1no. Geo-Tech LS 1.0

29 G21008.11 e) Grooved ball bearing 6010, DIN 625 - 1no Geo-Tech LS 1.0

30 G21008.12 f) Axial grooved ball bearing 51156, Messrs. SKF - 2nos. Geo-Tech LS 1.0

31 G21008.13 g) V- ring V-350 A, Messrs. Merkel.-2nos. Geo-Tech LS 1.0

32 G21008.14 h) Lube oil pump and NRV - One set. Geo-Tech LS 1.0

33 G21008.15i) Flange ball cock FFK, series 315, short type of construction DN 100,PN 40, no. 3151-0100-552086.

Geo-Tech LS 1.0

34 G21008.16 j) Cylinder articulated bearings - 8nos. Geo-Tech LS 1.0

35 G21008.17 k) Seals and Orings - Make Merkel.- complete set. Geo-Tech LS 1.0

Procure and supply following OEM (MHWIRTH) spares of Power Swivel Geo-Tech

A) Power Swivel spares Type 3-5 (Drwg. No. 5603074 e) Geo-Tech

36 G21008.18 1) Cover (5701993) - Qty. 2nos. Geo-Tech Nos. 2.0

37 G21008.19 2) Drive shaft (5702001) - Qty. 4nos. Geo-Tech Nos. 4.0

38 G21008.20 3) Spacer (5802314) - Qty. 2nos. Geo-Tech Nos. 2.0

39 G21008.21 4) Hollow Shaft (5701992) - Qty. 2nos. Geo-Tech Nos. 2.0

40 G21008.22 5) Ring (5800268) - Qty. 2nos. Geo-Tech Nos. 2.0

41 G21008.23 6) Housing (5500776) - Qty. 1nos. Geo-Tech Nos. 1.0

42 G21008.24 7) Gear wheel (5803470) - Qty. 1nos. Geo-Tech Nos. 1.0

43 G21008.25 8) Ring (5601385) - Qty. 2nos. Geo-Tech Nos. 2.0

44 G21008.26 9) Cover (5803473) - Qty. 2nos. Geo-Tech Nos. 2.0

45 G21008.27 10) Shaft Packing ring C 320 x 360 x 20 DIN 3760 - Qty. 4nos. Geo-Tech Nos. 4.0

46 G21008.28 11) Shaft Packing ring C 340 x 380 x 20 DIN 3760 - Qty. 4nos. Geo-Tech Nos. 4.0

B) Hyd chuck spares for power swivel (Dia. 210mm) Drwg. No. 5001060. Geo-Tech

47 G21008.29 1) Nut (5800374) - Qty. 1no. Geo-Tech No. 1.0

48 G21008.30 2) Clamping jaw fixture (5102230) - Qty. 1nos. Geo-Tech No. 1.0

49 G21008.31 4) V-Ring V-360 A Messrs. Merkel - Qty. 4nos. Geo-Tech Nos. 4.0

50 G21008.32 5) Clamping Jaw/ Compilation - Qty. 40nos. Geo-Tech Nos. 40.0

E) Power Swivel Insert Drawing No. 5001288 e) Geo-Tech

51 G21008.33 1) Disk (5405081) - Qty. 2nos. Geo-Tech Nos. 2.0

52 G21008.34 2) Intermedite flange (5602196) - Qty. 2nos. Geo-Tech Nos. 2.0

53 G21008.35 3) Spindle (5703354) - Qty. 1no. Geo-Tech No. 1.0

F) Swivel Insert B 4 A Drawing No. 5101913 e Geo-Tech

54 G21008.36 1) Swivel insert for direct circulation - Qty. 2nos. Geo-Tech Nos. 2.0

55 G21008.37 5) Ring (5801186) - Qty. 5nos Geo-Tech Nos. 5.0

56 G21008.38 6) Intermediate ring (5801187) - Qty. 10nos. Geo-Tech Nos. 10.0

57 G21008.39 7) Thrust ring (5801188) - Qty. 5nos Geo-Tech Nos. 5.0

58 G21008.40 8) Connecting Piece (5303754) - Qty. 2nos. Geo-Tech Nos. 2.0

G) Converter stage İ = 2.68 for power swivel Drawing No. 5907314 e Geo-Tech

59 G21008.41 Housing (5601422) Geo-Tech Nos. 2.0

H) Converter stage İ = 1.24 for power swivel Drawing No. 5703360 e Geo-Tech

60 G21008.42 Housing (5601422) Geo-Tech Nos. 2.0

Retaining device Geo-Tech

61 G21009.1Procure and supply OEM (Make - Mhwirth) Spider for offshore retaining device Drwg. No. 5001305 e. - Spider / compilation - Qty. 4set.(Note: All required spares will be provided by the firm)

Geo-Tech Nos. 4.0

62 G21009.2

To fabricate and supply 2nos. Deck clamp Spider set for offshore retaining device as per sample. Note:- 2set spares to be supply for spare stock. (Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

63 G21009.3

To repair wedge hydraulic cylinders (Wirth model no. MDG 63/45 - 140 M127.3)(Qty. - 4nos.) and Spam hydraulic cylinder (Qty. - 2nos.) Scope: Repair its oil ports (required size G1/2") Procure and replace seal kit (Merkal make) Fabricate and replace worn out barrels Piston rod chrome plating and grinding etc...Renew seal kit.Fabricate and supply its end fittings as per sample - Qty. 12set. Fabricate and supply its piston rod with some modification as per ship staff instruction.Note: All required material to be provided by the firm.

Geo-Tech LS 1.0

64 G21009.4

Service retaining device hydraulic control system procure and replace all hydraulic control valves as per list-1. Flow control valve- type -5MK10.G1.34 QTY-6 NOS,ACCUMULATOR- Type -AS 11330CGUSF OCC V1P0-100 Qty-2 nos, PRESSURE REDUCING V/V- MR R900532874 Qty- 3 nos, Pressure VALVE-*533195* (SV15GA 1-42/5) - Qty-2 nos.All required spares will be provided by the firm)

Geo-Tech LS 1.0

Crown block Geo-Tech

65 G21010.2

Crown block sheave to be serviced and renewed the worn out parts, like bearings, bushes, shaft, sheave, pin holders etc. if worn out. Size of sheave – Dia approx. –772mm. Wire size –26mm. After servicing fitted back to the place, and load test to be carried out up to 60 tons.(Note: All required spares to be provided by the firm.)

Geo-Tech LS 1

Hoist Block

66 G21011.1

Service hoist block spring trigger assembly as per given Procure and replace sheave bearings - 2 Nos, mounting pins - 2 Nos , bushes - 2 Nos and all cup sprigs Size of spring 125 x 64 x 5mm. Qty. 200nos. Note: All required spares/material to be provided by the firm.

Geo-Tech LS 1.0

67 G21011.2

1) Hoist block sheaves to be serviced and worn out spares to be renewe. Size of sheaves – Dia 560MM approx. –2nos.2) Power swivel holding pins and bushes are wornOut, to be renewed. Size: - Dia 40mmx105mm –2nos. Dia – 30mm x95mm – 2nos –Dia 75x125mm –2nos.Cylindrical roller bearing INA SL045024 -D -PP(AZ9) -2nos.,Spherical plain bearing SKF GE 60ES - 2RS/W 49 P - 2nos.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

Drilling winch item No. #1. Geo-Tech

68 G21012.3

To renew worn out brake lining pad (Ferro do type) of drilling winch. Size of pad -3/4”x95mmx2900mm circumference -1no, size of counter shank bolts wit nuts -5/16” x 40mm length, material brass – 75nos. Drilling winch – size –Dia 70x50- 1no All required spares will be provided by the firm)

Geo-Tech LS 1.0

Hydraulic winches.

69 G21012.4

Drill Winch Gear Box: Drilling Winch reduction Gear Box to be overhauled. Renew bearings, oil seals and worn out gears. Repair gear box casing - all eight nos. of bearing housings are damaged and have ovality, same to be rectify with hot build-up process (Gear Box size – L1500MM X B 360MM X H 800MM.) TO PROCURE AND RENEW DRILLING WINCH #1 BEARINGSCylindrical bearing, 22232 CCK/W33 + H3132,Stop ring- FRB 17/290,Bearing SNL 516-613,Cylindrical bearing, 22216 EK + H316,Stop ring- FRB 12.5/110P,Cylindrical roller bearing- 30320 J2,Cylindrical roller bearing- 30317 J2,Cylindrical roller bearing- 30313 J2/Q,Taper roller bearing 23034.Note: All required spares to be provided by the firm.

Geo-Tech LS 1.0

70 G21012.5

To Service 1 no. of break hydraulic cylinder, renew all damaged spares (like spring, piston, bearing, seal kit, gland, rod, barrel, port fittings, etc.) Go for Honing/Chrome platting for barrel/rod if it’s enough for repairing, renew seal kit (Use Merkel or Hunger seals only). After overhauling hydro test to be carried out up 300 bars in presence of ship staff. Also supply 2 nos. of spare seal kit. Size – ø70 x ø50 x 50 mm (15-ton load capacity)Note: Job will to be rejected if found any kind of leakage from cylinder and found pin holes on piston rod. All required spares/material to be provided by the firm. Submit hydrotest certificate to the vessel.

Geo-Tech LS 1.0

71 G21012.6

To arrange equivalent offshore winch manufacturer (OEM- Sauer Engineering) or gear box manufacturer to health check-up of Drilling winch gear box. After inspection gear box health report submit to vessel (report should include existing conditions of gears, % of worn out and remaining life of gears.

Geo-Tech LS 1.0

72 G21012.7

Drilling winch wire rope end socket to be renewed, new socketing to be done. After completion of job to carry out load test up to 30ton. Wire rope dia 26mm.Note: Scket mounted 20m above the drill floor. All required spares/material to be provided by the firm.

Geo-Tech LS 1.0

SBF Winch Item No. #2 Geo-Tech

73 G21013.1

Service SBF winch complete unit to improve its load carrying capacity (up to designed capacity 14ton).Currently it’s working under designed capacity. Note: Hydraulic and system design specialist workshop to be appointed to carry out this job. All required spares to be provided by the firm.

Geo-Tech LS 1.0

74 G21013.2

To renew worn out brake lining pads (Ferro do type) of SBF winch. Size -3/4”x95mmx4000mm circumference -2nos, size of counter shank bolts wit nuts -5/16” x 40mm length, material brass – 200nos.SBF winch - Size –Dia 85X60X50 MM -2nos All required spares will be provided by the firm)

Geo-Tech LS 1.0

75 G21013.3SBF winch to be removed completely. Choke fasting and alignment work to be carried out after fabricating of new Foundation and satisfactory trails to be carried out.

Geo-Tech LS 1.0

76 G21013.4

To Service 2 nos. of break hydraulic cylinder of SBF winch. Size of cylinder - ø85 x ø60 x 50mm. Work Scope:1) Fabricate and replace barrel gland nut of both the cylinder.2) Renew seal kit of both the cylinder. 3) Piston rod chrome plating/grinding may be required. 4) After servicing hydro test at 150 bars to be carried out in presence of ship staff. Note: Submit warranty certificate to the vessel for minimum one year of period after Installation/supply. Job will to be rejected if found any king of leakage from cylinder and found pin holes on piston rod (after repair). All required spares to be provided by the firm.

Geo-Tech LS 1.0

77 G21013.5

To service SBF winch and fleet compensate shaft and renewed worn out parts like bearing, bushes etc. Electroplating work to be carried out on Size dia. 215mmx 1.7mts long. To Renew all bearings of SBF winch and guide shaft: All required spares/material will be provided bythe firms. 1) SNL 516-613, 2) 22216 EK +H316, 3) FRP 12.5/140, 4) 32024. 5) 22216E. 6) guide shaft bearing as per sample - 2 nos. 7) GE 100ES -2nos.Note: All the required spares to be provided by the firm.

Geo-Tech LS 1.0

78 G21013.6To Service SBF winch guide pulley (1no.). Build up worn-out wire groove and Renew its worn-out bush.All the required spares to be provided by the firm.

Geo-Tech LS 1.0

All-purpose winch Item No. #7. Geo-Tech

79 G21014.2

To renew worn out brake lining pad (Ferro do type) of winch#7. Size -3/4”x95mmx2600mm circumference -1no, size of counter shank bolts wit nuts -5/16” x 40mm length, material brass – 60nos.winch #7-- Size –Dia 70x50 MM-1no All required spares will be provided by the firm)

Geo-Tech LS 1.0

80 G21014.3

To Service 1 no. of break hydraulic cylinder Size – ø70 x ø50 x 50 mm.Work Scope:1) Fabricate and replace barrel gland nut of both the cylinder.2) Renew seal kit of both the cylinder (Use Merkel or Hunger seals only). 3) Piston rod chrome plating/grinding if required. 4) After servicing hydro test at 150 bars to be carried out in presence of ship staff. Note: Submit warranty certificate to the vessel for minimum one year of period after Installation/supply. Job will to be rejected if found any king of leakage from cylinder and found pin holes on piston rod (after repair). All required spares to be provided by the firm.

Geo-Tech LS 1.0

81 G21014.4

To Renew all bearings of winch#7. 1) SNL 532, 2) 22232 CCK/C3W33 +H3132, 3) FRB 17/290. 4) 515-612, 5) 22215CK +H315, 6) FRB 12.5/130Note: All required spares/material will be provided by the firm.

Geo-Tech LS 1.0

Winch# 4B (Hammer sampling winch) Geo-Tech

82 G21015.1

To Dismantle and overhaul complete winch #4B. Renew all damaged parts (like chain, gears, bearings, bush, clutch system, hydraulic valve, hydraulic flexible /metal pipe line, manifold. etc). Required modification to be done as per ship staff instruction.Note: All required spares to be provided by the firm.

Geo-Tech LS 1.0

Sea Bed Frame Geo-Tech

83 G21017.1

Fabricate and supply the complete hydraulic cylinder for SBF clamp as per sample - Qty - 2nos..Specifications are given below - Cylinder sizes (Approx.): *Tube OD -156mm L- 324mm and Material - EN-19 machined in solid material piece.*Locking flange size: - 230mm x 170mm x 88mm with 2nos of through holes of ID 30mm x 170deep Material - EN-19.*Piston Rod size: OD- 90 mm L-300mm Open end having tapping of M17 X 50mm Material EN-24. With hard chrome plating of 100 micron thick after finish grinding. *Oil ports - 1/2"BSP - 2 Nos.*Working pressure - 300 bars.2) Supply spare seal kit of it. - Qty. 6set. All required spares will be provided by the firm)

Geo-Tech LS 1.0

84 G21017.2

To fabricate and supply Sea Clamp dies as per sample. Qty. 20nosApprox. size of Sea clamp dies Size - L - 300 mm B - 166 mm X 100 mm Thick. Material - EN 36 Hardness - 45-50 HRc.Allen bolts - M20 x 80mm - 50nos. (High tensile with special head size).(Note: All required spares will be provided by the firm)

Geo-Tech Nos. 40.0

84 G21017.3

SBF guideline sheaves under drill floor and SBF to be serviced and renew the worn out parts if found. Size: - Dia 740 mm x thick 95mm. Shaft dia –115mm –7nos. Scaffolding staging required for servicing of sheaves.SBF skirt bolts and self-locking nuts to be renewed.Size of bolts – ¾ “ x 75 mm – 20nos, material Galvanize steel.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

86 G21017.4SBF 3nos. Sheaves and pins to be serviced, worn out parts to be repaired/ renewed like sheaves, sheave pins and bushes. All required spares will be provided by the firm)

Geo-Tech LS 1.0

87 G21017.5SBF wire rope guide Teflon bush (in utility guide frame) both side worn out, Qty - 6nos. same to be renewed. (All required spares to be provied by the firm) Bush Size - Ø 160/50 x 200mm

Geo-Tech LS 1.0

PIPE RAM Geo-Tech

88 G21019.2To renew pipe ram solonoid electrical wiring from drill cabin to pipe ramp room and also renewed wirings from pipe ramp room to 3ton crane bottom side control switch.All the required spares to be provided by the firm.

Geo-Tech LS 1.0

89 G21019.3To renew pipe ram cylinder hydraulic pipe lines and one 1/2'' high pressure ball valve(400bar), hydraulic pipe OD 16mm x 15mtr length All the required spares to be provided bythe firm.

Geo-Tech LS 1.0

90 G21019.4

To Dismantle and overhaul 2 nos. of pipe ram hydraulic cylinder. (Approx size- ø55/75mm x 1.2m). Scope: - Barrel ID - Honing to remove scoring marks, Piston rod - Grinding plating grinding, renew seal kit. Supply 2nos. Of spare seal kit (Use Merkel or Hunger seals only). Carried out hydro test in presence of ship staff. Note: Job will to be rejected if found any king of leakage from cylinder and found pin holes on piston rod.(All required spares will be provied by the firm)

Geo-Tech LS 1.0

91 G21019.5To Renew all hydraulic valves of pipe ram cylinder same as fitted. (Counter balance valve with valve block, solenoid valve, pressure relief valve and pilot check valve)All the required spares to be provided by the firm.

Geo-Tech LS 1.0

3 Ton crane. Geo-Tech

92 G21020.1

Fabricate and replace 3-Ton care telescopic hydraulic cylinder.Approx. size of cylinder - Boar dia.150 x Rod dia.125 x Stroke 12500mm. Material ST52 Use Merkel or Hunger makes seals only.Hydro test (at 300 bars) to be carried out in presence of ship staff. Submit warranty certificate for the period of one year for materials. All required spares will be provided by the firm)

Geo-Tech LS 1.0

93 G21020.2

Service hydraulic system valves of 3 ton crane procure and replaced valves if required. Renew damaged/thinned pipeline/ all leak line and hydraulic hoses at hydraulic control panel. Each pipeline/hose must be secured in PVC clamp. After servicing and assembly give operational trail to the ship staff. Note: Required material like pipe hoses fittings etc. (other than valves) to be provided by the firm.

Geo-Tech LS 1.0

94 G21020.3Service break hydraulic cylinder of hoisting winch. Qty. - 1no.Replace seal kit cup spring and adjsing screw. All required spares will be provided by the firm)

Geo-Tech LS 1.0

95 G21020.4

To service spare telescopic hydraulic cylinder of 3 ton crane.Approx. size of cylinder - Boar dia.150 x Rod dia.125 x Stroke 12500mm.Renew seal kit (Use Merkel or hunger make seals only).Hydro test (at 300 bars) to be carried out in presence of ship staff.Note: All required material to be provided by the firm. Submit warranty certificate for the period of one year.

Geo-Tech LS 1.0

96 G21020.5

To appoint offshore Crane manufacturer (Equivalent of MAPE and API approved) to carry out feasible study on slewing gear box and hoisting winch to develop its complete technical data (considering each gears bearings load calculation and distribution etc.) and to suggest same or equivalent sub-equipment’s (for which spares will be available in next 10 years).Submit complete technical report to the vessel. (Note: All required spares will be provided bythe firm)

Geo-Tech LS 1.0

97 G21020.6Fabricate and replaced revolving joints of 3-Ton crane as per sample. Approx. size - OD - 350mm Length - 500mm. Having four inlet and four outlet ports.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

98 G21020.75) Luffing double acting jack’s cylinder and piston seals to be renewed and hydrostatic test the jack before the fitment jack size – 180mm/80mm, C1390. Drawing no –308703000.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

99 G21020.8Procure and replace 3-ton crane slewing gear box (Existing make - MAPE)(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

100 G21020.9Procure and replace 3-ton crane hoisting winch (Existing make - Samia)(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

101 G21020.10Fabricate and replaced revolving joints of 3-Ton crane as per sample. Approx. size - OD - 350mm Length - 500mm. Having four inlet and four outlet ports.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0

102 G21022.1

Load test to be carried out of drilling winch (After servicing of winch) after terminating /cut off of wire (dia.- 26mm) as per ship staff instruction and make new re-socketing. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm)

Geo-Tech LS 1.0

103 G21022.2Load test Winch #7 (After servicing of winch) wire rope - wire size- 24mm twistable wire. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0

104 G21022.3Load test Winch #4 B (After servicing of winch) wire rope (After servicing of winch)- Wire size -16mm non rotating wire. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0

105 G21022.4Load test SBF Winch (After servicing of winch) wire rope - wire size 32 mm, load test at 18 ton. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0

106 G21022.5

Trim out worn out wire tope of 3ton crane make new socketing and then load test to be carried out - Wire size -16mm non rotating wire. Issue the valid load test certificate after carrying out load test.All required spares will be provided by the firm)

Geo-Tech LS 1.0

107 G21022.6Renew hoisting Shevel/Hook of 3 ton crane also submit load test certificate to the vessel. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0

108 G21022.7Load test HMC hanger wire- Wire size -36mm non rotating wire. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged bythe firm.

Geo-Tech LS 1.0

109 G21022.8Load test all cargo gears on drill floor (like Chain block, D-Shackle, Bow Shackle, Wire sling etc). Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0

110 G21022.9Load test Power swivel wire rope ( after servicing ). Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0

Hydraulic Power Pack Geo-Tech

111 G21023.1

4nos power pack hyd coolers to be cleaned and pressure test at 7 bars. Tube type heat Exchanger approximately 200 tubes in each cooler and tube inner dia 8mm. Renew damaged tubes. Size: Dia 280mm x 1mts long --Qty -- 2 nos Dia 280 mm x 60 cm long Qty - 2 nos All required spares will be provided by the firm)

Geo-Tech LS 1.0

112 G21023.3Hyd cooler sweater return line overboard valve To be overhauled. Size – 4”. Note: All required material to be provided by the firm.

Geo-Tech LS 1.0

113 G21023.4

To procure and replaced 2nos. Return line filter assembly for main power pack and 3ton crane power pack.1) Main power pack return line filter unit - Make - HYDAC, Element - 1300 R020 BN HC, 800l/min, pressure max -25bar,20 Microns, bypass - 3bar, Ref. - RFLD BN /HC 1301 F 20 C 1.1 2) 3ton carne power pack return line filter unit - Make - HYDAC, Element - 850 R020 BN HC, 440l/min, pressure max -25bar,20 Microns, bypass - 3bar, Ref. - RFLD BN /HC 1301 F 20 C 1.1 All required spares will be provided by the firm)

Geo-Tech LS 1.0

Power Pack Hydraulic pumps ( Main pump & pilot pump) Geo-Tech

114 G21023.7 Procure and supply main pump - Rexroth A7VLO 355 DR- 63R VPH-02 Qty - 2nos. Geo-Tech Nos. 2.0

115 G21023.8 Procure and supply pilot pump - Rexroth A10V SO71 DFR- 31R PPA-12 NOO Qty - 2nos. Geo-Tech Nos. 2.0

Hydraulic system & Hydraulic pipe linesThis job to be carried out by specialised hydraulic workshop that has satisfactorily carried out the job in the past. Following Hyd pipelines of Hyd system’s are badly corroded and thinned down, to be renewed with necessary Ermeto fitting, SAE flanges with viton “o” ring groove space and pipe should be secured up properly with supports and clamps. Note: New fabricated pipes to be fitted only after chemical pickling & hydro testing up to 350 bars.(Aplicable to all hydraulic pipeline jobs). (Note: All required spares will be provided by the firm)

Geo-Tech

116 G21024.1

To arrange specialized hydraulic workshop to carry out feasible study of complete hydraulic system and its component.1) Generate equipment wise part list of complete hydraulic system of geo-tech drilling equipment including hydraulic hoses and submit to the vessel. 2) Suggest equivalent valves for which is obsolete in OEM product line.(Note: All required spares will be provided by the firm.).

Geo-Tech LS 1.0

117 G21024.2

Modify pipe ramp pipe line as per ship staff instruction.Required Material:1) Pipe - OD 20mm Seamless carbon tube suitable for high pressure up to 400 bars.2) Elbow (MxF) - 20S - Qty. 4nos.3) Ermeto fittings: 20S (MxM) - Qty. 8nos.4) Fabricated junction block 100x100x100mm Qty. 2nos.Note: All required material to be provided by the firm. Chemical pickling to be done before pipe fitment.

Geo-Tech LS 1.0

118 G21024.3Unwanted hydraulic pipe lines of diving system to be removed from dry lab (covered by upper head paneling in dry lab) and modified the hydraulic pipe lines of 3ton crane as per ship staff instruction.After removal of pipe line put permanent blank on penetration port.

Geo-Tech LS 1.0

119 G21024.4Fabricate and supply hydraulic fitting for test bench as per ship staff instruction - Qty. 300nos. (Size varies from 8L to 38S & 1/4" to 2").All required spares will be provided by the firm)

Geo-Tech LS 1.0

120 G21024.5

To renew of rotary power swivel HYD pipelines from drill tower manifold to wirth room. A)Size OD 16X2 mm wall thickness length approx 20mts --4nos B) OD20mmX 2.5mm wall thickness length approx20 mtrs. -3nos C) OD38mmx 4mm wall thickness length approx 20mts – 3nos With ASTM 3 ST DIN 2391 seamless carbon steel pipe. All required spares will be provided by the firm)

Geo-Tech LS 1.0

121 G21024.6

To renew of pilot control pressure line from moon pool to wirth room and under drill floor. Size – OD 30mmx ID 22mm, total length approx – 20 mts with ASTM 3 ST DIN 2391 seamless carbon steel pipe. To renew of winch #7 pilot pressure line under drill floor .Size –OD 20mm, ID 15mm ,length approx 10mts – 2 nos with ASTM 3 ST DIN 2391 seamless carbon steel pipeTo renew of winch #7 pilot return/drain line under drill floor. Size –OD 30mm, ID 22mm ,length approx 8mts – 1 no with ASTM 3 ST DIN 2391 seamless carbon steel pipe. All required spares will be provided by the firm)

Geo-Tech LS 1.0

122 G21024.7To renew of mud pump pilot pressure line. Size –OD16x2mm wall thickness length approx. 15mts with ASTM 3 ST DIN 2391 seamless carbon steel pipe ------ 1nos.All required spares will be provided by the firm)

Geo-Tech LS 1.0

123 G21024.8

3ton carne following hydraulic pipe lines, flanges and HP pressure valves to be renewed as per fitted size location near port side boat deck. 1.hydraulic pressure pipe line 2.hydraulic return pipe line 3.hydraulic pilot pipe line Also to renew 3nos. HP pressure ball valves with flanges as per fitted size.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

124 G21024.9

To fabricate hydraulic pipe lines and same to be fitted for variable displacement drilling winch motor, required fittings and flanges to be suppled. Also to be supplied same length and same size hydraulic hose for spare stock.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

125 G21024.10To be installed isolating valves (1 1/2",3/4'' and 1/2 '') for SBF winch hydraulic lines, pilt pressure line, main pressure line and main reture line. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

126 G21024.11

To Renew all PVC clamp of hydraulic pipe line bellow the drill floor, derrick, and 3 ton crane. 1) For 30mm pipe dia. No. of clamp - 60 nos. 2) For 60mm pipe dia. No. of clamp - 50 nos. nos. 3) For 16mm pipe dia. No. of clamp - 70 nos. 4) For 20mm pipe dia. No. of clamp - 40 nos. 5) For 100mm pipe dia. No. of clamp - 24 nos. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

127 G21024.12

Mud pumps hydraulic pressure line, return line and drain line to be renewed and stright from power pack room to mud pumps. Size: 1) OD 60mm, 2) OD 50mm, 3) OD 30mm x Pipe length approx. 20 mtr each.Also revew 2 nos of high pressure ball valve (2 make flutech).Note: All required spares to be provided by the firm.

Geo-Tech LS 1.0

128 G21024.13To Renew 4 nos of high pressure ball valve of 3 ton crane (G 1 1/2 - 2nos., 2 - 1no., 1 1/4 - no.).(Note: All required spares to be provided bythe firm)

Geo-Tech LS 1.0

129 G21024.14HMC and TGLT all hydraulic pipe lines to be renewed from compressor room to drill tower, material - SS, working pressure 350bar.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

130 G21024.15HMC and TGLT all air pipe lines to be renewed from compressor room to drill tower, material - SS, working pressure 350bar.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

CPT System Geo-Tech

131 G21025.62 nos. CPT winch sheaves fitted on derrick to be service, worn out parts to be renew like bearings fasteners etc. Size: Dia. - 1350MM -2. Size: Dia.- 1350MM -2. Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

132 G21025.7

Self-tension winch hydraulic power pack for sea clamp: - The electric motor takes more time running while clamp close operation, same to be rectified. To rectify electric & hydraulic issue by troubleshooting. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

133 G21025.8Pull relief shackle qty.2 nos to be replace of self tension winch on top of SBF winch . And procure & supply two nos. spares pull relief shackles as per sample( material s.s.). Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

134 G21025.91/2" ball valve to be replace of fresh water push back pump of umblical winch.Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

135 G21025.10Small Accumulator ( approx. 2 liter capacity) of self tension winch sea bed clamp to be refill / charge with nitrogen and take trial after fitting in place. Also supply one spare kit for charging & testing.Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

136 G21025.11Replace the water hose of push back motor fitted in CPT umblical winch (APS) 1 Meter lengthx 1/4" bspx 400 bar---- 3 nos. Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

137 G21025.12Replace the hydraulic hose of self tension winch connected to power pack & sea clamp. Make parker 1/4"x400barx 1meter -1 nos &make -parker 3/8"x400barx 1meter length- 2 nos.Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

138 G21025.13Prepare o-ring tray / cupboard with drawer tray in CPT workshop size 800 length x 600 width x 200 mm thick----- 3 nos.Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

139 G21025.14Replace the motor cooler cover of CPT umblical winch main motor size- 510mmx310 mmx2mm Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0

140 G21025.15Portable emergency power pack for CPT sea clamp electric motor cooler cover to be replace SIZE - DIA 190mmx80mm approx.Note-All required materials to be provided by the firm.

Geo-Tech LS 1.0

141 G21025.16

Dismantle &Overhaul existing hydraulic power pack of the CPT sea clamp system (Motor detail - 7.5Kw/10hp Motor make-Hindusthan, KW-7.5, A-15.5, HZ-50, VOLT-380, PF-0.83, AMB 45' C, IP55, IS-325-1969, DUTY-SI, FRAME 132MU).supply and renew faulty spares & bolts etc.Supply including all hydraulic valves and elecrical parts .And satisfactory trial to be done in front of ship staff. SOLENOID DIRECTION CONTROL VALVE electric connector to be replace and spare supply as per sample.qty 10 nos. . supply one set of spare hydraulic valves as per sample.Details-1.Gear pump -(Rexroth Germany part no.F002 E10 004),2.Suction filter, make -hp,type-SC3-010,3.Relief valve,type- DBDS 6P IX315/V,4.Port control block (Sun hydraulic)type-EBA/T OKQ9-A3,5.Cartridge, CBCA-LAN SUN , part no.74220122,6. Relief valve rexroth, type- ZDB6VB2 4X/315V, 7.Bottom pressure gauge 0-400 bar, 2 1/2" x 1/4" BSP, 8.DCV- REXROTH-4WE6H 6X/E G24 N9K4,9.FLOW CONTROL- 2FRM6B 36-2X/16QRV , 10- RETURN LINE FILTER- 10 MICRON, TYPE-HFR-05/04, 11.etc. Functional satisfactory trial to be given.Note: All required spares to be provided bythe firm.

Geo-Tech LS 1.0

142 G21025.17

Fabricate and supply spare new CPT clamp system " complete power pack"as per sample onboard. ,INCLUDING-1. Electric motor3~MOTOR,make- Siemens/ELECTRIM S.A CE/Hindusthan, KW-7.5, A-15.5, HZ-50, VOLT-380, PF-0.83, AMB 45' C, IP55, IS-325-1969, DUTY-SI, FRAME 132MU.2.Oil Tank capacity/size- SS550X 440X330MM,3.Gear pump -(Rexroth germany part no.F002 E10 004),4.Suction filter, make -hp,type-SC3-010,5.Relief valve, type- DBDS 6P IX315/V,6.Port control block (Sun hydraulic)type-EBA/T OKQ9-A3,7.Cartridge, CBCA-LAN SUN , part no.74220122,8. Relief valve rexroth, type- ZDB6VB2 4X/315V, 9.Bottom pressure gauge 0-400 bar, 2 1/2" x 1/4" BSP 8.DCV- REXROTH-4WE6H 6X/E G24N9K4,10.FLOW CONTROL- 2FRM6B 36-2X/16QRV , 11- RETURN LINE FILTER- 10 MICRON, TYPE-HFR-05/04,etc. with rexroth Germany/ sun hydraulics USA make hydraulic valves as per sample. & accumulator ( aaprox.2 ltr. capacity )of Hydac Germany etc. Also install the new power pack with satisfactory & functional trial to be given onboard ship staff.Note: All required materials to be provided by the firm. NOTE 2- OEM certificate of origine and OEM genuine certificate to be submit.Note: All required spares to be provided by the firm.

Geo-Tech LS 1.0

Miscellaneous Geo-Tech

143 G21028.3SBF clamp self-tension winch snatch block to be serviced, renews damaged bearing/bush, Dee shackles, pin etc... size: DIA 400mm.All required spares will be provided by the firm)

Geo-Tech LS 1.0

144 G21028.6Renew mud tank flushing rotating nozzle mechanism – 3 nos. All required spares will be provided by the firm)

Geo-Tech LS 1.0

145 G21028.7

To Dismantle & overhaul 3 nos. of glob valve, 8nos. gate valve and 2nos. of over board valve of power pack sea water cooling pipe line (near Strainer & cooler). Renew valves which will be found beound repair.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

146 G21028.8

To Renew the damaged I beams, grating plates and clamps on derrick at height of 25meter & 15 meters. Area of grating- 8sq. meter. Size of galvanised grating – 8mmx 32mmheight.gaurd railing pipe with rod size: GI pipes 1” x 3000mm -4 nos., 20 mm rod x 12 mtrs. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

147 G21028.19Install pneumatic wrench near cpt &sample mousehole for tightening & loosening frequently of break bolts(5 allen bolts ) during alternate operation All required spares will be provided by the firm)

Geo-Tech LS 1.0

148 G21028.25sbf winch hydraulic pipe line to renew and local isolation valve to be provided in pressure & return lines near winch. All required spares will be provided by the firm)

Geo-Tech LS 1.0

149 G21028.30 Procure &supply safety clamp make - Black gold , sizes - 5" & 7.5" , qty- 4 nos. each (4+4=8 nos.) Geo-Tech Nos. 8.0Fabrication Jobs Geo-Tech

150 G21030.2To fabricate and supply mud mixing hopper jet injector as per sample for spare stock. Material SS., Size :- L2mtr x Dia . Both side flange(All required spares to be provied by the firm.)

Geo-Tech LS 1.0

151 G21030.5To renew drill pipe stopper mechanism -Also supply 4nos. Of spare dampers.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

152 G21030.6

Utility guide frame Teflon guide buses and top cover flange and blank flange are damaged to be renewed. 1) Size of Teflon bush-OD -140mm X ID 36MMX 200MMLONG-2NOS. lts to be replaced.(Note: All required spares to be provided by the firm)2) SIZE OF BLANK Flange – OD-195MMX 20MM THICK WIT 8NOS HOLE OF 10MM. -2nos3) Size of top cover flange – OD-195MMX ID 140MMX 6MM THICK WITH 6NOS HOLE OF M-8BOLTS.4) All the nuts and bolts(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

153 G21030.8

Derrick platform’s H beam and holding brackets are badly corroded and thinned down to be renewed at the height of 10 meter from the rig floor. Size -125mmx10mm thick x 2meter long-1 no. New steel to be painted with epoxy paint (same as existing one) with double cote of epoxy primer. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

154 G21030.11

Hydraulic cooler seawater cooling inlet and out pipeline and strainer‘s body are badly corroded and thinned down, to be renewed.Bad condition flanges to be renewed. New as well as old parts to be painted with epoxy paint (same as existing one) with double cote of epoxy primer. (All required spares to be provied by the firm). 1. Size of strainer body: OD- 150mmx 200mm height With blank flange cover.2. Inlet pipeline Size – 4” NBx 25mts long MS 80 sech. pipe with 8nos bends, 3nos t joint and 10nos U clamps. 3. 3”x 5mts long 80sech Inlet pipe with 6bends and 4nos reducer 3”x2”.4. Outlet pipeline size -4” x 6mts long 80sech pipe with 6nos bends, 3nos t joint and 5nos U clamps.5. 3”x 5mts long 80sech outlet pipe with 6bends and 4nos reducer 3”x2”.

Geo-Tech LS 1.0

155 G21030.12

Mud tank #2 and #3 seawater filling pipeline is badly corroded. To be renewed. Size: OD 4”x 2mts long with 1no bend 80 sch. M.S pipe QTY- 4 Nos. Pipe should be galvanized coating. New steel to be painted with epoxy paint (same as existing one) with double cote of epoxy primer. (Note: All required spares to be provied by the firm)

Geo-Tech LS 1.0

156 G21030.13HYD cooler sea water line strainer is badly corroded, to be renewed. Size: OD 8”X 8”hight approx. New steel to be painted with epoxy paint (same as existing one) with double cote of epoxy primer. (All required spares to be provied by the firm)

Geo-Tech LS 1.0

157 G21030.14HP air compressore cooling pipe line to be renewed (Size: 3”x 30mts long 80sech with 12bends and 4nos reducer 3”x2”) (1 1/2 x 4m x 1no) (1 x 5m) x 1no), 1no line drain. (All required spares to be provied by the firm)

Geo-Tech LS 1.0

Mud Pump - Make: MhWirth Type - TPK 5" x 5"/70 Geo-Tech

158 G21032.1

Overhaul existing Mud Pumps No- 1 & 2 complete, by OEM during Dry Dock. Make- Wirth Type 5”x5” x 70 Triplex pumps. After overhauling satisfactory trial to be conducted.Note: All required spares/material will be provided by the firm.

Geo-Tech LS 1.0

159 G21032.2

To fabricate and supply mud pumps suction and dicharge line air bottles as per fitted size with SS material.Suction air bottiles = 2nos.Dicharge air bottles =2nos.All required spares will be provided by the firm)

Geo-Tech LS 1.0

160 G21032.3Mud Pump no 1 and 2, to be removed completely. Chalk fasting and alignment work to be carried out after steel renewalsatisfactory trails to be carried out.

Geo-Tech LS 1.0

161 G21032.4Both Mud pump discharge line valve to be service and worn out parts to be replace(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0

MUD TRANSFER PUMP Geo-Tech

162 G21033.1

Mud transfer pump & mud mixing manifolds butter fly valves Mud transfer pump & mud mixing manifolds butter fly valves are leaking, to be replaced. 1) Size -4” x150 din-15nos.2) Size -6”X 150DIN -8nos.3) Size - 6''X 150 DIN - 7nos. (easy operating and 1mtrs long extension with gear type operating wheel)4) Size -2 1/2 ”X 150DIN -3noNote: Valve sealing material should be use in chemical and branded company valve to be fit ISI mark.(All required spares to be provied by the firm.)

Geo-Tech LS 1.0

G19022 LP& HP Mud System Pipe lines Geo-Tech

163 G21034.1

LP Mud system suction pipelines of mud tank # 1, 2 & 3, to be removed, cleaned ,chemical pickling then pressure test to be carried out up to 25bar,secured up with proper supports and clamps .Size- 6’’NB X total length approx.40 meters, 80Sech MS Galvanized Pipes. T joint approximately 10nos and 20 nos. bends. 30nos U clamps .Use same flanges, if flanges found thinned down replace with new.(All required spares to be provied by the firm.)

Geo-Tech LS 1.0

164 G21034.2

Mud transfer and mud circulation pump’s discharge pipelines to be removed, cleaned ,chemical pickling then carried the pressure test up to 50bar, then secured up with proper supports and clamps. Size -4” NB x 90 meters Approx. 80Sch. Ms Pipe. MS Galvanized Pipe. T joint approximately 8nos and 10 nos. bends.30 nos. U clamps. Use same flanges(All required spares to be provied by the firm.)

Geo-Tech LS 1.0

165 G21034.3To renew mud tank No- 2&3 sea water fleshing jet line with operating system. Size -2 1/2 ” NB x 15 meters Approx. 80Sch(All required spares to be provied by the firm.)

Geo-Tech LS 1.0

CONSUMABLES Geo-Tech

166 G21035.1 REXOL 500 (Degreaser) Geo-Tech kg 500.0

167 G21035.2 Cotton Rags Geo-Tech kg 500.0

168 G21035.3 Thread compound make- Jet Lube, KOV'R-KOTE Geo-Tech kg 500.0

169 G21035.4 Electric power cable with drum extension units for 3 phase. & 1 phase ,20m Geo-Tech Nos. 2.0

170 G21035.5 O- RING cord with lock tight set Geo-Tech Nos. 10.0

171 G21035.6 Rubber hand gloves Geo-Tech pairs 100.0

172 G21035.7 hydraulic bearing puller 5T capacity,max. stroke 100mm, 360degree rotation Geo-Tech Nos. 1.0

173 G21035.8 3jaw spread 75 mm Bearing puller normal/ mechanical type small Geo-Tech Nos. 1.0

174 G21035.9 3jaw spread 200mm Bearing puller normal/ mechanical type small Geo-Tech Nos. 1.0

175 G21035.10 C-clamp small size-6'" Geo-Tech Nos. 4.0

176 G21035.11 C-clamp big size -10" Geo-Tech Nos. 4.0

Note:All the material required for overhauling/renewal under firm's scope except owner supplied items specifically mentioned in defect list and all mandatory and anticipatory spares are included in the scope of supply by firm.Job to be executed on turn key basis.

Material and Service cost shall be quoted seperately for each line items

Ensure all the ship supplied spares, if mentioned in the defect list, are available onboard immediately on placement of order and if not available csl shall be informed with list of deficient spares

Material test certificates/class approval and load test certificates and gaurantee certificates should be submitted wherever required as per ship direction/standards and classification society.

Considering the pandemic situation, all efforts to be taken to mobilize the works at Cochin itself.

All jobs along with material supply to be completed within 10 weeks of placement of order.

The various stages of overhauling, testing and commissioning should be carried out with the concurrence/ presence of ship, CSL and ONGC /SCI reps. In vase of any technical clarification if required from the ship directly,Please contact Mr Kazi: mob:8879190687

Vessel will expected to rech CSL tentatively by first week of Aug 2021.

While working at CSL, CSL's HSE rules and regulations should be followed strictly and certified tools, lifting equipments and tackles only should be used.

Documentation of work and tests carried out and inspections should be maintained by the firm. Preferably the inspections by ship staff should be got certified the same day.

Tentative schedule with detailed break up for each deffect list and material mobilization lead time should be be sumitted with technical bid for scrutiny.

The firm should have minium 4 years experience in the similar jobs in the drilling /offshore vessels,vendors shall submit work done certificate from ships/firms along with technical bid.

In case the vendor fails to meet the CSL schedule and quality standards CSL reserves the right to offload the job to the alternate sources.

These jobs are highly precise and most of the equipments /systems are inter connected and the entire jobs are required to be offloaded to a single party in order to get the single point responsibility.

CSL service assistance like scaffolding/crane , forklift , water electricity, oxy-acetylene/Co2 gas, compressed air if required shall only be provided by CSL.

Signature & Addressof the contractor :Seal:

Date:

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1 G21002.1 Rearrange sample extruder mechanism at wet lab as per ship staff instruction. Geo-Tech LS 1.0 xx xx xx xx xx XX

2 G21002.2

Fabricate and install 1no. Of Hydraulic Power Pack complete units in parallel for sample extruder hydraulic system.Major component as given below.Siemens make 1.5 Kw electric motor 380V 3 phase Rexroth gear pump for 40Lpm Rexroth 4/3 lever operated DC valve with its sub-plate. Ball valves 1/2” -2nos Pressure reducing valve flow control valve. Hydraulic hoses fittings etc.Also install 380V starter for both the power pack. All necessary modification like electrical /mechanical/sheet metal to be done by firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

3 G21002.5

To fabricate sample extruder hydraulic cylinder as per given details (sample will be provided by vessel). Cylinder size:Bore 55mm x stroke 1m x Rod dia. 40mm, Working pressure 250 Bars.1) Seal kit (Use Merkel or Hunger seals only).2) After fabrication hydro test to be carried out up 250 bars in presence of ship staff.3) Also supply 2 nos. of spare seal kit. All required spares will be provided by the firm)

Geo-Tech Nos. 1.0 xx xx xx xx xx XX

Annexure 4 - Price Bid Format

RM690S2983 - Geotech Jobs for GTV Samudra Sarvekshak

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4 G21003.1

HP Air compressor (Located at diving area)Compressor in dismantled condition. Assemble and erect complete compressor unit with new spares. Cooling water inlet and out let port's fittings and flexible pipes to be renewed (arranged by the firm).Make necessary modification to install upgraded spare parts.Renew all pressure gauges (5nos.) and its mounting plate and piping (Use only sweg lock fittings and pipes) (arranged by the firm).After Assembly/servicing test and trial to be carried out in presence of ship staff (Upp to 200 bars air pressure).Manufacturer specification:Make: CompAir Reavell Model: 5415 Four stage Reciprocating compressor Single acting 90˚ Vee configuration.Total weight 1025 Kg Capacity 31NM3/HR 4th stage test pressure – 569 Bar.Note: Available OEM spares as per theattached list will be provided by vessel balance spares required for overhauling shall be firms scope . Required modification to be done as per ship staff instruction. At present the compressor is belt driven and required modification and convert to direct driven same like drill deck compressor, for this required bell housing and coupling set to be arranged by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

5 G21003.2

To Renew pnuematic pipe line from diving room compressor to SAPV. (Size OD 20mm x Length 30m X SS Tube x Shed. 160, 1/2 SS High pressure ball valve 2nos.). Also renew its PVC clamps Note: All required spares to be provided by the firms

Geo-Tech LS 1.0 xx xx xx xx xx XX

HPCU (Hydraulic power control unit) Geo-Tech

6 G21004.11

Hydro testing and UT gauging to be carried out on 3 nos. air pressure vessel. Technical specification – 1) WAPV FOR HMC – CAPACITY -1200LTS, DIAMETER -559MM. LENGTH – 6350MM, WALL THICKNESS -19MM, WP -200BAR, TESTING PRESSURE -300BAR.2) WAPV FOR TGLT CAPACITY -1000LTS, DIAMETER -559MM. LENGTH – 5650MM, WALL THICKNESS -19MM, WP -200BAR, TESTING PRESSURE -300BAR.3) SAPV CAPACITY -1000LTS, DIAMETER -559MM. LENGTH – 5350MM, WALL THICKNESS -25MM, WP -250BAR, TESTING PRESSURE -375BAR.

Please note sr. no 2and 3 are fitted under drill floor at height 7mts and sr. 1 fitted on derrick at height 20mt., class Test certificate required.

Geo-Tech LS 1.0 xx xx xx xx xx XX

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Heave Motion Compensator (HCTU)Make –HYDRADYNE Drawing no –136.182 EPLHMC unit has mounted on derrick at height of 28mts approx from drill floor. Scaffolding stage at height approx. 28mts and shore crane will be required to carry out below mentioned jobs.Note: Job to be allotted to the specialise workshop who has past experience of similar job scope.(Note: All required spares to be provided by the firms).

Geo-Tech

7 G21005.1

HMC unit remove and refit work scope.Remove A-frame located above the water table (water table located at height of 28m from drill floor) - First to remove A-frame top part after that remove both pats of A-Frame.Remove sheave head assembly from the top of HMC plunger cylinder.And then remove HMC Plunger cylinder from the derrick and shifted to shre workshop.Complete set has to be fitted back after servicing/repair of HMC unit.

Geo-Tech LS 1.0 xx xx xx xx xx XX

8 G21005.2

Procure, supply and install plunger cylinder of heave motion compensating system. OEM Specification: Single acting hydraulic plunger Make - "Hydraudyne"Bore dia. 320mm Plunger dia. - 250mm, Stroke - 3700mm (including cushioning), Cushioning strokes - 100mm (Both Side), Working pressure - 200 bars, Design pressure - 200 bars (Cushioning area - 430 bar.), Test pressure - 280 bar., Maximum static load 160 tons (retracted plunger). Plunger Ni + Cr plated 100 + 50 microns. Cylinder design for use with water glycol. Including 2 check valves "Rexroth" NW20 Model 301928. Including 2 relief valves "Rexroth" DBDS20K10/315J. Set for 230 bar cushioning pressure. Including 2 measurement connectors "Voss" Model 685439. Built under IRS / DNV class supervision and issue certificate.Note –

1)The existing OEM "Hydraudyne" isn’t available in market, Rexroth Germany is alternate OEM for the same.

2)Submit 5-year guarantee certificate to vessel. 3)Submit certificate of Origin to the vessel.

Geo-Tech LS 1.0 xx xx xx xx xx XX

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xx xx xx xx xx XX9 LS 1.0G21005.3aG21005.3b

Design and develop detailed dimensional drawing of plunger cylinder of HMC system. On approval of drawing from vessel fabricate HMC plunger cylinder complete unit.OEM Specification same as given in DL No. G21005.2Built under IRS / DNV class supervision and issue certificate.Work scope:

1)Dismantled plunger cylinder assembly for reference and drawing developmet purpose Assembled the same with new seal kit (Markel make). Hydro test to be done up 350 bar pressure.

2)Material testing to be done for plunger, barrel, gland and end cover. Procure material same as identified in testing. Before to start manufacturing process to be carried out NDT (MPI and UT) on each component’s raw material in presence of ship staff or GBM. Submit all NDT certificate to the vessel.

3)Plunger have Ni + Cr (100 + 50 micron) plating on its OD. Required surface fiinsh is o rod OD is 0.4 micron. On completion of plating process NDT to be carried out in presence of ship staff. (material leads to be reject if found any scoring marks, pin holes, dent marks and ovality on plunger OD under NDT and visual inspection).

4)Barrel ID must be chrome plated (100 micron). Taper and ovality should not be more than 0.1 micron (It should be perfectly come’s under hole tolerance).5) Markel make Seal kit only to be used (Submit OEM seal certificate and procurement detailed document as well as certificate of origin to the vessel). 6) All fasteners to be used only Unbreako make - 12.9 grade with spring washer. 7) Both the check valves (2nos.) and relief valves (2nos) to be procured and installed (make – Rexroth).8) After completion of fabrication and assembly part, unit has to be hydro tested up to 300 bars in presence of ship staff or GBM. 9) Before on-board fitment complete unit to be painted with double coat of epoxy white paint (on double coat of epoxy primer on sand blasted ground surface).Note: - Conduct stage inspection with ship staff during fabrication.- Submit complete set of detailed dimensional drawing (of each part of unit) and assembly drawing to the vessel.- Required Safe oil for hydro testing to be arranged by the firm. Job will be rejected if observed any ovality at barrel ID after honing pin hole/scoring marks/ovality on plunger OD and leakages during hydro test. Submit following certificates to the vessel on completion of job.- 5 years guaranty certificate.- All component’s material test and NTD certificate.- API flange certificate.- Cass (IRS OR DNV) approval certificate.

Geo-Tech

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10 G21005.4

Plunger accumulator “Hydraudyne”Specification as follows: Make - “Hydraudyne” Drawing no—136.184 EPL. Bore Dia. -- 320mm Stroke – 2740mm Working Pressure – 200 bar. And Test pressure 280bars capacity –220 L.Remove Plunger accumulator assembly from derrick and shifted to shore workshop. Work Scope:1) Dismantled and service . Procure and replace seal kit (Use Merkel or Hunger make seals only).2) To service damaged parts if any (if found heavy scoring marks on barrel ID then go for honning/platting) 3) After servicing hydro testing to be carried out up to 300 Brs in presence of ship staff.4) Plunger accumulator outer body to be painted with epoxy white paint (after double coate of epoxy primer). (Note: Submit warranty certificate for period of one year. Job will be rejected if observed any ovality at barrel ID after honing and oil leakages. Note: All required spares to be provided by the firms). Submit maker certificate of seals to the vesel.

Geo-Tech LS 1.0 xx xx xx xx xx XX

11 G21005.5

To procure and replace HMC nitrogen accumulator which is fitted on derrick .Piston accumulator “Hydac” specification as follows:Bore Dia. -- 320mm, Plunger Dia. –250mm,Stroke – 2740mm, Working Pressure – 200barsand test pressure 280bars, capacity –20liter. Hydraulic medium – Water glycol, Pre fill pressure 25 bar N2.Shell and cover Inside and piston chemical Ni plated. Note :- Submit OEM seal certificate and procurement detailed document to the vesselTo be procure and replace all fasteners (branded like Unbreako) with washers.

Geo-Tech LS 1.0 xx xx xx xx xx XX

12 G21005.6

HMC sheave head assemble ‘s 2nos curved sheave including 3nos auxiliary sheave to be Serviced and worn parts to be renewed.Curved Sheaves shaft Dia.- 130mm.Wire size 36mm.Renew cylinderical roller bearings - SL-045026P/PP-4nos (INA)Renew cylinderical roller bearings - SL-04150PP-4nos (INA)Auxiliary sheaves Dia—606 mm wire size26mm –2nos, wire size 12mm- 1no.All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

Twin Guide Line Tensioning Unit (TGLT)Make –HYDRADYNE Drawing no –136.181 EPL. The unit is mounted on drill floor at height of 10mts approx. Following jobs to be carried out as per specification.

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13 G21005.7

TGLT Accumulator’s “Hydraudyne”:Twin Guide Line Tensioning Unit (TGLT)Specification Make: HYDRADYNE Drawing no –136.183 EPL. Size: - Bore Dia. – 280mm piston stroke – 2200mm capacity –135liters design pressure –200bar working pressure –200bar test pressure –280bar.Work Scope:1) Remove accumulator from the system (Unit mounted on drill floor at height of 5mts) 2) Dismantled the unit and procure and replace the piston seals (make Merkal/Hunger).3) Barrel ID to be honed (ovality and taper should not be more than 0.1mm).4) Assembled the unit and hydro test to be carried out at 280 bars in presence of ship staff.Note: Submit warranty certificate for period of 5 year. Job will be rejected if observed any ovality at barrel ID after honing and oil leakages. All required spares to be provided by the firms

Geo-Tech LS 1.0 xx xx xx xx xx XX

14 G21005.8

Remove Single acting hydraulic plunger cylinder assembly from vessel and shifted to shore workshop. Dismantle and service the unit. After servicing complete unit to be fitted on-board with all accessories.Service work scope.1) Remove cylinder from the system (Unit mounted on drill floor at height of 5mts) 2) Procure and replace seal kit (Use Merkel or Hunger make seals only).3) Chrome plating to be done on plunger OD. Required surface finish on rod OD is 0.4 micron. On completion of plating process NDT to be carried out in presence of ship staff. (material leads to be rejected if found any scoring marks, pin holes, dent marks and ovality on plunger OD under NDT and visual inspection). 4) Barrel honning to be done (Taper and ovality shoud not be more than 0.1mm). 3) After servicing hydro testing to be carried out at 300 bars in presence of ship staff.4) TGLT outer body to be painted with epoxy white paint (after double coate of epoxy primer).Note: 1) Submit warranty certificate for period of five years.2) Submit hydrotest certificate to the vessel.3) Job will be rejected if observed any ovality at barrel ID after honing pin hole/scoring marks on plunger after repair and oil leakages.

Geo-Tech LS 1.0 xx xx xx xx xx XX

15 G21005.9

TGLT sheave head assembly’s 2nos sheavesTo be serviced and worn out part to be renewed. Size: - Dia. Of sheaves – 827mm.wire size –33mm.All required spares to be provided by the firms

Geo-Tech LS 1.0 xx xx xx xx xx XX

DRYER UNIT Geo-Tech

16 G21006.1Renew complete pipeline and end fittings in dry vent unit .Approx size of pipe 12mm OD x Length approx. 12m (Pipe Material PB).Note: All required spares to be provided by the firms.

Geo-Tech LS 1.0 xx xx xx xx xx XX

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Derrick/Drill floor Geo-Tech

17 G21007.1

Repair power swivel and retaining device carriage guide rail maintain 1800 mm distance (between both the guide rails) through length.Height of the guide rail is 12550mm from the drill floor.Renew its foundation steel and all fasteners. Note: All required material/spares will be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

18 G21007.2

1) Dye penetration test to be carried out on all snatch block’s I-pads welding joints on derrick.Size: - ¾ x 4”X“6” long – 10nos. Worn out or cracked I-pads to be renewed assuming 10 nos. All the required spares to be provided by the firms. 2) All snatch blocks and sheaves on derrick to be Serviced and worn out parts to be renewed. Capacity of snatch block – 8ton –1nos, 5tons – 2nos. Sheaves size – Dia 300mm – 2nos.Dia 200mm-4nos All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

19 G21007.3

To renew port side tong tool counter weight mechanism and wire rope as per fitted size.( Sheaves dia. 300mm, wire rope - 14mm x 35m wire rope, and de-shackles) wire rope will be supplied by ship store.Note: All the required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

Power SwivelMake - MHWIRTH (Type 3-5/1.1-2.3-6.6/Ha) (Drawings Attached for part list A to H).Max. dynamic load: 400 KN, Max. static load: 600 KN, Make – MhWirth Germany)

Geo-Tech

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21 G21008.2

To Dismantle and Overhaul Qty-2 nos. of chuck hydraulic cylinder (Size of cylinder ø80/45 x 185mm) and Qty-2 nos. of tilting hydraulic cylinders (Size of cylinder ø80/45 x 290mm)Work Scope: Barrel ID honing, piston rod chrome plating,renew seal kit (Use Merkel or Hunger seals only), renew all bearings, repair worn out partys.After overhauling hydro test to be carried out up 300 bars in presence of ship staff. Also supply Qty- 6 nos. of seal kit for each (chuck & Tilting) type of hydraulic cylinder. Note: Job will to be rejected if found any kind of leakage from cylinder and found pin holes on piston rod. All required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

1.0G21008.1aG21008.1b

To dismantle and service complete unit of Power swivel. To be fabricate/procured and renewed damaged/faulty spares.Following spares are to be fabriacted as per sample and same to be replaced .1) Calibrate 3nos. Of tachometer, submit calibration certificate to the vessel.2) Power swivel housing – Approx. Size: - 840mm x 730mm x 1000mm. MOC – FG 400 or Select material on test examination of existing unit MOC (it should be high wear resistant, corrosion resistant, heat resistant, shock absorber and stand for load analysis). 3) Develop detailed dimensional drawing with the help “coordinate measuring machine (CMM)” of existing unit prior to fabrication of new casing. To be analyse maximum principal stress of power swivel casing model for static and dynamic load condition and submit report to the vessel. Note;-1) Following spares will be supplied from ship store for power swivel overhauling. Hyd. chuck bearing ring, chuck jaw fingers, 2nos planetary gear box, drive shaft, bearing ring, crossover sub, chuck cylinders and tilting cylinders. All other spares required for repairing shall be scope of the firm.2) During the manufacturing process, inform to Base or vessel for pre-inspection for each stage of manufacturing.3) Detailed dimension drawing to be submitted to the vessel. 4) Following certificate should be submitted to vessel along with material.i) One-year Warranty certificateii) Material certificateiii) Load test certificate5) The power swivel unit approx. weight is 5 tons. Workshop has to be arranged all necessary handling tools and skilled manpower to remove power swivel from vessel. Arrange necessary transport for both side transport of unit. After servicing of unit has to be fitted back to the place (vessel might be at CSL Kochi) and sea trail has to be proved to ship staff.

Geo-Tech LS XXxx xx xx xx xx20

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22 G21008.4

To fabricate and install guide carrige for power swivel complete structure as per the drawing (Mh with drawing No. 5001285).Approx weight of structure 1.5 Tons.Note: All the required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

23 G21008.5

Procure & supply "Outer carriage for Power swivel planetory gear box Top flange . Approx. dia - 266 MM, length-155mm, teeth-57mm , MATERIAL -EN 24, Hardness - 800HL approx. Note: All required materials to be provided by the firm.

Geo-Tech Nos. 4.0 xx xx xx xx xx XX

24 G21008.6Procure & supply "Outer carriage for Power swivel planetory gear box bottom flange . Approx. Size - 235 MM x235mm, , MATERIAL -EN 24, Hardness - 800HL approx. .Note: All required materials to be provided by the firm.

Geo-Tech Nos. 4.0 xx xx xx xx xx XX

Following spare are to be procured and renewed. Geo-Tech

25 G21008.7 a) Axial cylinderical roller bearings 81164 -320x400x63 - 2nos. Geo-Tech LS 1.0 xx xx xx xx xx XX

26 G21008.8 b) Cylinderical roller bearings NJ 2312 - 2NOS. Geo-Tech LS 1.0 xx xx xx xx xx XX

27 G21008.9 c) Needle bearings 300x380x80,NA 4860 - 1no. Geo-Tech LS 1.0 xx xx xx xx xx XX

28 G21008.10 d) Needle bearings 300x380x80,NA 4864 - 1no. Geo-Tech LS 1.0 xx xx xx xx xx XX

29 G21008.11 e) Grooved ball bearing 6010, DIN 625 - 1no Geo-Tech LS 1.0 xx xx xx xx xx XX

30 G21008.12 f) Axial grooved ball bearing 51156, Messrs. SKF - 2nos. Geo-Tech LS 1.0 xx xx xx xx xx XX

31 G21008.13 g) V- ring V-350 A, Messrs. Merkel.-2nos. Geo-Tech LS 1.0 xx xx xx xx xx XX

32 G21008.14 h) Lube oil pump and NRV - One set. Geo-Tech LS 1.0 xx xx xx xx xx XX

33 G21008.15i) Flange ball cock FFK, series 315, short type of construction DN 100,PN 40, no. 3151-0100-552086.

Geo-Tech LS 1.0 xx xx xx xx xx XX

34 G21008.16 j) Cylinder articulated bearings - 8nos. Geo-Tech LS 1.0 xx xx xx xx xx XX

35 G21008.17 k) Seals and Orings - Make Merkel.- complete set. Geo-Tech LS 1.0 xx xx xx xx xx XX

Procure and supply following OEM (MHWIRTH) spares of Power Swivel Geo-Tech

A) Power Swivel spares Type 3-5 (Drwg. No. 5603074 e) Geo-Tech

36 G21008.18 1) Cover (5701993) - Qty. 2nos. Geo-Tech Nos. 2.0 xx xx xx xx xx XX

37 G21008.19 2) Drive shaft (5702001) - Qty. 4nos. Geo-Tech Nos. 4.0 xx xx xx xx xx XX

38 G21008.20 3) Spacer (5802314) - Qty. 2nos. Geo-Tech Nos. 2.0 xx xx xx xx xx XX

39 G21008.21 4) Hollow Shaft (5701992) - Qty. 2nos. Geo-Tech Nos. 2.0 xx xx xx xx xx XX

40 G21008.22 5) Ring (5800268) - Qty. 2nos. Geo-Tech Nos. 2.0 xx xx xx xx xx XX

41 G21008.23 6) Housing (5500776) - Qty. 1nos. Geo-Tech Nos. 1.0 xx xx xx xx xx XX

42 G21008.24 7) Gear wheel (5803470) - Qty. 1nos. Geo-Tech Nos. 1.0 xx xx xx xx xx XX

43 G21008.25 8) Ring (5601385) - Qty. 2nos. Geo-Tech Nos. 2.0 xx xx xx xx xx XX

44 G21008.26 9) Cover (5803473) - Qty. 2nos. Geo-Tech Nos. 2.0 xx xx xx xx xx XX

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45 G21008.27 10) Shaft Packing ring C 320 x 360 x 20 DIN 3760 - Qty. 4nos. Geo-Tech Nos. 4.0 xx xx xx xx xx XX

46 G21008.28 11) Shaft Packing ring C 340 x 380 x 20 DIN 3760 - Qty. 4nos. Geo-Tech Nos. 4.0 xx xx xx xx xx XX

B) Hyd chuck spares for power swivel (Dia. 210mm) Drwg. No. 5001060. Geo-Tech

47 G21008.29 1) Nut (5800374) - Qty. 1no. Geo-Tech No. 1.0 xx xx xx xx xx XX

48 G21008.30 2) Clamping jaw fixture (5102230) - Qty. 1nos. Geo-Tech No. 1.0 xx xx xx xx xx XX

49 G21008.31 4) V-Ring V-360 A Messrs. Merkel - Qty. 4nos. Geo-Tech Nos. 4.0 xx xx xx xx xx XX

50 G21008.32 5) Clamping Jaw/ Compilation - Qty. 40nos. Geo-Tech Nos. 40.0 xx xx xx xx xx XX

E) Power Swivel Insert Drawing No. 5001288 e) Geo-Tech

51 G21008.33 1) Disk (5405081) - Qty. 2nos. Geo-Tech Nos. 2.0 xx xx xx xx xx XX

52 G21008.34 2) Intermedite flange (5602196) - Qty. 2nos. Geo-Tech Nos. 2.0 xx xx xx xx xx XX

53 G21008.35 3) Spindle (5703354) - Qty. 1no. Geo-Tech No. 1.0 xx xx xx xx xx XX

F) Swivel Insert B 4 A Drawing No. 5101913 e Geo-Tech

54 G21008.36 1) Swivel insert for direct circulation - Qty. 2nos. Geo-Tech Nos. 2.0 xx xx xx xx xx XX

55 G21008.37 5) Ring (5801186) - Qty. 5nos Geo-Tech Nos. 5.0 xx xx xx xx xx XX

56 G21008.38 6) Intermediate ring (5801187) - Qty. 10nos. Geo-Tech Nos. 10.0 xx xx xx xx xx XX

57 G21008.39 7) Thrust ring (5801188) - Qty. 5nos Geo-Tech Nos. 5.0 xx xx xx xx xx XX

58 G21008.40 8) Connecting Piece (5303754) - Qty. 2nos. Geo-Tech Nos. 2.0 xx xx xx xx xx XX

G) Converter stage İ = 2.68 for power swivel Drawing No. 5907314 e Geo-Tech

59 G21008.41 Housing (5601422) Geo-Tech Nos. 2.0 xx xx xx xx xx XX

H) Converter stage İ = 1.24 for power swivel Drawing No. 5703360 e Geo-Tech

60 G21008.42 Housing (5601422) Geo-Tech Nos. 2.0 xx xx xx xx xx XX

Retaining device Geo-Tech

61 G21009.1Procure and supply OEM (Make - Mhwirth) Spider for offshore retaining device Drwg. No. 5001305 e. - Spider / compilation - Qty. 4set.(Note: All required spares will be provided by the firm)

Geo-Tech Nos. 4.0 xx xx xx xx xx XX

62 G21009.2

To fabricate and supply 2nos. Deck clamp Spider set for offshore retaining device as per sample. Note:- 2set spares to be supply for spare stock. (Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

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63 G21009.3

To repair wedge hydraulic cylinders (Wirth model no. MDG 63/45 - 140 M127.3)(Qty. - 4nos.) and Spam hydraulic cylinder (Qty. - 2nos.) Scope: Repair its oil ports (required size G1/2") Procure and replace seal kit (Merkal make) Fabricate and replace worn out barrels Piston rod chrome plating and grinding etc...Renew seal kit.Fabricate and supply its end fittings as per sample - Qty. 12set. Fabricate and supply its piston rod with some modification as per ship staff instruction.Note: All required material to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

64 G21009.4

Service retaining device hydraulic control system procure and replace all hydraulic control valves as per list-1. Flow control valve- type -5MK10.G1.34 QTY-6 NOS,ACCUMULATOR- Type -AS 11330CGUSF OCC V1P0-100 Qty-2 nos, PRESSURE REDUCING V/V- MR R900532874 Qty- 3 nos, Pressure VALVE-*533195* (SV15GA 1-42/5) - Qty-2 nos.All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

Crown block Geo-Tech

65 G21010.2

Crown block sheave to be serviced and renewed the worn out parts, like bearings, bushes, shaft, sheave, pin holders etc. if worn out. Size of sheave – Dia approx. –772mm. Wire size –26mm. After servicing fitted back to the place, and load test to be carried out up to 60 tons.(Note: All required spares to be provided by the firm.)

Geo-Tech LS 1 xx xx xx xx xx XX

Hoist Block

66 G21011.1

Service hoist block spring trigger assembly as per given Procure and replace sheave bearings - 2 Nos, mounting pins - 2 Nos , bushes - 2 Nos and all cup sprigs Size of spring 125 x 64 x 5mm. Qty. 200nos. Note: All required spares/material to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

67 G21011.2

1) Hoist block sheaves to be serviced and worn out spares to be renewe. Size of sheaves – Dia 560MM approx. –2nos.2) Power swivel holding pins and bushes are wornOut, to be renewed. Size: - Dia 40mmx105mm –2nos. Dia – 30mm x95mm – 2nos –Dia 75x125mm –2nos.Cylindrical roller bearing INA SL045024 -D -PP(AZ9) -2nos.,Spherical plain bearing SKF GE 60ES - 2RS/W 49 P - 2nos.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

Drilling winch item No. #1. Geo-Tech

Hydraulic winches.

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68 G21012.3

To renew worn out brake lining pad (Ferro do type) of drilling winch. Size of pad -3/4”x95mmx2900mm circumference -1no, size of counter shank bolts wit nuts -5/16” x 40mm length, material brass – 75nos. Drilling winch – size –Dia 70x50- 1no All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

69 G21012.4

Drill Winch Gear Box: Drilling Winch reduction Gear Box to be overhauled. Renew bearings, oil seals and worn out gears. Repair gear box casing - all eight nos. of bearing housings are damaged and have ovality, same to be rectify with hot build-up process (Gear Box size – L1500MM X B 360MM X H 800MM.) TO PROCURE AND RENEW DRILLING WINCH #1 BEARINGSCylindrical bearing, 22232 CCK/W33 + H3132,Stop ring- FRB 17/290,Bearing SNL 516-613,Cylindrical bearing, 22216 EK + H316,Stop ring- FRB 12.5/110P,Cylindrical roller bearing- 30320 J2,Cylindrical roller bearing- 30317 J2,Cylindrical roller bearing- 30313 J2/Q,Taper roller bearing 23034.Note: All required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

70 G21012.5

To Service 1 no. of break hydraulic cylinder, renew all damaged spares (like spring, piston, bearing, seal kit, gland, rod, barrel, port fittings, etc.) Go for Honing/Chrome platting for barrel/rod if it’s enough for repairing, renew seal kit (Use Merkel or Hunger seals only). After overhauling hydro test to be carried out up 300 bars in presence of ship staff. Also supply 2 nos. of spare seal kit. Size – ø70 x ø50 x 50 mm (15-ton load capacity)Note: Job will to be rejected if found any kind of leakage from cylinder and found pin holes on piston rod. All required spares/material to be provided by the firm. Submit hydrotest certificate to the vessel.

Geo-Tech LS 1.0 xx xx xx xx xx XX

71 G21012.6

To arrange equivalent offshore winch manufacturer (OEM- Sauer Engineering) or gear box manufacturer to health check-up of Drilling winch gear box. After inspection gear box health report submit to vessel (report should include existing conditions of gears, % of worn out and remaining life of gears.

Geo-Tech LS 1.0 xx xx xx xx xx XX

72 G21012.7

Drilling winch wire rope end socket to be renewed, new socketing to be done. After completion of job to carry out load test up to 30ton. Wire rope dia 26mm.Note: Scket mounted 20m above the drill floor. All required spares/material to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

SBF Winch Item No. #2 Geo-Tech

73 G21013.1

Service SBF winch complete unit to improve its load carrying capacity (up to designed capacity 14ton).Currently it’s working under designed capacity. Note: Hydraulic and system design specialist workshop to be appointed to carry out this job. All required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

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74 G21013.2

To renew worn out brake lining pads (Ferro do type) of SBF winch. Size -3/4”x95mmx4000mm circumference -2nos, size of counter shank bolts wit nuts -5/16” x 40mm length, material brass – 200nos.SBF winch - Size –Dia 85X60X50 MM -2nos All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

75 G21013.3SBF winch to be removed completely. Choke fasting and alignment work to be carried out after fabricating of new Foundation and satisfactory trails to be carried out.

Geo-Tech LS 1.0 xx xx xx xx xx XX

76 G21013.4

To Service 2 nos. of break hydraulic cylinder of SBF winch. Size of cylinder - ø85 x ø60 x 50mm. Work Scope:1) Fabricate and replace barrel gland nut of both the cylinder.2) Renew seal kit of both the cylinder. 3) Piston rod chrome plating/grinding may be required. 4) After servicing hydro test at 150 bars to be carried out in presence of ship staff. Note: Submit warranty certificate to the vessel for minimum one year of period after Installation/supply. Job will to be rejected if found any king of leakage from cylinder and found pin holes on piston rod (after repair). All required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

77 G21013.5

To service SBF winch and fleet compensate shaft and renewed worn out parts like bearing, bushes etc. Electroplating work to be carried out on Size dia. 215mmx 1.7mts long. To Renew all bearings of SBF winch and guide shaft: All required spares/material will be provided bythe firms. 1) SNL 516-613, 2) 22216 EK +H316, 3) FRP 12.5/140, 4) 32024. 5) 22216E. 6) guide shaft bearing as per sample - 2 nos. 7) GE 100ES -2nos.Note: All the required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

78 G21013.6To Service SBF winch guide pulley (1no.). Build up worn-out wire groove and Renew its worn-out bush.All the required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

All-purpose winch Item No. #7. Geo-Tech

79 G21014.2

To renew worn out brake lining pad (Ferro do type) of winch#7. Size -3/4”x95mmx2600mm circumference -1no, size of counter shank bolts wit nuts -5/16” x 40mm length, material brass – 60nos.winch #7-- Size –Dia 70x50 MM-1no All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

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80 G21014.3

To Service 1 no. of break hydraulic cylinder Size – ø70 x ø50 x 50 mm.Work Scope:1) Fabricate and replace barrel gland nut of both the cylinder.2) Renew seal kit of both the cylinder (Use Merkel or Hunger seals only). 3) Piston rod chrome plating/grinding if required. 4) After servicing hydro test at 150 bars to be carried out in presence of ship staff. Note: Submit warranty certificate to the vessel for minimum one year of period after Installation/supply. Job will to be rejected if found any king of leakage from cylinder and found pin holes on piston rod (after repair). All required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

81 G21014.4

To Renew all bearings of winch#7. 1) SNL 532, 2) 22232 CCK/C3W33 +H3132, 3) FRB 17/290. 4) 515-612, 5) 22215CK +H315, 6) FRB 12.5/130Note: All required spares/material will be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

Winch# 4B (Hammer sampling winch) Geo-Tech

82 G21015.1

To Dismantle and overhaul complete winch #4B. Renew all damaged parts (like chain, gears, bearings, bush, clutch system, hydraulic valve, hydraulic flexible /metal pipe line, manifold. etc). Required modification to be done as per ship staff instruction.Note: All required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

Sea Bed Frame Geo-Tech

83 G21017.1

Fabricate and supply the complete hydraulic cylinder for SBF clamp as per sample - Qty - 2nos..Specifications are given below - Cylinder sizes (Approx.): *Tube OD -156mm L- 324mm and Material - EN-19 machined in solid material piece.*Locking flange size: - 230mm x 170mm x 88mm with 2nos of through holes of ID 30mm x 170deep Material - EN-19.*Piston Rod size: OD- 90 mm L-300mm Open end having tapping of M17 X 50mm Material EN-24. With hard chrome plating of 100 micron thick after finish grinding. *Oil ports - 1/2"BSP - 2 Nos.*Working pressure - 300 bars.2) Supply spare seal kit of it. - Qty. 6set. All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

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84 G21017.2

To fabricate and supply Sea Clamp dies as per sample. Qty. 20nosApprox. size of Sea clamp dies Size - L - 300 mm B - 166 mm X 100 mm Thick. Material - EN 36 Hardness - 45-50 HRc.Allen bolts - M20 x 80mm - 50nos. (High tensile with special head size).(Note: All required spares will be provided by the firm)

Geo-Tech Nos. 40.0 xx xx xx xx xx XX

84 G21017.3

SBF guideline sheaves under drill floor and SBF to be serviced and renew the worn out parts if found. Size: - Dia 740 mm x thick 95mm. Shaft dia –115mm –7nos. Scaffolding staging required for servicing of sheaves.SBF skirt bolts and self-locking nuts to be renewed.Size of bolts – ¾ “ x 75 mm – 20nos, material Galvanize steel.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

86 G21017.4SBF 3nos. Sheaves and pins to be serviced, worn out parts to be repaired/ renewed like sheaves, sheave pins and bushes. All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

87 G21017.5SBF wire rope guide Teflon bush (in utility guide frame) both side worn out, Qty - 6nos. same to be renewed. (All required spares to be provied by the firm) Bush Size - Ø 160/50 x 200mm

Geo-Tech LS 1.0 xx xx xx xx xx XX

PIPE RAM Geo-Tech

88 G21019.2To renew pipe ram solonoid electrical wiring from drill cabin to pipe ramp room and also renewed wirings from pipe ramp room to 3ton crane bottom side control switch.All the required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

89 G21019.3To renew pipe ram cylinder hydraulic pipe lines and one 1/2'' high pressure ball valve(400bar), hydraulic pipe OD 16mm x 15mtr length All the required spares to be provided bythe firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

90 G21019.4

To Dismantle and overhaul 2 nos. of pipe ram hydraulic cylinder. (Approx size- ø55/75mm x 1.2m). Scope: - Barrel ID - Honing to remove scoring marks, Piston rod - Grinding plating grinding, renew seal kit. Supply 2nos. Of spare seal kit (Use Merkel or Hunger seals only). Carried out hydro test in presence of ship staff. Note: Job will to be rejected if found any king of leakage from cylinder and found pin holes on piston rod.(All required spares will be provied by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

91 G21019.5To Renew all hydraulic valves of pipe ram cylinder same as fitted. (Counter balance valve with valve block, solenoid valve, pressure relief valve and pilot check valve)All the required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

3 Ton crane. Geo-Tech

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92 G21020.1

Fabricate and replace 3-Ton care telescopic hydraulic cylinder.Approx. size of cylinder - Boar dia.150 x Rod dia.125 x Stroke 12500mm. Material ST52 Use Merkel or Hunger makes seals only.Hydro test (at 300 bars) to be carried out in presence of ship staff. Submit warranty certificate for the period of one year for materials. All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

93 G21020.2

Service hydraulic system valves of 3 ton crane procure and replaced valves if required. Renew damaged/thinned pipeline/ all leak line and hydraulic hoses at hydraulic control panel. Each pipeline/hose must be secured in PVC clamp. After servicing and assembly give operational trail to the ship staff. Note: Required material like pipe hoses fittings etc. (other than valves) to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

94 G21020.3Service break hydraulic cylinder of hoisting winch. Qty. - 1no.Replace seal kit cup spring and adjsing screw. All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

95 G21020.4

To service spare telescopic hydraulic cylinder of 3 ton crane.Approx. size of cylinder - Boar dia.150 x Rod dia.125 x Stroke 12500mm.Renew seal kit (Use Merkel or hunger make seals only).Hydro test (at 300 bars) to be carried out in presence of ship staff.Note: All required material to be provided by the firm. Submit warranty certificate for the period of one year.

Geo-Tech LS 1.0 xx xx xx xx xx XX

96 G21020.5

To appoint offshore Crane manufacturer (Equivalent of MAPE and API approved) to carry out feasible study on slewing gear box and hoisting winch to develop its complete technical data (considering each gears bearings load calculation and distribution etc.) and to suggest same or equivalent sub-equipment’s (for which spares will be available in next 10 years).Submit complete technical report to the vessel. (Note: All required spares will be provided bythe firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

97 G21020.6Fabricate and replaced revolving joints of 3-Ton crane as per sample. Approx. size - OD - 350mm Length - 500mm. Having four inlet and four outlet ports.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

98 G21020.75) Luffing double acting jack’s cylinder and piston seals to be renewed and hydrostatic test the jack before the fitment jack size – 180mm/80mm, C1390. Drawing no –308703000.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

99 G21020.8Procure and replace 3-ton crane slewing gear box (Existing make - MAPE)(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

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Materials +services

(Including tax)

100 G21020.9Procure and replace 3-ton crane hoisting winch (Existing make - Samia)(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

101 G21020.10Fabricate and replaced revolving joints of 3-Ton crane as per sample. Approx. size - OD - 350mm Length - 500mm. Having four inlet and four outlet ports.(Note: All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

102 G21022.1

Load test to be carried out of drilling winch (After servicing of winch) after terminating /cut off of wire (dia.- 26mm) as per ship staff instruction and make new re-socketing. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

103 G21022.2Load test Winch #7 (After servicing of winch) wire rope - wire size- 24mm twistable wire. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

104 G21022.3Load test Winch #4 B (After servicing of winch) wire rope (After servicing of winch)- Wire size -16mm non rotating wire. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

105 G21022.4Load test SBF Winch (After servicing of winch) wire rope - wire size 32 mm, load test at 18 ton. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

106 G21022.5

Trim out worn out wire tope of 3ton crane make new socketing and then load test to be carried out - Wire size -16mm non rotating wire. Issue the valid load test certificate after carrying out load test.All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

107 G21022.6Renew hoisting Shevel/Hook of 3 ton crane also submit load test certificate to the vessel. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

108 G21022.7Load test HMC hanger wire- Wire size -36mm non rotating wire. Issue the valid load test certificate after carrying out load test.All required equipments will be arranged bythe firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

109 G21022.8Load test all cargo gears on drill floor (like Chain block, D-Shackle, Bow Shackle, Wire sling etc). Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

110 G21022.9Load test Power swivel wire rope ( after servicing ). Issue the valid load test certificate after carrying out load test.All required equipments will be arranged by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

Hydraulic Power Pack Geo-Tech

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(Including tax)

111 G21023.1

4nos power pack hyd coolers to be cleaned and pressure test at 7 bars. Tube type heat Exchanger approximately 200 tubes in each cooler and tube inner dia 8mm. Renew damaged tubes. Size: Dia 280mm x 1mts long --Qty -- 2 nos Dia 280 mm x 60 cm long Qty - 2 nos All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

112 G21023.3Hyd cooler sweater return line overboard valve To be overhauled. Size – 4”. Note: All required material to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

113 G21023.4

To procure and replaced 2nos. Return line filter assembly for main power pack and 3ton crane power pack.1) Main power pack return line filter unit - Make - HYDAC, Element - 1300 R020 BN HC, 800l/min, pressure max -25bar,20 Microns, bypass - 3bar, Ref. - RFLD BN /HC 1301 F 20 C 1.1 2) 3ton carne power pack return line filter unit - Make - HYDAC, Element - 850 R020 BN HC, 440l/min, pressure max -25bar,20 Microns, bypass - 3bar, Ref. - RFLD BN /HC 1301 F 20 C 1.1 All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

Power Pack Hydraulic pumps ( Main pump & pilot pump) Geo-Tech

114 G21023.7 Procure and supply main pump - Rexroth A7VLO 355 DR- 63R VPH-02 Qty - 2nos. Geo-Tech Nos. 2.0 xx xx xx xx xx XX

115 G21023.8 Procure and supply pilot pump - Rexroth A10V SO71 DFR- 31R PPA-12 NOO Qty - 2nos. Geo-Tech Nos. 2.0 xx xx xx xx xx XX

Hydraulic system & Hydraulic pipe linesThis job to be carried out by specialised hydraulic workshop that has satisfactorily carried out the job in the past. Following Hyd pipelines of Hyd system’s are badly corroded and thinned down, to be renewed with necessary Ermeto fitting, SAE flanges with viton “o” ring groove space and pipe should be secured up properly with supports and clamps. Note: New fabricated pipes to be fitted only after chemical pickling & hydro testing up to 350 bars.(Aplicable to all hydraulic pipeline jobs). (Note: All required spares will be provided by the firm)

Geo-Tech

116 G21024.1

To arrange specialized hydraulic workshop to carry out feasible study of complete hydraulic system and its component.1) Generate equipment wise part list of complete hydraulic system of geo-tech drilling equipment including hydraulic hoses and submit to the vessel. 2) Suggest equivalent valves for which is obsolete in OEM product line.(Note: All required spares will be provided by the firm.).

Geo-Tech LS 1.0 xx xx xx xx xx XX

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117 G21024.2

Modify pipe ramp pipe line as per ship staff instruction.Required Material:1) Pipe - OD 20mm Seamless carbon tube suitable for high pressure up to 400 bars.2) Elbow (MxF) - 20S - Qty. 4nos.3) Ermeto fittings: 20S (MxM) - Qty. 8nos.4) Fabricated junction block 100x100x100mm Qty. 2nos.Note: All required material to be provided by the firm. Chemical pickling to be done before pipe fitment.

Geo-Tech LS 1.0 xx xx xx xx xx XX

118 G21024.3

Unwanted hydraulic pipe lines of diving system to be removed from dry lab (covered by upper head paneling in dry lab) and modified the hydraulic pipe lines of 3ton crane as per ship staff instruction.After removal of pipe line put permanent blank on penetration port.

Geo-Tech LS 1.0 xx xx xx xx xx XX

119 G21024.4Fabricate and supply hydraulic fitting for test bench as per ship staff instruction - Qty. 300nos. (Size varies from 8L to 38S & 1/4" to 2").All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

120 G21024.5

To renew of rotary power swivel HYD pipelines from drill tower manifold to wirth room. A)Size OD 16X2 mm wall thickness length approx 20mts --4nos B) OD20mmX 2.5mm wall thickness length approx20 mtrs. -3nos C) OD38mmx 4mm wall thickness length approx 20mts – 3nos With ASTM 3 ST DIN 2391 seamless carbon steel pipe. All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

121 G21024.6

To renew of pilot control pressure line from moon pool to wirth room and under drill floor. Size – OD 30mmx ID 22mm, total length approx – 20 mts with ASTM 3 ST DIN 2391 seamless carbon steel pipe. To renew of winch #7 pilot pressure line under drill floor .Size –OD 20mm, ID 15mm ,length approx 10mts – 2 nos with ASTM 3 ST DIN 2391 seamless carbon steel pipeTo renew of winch #7 pilot return/drain line under drill floor. Size –OD 30mm, ID 22mm ,length approx 8mts – 1 no with ASTM 3 ST DIN 2391 seamless carbon steel pipe. All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

122 G21024.7To renew of mud pump pilot pressure line. Size –OD16x2mm wall thickness length approx. 15mts with ASTM 3 ST DIN 2391 seamless carbon steel pipe ------ 1nos.All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

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(Excluding tax)

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123 G21024.8

3ton carne following hydraulic pipe lines, flanges and HP pressure valves to be renewed as per fitted size location near port side boat deck. 1.hydraulic pressure pipe line 2.hydraulic return pipe line 3.hydraulic pilot pipe line Also to renew 3nos. HP pressure ball valves with flanges as per fitted size.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

124 G21024.9

To fabricate hydraulic pipe lines and same to be fitted for variable displacement drilling winch motor, required fittings and flanges to be suppled. Also to be supplied same length and same size hydraulic hose for spare stock.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

125 G21024.10To be installed isolating valves (1 1/2",3/4'' and 1/2 '') for SBF winch hydraulic lines, pilt pressure line, main pressure line and main reture line. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

126 G21024.11

To Renew all PVC clamp of hydraulic pipe line bellow the drill floor, derrick, and 3 ton crane. 1) For 30mm pipe dia. No. of clamp - 60 nos. 2) For 60mm pipe dia. No. of clamp - 50 nos. nos. 3) For 16mm pipe dia. No. of clamp - 70 nos. 4) For 20mm pipe dia. No. of clamp - 40 nos. 5) For 100mm pipe dia. No. of clamp - 24 nos. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

127 G21024.12

Mud pumps hydraulic pressure line, return line and drain line to be renewed and stright from power pack room to mud pumps. Size: 1) OD 60mm, 2) OD 50mm, 3) OD 30mm x Pipe length approx. 20 mtr each.Also revew 2 nos of high pressure ball valve (2 make flutech).Note: All required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

128 G21024.13To Renew 4 nos of high pressure ball valve of 3 ton crane (G 1 1/2 - 2nos., 2 - 1no., 1 1/4 - no.).(Note: All required spares to be provided bythe firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

129 G21024.14HMC and TGLT all hydraulic pipe lines to be renewed from compressor room to drill tower, material - SS, working pressure 350bar.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

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(Including tax)

130 G21024.15HMC and TGLT all air pipe lines to be renewed from compressor room to drill tower, material - SS, working pressure 350bar.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

CPT System Geo-Tech

131 G21025.62 nos. CPT winch sheaves fitted on derrick to be service, worn out parts to be renew like bearings fasteners etc. Size: Dia. - 1350MM -2. Size: Dia.- 1350MM -2. Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

132 G21025.7

Self-tension winch hydraulic power pack for sea clamp: - The electric motor takes more time running while clamp close operation, same to be rectified. To rectify electric & hydraulic issue by troubleshooting. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

133 G21025.8Pull relief shackle qty.2 nos to be replace of self tension winch on top of SBF winch . And procure & supply two nos. spares pull relief shackles as per sample( material s.s.). Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

134 G21025.91/2" ball valve to be replace of fresh water push back pump of umblical winch.Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

135 G21025.10

Small Accumulator ( approx. 2 liter capacity) of self tension winch sea bed clamp to be refill / charge with nitrogen and take trial after fitting in place. Also supply one spare kit for charging & testing.Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

136 G21025.11Replace the water hose of push back motor fitted in CPT umblical winch (APS) 1 Meter lengthx 1/4" bspx 400 bar---- 3 nos. Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

137 G21025.12Replace the hydraulic hose of self tension winch connected to power pack & sea clamp. Make parker 1/4"x400barx 1meter -1 nos &make -parker 3/8"x400barx 1meter length- 2 nos.Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

138 G21025.13Prepare o-ring tray / cupboard with drawer tray in CPT workshop size 800 length x 600 width x 200 mm thick----- 3 nos.Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

139 G21025.14Replace the motor cooler cover of CPT umblical winch main motor size- 510mmx310 mmx2mm Note: All required materials to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

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(Including tax)

140 G21025.15Portable emergency power pack for CPT sea clamp electric motor cooler cover to be replace SIZE - DIA 190mmx80mm approx.Note-All required materials to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

141 G21025.16

Dismantle &Overhaul existing hydraulic power pack of the CPT sea clamp system (Motor detail - 7.5Kw/10hp Motor make-Hindusthan, KW-7.5, A-15.5, HZ-50, VOLT-380, PF-0.83, AMB 45' C, IP55, IS-325-1969, DUTY-SI, FRAME 132MU).supply and renew faulty spares & bolts etc.Supply including all hydraulic valves and elecrical parts .And satisfactory trial to be done in front of ship staff. SOLENOID DIRECTION CONTROL VALVE electric connector to be replace and spare supply as per sample.qty 10 nos. . supply one set of spare hydraulic valves as per sample.Details-1.Gear pump -(Rexroth Germany part no.F002 E10 004),2.Suction filter, make -hp,type-SC3-010,3.Relief valve,type- DBDS 6P IX315/V,4.Port control block (Sun hydraulic)type-EBA/T OKQ9-A3,5.Cartridge, CBCA-LAN SUN , part no.74220122,6. Relief valve rexroth, type- ZDB6VB2 4X/315V, 7.Bottom pressure gauge 0-400 bar, 2 1/2" x 1/4" BSP, 8.DCV- REXROTH-4WE6H 6X/E G24 N9K4,9.FLOW CONTROL- 2FRM6B 36-2X/16QRV , 10- RETURN LINE FILTER- 10 MICRON, TYPE-HFR-05/04, 11.etc. Functional satisfactory trial to be given.Note: All required spares to be provided bythe firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

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142 G21025.17

Fabricate and supply spare new CPT clamp system " complete power pack"as per sample onboard. ,INCLUDING-1. Electric motor3~MOTOR,make- Siemens/ELECTRIM S.A CE/Hindusthan, KW-7.5, A-15.5, HZ-50, VOLT-380, PF-0.83, AMB 45' C, IP55, IS-325-1969, DUTY-SI, FRAME 132MU.2.Oil Tank capacity/size- SS550X 440X330MM,3.Gear pump -(Rexroth germany part no.F002 E10 004),4.Suction filter, make -hp,type-SC3-010,5.Relief valve, type- DBDS 6P IX315/V,6.Port control block (Sun hydraulic)type-EBA/T OKQ9-A3,7.Cartridge, CBCA-LAN SUN , part no.74220122,8. Relief valve rexroth, type- ZDB6VB2 4X/315V, 9.Bottom pressure gauge 0-400 bar, 2 1/2" x 1/4" BSP 8.DCV- REXROTH-4WE6H 6X/E G24N9K4,10.FLOW CONTROL- 2FRM6B 36-2X/16QRV , 11- RETURN LINE FILTER- 10 MICRON, TYPE-HFR-05/04,etc. with rexroth Germany/ sun hydraulics USA make hydraulic valves as per sample. & accumulator ( aaprox.2 ltr. capacity )of Hydac Germany etc. Also install the new power pack with satisfactory & functional trial to be given onboard ship staff.Note: All required materials to be provided by the firm. NOTE 2- OEM certificate of origine and OEM genuine certificate to be submit.Note: All required spares to be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

Miscellaneous Geo-Tech

143 G21028.3SBF clamp self-tension winch snatch block to be serviced, renews damaged bearing/bush, Dee shackles, pin etc... size: DIA 400mm.All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

144 G21028.6Renew mud tank flushing rotating nozzle mechanism – 3 nos. All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

145 G21028.7

To Dismantle & overhaul 3 nos. of glob valve, 8nos. gate valve and 2nos. of over board valve of power pack sea water cooling pipe line (near Strainer & cooler). Renew valves which will be found beound repair.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

146 G21028.8

To Renew the damaged I beams, grating plates and clamps on derrick at height of 25meter & 15 meters. Area of grating- 8sq. meter. Size of galvanised grating – 8mmx 32mmheight.gaurd railing pipe with rod size: GI pipes 1” x 3000mm -4 nos., 20 mm rod x 12 mtrs. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

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147 G21028.19Install pneumatic wrench near cpt &sample mousehole for tightening & loosening frequently of break bolts(5 allen bolts ) during alternate operation All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

148 G21028.25sbf winch hydraulic pipe line to renew and local isolation valve to be provided in pressure & return lines near winch. All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

149 G21028.30 Procure &supply safety clamp make - Black gold , sizes - 5" & 7.5" , qty- 4 nos. each (4+4=8 nos.) Geo-Tech Nos. 8.0 xx xx xx xx xx XX

Fabrication Jobs Geo-Tech

150 G21030.2To fabricate and supply mud mixing hopper jet injector as per sample for spare stock. Material SS., Size :- L2mtr x Dia . Both side flange(All required spares to be provied by the firm.)

Geo-Tech LS 1.0 xx xx xx xx xx XX

151 G21030.5To renew drill pipe stopper mechanism -Also supply 4nos. Of spare dampers.(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

152 G21030.6

Utility guide frame Teflon guide buses and top cover flange and blank flange are damaged to be renewed. 1) Size of Teflon bush-OD -140mm X ID 36MMX 200MMLONG-2NOS. lts to be replaced.(Note: All required spares to be provided by the firm)2) SIZE OF BLANK Flange – OD-195MMX 20MM THICK WIT 8NOS HOLE OF 10MM. -2nos3) Size of top cover flange – OD-195MMX ID 140MMX 6MM THICK WITH 6NOS HOLE OF M-8BOLTS.4) All the nuts and bolts(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

153 G21030.8

Derrick platform’s H beam and holding brackets are badly corroded and thinned down to be renewed at the height of 10 meter from the rig floor. Size -125mmx10mm thick x 2meter long-1 no. New steel to be painted with epoxy paint (same as existing one) with double cote of epoxy primer. (Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

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154 G21030.11

Hydraulic cooler seawater cooling inlet and out pipeline and strainer‘s body are badly corroded and thinned down, to be renewed.Bad condition flanges to be renewed. New as well as old parts to be painted with epoxy paint (same as existing one) with double cote of epoxy primer. (All required spares to be provied by the firm). 1. Size of strainer body: OD- 150mmx 200mm height With blank flange cover.2. Inlet pipeline Size – 4” NBx 25mts long MS 80 sech. pipe with 8nos bends, 3nos t joint and 10nos U clamps. 3. 3”x 5mts long 80sech Inlet pipe with 6bends and 4nos reducer 3”x2”.4. Outlet pipeline size -4” x 6mts long 80sech pipe with 6nos bends, 3nos t joint and 5nos U clamps.5. 3”x 5mts long 80sech outlet pipe with 6bends and 4nos reducer 3”x2”.

Geo-Tech LS 1.0 xx xx xx xx xx XX

155 G21030.12

Mud tank #2 and #3 seawater filling pipeline is badly corroded. To be renewed. Size: OD 4”x 2mts long with 1no bend 80 sch. M.S pipe QTY- 4 Nos. Pipe should be galvanized coating. New steel to be painted with epoxy paint (same as existing one) with double cote of epoxy primer. (Note: All required spares to be provied by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

156 G21030.13HYD cooler sea water line strainer is badly corroded, to be renewed. Size: OD 8”X 8”hight approx. New steel to be painted with epoxy paint (same as existing one) with double cote of epoxy primer. (All required spares to be provied by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

157 G21030.14HP air compressore cooling pipe line to be renewed (Size: 3”x 30mts long 80sech with 12bends and 4nos reducer 3”x2”) (1 1/2 x 4m x 1no) (1 x 5m) x 1no), 1no line drain. (All required spares to be provied by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

Mud Pump - Make: MhWirth Type - TPK 5" x 5"/70 Geo-Tech

158 G21032.1

Overhaul existing Mud Pumps No- 1 & 2 complete, by OEM during Dry Dock. Make- Wirth Type 5”x5” x 70 Triplex pumps. After overhauling satisfactory trial to be conducted.Note: All required spares/material will be provided by the firm.

Geo-Tech LS 1.0 xx xx xx xx xx XX

159 G21032.2

To fabricate and supply mud pumps suction and dicharge line air bottles as per fitted size with SS material.Suction air bottiles = 2nos.Dicharge air bottles =2nos.All required spares will be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

160 G21032.3Mud Pump no 1 and 2, to be removed completely. Chalk fasting and alignment work to be carried out after steel renewalsatisfactory trails to be carried out.

Geo-Tech LS 1.0 xx xx xx xx xx XX

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161 G21032.4Both Mud pump discharge line valve to be service and worn out parts to be replace(Note: All required spares to be provided by the firm)

Geo-Tech LS 1.0 xx xx xx xx xx XX

MUD TRANSFER PUMP Geo-Tech

162 G21033.1

Mud transfer pump & mud mixing manifolds butter fly valves Mud transfer pump & mud mixing manifolds butter fly valves are leaking, to be replaced. 1) Size -4” x150 din-15nos.2) Size -6”X 150DIN -8nos.3) Size - 6''X 150 DIN - 7nos. (easy operating and 1mtrs long extension with gear type operating wheel)4) Size -2 1/2 ”X 150DIN -3noNote: Valve sealing material should be use in chemical and branded company valve to be fit ISI mark.(All required spares to be provied by the firm.)

Geo-Tech LS 1.0 xx xx xx xx xx XX

G19022 LP& HP Mud System Pipe lines Geo-Tech

163 G21034.1

LP Mud system suction pipelines of mud tank # 1, 2 & 3, to be removed, cleaned ,chemical pickling then pressure test to be carried out up to 25bar,secured up with proper supports and clamps .Size- 6’’NB X total length approx.40 meters, 80Sech MS Galvanized Pipes. T joint approximately 10nos and 20 nos. bends. 30nos U clamps .Use same flanges, if flanges found thinned down replace with new.(All required spares to be provied by the firm.)

Geo-Tech LS 1.0 xx xx xx xx xx XX

164 G21034.2

Mud transfer and mud circulation pump’s discharge pipelines to be removed, cleaned ,chemical pickling then carried the pressure test up to 50bar, then secured up with proper supports and clamps. Size -4” NB x 90 meters Approx. 80Sch. Ms Pipe. MS Galvanized Pipe. T joint approximately 8nos and 10 nos. bends.30 nos. U clamps. Use same flanges(All required spares to be provied by the firm.)

Geo-Tech LS 1.0 xx xx xx xx xx XX

165 G21034.3To renew mud tank No- 2&3 sea water fleshing jet line with operating system. Size -2 1/2 ” NB x 15 meters Approx. 80Sch(All required spares to be provied by the firm.)

Geo-Tech LS 1.0 xx xx xx xx xx XX

CONSUMABLES Geo-Tech

166 G21035.1 REXOL 500 (Degreaser) Geo-Tech kg 500.0 xx xx xx xx xx XX

167 G21035.2 Cotton Rags Geo-Tech kg 500.0 xx xx xx xx xx XX

168 G21035.3 Thread compound make- Jet Lube, KOV'R-KOTE Geo-Tech kg 500.0 xx xx xx xx xx XX

169 G21035.4 Electric power cable with drum extension units for 3 phase. & 1 phase ,20m Geo-Tech Nos. 2.0 xx xx xx xx xx XX

170 G21035.5 O- RING cord with lock tight set Geo-Tech Nos. 10.0 xx xx xx xx xx XX

171 G21035.6 Rubber hand gloves Geo-Tech pairs 100.0 xx xx xx xx xx XX

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172 G21035.7 hydraulic bearing puller 5T capacity,max. stroke 100mm, 360degree rotation Geo-Tech Nos. 1.0 xx xx xx xx xx XX

173 G21035.8 3jaw spread 75 mm Bearing puller normal/ mechanical type small Geo-Tech Nos. 1.0 xx xx xx xx xx XX

174 G21035.9 3jaw spread 200mm Bearing puller normal/ mechanical type small Geo-Tech Nos. 1.0 xx xx xx xx xx XX

175 G21035.10 C-clamp small size-6'" Geo-Tech Nos. 4.0 xx xx xx xx xx XX

176 G21035.11 C-clamp big size -10" Geo-Tech Nos. 4.0 xx xx xx xx xx XX

Total XX XX XX

Date:

Signature & Addressof the contractor :Seal:

Note: No change in the bid format is acceptable.

Annexure - 5

General Terms and Conditions

1. Tenderers are to carefully go through the terms and conditions and the techno commercial specification of the items for which offers are called for. Deviations, if any, shall be separately listed and specifically brought out in the offer. CSL reserves the right to accept / reject the deviations.

2. Offers are to be furnished in duplicate and should be free from overwriting. Corrections and additions, if any, must be attested. Incomplete/ ambiguous offers are likely to be rejected. No overwriting /corrections. If so to be attested.

3. CSL terms of payment are 100 % within 30 days from the date of satisfactory completion of supply of all spares and jobs as per the workscope alongwith submission of Work completion certificate together with tax invoice.

4. Work completion time required should be indicated in the offer. 5. LD Clause: In case of delay in supply of ordered materials / delay in completion of work

beyond the stipulated delivery / completion period which is not attributable to CSL, vendor is to pay liquidated damages (and not by way of penalty) a sum equivalent to ½%(half percent) per week or part of the week of the order value (basic price) in the case of machinery/equipment/ service and of the value of materials / services delayed in the case of all other items, subject to a maximum of 10% of the order value (basic price). For service orders, completion date as confirmed by the executing officer shall be reckoned for LD calculation.

6. Services shall be guaranteed for satisfactory performance for 6 months from the date of completion of job against faulty design and bad workmanship.

7. Materials supplied shall be guaranteed for satisfactory performance for 12 months from the date of arrival at CSL against faulty design, defective materials and bad workmanship. Vendor should supply and install free of cost immediately any part found to be defective for the above reasons within the guarantee period.

8. Performance bank guarantee from Scheduled Indian Bank, for an amount of 5% of the order value (Excluding Taxes and duties) to be submitted after satisfactory completion of supply of all spares and jobs as per the workscope. The PBG’s should be valid till completion of guarantee period plus a grace period of 90 days.

9. In case of separate orders for materials part and services part, separate Bank Guarantees have be provided.. The validity for PBG for materials part shall be 12 months from date of supply of materials plus a grace period of 90 days. The validity for PBG for services part shall be 6 months from date of completion of services plus a grace period of 90 days.

10. Vendor is solely responsible for the safety of its personnel inside CSL. Service provider will be responsible for the safety of personnel engaged and shall adopt all safety measures to comply with safety regulations in force in CSL. Service representative working onboard should maintain proper dress code as per CSL standards. They shall submit electronic chalan remittance copy of ESI&EPF details of their employees and employee compensation policy details for employees not falling under ESI limit during the submission of invoice, documents supporting for facilitating gate access. They are

bound to follow safety guidelines applicable in CSL like safe usage of tools & tackles, electrical safety guidelines, gas management system etc. Scrap management system & disposal of hazardous chemicals used to dispose by contractor itself on his own responsibility. Work place hygiene to be ensured by contractor itself.

11. Samples are to be supplied free of cost in the event of requirement by CSL. The detailed working drawing, if called for, is also to be furnished for approval before commencement of manufacture.

12. Asbestos should not be part of any material /packing material supplied to CSL. 13. Shall abide by CSL rules for entry and exit of man and materials. Vendor and personnel

will comply with: (1) all procedures and policies provided by CSL, including CSL's, environmental, health, safety, and security procedures, and related management systems when performing services at CSL facilities

14. Service provider will have to abide by the various laws & regulations such as Contract Labour Regulation (Abolition) Act, ESI Act 1948, EPF Act 1952 etc as applicable.

For determining EPF/ESI liability, the attached format to be duly filled and submitted to our welfare department before commencement of work & before 5th of every month. In case your employees are already covered under EPF/ESI scheme, their respective account numbers are to be furnished along with copy of challans as proof for remittance of ESI & EPF. If any employee is exempted from ESI, valid proof for the same also shall be submitted before commencement of work. Labor deputed for the work shall not have crossed over 60 years. Submission of above documents is statutory for issue of entry passes for working inside CSL. This is also required for releasing the payment since CSL site is permanently covered under above noted regulations.

15. Vendor will package products according to instructions of CSL provided in the purchase order, and if nothing is provided, then according to good commercial practice to ensure safe arrival of the products. Avoid plastic materials for packing to the extent possible. Packing material shall be ecofriendly. Vendor should follow the statutory requirements of the products offered. In case of chemicals and toxic materials being supplied, vendor should furnish material safety data sheet (MSDS) compulsorily along with the material.

16. Should failure in performance of the contract or part thereof arise from war, insurrection, restrain imposed by government, act of legislature or other statutory authority or illegal strike, riot, legal lock-out, flood, fire, explosion, act of god, epidemic with government notification on restriction or any inevitable or unforeseen event beyond human control which may be construed as reasonable ground for an extension of time, CSL may allow such additional time as is mutually agreed, to be justified by the circumstances of the case. The occurrence/ cessation of force majeure situation are to be informed with documentary evidence within 15 days from the date of occurrence/cessation.

17. All questions, disputes or difference arising under, out of, or in connection with contract shall be subject to the exclusive jurisdiction of the courts at Ernakulum, Kerala, India.

18. Cochin Shipyard Limited does not bind itself to accept the lowest or any tender but reserves to itself the right to reject any or all or a part of any tender at its discretion.

19. The quantities in each item to be purchased may vary according to actual requirement at the time of placing orders

20. Acknowledge the receipt and acceptance of purchase order by signing and returning a copy of the same within three days of receipt of the same. If the acknowledgement is not received, it will be presumed as accepted.

21. Price bid format to be strictly followed and submitted. 22. Lowest on total will be considered as L1. 23. After submission of tender, no unsolicited correspondence will be entertained. 24. No price escalations are accepted after submission of offers. 25. Mode of dispatch shall be mentioned in the quotation. 26. Subcontracting to other vendors shall be only after written intimation and approval of

competent CSL authorities. Vendor shall not delegate or subcontract any of its obligations under the agreement without CSL's written consent. Vendor will remain liable for all subcontracted obligations and all acts or omissions of its subcontractors.

27. The procedures of work, standard operating procedures of work including documents like welding procedure specifications developed by CSL are intellectual property of CSL. Vendors shall not use or copy the procedure in any format without the written consent of competent authorities of CSL.

28. Vendors shall take back rejected products, if any, and immediately supply new product/ rectified product at vendor's expense, including all freight costs.

29. For product that is discovered defective during the warranty period, vendor will, at vendor’s expense replace or repair defective product and re-deliver such repaired or replaced product to CSL within a commercially reasonable timeframe agreed by CSL

30. Except as specifically stated in the purchase order, vendor will be responsible for all costs incurred in connection with providing the services, including personnel's expenses.

31. CSL is not obligated to pay any invoice submitted 180 days or more after a product is shipped or services are completed.

32. Vendor shall return the CSL resources to CSL immediately after provision of all deliverables and services or any termination of the agreement.

33. Vendor warrants that the products and services will comply with their specifications and will be of good quality acceptable to CSL/ship and must be fit for any purpose made known to vendor.

34. Vendor warrants that the products will be new, unused, and not refurbished at the time of delivery, and will be safe for normal use and free from defects in design, materials, and workmanship during the warranty period.

35. Vendor warrants that for software provided by vendor, (1) there is no open source software in the products (or any other items provided by vendor), unless vendor has notified CSL in writing before delivery and CSL has consented in writing to accepting this open source software, and (2) the software will not damage, interfere with, or permit unauthorized access to any other existing products or systems on which it is installed or any information residing on those products or systems.

36. Vendor and personnel will (1) keep confidential the terms of the agreement and all non-public and proprietary CSL information, and will only use such information to

provide products and services under the agreement, and will not disclose such information except to the extent required by law after giving reasonable notice to CSL, if permitted by law; and (2) not use in providing products or services or disclose to CSL any materials or documents of another party considered confidential or proprietary unless it has obtained written authorization from that party and CSL.

37. Vendor will indemnify CSL and its affiliates, directors, officers, and employees against all liabilities, damages, losses, costs, fees (including legal fees), and expenses relating to any allegation or third-party legal proceeding (including action by a government authority) to the extent arising from an allegation that use, possession, or sale of the products or services violates or infringes a third party's rights, including intellectual property rights; or an allegation that any personnel are entitled to employee compensation, benefits, or other rights or transfer law rights, except to the extent caused by CSL's unlawful acts or omissions.

38. Prices should be valid for acceptance for a period of four months from the date of opening of tender.

39. No enhancement of rate for whatever cause will be allowed once the offer is accepted and an order is placed. Withdrawal of the quotation after it is accepted or failure to make the supply within the stipulated delivery period will entail cancellation of the order and forfeiture of earnest money deposit/security deposit, if any and/or enforcement of risk purchase clause.

40. Taxes and other charges if any, payable extra are to be indicated in the price part for single bid and in techno-commercial part for two bids.

41. In view of COVID-19 pandemic, Vendors are not allowed inside CSL to attend opening of the price bid.

42. Conditional discounts, if any, will not be reckoned for tender evaluation/comparison purposes. However the same will be considered at the time of placement of purchase order if the firm turns out to be lowest bidder.

43. List of deviations from the general terms and conditions shall be submitted and the same shall be mutually acceptable. In the event of no deviation list submitted by the vendor, it is presumed that all conditions are accepted by the vendor.

44. All certificates called for in order specification must be sent to CSL at the time of delivery of items all the material supplied must satisfy CSL quality requirements.

45. Invoice: (i) All invoices must be sent to CSL on delivery of items /work completion as per the order terms (ii) Purchase order number and date and dispatch particulars should be clearly mentioned in the invoice. (iii) Wherever payments are authorized through bank, copy of the invoice should be forwarded directly to CSL under intimation so as to facilitate release of document in time. All bank charges will be to vendor's account. (iv)When the payment is in installments, separate invoice is required for each payment. (v) 100% payment will be made against your invoice on satisfactory completion of the work.

The documents for releasing payment - original invoice with service report duly signed by vessel owner and CSL officer-in-charge along with documentary proof of expenses after satisfactory completion of work. For arranging payment, six copies of your invoice along with work completion certificate shall be forwarded to "THE DEPUTY GENERAL MANAGER (SRM & PP), Cochin Shipyard Limited, Cochin -682015" within 15 days from the date of completion of work. Income tax pan & service tax reg. number are to be indicated in the invoice. CSL shall be releasing the payment through NEFT mode only. It is therefore requested to return the attached format duly filled.

46. Cochin shipyard Ltd prefers to deal directly with the supplier. However, if the supplier appoints an Indian agent to deal with Cochin shipyard ltd., the agency commission payable by the supplier to such an agency shall be intimated. If manufacturers affect the supply through agents only, authorization in writing from manufacturers in favour of the agent for supply to CSL shall be furnished. In case where an agent participates a tender on behalf of a foreign manufacturer Indian agent should submit specific authorization from the authorized person of foreign manufacturer. In a tender, either the Indian agent on behalf of the principal/ OEM or principal/ OEM itself can bid but both cannot bid simultaneously for the same item/ product in the same tender. If an agent submits bid on behalf of principal/ OEM, the same agent shall not submit a bid on behalf of another principal/ OEM in the same tender for the same item/product. Indian agents cannot represent more than one firm or quote on their behalf for any particular tender. Clarifications, either technical or commercial, should be submitted to points specially asked for only. The opportunity so given should not be used for correcting/changing/amending the data/conditions already submitted with the tender.

47. Public Procurement Policy initiatives of Govt. of India, pertaining to MSME’s, startup etc as per CSL website (www.cochinshipyard.in) shall be applicable for this tender.

Annexure -6

SPECIFIC TERMS AND CONDITIONS

Prequalification criteria 1. CSL reserve the right to reject your bid in case of any apprehension on your experience/ capability to execute the work on time. 2. Audited financial statements of last three years to be submitted along with the offer. In case audited results of 2020-21 are not published, the audited statement certified by a chartered accountant may be submitted. 3. CSL reserve the right to reject your bid based on your financial statement or credit rating in case of any apprehension on your financial capability to execute the work on time. 4. The firm should have minimum 4 years’ experience in the similar jobs in the drilling /offshore vessels, vendors shall submit work done certificate from ships/firms along with technical bid.

Special terms and Conditions

1. All the material required for overhauling/renewal under firm's scope except owner supplied items specifically mentioned in defect list and all mandatory and anticipatory spares are included in the scope of supply by firm. Job to be executed on turnkey basis. 2. Material and Service cost shall be quoted separately for each line item as per price bid format. 3. Ensure all the ship supplied spares, if mentioned in the defect list, are available onboard immediately on placement of order and if not available, CSL shall be informed with list of deficient spares 4. Material test certificates/class approval and load test certificates and guarantee certificates should be submitted wherever required as per ship direction/standards and classification society. 5. Considering the pandemic situation, all efforts to be taken to mobilize the works at Cochin itself. 6. All jobs along with material supply to be completed within 10 weeks of placement of order. The bidder shall be equipped to carry out the job in three shifts so as to match with the above time lines of repair schedule of the vessel. 7. The various stages of overhauling, testing and commissioning should be carried out with the concurrence/ presence of ship, CSL and ONGC /SCI reps. 8. The vessel is currently at Mumbai outer anchorage and expected to arrive at CSL tentatively by first week of August 2021. 9. While working at CSL, CSL's HSE rules and regulations should be followed strictly and certified tools, lifting equipment’s and tackles only should be used.

10. Documentation of work and tests carried out and inspections should be maintained by the firm. Preferably the inspections by ship staff should be got certified the same day. 11. Tentative schedule with detailed break up for each defect list and material mobilization lead time should be submitted with technical bid for scrutiny. 12. These jobs are highly precise and most of the equipments /systems are inter connected and the entire jobs are required to be offloaded to a single party in order to get the single point responsibility. 13. CSL service assistance like scaffolding/crane , forklift , water electricity, oxy-acetylene/Co2 gas, compressed air if required shall only be provided by CSL. 14. In case the vendor fails to meet the CSL schedule and quality standards CSL reserves the right to offload the job to the alternate sources. 15. All DL has to be quoted separately & the remarks against each work scope /DL no. to be considered while quoting. 16. CSL reserves right to modify (deletion / addition) scope of work in line with time lines of repair project, availability of spare parts and as per Owner’s requirement. 17. Vendor to indicate whether each work/material is quoted/not quoted and the same shall be enclosed with the technical bid 18. The projected quantity may vary according to actual job scope. Hence final amount shall be calculated based on the actual work done certified by CSL executing officer. 19. CSL has the right to withdraw the tender in partial or full during the course of this tender. 20. CSL/ reserves the right to operate one or more parallel contracts against this enquiry in case of any delay from contractor side or to meet the refit schedule of the vessel. 21. During the course of repair, CSL reserves the full right to take over the work directly or through its agencies/subcontractors 22. Offer is requested for undertaking the entire job scope as per tender. Hence incomplete offers may not be considered for comparison and may be rejected without any prior notice. 23. CSL may place the order for materials part and service part separately as per the discretion of CSL. L1 firm has to provide detailed price split up of the materials part inline with the price bid within 03 days from the date of request from CSL. 24. The contractor has to provide all arrangements and support for the entire completion of repair scope. 25. Cleaning of area of work to be done by contractor. 26. The work has to be done at Cochin Shipyard Ltd., Cochin. 27. Bidders are not permitted to sublet the job wholly/partially, without the written permission from CSL. 28. For service contracts undertaken outside the yard, the bidders shall follow the agreed Quality Assurance Plan and an in-house Quality Assurance Certificate in this regard shall be submitted before completion of work.

29. CSL safety procedures to be followed for the entire period of work. 30. Job completion period has to be mentioned in the unpriced priced bid format. 31. All Material passes and Man Entry Passes to be arranged by contractor. The required authorization letter only will be issued from CSL. 32. Transportation of any equipment / parts if required to workshop for undertaking repair to be arranged by contractor. Equipment if required for transportation outside CSL to be insured prior to movement. 33. Bidders are not permitted to engage other registered vendors of CSL or their employees while undertaking the work scope. 34. The offer should have one to one match with the repair specification/work scope. 35. Copy of unpriced bid should be submitted along with the technical bid 36. The successful bidder shall comply with CSL’s HSE policy and necessary documents as required by CSL’s safety department shall be submitted.

37. CSL has right to delink individual DLs from the scope of work and entrust the same on CSL’s sub-contractor to meet time lines of the project, if deemed necessary.

---------------------------------------

COMPLIANCE MATRIX

(TO BE SUBMITTED WITH THE “Technical” BID)

SNO

DESCRIPTION

REMARK

1. ACCEPT THE ENTIRE SCOPE OF SUPPLY AS PER ENQUIRY

YES/NO

2. IF THE ANSWER TO QUESTION 1 ABOVE IS NO, PLEASE LIST THE SPECIFIC JOBS NOT BEING UNDERTAKEN AS A DEVIATIONS LIST AND ATTACH WITH THIS MATRIX.

LIST OF DEVIATIONS FROM SCOPE OF WORK ATTACHED/NOT ATTACHED

3.

ACCEPT THE GENERALTERMS AND CONDITIONS INDICATED IN THE ENQUIRY.

YES/NO

4. IF THE ANSWER TO QUESTION 3 ABOVE IS NO, LIST THE DEVIATIONS AND ATTACH WITH THIS MATRIX. LIST OF DEVIATIONS FROM GTC.

5. PAYMENT TERMS AS INDICATED IN ENQUIRY IS ACCEPTABLE. YES/NO

(Signature of the Contractor)

Seal of the firm.

Revision: A00 Sept 2020 Page 1 of 4

Health, Safety & Environment Contract Guidelines for OEMs /Turnkey jobs / Sub contract works inside CSL

Introduction

CSL is the largest public sector shipyard in India in terms of dock capacity, and caters to clients engaged in the defence sector in India and clients engaged in the commercial sector worldwide.

CSL is committed to provide safe and healthy work environment for the prevention of work- related injury and ill health by following the best practices in safety. CSL is certified Occupational Health and Safety Management System and Environmental Management system under ISO standards/international standard.

Many of the works of CSL at various sites are executed by the sub-contractors. During these works, sub-contractor’s personnel are likely to be exposed to different types of hazards. Similarly unsafe acts of contractors personnel may create hazards for CSL staff or workmen of other contractors working at the site. Such unsafe acts may also pose danger to the existing installations and even to members of public.

CSL ensures that the requirements of its HSE Management System are convened by contractors and their workers. This guide is prepared to facilitate safe working during execution of contract works. The General guide lines and HSE requirements are given below for compliance in CSL.

I. General guidelines 1. OEMs/Turnkey jobs /Contractors are selected to work inside the CSL based on their track

record. 2. Along with the contract order/Registration, a copy of the HSE Safety Handbook (CSL/

QMS/S&F/SOP 02) of CSL is given to all contractors. The details of all HSE requirements to be followed in CSL for the various types of work are detailed in the hand book. The OEMs/Turnkey jobs /Contractors shall go through all the details and strictly follow the relevant HSE guidelines for their work. In case of any doubt the same shall be clarified from Chief Safety Officer (CSO). Being ignorant of these HSE requirements will not be treated as an excuse for any HSE violations during course of work.

3. OEMs/Turnkey jobs /Contractors workmen are given a multilingual HSE induction and Emergency Response training. The individual passes for contractors and their workers are issued only after successful completion of this training. The passes are revalidated every year after successful completion of refresher training. Training requirements of other roles of the subcontractor’s staff shall be complied as per the CSL requirements time to time.

4. Before start of any work, the CSL officer in charge explains the scope of work and the safety precautions, hazards, PPE usage as per PPE matrix of CSL, Work Instructions, SOPs, Emergency responses to the contractor and his workers. Only trained worker with

Revision: A00 Sept 2020 Page 2 of 4

necessary skills are allowed to work as per the requirement. Necessary PPEs for the work are to be arranged by the contractor.

5. Workmen shall have Cotton coverall with identifiable logo on the dress. Supervisors, fire watch man if required, safety staff and other workforce shall be deployed as per CSL guide lines.

6. The site work supervisor of the OEMs/Turnkey jobs /Contractors shall be ensured that works are being carried out by CSL HSE requirements on daily basis and till the completion of works. The safe start and safe end requirements shall be verified by the site work supervisor on daily basis.

7. OEMs/Turnkey jobs /Contractors HSE performance will be evaluated on HSE matters as per the CSL policies time to time.

8. During the course of work if any HSE violation is noticed the same is dealt as per the Rewards and Reprimand (R&R) Policy of CSL.

II. HSE requirements 1. The OEMs/Turnkey jobs /Contractors shall take all safety precautions during the

execution of awarded work and shall maintain and leave the site safe at all times. At the end of each working day and at all times when the work is temporarily suspended, he shall ensure that all materials, equipment and facilities will not, cause damage to existing property, personal injury or interfere with the other works of the project or Station.

2. The OEMs/Turnkey jobs /Contractors shall provide and maintain all type of lights, guards, fencing, warning signs, caution boards and other safety measures for vigilance as and where necessary or as required by the CSL officer-in-charge or Safety staff. The caution boards shall also have appropriate symbols.

3. Where Permit to work (PTW) is required, the work has not started without obtaining the necessary permit and the PTW requirements are followed strictly throughout the work.

4. For Project specific or non-routine work on the existing installations, separate Job Safety Assessment (JSA) is to be prepared by the contractor, cleared by the Dept in charge and approval obtained from CSO before start of work.

5. A separate HSE plan will be required for the new projects in the yard or any turnkey projects. It shall be in line with CSL HSE requirements and same shall be routed through respective S&F dept and approved by respective HOD.

6. OEMs/Turnkey jobs /Contractors shall hold toolbox talks with his workers on daily basis to convey matters regarding the Safety aspects of the work.

7. The OEMs/Turnkey jobs /Contractors shall plan his operations so as to avoid interference with other Departmental works and other Sub-Contractors at the site. In case of any interference, requires, coordination shall be sought by the contractor from the Department for safe and smooth execution of work. This shall be done through CSL executing officer.

Revision: A00 Sept 2020 Page 3 of 4

8. The OEMs/Turnkey jobs /Contractors shall at all times keep their work spot, site office and surroundings clean and tidy from rubbish, scrap, surplus materials and unwanted tools and equipment. Welding cables, hoses and electrical cables shall be so routed as to allow safe way to all concerned.

9. All waste generated in course of the work shall be segregated as per the yard requirements and shall be disposed at the respective collection pallets / points of the work areas as the case may be. Any kind of pollution made by the subcontractor shall attract the reprimand proceedings.

10. All necessary precautions shall be taken to prevent outbreak of fires at the work site. Adequate provisions shall be made to prevent the possibility of fires and ensure the availability of fire extinguishers at site.

11. The OEMs/Turnkey jobs /Contractors shall be held responsible for non-compliance of any of the safety measures and delays, implications, injuries, fatalities and compensation arising out of such situations of incidents including statutory obligations.

Revision: A00 Sept 2020 Page 4 of 4

Health, Safety & Environment Contract Guidelines for External vendors

Introduction

CSL is the largest public sector shipyard in India in terms of dock capacity, and caters to clients engaged in the defence sector in India and clients engaged in the commercial sector worldwide.

CSL is committed to provide safe and healthy working environment for the prevention of work- related injury and ill health by following the best practices in safety. CSL is certified Occupational Health and Safety Management System and Environmental Management system under ISO standards/international standard.

Some of the manufacturing activities are carried out by external vendors outside the CSL Campus to meet our business requirements. This guide is prepared to facilitate a safe work environment during the execution of such jobs by the vendors happening outside the CSL campus.

CSL shall exercise the controls to ensure the basic requirements of HSE Management System are met by the external vendors at their work sites. This guide is prepared to facilitate safe work environment during execution of such contract works. The General HSE guide lines are given below for compliance at their work site.

The External vendors shall ensure the following at their work place:-

1. Safety procedures to be followed in their process to be prepared and are vetted by CSL. The safety procedures are to be communicated to all concerned workmen.

2. List of PPEs for the various activities are defined and PPEs are being used by employees. 3. Competence levels of the workmen to be assigned for the various categories of work are

defined and only competent / trained employees are employed. Key list of personnel to be available at the shop floor to monitor the same.

4. First Aid Boxes with adequate medicines are available and at least one first aid trained person is available in the unit during all working hours.

5. Adequate firefighting equipment’s are available and are periodically tested. Employees are trained to use the firefighting equipment’s.

6. Adequate ventilation and lighting is provided in the unit. 7. Housekeeping and waste disposal are given due attention always. 8. Walkways are always clear at all times. 9. Safety audit along with CSL safety officer is carried out once in 12 months as per the audit

plan and corrective/preventive actions are completed at the earliest. 10. All statutory regulations are complied with (Factories Act, IE Rules, and Pollution Control

etc) and records are to be made available. 11. Ensure all lifting equipment’s /pressure vessels are tested every year by external party and all

hand tools by internal party 12. External vendors certified OHSAS 18001 / ISO 45001 are required to submit their valid

certification to CSL and the above requirements are not applicable.

PRE CONTRACT INTEGRITY PACT

COCHIN SHIPYARD LIMITED

MATERIALS DEPARTMENT

General

This pre-bid pre-contract Agreement (hereinafter called the Integrity Pact) is made on …. day of

the month of ……….. , between, on one hand, the President of India acting through Deputy

General Manager, Cochin Shipyard Ltd (CSL) having its registered office at Cochin, Kerala India

(hereinafter called the “PRINCIPAL”, which expression shall mean and include, unless the context

otherwise requires, his successors in office and assigns) of the First part and

M/s……………represented by Shri………………, Chief Executive Officer (hereinafter called the

“BIDDER/Seller” which expression shall mean and include, unless the context otherwise requires,

his successors and permitted assigns) of the second part.

WHEREAS the PRINCIPAL proposes to procure ……………………… and the BIDDER/Seller is

willing to offer/has offered the stores and

WHEREAS the BIDDER is a private company / public company / Government undertaking /

partnership/registered export agency, constituted in accordance with the relevant law in the matter

and the PRINCIPAL is a Government of India PSU performing its functions on behalf of The

President of India.

NOW, THEREFORE,

To avoid all forms of corruption by following a system that is fair, transparent and free from any

influence/prejudiced dealings prior to, during and subsequent to the currency of the contract to be

entered into with a view to:-

Enabling the PRINCIPAL to obtain the desired said stores/equipment/item at a competition price in

conformity with the defined specifications by avoiding the high cost and the distortionary impact

of corruption on public procurement, and

Enabling BIDDERs to abstain from bribing or indulging in any corrupt practice in order to secure

the contract by providing assurance to them that their competitors will also abstain from bribing

and other corrupt practices and the PRINCIPAL will commit to prevent corruption, in any form,

by its officials by following transparent procedures.

The parties hereto hereby agree to enter into this Integrity Pact and agree as follows:-

Commitments of the PRINCIPAL

1.1 The PRINCIPAL undertakes that no official of the PRINCIPAL, connected directly or

indirectly with the contract, will demand, take a promise for or accept, directly or

through intermediaries, any bribe, consideration, gift, reward, favour or any material

or immaterial benefit or any other advantage from the BIDDER, either for themselves

or for any person, organization or third party related to the contract in exchange for an

advantage in the bidding process, bid evaluation, contracting on implementation

process related to the contract.

1.2 The PRINCIPAL will, during the pre-contract stage, treat all BIDDERs alike and will

provide to all BIDDERs the same information and will not provide any such

information to any particular BIDDER which could afford an advantage to that

particular BIDDER in comparison to other BIDDERs.

1.3 The officials of the PRINCIPAL will report to the appropriate Government office any

attempted or completed breaches of the above commitments as well as any substantial

suspicion of such a breach.

2 In case any such preceding misconduct on the part of such official(s) is reported by the

BIDDER to the PRINCIPAL with full and verifiable facts and the same is prima facie found

to be correct by the PRINCIPAL, necessary disciplinary proceedings, or any other action as

deemed fit, including criminal proceedings may be initiated by the PRINCIPAL and such a

person shall be debarred from further dealings related to the contract process. In such a case

while an enquiry is being conducted by the PRINCIPAL the proceedings under the contract

would not be stalled.

Commitments of BIDDERs

2. The BIDDER commits itself to take all measures necessary to prevent corrupt practices,

unfair means and illegal activities during any stage of its bid or during any pre-contract

or post-contract stage in order to secure the contract or in furtherance to secure it and in

particular commit itself to the following:-

3.1 The BIDDER will not offer, directly or through intermediaries, any bribe, gift,

consideration, reward, favour, any material or immaterial benefit or other advantage,

commission, fees, brokerage or inducement to any official of the PRINCIPAL,

connected directly or indirectly with the bidding process, or to any person, organization

or third party related to the contract in exchange for any advantage in the bidding,

evaluation, contracting and implementation of the contract.

3.2 The BIDDER further undertakes that it has not given, offered or promised to give,

directly or indirectly any bribe, gift, consideration, reward, favour, any material or

immaterial benefit or other advantage, commission, fees, brokerage or inducement to

any official of the PRINCIPAL or otherwise in procuring the Contract or forbearing to

do or having done any act in relation to the obtaining or execution of the contract of any

other contract with the government for showing or forbearing to show favour or

disfavor to any person in relation to the contract of any other contract with the

Government.

3.3 BIDDERs of foreign origin shall disclose the name and address of their Indian agents

and representatives, if any and Indian BIDDERs shall disclose their foreign principals

or associates, if any.

3.4 BIDDERs shall disclose the payments to be made by them to their Indian

agents/brokers or any other intermediary, in connection with this bid/contract and the

payments have to be in Indian Rupees only.

3.5 The BIDDER further confirms and declares to the PRINCIPAL that the BIDDER is the

original manufacturer/ integrator/authorized agent of the stores/equipment/items and

has not engaged any individual or firm or company whether Indian or foreign to

intercede, facilitate or in any way to recommend to the PRINCIPAL or any of its

functionaries, whether officially or unofficially to the award of the contract to the

BIDDER, nor has any amount been paid, promised or intended to be paid to any such

individual, firm or company in respect of any such intercession, facilitation or

recommendation.

3.6 The BIDDER, either while presenting the bid or during pre-contract negotiations or

before signing the contract, shall disclose any payments he has made, is committed to or

intends to make to officials of the PRINCIPAL or their family members, agents, brokers

or any other intermediaries in connection with the contract and the details of services

agreed upon for such payments.

3.7 The BIDDER will not collude with other parties interested in the contract to impair the

transparency, fairness and progress of the bidding process, bid evaluation, contracting

and implementation of the contract.

3.8 The BIDDER will not accept any advantage in exchange for any corrupt practice, unfair

means and illegal activities.

3.9 The BIDDER shall not use improperly, for purposes of competition or personal gain,

pass on to others, any information provided by the PRINCIPAL as part of the business

relationship, regarding plans, technical proposals and business details, including

information contained in any electronic data carrier. The BIDDER also undertakes to

exercise due and adequate care lest any such information is divulged.

3.10 The BIDDER commits to refrain from giving any complaint directly or through any

other manner without supporting it with full and verifiable facts.

3.11 The BIDDER shall not instigate or cause to instigate any third person to commit any of

the actions mentioned above.

3.12 If the BIDDER or any employee of the BIDDER or any person acting on behalf of the

BIDDER, either directly or indirectly, is a relative of any of the officers of the

PRINCIPAL, or alternatively, if any relative of an officer of the PRINCIPAL has

financial interest/stake in the BIDDER’s firm, the same shall be disclosed by the

BIDDER at the time of filing of tender.

The term ‘relative’ for this purpose would be as defined in section 6 of the Companies

Act 1956.

3.13 The BIDDER shall not lend to or borrow any money from or enter into any monetary

dealings or transactions, directly or indirectly, with any employee or the PRINCIPAL.

4. Previous Transgression

4.1 The BIDDER declares that no previous transgression occurred in the last three years

immediately before signing of this Integrity Pact, with any other company in any

country in respect of any corrupt practices envisaged hereunder or with any Public

Sector Enterprise in India or any Government Department in India that could justify;

BIDDER’s exclusion from the tender process.

4.2 The BIDDER agrees that if it makes incorrect statement on this subject, BIDDER can

be disqualified from the tender process or the contract, if already awarded, can be

terminated for such reason.

5. Earnest Money (Security Deposit)

5.1 While submitting commercial bid, the BIDDER shall deposit an amount NIL (to be

specified in RFP) as Earnest Money as applicable/Security Deposit, with the

PRINCIPAL through any of the following instruments:

(i) Bank Draft of Pay Order in favor of CSL.

(ii) A confirmed guarantee by an Indian Nationalized Bank, promising payment of the

guaranteed sum to the PRINCIPAL on demand within three working days

without any demur whatsoever and without seeking any reasons whatsoever.

The demand for payment by the PRINCIPAL shall be treated as conclusive

proof of payment.

(iii)Any other mode or through any other instrument (to be specified in the RFP).

5.2 The Earnest Money if applicable/Security Deposit shall be valid upto the complete

conclusion of the contractual obligations to the complete satisfaction of both the

BIDDER and the PRINCIPAL, including warranty period.

5.3 In case of the successful BIDDER a clause would also be incorporated in the Article

pertaining to Performance Bond in the Purchase Contract that the provisions of

sanctions for Violation shall be applicable for forfeiture of Performance Bond in case of

a decision by the PRINCIPAL to forfeit the same without assigning any reason for

imposing sanction for violation of this Pact.

5.4 No interest shall be payable by the PRINCIPAL to the BIDDER on Earnest

Money/Security Deposit for the period of its currency.

6 Sanctions for Violations

6.1 Any breach of the aforesaid provisions by the BIDDER or any one employed by it or

acting on its behalf (whether with or without the knowledge of the BIDDER) shall entitle

the PRINCIPAL to take all or any one of the following actions, wherever required:-

(i) To immediately call off the pre contract negotiations without assigning any

reason or giving any; compensation to the BIDDER. However, the proceedings

with the other BIDDER(s) would continue.

(ii) The Earnest Money Deposit (in pre-contract stage) and/or Security Deposit/

Performance Bond (after the contract is signed) shall stand forfeited either fully

or partially, as decided by the PRINCIPAL and the PRINCIPAL shall not be

required to assign any reason therefore.

(iii) To immediately cancel the contract, if already signed, without giving any

compensation to the BIDDER.

(iv) To recover all sums already paid by the PRINCIPAL, and in the case of an

Indian BIDDER with interest thereon at 2% above the prevailing Prime Lending

Rate of State Bank of India, while in case of a BIDDER from a country other

than India with interest thereon at 2% above the LIBOR (London Inter Bank

Offer Rate). If any outstanding payment is due to the BIDDER from the

PRINCIPAL in connection with any other contract for any other stores, such

outstanding payment could also be utilized to recover the aforesaid sum and

interest.

(v) To encash the advance bank guarantee and performance bond/warranty bond, if

furnished by the BIDDER, in order to recover the payments, already made by

the PRINCIPAL, along with interest.

(vi) To cancel all or any other contracts with the BIDDER. The BIDDER shall be

liable to pay compensation for any loss or damage to the PRINCIPAL resulting

from such cancellation/recession and the PRINCIPAL shall be entitled to deduct

the amount so payable from the money(s) due to the BIDDER.

(vii) To debar the BIDDER from participating in the future bidding processes of CSL

for a minimum period as deemed appropriate, which any be further extended at

the discretion of the PRINCIPAL.

(viii) To recover all sums paid in violation of this Pact by BIDDER(s) to any

middleman or agent or broker with a view to securing the contract.

(ix) In cases where irrevocable Letters of Credit have been received in respect of any

contract signed by the PRINCIPAL with the BIDDER, the same shall not be

opened.

(x) Forfeiture of Performance Bond in case of a decision by the PRINCIPAL to

forfeit the same without assigning any reason for imposing sanction for violation

of this pact.

6.2 The PRINCIPAL will be entitled to take all or any of the actions mentioned at para

6.1(i) to (x) of this pact also on the Commission by the BIDDER or any one employed

by it or acting on its behalf (whether with or without the knowledge of the BIDDER), of

an offence as defined in chapter IX of the Indian Penal code, 1860 or Prevention of

Corruption Act, 1988 or any other statute enacted for prevention of corruption.

6.3 The decision of the PRINCIPAL to the effect that a breach of the provisions of this pact

has been committed by the BIDDER shall be binding on the BIDDER. However, the

BIDDER can approach the Independent Monitor(s) appointed for the purposes this Pact.

7 Fall Clause

7.1 The BIDDER undertakes that it has not supplied/is not supplying similar

product/systems/items or subsystems at a price lower than that offered in the present bid

in respect of any other Ministry/Department of the Government of India or PSU and if it

is found at any stage that similar product/systems or sub systems/items was supplied by

the BIDDER to any other Ministry/Department of the Government of India or PSU at a

lower price, then that very price, with due allowance for elapsed time, will be applicable

to the present case and the difference in the cost would be refunded by the BIDDER to

the PRINCIPAL, if the contract has already been concluded.

8 Independent Monitors

8.1 The PRINCIPAL has appointed Independent Monitor (hereinafter referred to as

Monitor) for this Pact in consultation with the Central Vigilance Commission.

Mr. Om Prakash, IPS (Retd),

Flat No. D-801, Prateek Stylome,

Sector-45, Noida,

Uttar Pradesh – 201301

Mob: 9818564455

Email: [email protected]

8.2 The task of the Monitors shall be to review independently and objectively, whether and

to what extend the parties comply with the obligations under this Pact.

8.3 The Monitors shall not be subject to instructions by the representatives of the parties

and perform their functions neutrally and independently.

8.4 Both the parties accept that the Monitors have the right to access all the documents

relating to the project/procurement, including minutes of meetings.

8.5 As soon as the Monitor notices, or has reason to believe, a violation of this pact, he will

so inform the Authority designated by the PRINCIPAL.

8.6 The PRINCIPAL accepts that the Monitor has the right to access without restriction to

all Project documentation of the BUYER including that provided by the BIDDER. The

BIDDER will also grant the Monitor, upon his request and demonstration of a valid

interest, unlimited access to his project documentation. The same is applicable to

Subcontractors. The Monitor shall be under contractual obligation to treat the

information and documents of the BIDDER/Subcontractor(s) with confidentiality.

8.7 The PRINCIPAL will provide to the Monitor sufficient information about all meetings

among the parties related to the Project provided such meetings could have an impact

on the contractual relations between the parties. The parties will offer to the Monitor

the option to participate in such meetings.

8.8 The Monitor will submit a written report to the designated Authority of PRINCIPAL

/Secretary in the Department/ within 8 to 10 weeks from the date of reference or

intimation to him by the PRINCIPAL /BIDDER and, should the occasion arise, submit

proposals for correcting problematic situations.

9 Facilitation of Investigation

In case of any allegation of violation of any provisions of this pact or payment of

commission, the PRINCIPAL or its agencies shall be entitled to examine all the documents

including the Books of Accounts of the BIDDER. The BIDDER shall provide necessary

information and documents in English and shall extend all possible help of the purpose of

such examination/inspection.

10 Law and Place of Jurisdiction

This Pact is subject to Indian Law. The place of performance and jurisdiction is the seat of

the PRINCIPAL.

11 Other Legal Actions

The actions stipulated in this Integrity Pact are without prejudice to any other legal action that

may follow in accordance with the provisions of the extent law in force relating to any civil

or criminal proceedings.

12 Validity

12.1 The validity of this Integrity Pact shall be from date of its signing and extend upto 5

years or the complete execution of the contract to the satisfaction of both the

PRINCIPAL and the BIDDER/Seller, including warranty period, whichever is later. In

case BIDDER is unsuccessful, this Integrity Pact shall expire after six months from the

date of the signing of the contract.

12.2 Should one or several provisions of this Pact turn out to be invalid; the remainder of this

pact shall remain valid. In this case, the parties will strive to come to an agreement to

their original intentions.

13 The parties hereby sign this Integrity Pact at………………….on………….

PRINCIPAL BIDDER

Name of the Officer CHIEF EXECUTIVE OFFICER

Designation

Dept./MINISTRY/PSU

Witness Witness

1……………………………………… 1………………………………….

2…………………………………….. 2…………………………………..

* Provisions of these clauses would need to be amended/deleted in line with the policy of the

BUYER in regard to involvement of Indian agents of foreign suppliers.

[TO BE PUBLISHED IN THE GAZETTE OF INDIA, EXTRAORDINARY, PART II, SECTION 3, SUB-

SECTION (i)]

Government of India

Ministry of Finance

(Department of Revenue)

Notification No. 02/2021- Central Tax (Rate)

New Delhi, the 2nd

June, 2021

G.S.R......(E).- In exercise of the powers conferred by sub-section (1), sub-section (3) and sub-section (4) of

section 9, sub-section (1) of section 11, sub-section (5) of section 15, sub-section (1) of section 16 and section

148 of the Central Goods and Services Tax Act, 2017 (12 of 2017), the Central Government, on being satisfied

that it is necessary in the public interest so to do, on the recommendations of the Council, hereby makes the

following further amendments in the notification of the Government of India, in the Ministry of Finance

(Department of Revenue) No.11/2017- Central Tax (Rate), dated the 28th June, 2017, published in the Gazette

of India, Extraordinary, Part II, Section 3, Sub-section (i), vide number G.S.R. 690(E), dated the 28th June,

2017, namely:-

In the said notification, in the Table, -

(a) in serial number 3, against items (i), (ia), (ib), (ic) and (id) in column (3) , in the conditions in column (5), in

the fourth proviso, in the Explanation, after clause (ii), the following clause shall be inserted, namely-

“(iii) the landowner-promoter shall be eligible to utilise the credit of tax charged to him by the developer-

promoter for payment of tax on apartments supplied by the landowner-promoter in such project.” ;

(b) in serial number 25,-

(i) after item (ia) in column (3) and the entries relating thereto, in columns (3), (4) and (5), the following items

and entries shall be inserted, namely –

(3) (4) (5)

“(ib) Maintenance, repair or overhaul services

in respect of ships and other vessels, their

engines and other components or parts.

2.5

-”

(ii) in item (ii) in column (3), for the word, brackets, figures and letter “ and (ia)”, the brackets, figures, letter

and word “,(ia) and (ib)” shall be substituted.

2. This notification shall come into force with effect from the 2nd

day of June, 2021.

[F. No. 354/53/2021-TRU]

(Rajeev Ranjan)

Under Secretary to the Government of India

Note: - The principal notification No. 11/2017 - Central Tax (Rate), dated the 28th June, 2017 was published in

the Gazette of India, Extraordinary, vide number G.S.R. 690 (E), dated the 28th June, 2017 and was last

amended by notification No. 02/2020 - Central Tax (Rate), dated the 26th March, 2020 vide number G.S.R. 221

(E), dated the 26th March, 2020.

GeM Availability Report and Past Transaction Summary

GeM Availability Report and past transaction summary report is generated based on the specifications

searched by the Buyer. The specification may be modified appropriately for searching relevant

categories on GeM. Buyer may navigate to GeM category page by clicking on the category link to view

category specifications and products/services available in the category.

Order Count and Order Value displayed is on a cumulative basis since GeM inception.

1. Search String: Geotech jobs for ship repair

Search type: Service

Search Result: Category not available on GeM for the text string searched by the buyer.

The specifications of the required product have been uploaded in RMS vide RMS request noLIB1018273 which may be taken up by GeM for new category creation.

Report ID: GEM/GARPTS/27072021/NWW6RCNAY223Report Name: Geotech jobs for ship repairGenerated By: Ravish M G , Department of Public Enterprises , Ministry of Shipping

Generated On: 27/07/2021Valid till: 26/08/2021