27
801 Stop Valve 802 Check (Non-Return) Valve 803-Screw Down Non-Return Valve 806 Actuated Stop Valve Normally Closed 807 Actuated Stop Valve Normally Open 813 Relief Valve 814 Filter 818 Pressure Reducer 828 Back Pressure Regulator (Spring Loaded) CARTRIDGE VALVES Different Valve Cartridges (Interchangeable within each Valve Body) 817 Dome Pressure Regulator 810 Flushing Adapter www.dynamiccontrols.co.uk www.cunicocorp.com Sizes Valve Body Size Est. Weight Pipe Size Cv A2 3Kg/6.6lbs NB15 – ½” 6 B3 6Kg/13.2lbs NB20 – ¾” 18 C4 15Kg/33lbs NB25 – 1” 36 D5 39Kg/87lbs NB32 – 1 ¼” 55 E6 63Kg/138lbs NB40 1 ½” 140 G7 98Kg/216lbs NB50 – 2” 250 H8 101Kg/232lbs NB65 – 2 ½” 250 J9 101Kg/232lbs NB80 – 3” 250 821 Electrically Actuated Valve Advantages Reduce Construction & Life-cycle Costs Body is integral part of platform for lifetime. Cartridge can be replaced, in-line, within minutes, Valve seat is part of removable cartridge Twelve different cartbody size. Reduction in spares/inventory…not necessary to inventory valve body's…. ridges (interchangeable) within each valve End connections-butt weld/socket weld/screwed. SUBMARINE-AIRCRAFT CARRIER-ROCKET LAUNCH Forged valve body 12 Materials: 70/30 CuNi, Stainless Steel, Monel Working Pressure Operating Pressure: 280 Bar/4000 psi 400 Bar/6000 psi 1 2 3 4 5 6 7 8 9 10 11 12 1 of 27 MARKETS Cartridge Valve Forged Body Rev 7/31/14

Cartridge valve

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Page 1: Cartridge valve

801 Stop Valve 802 Check (Non-Return) Valve

803-Screw Down Non-Return Valve

806 Actuated Stop Valve Normally Closed

807 Actuated Stop Valve Normally Open

813 Relief Valve 814 Filter 818 Pressure Reducer828 Back Pressure

Regulator (Spring Loaded)

CARTRIDGE VALVES

Different Valve Cartridges (Interchangeable within each Valve Body)

817 Dome Pressure Regulator

810 Flushing Adapter

www.dynamiccontrols.co.uk www.cunicocorp.com

Sizes Valve Body Size Est. Weight Pipe Size CvA2 3Kg/6.6lbs NB15 – ½” 6

B3 6Kg/13.2lbs NB20 – ¾” 18

C4 15Kg/33lbs NB25 – 1” 36

D5 39Kg/87lbs NB32 – 1 ¼” 55

E6 63Kg/138lbs NB40 1 ½” 140

G7 98Kg/216lbs NB50 – 2” 250

H8 101Kg/232lbs NB65 – 2 ½” 250

J9 101Kg/232lbs NB80 – 3” 250

821 Electrically Actuated Valve

Advantages Reduce Construction & Life-cycle Costs

• Body is integral part of platform for lifetime.• Cartridge can be replaced, in-line, within minutes, • Valve seat is part of removable cartridge• Twelve different cartbody size.• Reduction in spares/inventory…not necessary to inventory valve body's….ridges (interchangeable) within each valve • End connections-butt weld/socket weld/screwed.

SUBMARINE-AIRCRAFT CARRIER-ROCKET LAUNCH

Forged valve body

12

Materials: 70/30 CuNi, Stainless Steel, Monel

Working Pressure• Operating Pressure: 280 Bar/4000 psi

• 400 Bar/6000 psi

1 2 3 4 5 6

78 9

10 11 12

1 of 27

MARKETS

Cartridge Valve

Forged Body

Rev 7/31/14

Page 2: Cartridge valve

“APPLICATIONS”

Rev. 7/31/14

CARTRIDGE VALVES

SUBMARINE-AIRCRAFT CARRIER-ROCKET LAUNCH

“Submarine Systems, Nuclear and Diesel Electric, where the full Range of Cartridge valves are fitted”

AIR AVBS = Aux Vent & Blow System BIB = Built in Breathing System & Hood Inflation System DDS = Diesel Air Start System EBA = Emergency Air Breathing System FAS = Firing Air Systems HPA = High Pressure Air System HPB = High Pressure Blow System MLO = Main Lub Oil System WHA = Weapons Handling System DQA = Divers Quality Breathing Air System CO2 CDR = Carbon Dioxide Removal System HYDROGEN LPE = Electrolyser System METHANOL GM = Gas Mgmt Plant System

NITROGEN HPDHR System N = Nitrogen System PC = Primary Circuit OPG = Valve OP & Gas System WM = Water Mist System WATER E = Emergency Core Cooling System FT = Feed Transfer System H&C = Hot & Cold Domestic System PCD = Primary Coolant Discharge System PCM = Primary Coolant Make-up System PCS = Primary Coolant Sampling System PSW = Primary Shield Water System RCFW = RCFW Cooling System EBS = Emergency Blow System

OIL EHP = External Hydraulic Power Plant EHS = External Hydraulics Systems HTS = Hydraulic Oil Fill & Transfer System HDS = Hydroplane & Steering Control System HHP = Hydroplane & Steering Gear Hydraulic Power Plant MHP = Main Hydraulic Power Plant HS = Main Hydraulic System SP = Secondary Propulsion System WH = Weapons Handling System HFI = Hydraulic Fire Isolation

www.dynamiccontrols.co.uk www.cunicocorp.com 2 of 27

Page 3: Cartridge valve

NO. OF VALVES PER TOTAL NO. DATE OFSUBMARINES/SHIPS SUBMARINE VALVES COMMISSION

CARTRIDGE VALVE POPULATION

U.K.

U.S.A.

• SWIFTSURE- SSN

• VANGUARD - SSBN

• TRAFALGAR- SSN

• ASTUTE- SSN

• SEAWOLF- SSN

• VIRGINIA- SSN

1st Commissioned: 1973

1st Commissioned: 1993

1st Commissioned: 1985

1st Commissioned: 20105 Boats Confirmed

1st Commissioned: 1997

1st Commissioned: 200418 Boats Confirmed

5 980 4,900

4 2,067 8,268

7 1,750 12,250

5 1,860 9,310

3 4 12

18 4 72

CANADA • VICTORIA- SS

4 1,260 5,040formerly Upholder (UK): 1st Commissioned: 1986Victoria (Canada) Commissioned: 2000

SPAIN • S-80 CLASS- SS

4 580 1st to be Commissioned 2013

FRANCE • BARRACUDA- SSN

4 1,250 1st to be Commissioned : Expected in 2017

INSTALLED BASE

3 of 27

Page 4: Cartridge valve

INDIA • ROCKET LAUNCH

• OFFSHORE PATROL VESSEL

NETHERLANDS

SPAIN

• M-CLASS FRIGATES

• PROJECT 17

• AIRCRAFT CARRIER

1st Commissioned : 1991

1st Commissioned : 2010

1st to be Commissioned: Expected in 2014

1st Commissioned : 2009

7 925 6,475

1 360

3 486 1,458

8 95 760

INDIA

1 1,842

NO. OF VALVES PER TOTAL NO. DATE OFSUBMARINES/SHIPS SUBMARINE VALVES COMMISSION

INSTALLED BASE

• OHIO REPLACEMNT PROGRAM(ORP)—SSBNU.S.A.

Future Request “To be Determined”

• OHIO REPLACEMNT PROGRAM(ORP)—SSBN

Future Request “To be Determined”

U.K.

4 of 27

Page 5: Cartridge valve

• AIRCRAFT CARRIER-CVN 78

1st to be Commissioned: Expected in 2015

1 680

NO. OF VALVES PER TOTAL NO. DATE OFSUBMARINES/SHIPS SUBMARINE VALVES COMMISSIONINSTALLED BASE

U.S.A.

• AIRCRAFT CARRIER-CVN 79

1 680

5 of 27

No. of Submarines/Ships

Total No. of Valves

• Submarines 54 41,682

• Aircraft Carriers/ Naval Surface Ships

21 10,413

• Rocket Launch 1 1,842

TOTAL INSTALLED BASE

TOTAL 76 53,937

Rev. 7/31/14

Page 6: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET STOP VALVE 801

280 Bar 4000 psi  

 

Technical Data Design Specification Based on NES 375/ MIL-V-24109 Working Pressure 280 Bar / 4000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides) Airtight Test 308 Bar/ 3400psi Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Leakage Class Bubble Tight as per ANSI Class VI Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Handwheel Material Aluminium/Stainless Steel

Connection Type Cartridge flanged to housing or manifold. Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)801-A2 2Kg/4.4lbs NB15/½” 6 75/2.95 28/1.1 125/4.9 64/2.5 97/3.8 215/8.46 801-B3 4Kg/8.8lbs NB20/¾” 18 95/3.7 29/1.14 145/5.71 86/3.39 16/0.63 228/8.98 801-C4 10Kg/22lbs NB25/1” 36 105/4.1 39/1.54 190/7.48 112/4.41 155/6.1 254/10.0 801-D5 26Kg/58lbs NB32/1¼” 55 115/4.5 44/1.73 250/9.84 137/5.39 180/7.09 280/11.0 801-E6 42Kg/92lbs NB40/1½” 140 180/7.1 50/1.97 285/11.22 175/6.89 230/9.06 304/12.0 801-G7 65Kg/143lbs NB50/2” 250 148/5.83 122/4.8 420/16.54 275/10.83 368/14.49 368/14.5 801-H8 65Kg/143lbs NB75/2.5” 250 148/5.83 122/4.8 420/16.54 275/10.83 368/14.49 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid

Additional leak testing for valves to be used with Helium Limit switches for confirmation of operation

Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

6 of 27 

Page 7: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET STOP VALVE 801

400 Bar 6000 psi  

 

Technical Data Design Specification Based on NES 375/ MIL-V-24109 Working Pressure 400 Bar / 6000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides) Airtight Test 440 Bar/ 6600psi Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Leakage Class Bubble Tight as per ANSI Class VI Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Handwheel Material Aluminium/Stainless Steel

Connection Type Cartridge flanged to housing or manifold. Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)801-A2 2Kg/4.4lbs NB15/½” 6 75/2.95 28/1.1 125/4.9 64/2.5 97/3.8 215/8.46 801-B3 4Kg/8.8lbs NB20/¾” 18 95/3.7 29/1.14 145/5.71 86/3.39 16/0.63 228/8.98 801-C4 10Kg/22lbs NB25/1” 36 105/4.1 39/1.54 190/7.48 112/4.41 155/6.1 254/10.0 801-D5 26Kg/58lbs NB32/1¼” 55 115/4.5 44/1.73 250/9.84 137/5.39 180/7.09 280/11.0 801-E6 42Kg/92lbs NB40/1½” 140 180/7.1 50/1.97 285/11.22 175/6.89 230/9.06 304/12.0 801-G7 65Kg/143lbs NB50/2” 250 148/5.83 122/4.8 420/16.54 275/10.83 368/14.49 368/14.5 801-H8 65Kg/143lbs NB75/2.5” 250 148/5.83 122/4.8 420/16.54 275/10.83 368/14.49 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid

Additional leak testing for valves to be used with Helium Limit switches for confirmation of operation

Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

7 of 27 

Page 8: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET CHECK VALVE 802

280 Bar 4000 psi  

                  

 

Technical Data Design Specification Based on NES 375/ MIL-V-24109 Working Pressure 280 Bar / 4000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides) Airtight Test 308 Bar/ 3400psi Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Leakage Class Bubble Tight as per ANSI Class VI Lift Pressure & Seating Pressure 0.5 bar (7.5 psi) Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Connection Type Cartridge flanged to housing or manifold.

Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)802-A2 1.3Kg/2.9lbs NB15/½” 5 80/3.5 19/0.75 90/3.54 64/2.52 80/3.15 215/8.46 802-B3 3.4Kg/7.5lbs NB20/¾” 16 105/413 19/0.75 110/4.33 86/3.39 95/6.81 228/8.98 802-C4 8.4Kg/18.5lb NB25/1” 35 145/5.71 23/0.91 135/5.31 112/4.41 120/4.72 254/10.0 802-D5 16.4Kg/36lbs NB32/1¼” 52 170/6.69 30/1.18 165/6.5 137/5.39 160/6.3 280/11.0 802-E6 39Kg/86lbs NB40/1½” 130 185/7.28 50/1.97 215/8.46 175/6.89 200/7.87 304/12.0 802-G7 65Kg/143lbs NB50/2” 235 164/6.46 115/4.53 251/9.88 275/10.83 368/14.49 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid

Additional leak testing for valves to be used with Helium Limit switches for confirmation of operation

Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

8 of 27 

Page 9: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET CHECK VALVE 802

400 Bar 6000 psi  

                  

 

Technical Data Design Specification Based on NES 375/ Mil-V-24109 Working Pressure 400 Bar / 6000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides) Airtight Test 440 Bar/ 6600psi Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Leakage Class Bubble Tight as per ANSI Class VI Lift and seating pressure 0.5 bar (7.5 psi) Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Connection Type Cartridge flanged to housing or manifold.

Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)802-A2 1.3Kg/2.9lbs NB15/½” 5 80/3.5 19/0.75 90/3.54 64/2.52 80/3.15 215/8.46 802-B3 3.4Kg/7.5lbs NB20/¾” 16 105/413 19/0.75 110/4.33 86/3.39 95/6.81 228/8.98 802-C4 8.4Kg/18.5lb NB25/1” 35 145/5.71 23/0.91 135/5.31 112/4.41 120/4.72 254/10.0 802-D5 16.4Kg/36lbs NB32/1¼” 52 170/6.69 30/1.18 165/6.5 137/5.39 160/6.3 280/11.0 802-E6 39Kg/86lbs NB40/1½” 130 185/7.28 50/1.97 215/8.46 175/6.89 200/7.87 304/12.0 802-G7 65Kg/143lbs NB50/2” 235 164/6.46 115/4.53 251/9.88 275/10.83 368/14.49 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid

Additional leak testing for valves to be used with Helium Limit switches for confirmation of operation

Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

9 of 27 

Page 10: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET SCREW DOWN NON-RETURN VALVE 803

280 Bar 4000 psi  

 

Technical Data Design Specification Based on NES 375/ MIL-V-24109 Working Pressure 280 Bar / 4000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides) Airtight Test 308 Bar/ 3400psi Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Leakage Class Bubble Tight as per ANSI Class VI Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Handwheel Material Aluminium/Stainless Steel

Connection Type Cartridge flanged to housing or manifold. Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)803-A2 2Kg/4.4lbs NB15/½” 5 75/2.95 28/1.1 125/4.9 64/2.5 97/3.8 215/8.46 803-B3 4Kg/8.8lbs NB20/¾” 16 95/3.7 29/1.14 145/5.71 86/3.39 16/0.63 228/8.98 803-C4 10Kg/22lbs NB25/1” 35 105/4.1 39/1.54 190/7.48 112/4.41 155/6.1 254/10.0 803-D5 26Kg/58lbs NB32/1¼” 52 115/4.5 44/1.73 250/9.84 137/5.39 180/7.09 280/11.0 803-E6 42Kg/92lbs NB40/1½” 130 180/7.1 50/1.97 285/11.22 175/6.89 230/9.06 304/12.0 803-G7 65Kg/143lbs NB50/2” 235 148/5.83 122/4.8 420/16.54 275/10.83 368/14.49 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid

Additional leak testing for valves to be used with Helium

Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

10 of 27 

Page 11: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET SCREW DOWN NON-RETURN VALVE 803

400 Bar 6000 psi  

 

Technical Data Design Specification Based on NES 375/ MIL-V-24109 Working Pressure 400 Bar / 6000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides) Airtight Test 440 Bar/ 6600psi Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Leakage Class Bubble Tight as per ANSI Class VI Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Handwheel Material Aluminium/Stainless Steel

Connection Type Cartridge flanged to housing or manifold. Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)803-A2 2Kg/4.4lbs NB15/½” 5 75/2.95 28/1.1 125/4.9 64/2.5 97/3.8 215/8.46 803-B3 4Kg/8.8lbs NB20/¾” 16 95/3.7 29/1.14 145/5.71 86/3.39 16/0.63 228/8.98 803-C4 10Kg/22lbs NB25/1” 35 105/4.1 39/1.54 190/7.48 112/4.41 155/6.1 254/10.0 803-D5 26Kg/58lbs NB32/1¼” 52 115/4.5 44/1.73 250/9.84 137/5.39 180/7.09 280/11.0 803-E6 42Kg/92lbs NB40/1½” 130 180/7.1 50/1.97 285/11.22 175/6.89 230/9.06 304/12.0 803-G7 65Kg/143lbs NB50/2” 235 148/5.83 122/4.8 420/16.54 275/10.83 368/14.49 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid

Additional leak testing for valves to be used with Helium

Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

11 of 27 

Page 12: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET NORMALLY CLOSED AIR ATUATED STOP VALVE 806

280 Bar 4000 psi                   

 

Technical Data Design Specification Based on NES 375/ MIL-V-24109 Working Pressure 280 Bar / 4000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides) Airtight Test 308 Bar/ 3400psi Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Leakage Class Bubble Tight as per ANSI Class VI Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Actuator Type Single Acting Spring Return, Direct Mount Piston

Actuator Action Air to Open

Actuator Pressure 6 bar/100 psi maximum

Response Time Up to 25 NB <2sec to open, < 3sec to close Above 25NB <5 sec to open <7sec to close

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)806-A2 3Kg/6.6lbs NB15/½” 6 5/0.2 90/3.5 325/12.8 102/4.0 250/9.8 215/8.46 806-B3 6Kg/13.2lbs NB20/¾” 18 38/1.5 135/5.3 384/15.1 116/4.6 275/10.8 228/8.98 806-C4 15Kg/33lbs NB25/1” 36 14/0.6 150/5.9 480/18.9 130/5.1 350/13.8 254/10.0 806-D5 39Kg/87lbs NB32/1¼” 55 15/0.6 140/5.5 540/21.3 180/7.1 400/15.8 280/11.0 806-E6 63Kg/138lbs NB40/1½” 140 25/1 224/8.8 676/26.7 210/8.3 490/19.3 304/12.0 806-G7 98Kg/216lbs NB50/2” 250 30/1.2 310/12.2 825/32.5 270/10.6 650/25.6 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid

Additional leak testing for valves to be used with Helium Limit switches for confirmation of operation

12 of 27 

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633Rev. 7/31/14

Page 13: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET NORMALLY CLOSED AIR ATUATED STOP VALVE 806

400 Bar 6000 psi                   

 

Technical Data Design Specification Based on NES 375/ MIL-V-24109 Working Pressure 400 Bar / 6000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides) Airtight Test 440 Bar/ 6600psi Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Leakage Class Bubble Tight as per ANSI Class VI Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Actuator Type Single Acting Spring Return, Direct Mount Piston

Actuator Action Air to Open

Actuator Pressure 6 bar/100 psi maximum

Response Time Up to 25 NB <2sec to open, < 3sec to close Above 25NB <5 sec to open <7sec to close

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)806-A2 3Kg/6.6lbs NB15/½” 6 5/0.2 90/3.5 325/12.8 102/4.0 250/9.8 215/8.46 806-B3 6Kg/13.2lbs NB20/¾” 18 38/1.5 135/5.3 384/15.1 116/4.6 275/10.8 228/8.98 806-C4 15Kg/33lbs NB25/1” 36 14/0.6 150/5.9 480/18.9 130/5.1 350/13.8 254/10.0 806-D5 39Kg/87lbs NB32/1¼” 55 15/0.6 140/5.5 540/21.3 180/7.1 400/15.8 280/11.0 806-E6 63Kg/138lbs NB40/1½” 140 25/1 224/8.8 676/26.7 210/8.3 490/19.3 304/12.0 806-G7 98Kg/216lbs NB50/2” 250 30/1.2 310/12.2 825/32.5 270/10.6 650/25.6 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid

Additional leak testing for valves to be used with Helium Limit switches for confirmation of operation

13 of 27 

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633Rev. 7/31/14

Page 14: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET NORMALLY OPEN AIR ATUATED STOP VALVE 807

280 Bar 4000 psi                   

 

Technical Data Design Specification Based on NES 375/ MIL-V-24109 Working Pressure 280 Bar / 4000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides) Airtight Test 308 Bar/ 3400psi Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Leakage Class Bubble Tight as per ANSI Class VI Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Actuator Type Single Acting Spring Return, Direct Mount Piston

Actuator Action Air to Close

Actuator Pressure 6 bar/100 psi maximum

Response Time Up to 25 NB <2sec to close, < 3sec to open Above 25NB <5 sec to close <7sec to open

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)

Product Designation

Estimated Weight

 Pipe Size

 Cv

A (mm/ins)

B (mm/ins)

C (mm/ins)

D (mm/ins)

H (mm/ins)

L (mm/ins)

807-A2 3Kg/6.6lbs NB15/½” 6 5/0.2 90/3.5 325/12.8 102/4.0 250/9.8 215/8.46 807-B3 6Kg/13.2lbs NB20/¾” 18 38/1.5 135/5.3 384/15.1 116/4.6 275/10.8 228/8.98 807-C4 15Kg/33lbs NB25/1” 36 14/0.6 150/5.9 480/18.9 130/5.1 350/13.8 254/10.0 807-D5 39Kg/87lbs NB32/1¼” 55 15/0.6 140/5.5 540/21.3 180/7.1 400/15.8 280/11.0 807-E6 63Kg/138lbs NB40/1½” 140 25/1 224/8.8 676/26.7 210/8.3 490/19.3 304/12.0 807-G7 98Kg/216lbs NB50/2” 250 30/1.2 310/12.2 825/32.5 270/10.6 650/25.6 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid

Additional leak testing for valves to be used with Helium Limit switches for confirmation of operation

14 of 27 

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633Rev. 7/31/14

Page 15: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET NORMALLY OPEN AIR ATUATED STOP VALVE 807

400 Bar 6000 psi                   

 

Technical Data Design Specification Based on NES 375/ MIL-V-24109 Working Pressure 400 Bar / 6000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides) Airtight Test 440 Bar/ 6600psi Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Leakage Class Bubble Tight as per ANSI Class VI Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Actuator Type Single Acting Spring Return, Direct Mount Piston

Actuator Action Air to Close

Actuator Pressure 6 bar/100 psi maximum

Response Time Up to 25 NB <2sec to close, < 3sec to open Above 25NB <5 sec to close <7sec to open

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)807-A2 3Kg/6.6lbs NB15/½” 6 5/0.2 90/3.5 325/12.8 102/4.0 250/9.8 215/8.46 807-B3 6Kg/13.2lbs NB20/¾” 18 38/1.5 135/5.3 384/15.1 116/4.6 275/10.8 228/8.98 807-C4 15Kg/33lbs NB25/1” 36 14/0.6 150/5.9 480/18.9 130/5.1 350/13.8 254/10.0 807-D5 39Kg/87lbs NB32/1¼” 55 15/0.6 140/5.5 540/21.3 180/7.1 400/15.8 280/11.0 807-E6 63Kg/138lbs NB40/1½” 140 25/1 224/8.8 676/26.7 210/8.3 490/19.3 304/12.0 807-G7 98Kg/216lbs NB50/2” 250 30/1.2 310/12.2 825/32.5 270/10.6 650/25.6 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid

Additional leak testing for valves to be used with Helium Limit switches for confirmation of operation

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

15 of 27 

Page 16: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET FLUSHING ADAPTOR 810

280 Bar 4000 psi  

                   

 

Technical Data Design Specification Based on NES 375 Working Pressure 280 Bar / 4000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 420 Bar / 6000psi Porting Arrangement To facilitate different flow directions Shock Qualification Not Required Vibration Qualification Not Required Leakage Class Not Applicable Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150, Aluminium Seals Material HNBR/ Fluorocarbon Seat Material Not Applicable Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Connection Type Cartridge flanged to housing or manifold.

Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)810-A2 1.3Kg/2.9lbs NB15/½” 5 80/3.5 19/0.75 90/3.54 64/2.52 80/3.15 215/8.46 810-B3 3.4Kg/7.5lbs NB20/¾” 16 105/413 19/0.75 110/4.33 86/3.39 95/6.81 228/8.98 810-C4 8.4Kg/18.5lb NB25/1” 35 145/5.71 23/0.91 135/5.31 112/4.41 120/4.72 254/10.0 810-D5 16.4Kg/36lbs NB32/1¼” 52 170/6.69 30/1.18 165/6.5 137/5.39 160/6.3 280/11.0 810-E6 39Kg/86lbs NB40/1½” 130 185/7.28 50/1.97 215/8.46 175/6.89 200/7.87 304/12.0 810-G7 65Kg/143lbs NB50/2” 235 164/6.46 115/4.53 251/9.88 275/10.83 368/14.49 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

16 of 27

Page 17: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET FLUSHING ADAPTOR 810

400 Bar 6000 psi  

                   

 

Technical Data Design Specification Based on NES 375 Working Pressure 400 Bar / 6000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 600 Bar / 9000psi Porting Arrangement To facilitate different flow directions Shock Qualification Not Required Vibration Qualification Not Required Leakage Class Not Applicable Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150, Aluminium Seals Material HNBR/ Fluorocarbon Seat Material Not Applicable Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Connection Type Cartridge flanged to housing or manifold.

Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)810-A2 1.3Kg/2.9lbs NB15/½” 5 80/3.5 19/0.75 90/3.54 64/2.52 80/3.15 215/8.46 810-B3 3.4Kg/7.5lbs NB20/¾” 16 105/413 19/0.75 110/4.33 86/3.39 95/6.81 228/8.98 810-C4 8.4Kg/18.5lb NB25/1” 35 145/5.71 23/0.91 135/5.31 112/4.41 120/4.72 254/10.0 810-D5 16.4Kg/36lbs NB32/1¼” 52 170/6.69 30/1.18 165/6.5 137/5.39 160/6.3 280/11.0 810-E6 39Kg/86lbs NB40/1½” 130 185/7.28 50/1.97 215/8.46 175/6.89 200/7.87 304/12.0 810-G7 65Kg/143lbs NB50/2” 235 164/6.46 115/4.53 251/9.88 275/10.83 368/14.49 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

17 of 27 

Page 18: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET RELIEF VALVE 813

280 Bar 4000 psi  

                   

Technical Data Design Specification Based on NES 375/ MIL-V-22549 Working Pressure 280 Bar / 4000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides) Ranges Available 8 bands ranging form 1 bar (7.5 psi) to 370 bar (5365 psi) Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Maximum Accumulation Pressure >7 bar set point: Set point plus 10%, <7 bar Set point: 2 bar Minimum Re-seat Pressure >7 bar set point: Set point minus 10%, <7 bar Set point: 2 bar Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Connection Type Cartridge flanged to housing or manifold.

Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Kdr A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)813-A2 4Kg/8.8lbs NB15/½” 0.46 20/0.79 110/4.33 125/4.9 60/2.36 240/9.45 215/8.46 813-B3 7Kg/15.4lbs NB20/¾” 0.39 28/1.1 118/4.65 145/5.71 73/2.87 250/9.84 228/8.98 813-C4 12Kg/26.4lbs NB25/1” 0.31 35/1.38 125/4.92 190/7.48 89/3.5 332/13.07 254/10.0 813-D5 30Kg/66lbs NB32/1¼” 0.28 75/2.95 165/6.5 250/9.84 109/4.29 414/16.3 280/11.0 813-E6 52Kg/115lbs NB40/1½” 0.24 130/5.12 220/8.66 285/11.22 140/5.51 554/21.81 304/12.0 813-G7 75Kg/165lbs NB50/2” 0.24 192/7.56 282/11.1 420/16.54 200/7.87 705/27.76 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

18 of 27 

Page 19: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET RELIEF VALVE 813

400 Bar 6000 psi  

                   

Technical Data Design Specification Based on NES 375/ Mil-V-22549 Working Pressure 400 Bar / 6000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides) Ranges Available 8 bands ranging form 1 bar (7.5 psi) to 370 bar (5365 psi) Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Maximum Accumulation Pressure >7 bar set point: Set point plus 10%, <7 bar Set point: 2 bar Minimum Re-seat Pressure >7 bar set point: Set point minus 10%, <7 bar Set point: 2 bar Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Connection Type Cartridge flanged to housing or manifold.

Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Kdr A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)813-A2 4Kg/8.8lbs NB15/½” 0.46 20/0.79 110/4.33 125/4.9 60/2.36 240/9.45 215/8.46 813-B3 7Kg/15.4lbs NB20/¾” 0.39 28/1.1 118/4.65 145/5.71 73/2.87 250/9.84 228/8.98 813-C4 12Kg/26.4lbs NB25/1” 0.31 35/1.38 125/4.92 190/7.48 89/3.5 332/13.07 254/10.0 813-D5 30Kg/66lbs NB32/1¼” 0.28 75/2.95 165/6.5 250/9.84 109/4.29 414/16.3 280/11.0 813-E6 52Kg/115lbs NB40/1½” 0.24 130/5.12 220/8.66 285/11.22 140/5.51 554/21.81 304/12.0 813-G7 75Kg/165lbs NB50/2” 0.24 192/7.56 282/11.1 420/16.54 200/7.87 705/27.76 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

19 of 27 

Page 20: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET FILTER VALVE 814

280 Bar 4000 psi  

                  

 

Technical Data Design Specification Based on NES 375/ Mil-F-8815 Working Pressure 280 Bar / 4000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides) Filtration Range 6 bands ranging for 10μ to 250μ absolute Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Maximum ΔP at rated flow 0.1 kg/cm2

Filter Mesh Minimum Surface Area 500% of Inlet Pipe Area Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material Not Applicable Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Handwheel Material Not Applicable

Connection Type Cartridge flanged to housing or manifold. Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)814-A2 1.3Kg/2.9lbs NB15/½” N/A 80/3.5 19/0.75 90/3.54 64/2.52 80/3.15 215/8.46 814-B3 3.4Kg/7.5lbs NB20/¾” N/A 105/413 19/0.75 110/4.33 86/3.39 95/6.81 228/8.98 814-C4 8.4Kg/18.5lb NB25/1” N/A 145/5.71 23/0.91 135/5.31 112/4.41 120/4.72 254/10.0 814-D5 16.4Kg/36lbs NB32/1¼” N/A 170/6.69 30/1.18 165/6.5 137/5.39 160/6.3 280/11.0 814-E6 39Kg/86lbs NB40/1½” N/A 185/7.28 50/1.97 215/8.46 175/6.89 200/7.87 304/12.0 814-G7 65Kg/143lbs NB50/2” N/A 164/6.46 115/4.53 251/9.88 275/10.83 368/14.49 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, & Nitric Acid Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures

20 of 27 

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633Rev. 7/31/14

Page 21: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET FILTER VALVE 814

400 Bar 6000 psi  

                  

 

Technical Data Design Specification Based on NES 375/ MIL-F-8815 Working Pressure 400 Bar / 6000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides) Filtration Range 6 bands ranging for 10μ to 250μ absolute Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Maximum ΔP at rated flow 0.1 kg/cm2

Filter Mesh Minimum Surface Area 500% of Inlet Pipe Area Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material Not Applicable Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Handwheel Material Not Applicable

Connection Type Cartridge flanged to housing or manifold. Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)814-A2 1.3Kg/2.9lbs NB15/½” N/A 80/3.5 19/0.75 90/3.54 64/2.52 80/3.15 215/8.46 814-B3 3.4Kg/7.5lbs NB20/¾” N/A 105/413 19/0.75 110/4.33 86/3.39 95/6.81 228/8.98 814-C4 8.4Kg/18.5lb NB25/1” N/A 145/5.71 23/0.91 135/5.31 112/4.41 120/4.72 254/10.0 814-D5 16.4Kg/36lbs NB32/1¼” N/A 170/6.69 30/1.18 165/6.5 137/5.39 160/6.3 280/11.0 814-E6 39Kg/86lbs NB40/1½” N/A 185/7.28 50/1.97 215/8.46 175/6.89 200/7.87 304/12.0 814-G7 65Kg/143lbs NB50/2” N/A 164/6.46 115/4.53 251/9.88 275/10.83 368/14.49 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, & Nitric Acid Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures

21 of 27

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633Rev. 7/31/14

Page 22: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET DOME LOADED PRESSURE REGULATOR 817

280 Bar 4000 psi                   

 

Technical Data Design Specification Based on NES 375/ MIL-V-2961 Working Pressure 280 Bar / 4000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides) Dome Setting 1:1 Ratio with set pressure Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Maximum Lock-up Pressure >7 bar set point: Set point plus 10%, <7 bar Set point: 2 bar Minimum Droop Pressure >7 bar set point: Set point minus 10%, <7 bar Set point: 2 bar Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Connection Type Cartridge flanged to housing or manifold.

Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)817-A2 4Kg/8.8lbs NB15/½” 1.5 26/1.02 63/2.48 125/4.9 75/2.95 225/8.86 215/8.46 817-B3 7Kg/15.4lbs NB20/¾” 4 35/1.38 105/4.13 145/5.71 113/4.45 295/11.61 228/8.98 817-C4 12Kg/26.4lbs NB25/1” 7 77.3.03 124/4.88 190/7.48 140/5.51 310/12.2 254/10.0 817-D5 30Kg/66lbs NB32/1¼” 12 103/4.06 150/5.91 250/9.84 178/7.0 375/14.76 280/11.0 817-E6 52Kg/115lbs NB40/1½” 25 149/5.87 196/7.72 285/11.22 230/9.06 490/19.29 304/12.0 817-G7 75Kg/165lbs NB50/2” 46 200/7.87 248/9.76 420/16.54 350/13.78 620/20.41 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

22 of 27 

Page 23: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET DOME LOADED PRESSURE REGULATOR 817

400 Bar 6000 psi                   

 

Technical Data Design Specification Based on NES 375/ MIL-V-2961 Working Pressure 400 Bar / 6000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides) Dome setting 1:1 Ratio with set pressure Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Maximum Lock-up Pressure >7 bar set point: Set point plus 10%, <7 bar Set point: 2 bar Minimum Droop Pressure >7 bar set point: Set point minus 10%, <7 bar Set point: 2 bar Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Connection Type Cartridge flanged to housing or manifold.

Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)817-A2 4Kg/8.8lbs NB15/½” 1.5 26/1.02 63/2.48 125/4.9 75/2.95 225/8.86 215/8.46 817-B3 7Kg/15.4lbs NB20/¾” 4 35/1.38 105/4.13 145/5.71 113/4.45 295/11.61 228/8.98 817-C4 12Kg/26.4lbs NB25/1” 7 77.3.03 124/4.88 190/7.48 140/5.51 310/12.2 254/10.0 817-D5 30Kg/66lbs NB32/1¼” 12 103/4.06 150/5.91 250/9.84 178/7.0 375/14.76 280/11.0 817-E6 52Kg/115lbs NB40/1½” 25 149/5.87 196/7.72 285/11.22 230/9.06 490/19.29 304/12.0 817-G7 75Kg/165lbs NB50/2” 46 200/7.87 248/9.76 420/16.54 350/13.78 620/20.41 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

23 of 27 

Page 24: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET SPRING LOADED PRESSURE REGULATOR 818

280 Bar 4000 psi  

                   

Technical Data Design Specification Based on NES 375/ MIL-V-2961 Working Pressure 280 Bar / 4000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides) Ranges Available 8 bands ranging form 1 bar (7.5 psi) to 370 bar (5365 psi) Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Maximum Lock-up Pressure >7 bar set point: Set point plus 10%, <7 bar Set point: 2 bar Minimum Droop Pressure >7 bar set point: Set point minus 10%, <7 bar Set point: 2 bar Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Connection Type Cartridge flanged to housing or manifold.

Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)818-A2 4Kg/8.8lbs NB15/½” 1.5 20/0.79 110/4.33 125/4.9 60/2.36 240/9.45 215/8.46 818-B3 7Kg/15.4lbs NB20/¾” 4 28/1.1 118/4.65 145/5.71 73/2.87 250/9.84 228/8.98 818-C4 12Kg/26.4lbs NB25/1” 7 35/1.38 125/4.92 190/7.48 89/3.5 332/13.07 254/10.0 818-D5 30Kg/66lbs NB32/1¼” 12 75/2.95 165/6.5 250/9.84 109/4.29 414/16.3 280/11.0 818-E6 52Kg/115lbs NB40/1½” 25 130/5.12 220/8.66 285/11.22 140/5.51 554/21.81 304/12.0 818-G7 75Kg/165lbs NB50/2” 46 192/7.56 282/11.1 420/16.54 200/7.87 705/27.76 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

24 of 27

Page 25: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET SPRING LOADED PRESSURE REGULATOR 818

400 Bar 6000 psi  

                   

Technical Data Design Specification Based on NES 375/ MIL-V-2961 Working Pressure 400 Bar / 6000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides) Ranges Available 8 bands ranging form 1 bar (7.5 psi) to 370 bar (5365 psi) Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Maximum Lock-up Pressure >7 bar set point: Set point plus 10%, <7 bar Set point: 2 bar Minimum Droop Pressure >7 bar set point: Set point minus 10%, <7 bar Set point: 2 bar Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Connection Type Cartridge flanged to housing or manifold.

Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins)B

(mm/ins)C

(mm/ins)D

(mm/ins) H

(mm/ins)L

(mm/ins)818-A2 4Kg/8.8lbs NB15/½” 1.5 20/0.79 110/4.33 125/4.9 60/2.36 240/9.45 215/8.46 818-B3 7Kg/15.4lbs NB20/¾” 4 28/1.1 118/4.65 145/5.71 73/2.87 250/9.84 228/8.98 818-C4 12Kg/26.4lbs NB25/1” 7 35/1.38 125/4.92 190/7.48 89/3.5 332/13.07 254/10.0 818-D5 30Kg/66lbs NB32/1¼” 12 75/2.95 165/6.5 250/9.84 109/4.29 414/16.3 280/11.0 818-E6 52Kg/115lbs NB40/1½” 25 130/5.12 220/8.66 285/11.22 140/5.51 554/21.81 304/12.0 818-G7 75Kg/165lbs NB50/2” 46 192/7.56 282/11.1 420/16.54 200/7.87 705/27.76 368/14.5

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

25 of 27 

Page 26: Cartridge valve

 

 

VALVE TECHNICAL DATA SHEET ELECTRICALLY ACTUATED STOP VALVE 821

280 Bar 4000 psi                    

 

Technical Data Design Specification Based on NES 375/ MIL-V-24109 Working Pressure 280 Bar / 4000 psi Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid. Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1 Cleaning TP102, Oxygen cleaning to MIL-STD-1330 Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides) Airtight Test 308 Bar/ 3400psi Shock Qualification MIL-S-901D Vibration Qualification MIL-STD-167-1 Leakage Class Bubble Tight as per ANSI Class VI Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151

Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150 Seals Material HNBR/ Fluorocarbon Seat Material PEEK virgin FL350 Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222 Handwheel Material Not Applicable

Connection Type Cartridge flanged to housing or manifold. Housing welded or screwed (to be specified)

OVERALL DIMENSIONS (CARTRIDGE AND HOUSING) Product

Designation Estimated

Weight  

Pipe Size  

Cv A

(mm/ins) B

(mm/ins) C

(mm/ins) D

(mm/ins) H

(mm/ins) L

(mm/ins) 821-A2 4Kg/8.8lbs NB15/½” 6 21/0.8 97/3.8 295/11.6 64/2.5 287/11.3 215/8.46 821-B3 6.5Kg/14.3lb NB20/¾” 18 29/1.1 81/3.2 343/13.5 86/3.39 321/12.7 228/8.98 821-C4 11Kg/24.2lbs NB25/1” 36 70/2.8 85/3.3 370/24.7 112/4.41 342/13.5 254/10.0 821-D5 NB 32/ 1¼" On Request 821-E6 NB 40/ 1½" On Request 821-G7 NB 50/ 2" On Request

PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid

Actuator voltage: 24v DC, 110v AC, 240v AC Provided with Manual Override Facility

Stainless Steel cartridges in manifolds for 280 bar systems Position Indicator Switches Provided

 

[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633

Rev. 7/31/14

26 of 27 

Page 27: Cartridge valve

The Cartridge Principal

• Housings can be installed at a different time to that of the cartridge valve.

• The housing becomes a permanent integral part of the system.

• Each housing will accept the full range of cartridges only the size of the cartridge being the limiting factor.

Cartridge Housing

• Each cartridge valve is fully retractable from the housing

• All parts are fully accessible including the seat and plug for easy maintenance.

• Seat construction is such that replacement is by a simple one- touch clip arrangement.

Cartridge Stop Valve

• Cleaning and pressure testing of the system is easily carried out before the installation of the cartridge valve by the use of specially designed flushing adapters and blanking covers.

• Common components have been used throughout the entire range of cartridge valves ensuring that the spares requirements are minimized.

Housing with Flushing

• The fastening of the cartridge to the housing has been so arranged to ensure that the orientation of the valve is always positioned correctly.

• The oblique (45° angle) pattern design gives a similar flow characteristic to that of a full flow ball valve, yet sealing is equivalent to that of a plug valve.

 Housing and Cartridge Assembly

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Rev. 7/31/14