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eu:a eppstein uhen architects 1
D E T A I L I N G S E M I N A R
FLOOR ASSEMBLIESp r e s e n t a t i o n
eu:a eppstein uhen architects 2
OUTLINE Floor Assemblies :
Overview Detailing Objectives
Composite : Concrete & Steel Deck
Wood Framed Floors + Ceilings
Post-Tensioned Concrete Floor
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Detailing Objectives
DOB-1 : FIREDOB-2 : EARTHDOB-3 : WATERDOB-4 : AIR
DOB-5 : COSTDOB-6 : TIMEDOB-7 : SCOPE
FIRE
WATER
AIR EARTH
dryhot
wet cold
ELEMENTS
TIMECOST
SCOPE
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Composite : Conc & Stl Deck Project : FIRST PLACE Project Scope
7+4 story vertical addition Existing structure : CIP
concrete Height : 12 story Floor Determination
Poor bearing capacity of soils
Condition of existing structure
Design and code parameters
Need : Light weight vertical
addition Solution :
Composite concrete & steel deck on steel structure
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Composite : Conc & Stl Deck Occupancy :
Separated Mixed Use R-2 (multifamily) S-2 (parking) A-2 (restaurant & café) M (Proposed food
store) B (Dental clinic &
office)
Construction Type : 1B Non-combustible Construction materials
Concrete + Steel Other non-combustibles
Rated floor/ceiling assembly : UL D502
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Composite : Design Objectives
DOB-1 : Fire (Thermal)
Conduction Balcony : every unit Thermal transmission
if slab edge is not insulated or not thermally broken
Design : moving target
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DOB-2 Earth (Solid)
Material Interactions Different floor finish materials Ceramic tile :
Substrate : solid + moisture resistant Gyp Cement Underlayment Tile backer or concrete
Floating wood floors Substrate : solid + very flat Gyp Cement Underlayment Concrete
Single flooring system substrate
Movement Building = >300’ long Expansion joint required : 2” sliding
Existing & new floors Gypsum board ceilings
Composite : Design Objectives
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Composite : Design ObjectivesDOB-3 Water (Liquids)
Drainage Most critical : Slab edge at
sliding doors Highly defined slab edge detail
Code : Maximum 3/4” threshold Water Pressure Test
Minimum 10 lb (high rise) Sliding doors : recessed 2” into
the slab edge Code compliant Weather resistant
Other Considerations Finish flooring Exterior balcony structure Exterior finish skin materials Flashings
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Composite : Design ObjectivesDOB-4 Air (Vapor)
Acoustics IIC & STC ratings : 60+ (condo’s)
Concrete : best flooring substrate for condominiums because of its mass
Vibration loads Steel frames absorb & transmit much like
gravity loads Isolate vibration
Isolate structural members from sound transmitting assemblies such as ceilings & walls
Resilient materials below hard surface flooring
Provide a high density acoustic insulation Mineral wool above ceilings (STC
requirements) Suspended gypsum board ceiling
membrane Acoustic benefits Non-combustible fire protection for steel
frame
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Composite : Design ObjectivesDOB-5 Cost
Labor Steel fabrication &
erection Repetitive members &
connections Flexible sequencing
Material costs : high(er) Offset by speed of erection Mill order = no $ surprises
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Composite : Design ObjectivesDOB-7 Scope
Aesthetics Exposed Concrete =
“Industrial Loft” Suspended GB ceiling
membrane Fire protection of steel Clean smooth ceiling
Coordination MEP & FP installation
Difficult due to the numerous steel parts and pieces
Restricts unprotected MEP penetrations Non-rated ceilings :
suspended below rated ceilings
Exposed MEP & FP elements
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Detailing – Detail on CD’s
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Detailing – Detail on CD’s
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Wood : Floor Systems
Major Concerns : Fire & Smoke Separation : UL & FM Acoustic Control : STC Vibration Control : IIC Structural : Diaphragm & Deflection
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Wood : Design ObjectivesDOB-1 Fire (Thermal)Fire & Smoke Separation Prevent flame & hot gases Sprinkle interstitial spaces
(NFPA 13) Smoke Compartments (NFPA
13R) Smoke and Fire dampers :
MEP
DOB-2 Earth (Wind/Gravity)Structural concerns Diaphragm (Horizontal)
T&G sheathing Deflection (Vertical) : Bounce
Floor Finishes : Stone & ceramic tile
Ceiling Finishes : Control joints
Nails vs. Screws : Squeaky Floors!
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Wood : Design ObjectivesDOB-3 WaterLeak Prevention Mold prevention : Flashings at exterior (wall +
floor) Floor drains : thresholds, recessed shower pans
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Wood : Design Objectives
DOB-4 Air Acoustic Control Airborne sound vs.
Structure borne sound STC vs. IIC
Dwelling units : IIC 50 minimum (IBC
2006 1207.3)
Source for claims : Condos need higher STC
& IIC
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Wood : Design ObjectivesDOB-4 Air Acoustic Control Sound reduction strategies
Decoupling : Sound reduction mats (Acousti-Mat)
Flexibility : Resilient channels Increase mass
Underlayments + Additional drywall + Mineral wool
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Wood : Design Objectives
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Wood : Design ObjectivesDOB-7 ScopeCoordination MEP coordination
Duct, pipe and cable runs
Forgiving Details Larger dimensional
tolerances Field modifications Finish flooring and
gypsum board ceiling can cover most imperfections.
DOB-5 CostMaterial & labor Wood is cheap! Easy fabrication & erection Repetitive members &
connections Flexible sequencing Field modifications
DOB-6 TimeSchedule & sequencing Avoid excess moisture
Plywood, OSB & GB : absorb water
Fabrication : short lead times
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ResourcesGypsum Association GA 600-2006 FRDM (18th Edition)
Free download Includes STC/IIC/UL/FM tests http://www.gypsum.org/
GA60006.html
United States Gypsum (USG) SA100 – Fire-Resistant Assemblies SA200 – Acoustical Assemblies SA924 – Drywall-Wood Framed
Systems SA305 – Poured Cementitious Floor
Systems
Underwriters Laboratories Online Certifications Directory
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Concrete : Post-Tensioned (PT) Project : ASTOR PLACE Project Scope
New Construction Light gauge steel frame Composite concrete +
steel deck Structural steel w/metal
roof deck Height : 18 story Floor Determination
Location + Cost Design + code
parameters Solution :
Post-tensioned concrete
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Concrete : Post-Tensioned (PT) Occupancy :
Separated Mixed Use R-2 : multifamily S-2 : parking A-2 : tenant spaces M : tenant spaces B : tenant spaces
Construction Type : 1A Non-combustible Construction materials
Concrete + Steel Other non-combustibles
Rated floor/ceiling assembly : ?
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Concrete : Post-Tensioned (PT)
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PT Concrete : Design Objectives
DOB-1 Fire (Thermal)
Conduction Thermal transmission
if slab edge is not insulated or not thermally broken
Owner : thermal breaks not needed at the cantilevered PT concrete balconies.
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PT Concrete : Design Objectives
DOB-2 Earth (Solid)
Material interactions Finish Materials
Finish flooring material to structural (A5100; A0010(B4); Underlayment) substrate.
Ceramic tile & Floating wood floors Substrate : solid + moisture resistant Gyp Cement Underlayment
Self leveling Underlayment Lower cost of the wood floor installation Imperfections : covered up
Carpet floors Do not require the flatness of the above floor finishes Standard padding vs. Acoustical carpet pad
Movement Potential for damage or Recurring maintenance Differential movement : joints between PT Conc +
Steel structure Gypsum board ceilings
GB expansion joints : primary structural members
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PT Concrete : Design Objectives
DOB-3 Water (Liquids)
Most critical : Slab edge at sliding doors Highly defined slab edge detail
Code : Maximum 3/4” threshold
Water Pressure Test Minimum 12 psf (high rise)
Sliding doors Recessed 1.75” into the slab
edge Code compliant Weather resistant
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DOB-3 Water (Liquids)
DrainageOther Considerations Finish flooring (1.25” depth) Window wall systems Wall system transitions Typical slab edges Roof intersections
PT Concrete : Design Objectives
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PT Concrete : Design Objectives
DOB-4 Air (Vapor)Acoustics IIC & STC ratings : 60+ (condo’s)
PT concrete : Best structural floor system for condos Mass and stiffness
Isolation of structural members from Isolate vibration
Walls : Prevent unit-to-unit sound transmission
Resilient materials below hard surface flooring
Provide a high density acoustic insulation Mineral wool above ceilings (STC
requirements) Suspended gypsum board ceiling
membrane Acoustic benefits
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PT Concrete : Design Objectives
DOB-5 CostLabor and Materials Light gauge steel : 2 story townhomes
Cost Savings In lieu of PT Conc Units : changed to single story
Deciding Factor : PT Conc Height Stiffness Structural depth
8” at most residential floors)
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PT Concrete : Design Objectives
DOB-7 Scope
Aesthetics Concrete structure : concealed
Buried or wrapped in Gyp Bd Perimeter columns (round) are left exposed.
Coordination MEP coordination : during the SD and DD phases
Various ceiling systems Structural penetrations.
Light gauge steel Suspended gypsum board ceiling : fire rated membrane Restricts the number & size : unprotected MEP penetrations. Coordination with MEP & FP System design : parameters of the code.
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Conclusion
Questions???
Comments???
Concerns???
Suggestions???
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Detailing : Sequencing
B. Mtl studs + balcony structure & deckingA. Steel structure + composite floor slabC. Exterior sheathing + plywood blocking + weather barrier @ frames
D. Mtl flashing @ framesE. Exterior weather barrier over sheathingF. Frames installedG. Exterior finish (EIFS) + sealants + exterior wall insulation
H. Interior vapor barrier + floor toppingI. Interior gyp bd + window stool + finishes (wall & floor)