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One stop Sloution for Plastic Product Development.
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The only in Asia
The only in Asia
Company Background
The Only Silver Certified Moldflow Consultant in Asia.
Established in 2005 with Dedication & Focus in Plastic Design.
Design Center at Mumbai and Pune with representatives in USA.
Backed by a well established Jyoti Group. The Industrial product
designer and manufacturer of plastic components.
Over 50 years of domain experience in metal and import substitution
with engineering plastics in the Automotive, White Goods, Water
Treatment, Fluid Engineering, Process and Electrical/Electronic
industries.
Group Turnover @ 400 millions.
Having CRISIL SE 1A rating indicating excellent financial status.
The only in Asia
Our Mission
“Mission is Perfection” ‘Perfection may never be attainable but in chasing
Perfection we will achieve Excellence.’
Our goal is to be recognized as a world leader in Plastics
Engineering Services, by leveraging over 50 years of
trusted domain Competencies, and creating a compelling
competitive advantage for our customers by offering
outstanding value in terms of Quality, Cost, Delivery
and Services.
The only in Asia
Customized and dedicated project management teams.
World class in-house product design and development
infrastructure.
Proven, new product development process using Design for Six
Sigma methodology.
Well established processes for product design, tool design, tool
manufacturing and plastics part production.
Client appreciations for professionalism and cost optimization.
In-house “Concept-to-commerce” facilities which include Injection
molding, Composite Molding , Plastic Fabrication, Tool Room and
Component Testing.
Our Strengths
The only in Asia
Moldflow Silver Certification Polysmart is an authorized and certified Moldflow Consulting Partner. We have achieved Silver Certification, which is the highest certification level held by any consulting partner.
(http://www.moldflow.com/stp/english/services/consulting_partners.htm)
This endorsement by Moldflow Corporation is your assurance that Polysmart ‘s analysts have completed a rigorous training and testing program. Authorized consultants are proficient in the latest versions of Moldflow software.
As part of this program, Moldflow Corporation enforce strict standards for the quality of services offered.
Silver Certification is the measure of our skills and the accuracy of your results.
Our Achievement
The only in Asia
Cluster 1 : CAD Design Services
Concept design
Product Design
DFM /DFA
2D to 3D modeling
GD&T ,Tolerance stack-up
DFMEA
Design optimization
Metal to plastics conversion
Value engineering
Sample Recd. from Customer Final Product
The only in Asia
Cluster 2 : CAE Services
Meshing Services
Moldflow Analysis
Structural Analysis (FEA)
Crash/Impact Analysis
CFD Analysis
Linear & Non Linear Analysis
The only in Asia
2.1 : Moldflow Analysis
MPI Midplane, Fusion, 3D
MPI Flow, Cool, Warp, Stress,
Fiber
MPI Co injection, Gas Assist
Valve gate optimization studies
Tool design audit
The only in Asia
2.2 : FEA Analysis
Types of analysesLinear buckling• Rough estimation of
buckling loads• Low computational costs
Nonlinear buckling• Accurate estimation of
buckling loads• High computational costs
Drop tests• Determination of critical
stress areas/possible crack locations
• Effect of drop angles• Highly complex problem
(Fluid-Structure Interaction)
• Side impact
The only in Asia
Cluster 2.3 : CFD Field of Expertise
Meshing for CFD Application Geometry generation and cleanup Multi Block Structured Grid Generation Tetrahedral, Hexahedral and Hybrid
Meshing
Computational Fluid Dynamics Internal as well as External Flow Steady as well as Transient flow Computational Aero Acoustics HVAC Electronic component Cooling Combustion Simulation Rotary Machinery Multi-physics analysis
Customize product development User Defined Functions (UDF) Specific CFD tool development Customization of existing CFD products
The only in Asia
HVAC Capabilities
HVAC
Design and optimization of HVAC ducts
HVAC simulation for human comfort and safety in vehicles
HVAC design and simulation of offices for attaining least power consumption
Design of High performance data centers for uniform cooling of servers
The only in Asia
Software Expertise In CFD
Geometry Creation Solid works, ProE
CAD cleanup ANSA, Hyper mesh
Surface Meshing ANSA, Hyper mesh, ICEM CFD, GAMBIT, Star CCM+
Volume Meshing TGrid, ICEM CFD, Gambit, FLOTHERM, FLOVENT, Star CCM+
Solver FLOTHERM, FLOVENT, Fluent, CFX, Star CD, Star CCM+
Post processing Tecplot, CFView, ViewZ
The only in Asia
Cluster 3 :Tool Design & Reverse Engineering
Plastic Injection Mould design Services Soft tooling services.3Dprinting ,RPT( SLA,SLS,FDM 900)Cloud data creation & ConversionCMM & white light scanningRe-Engineering of Part
The only in Asia
Our ProcessEnquiry
Product Concepts/ Performance Requirements
Product Samples Product Drawing
Customer Approval
Feasibility Analysis (Financial/ Technical)
Product Engineering Reverse Engineering
CAD Model
CAE Analysis
Prototyping
Assembly testing
Functional Testing
Tooling
Pilot Production
Regular production
Import drawing
Pro
ject
Man
agem
ent
and
Qu
alit
y S
yste
ms
Cu
sto
me
r A
pp
rov
al
The only in Asia
New Product Development (NPD) Process
Gate 4
Stage 5
Voice of Customer
Idea
tio
n
Stage 1
Bu
ild
Bu
sin
ess
case
Cu
sto
mer
Inp
uts
Mar
ket
Inte
llig
ence
Co
mp
etin
g p
rod
uct
s
Gate 1
Co
st, P
rod
uct
Var
iati
on
P
rod
uct
, Des
ign
fle
xib
ility
Fea
ture
s
Gate 2 Gate 3
Des
ign
Co
nce
pts
, Pro
du
ct
En
gin
eeri
ng
, DF
SS
, DF
MA
, P
roto
typ
eS
oft
To
olin
gP
rod
uct
D
evel
op
men
t
Stage 2 Stage 3
Gate 4
Stage 4
Pro
du
ctio
n
pla
nn
ing
Pilo
t Pro
duct
ion,
P
PA
P &
Pro
duct
ion
Pro
du
ct, P
roce
ss, a
nd
p
rod
uct
ion
val
idat
ion
Sam
ple
Pro
du
ctio
n lo
t, Q
AP
,
Pro
cess
es, m
ach
ine
pla
nn
ing
The only in Asia
What we can Offer to our Clients
The only in Asia
Our Valued Customers - Appliance & Other
The only in Asia
Our Valued Customers- Automotive (OEM,Tire One Companies Directly or through Vendors)
The only in Asia
POLYSMART TECHNOLOGIES PVT. LTD.
94,Bombay Talkies Compound,
Malad (West)
Mumbai:- 400064
India.
Tel:- +91-22-28824448,
+91-22-28823241,91-22-28813508.
Fax:- +91-22-28820629
B-67 & 68, Shrinath Chambers 3rd Floor
Sant Dyaneshwar Paduka Chowk,
Pune : - 411005
India.
Tel: - +91-20-25520311/ 312 ,
Mobile:- 9689915196
Fax: - +91-20-25520311
Website: www.polysmart.com
Email:- [email protected]