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Retro-Commissioning

Controls Why They Dont Work

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Tech 4 - Jim StuberTechnical Session from the 2006 ASHRAE Region VI CRC

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Page 1: Controls Why They Dont Work

Retro-Commissioning

Page 2: Controls Why They Dont Work

60.5 Acres, 41 Buildings, 4.946 MGSF

Page 3: Controls Why They Dont Work

BUILDING BUILDING PERCENT

DATE GROSS OF TOTAL

1910 to 1930 667,882 18%

1930 to 1960 884,605 23%

1960 to 1980 690,021 18%

1980 to 1990 594,524 16%

1990 to 2000 723,520 19%

2000 to Present 226,851 6%

Age of Facilities

Page 4: Controls Why They Dont Work

Systems

• Constant Volume• Variable Volume• Duel Duct• Fan coils• DX• Window units

Page 5: Controls Why They Dont Work

Facilities Engineering

Mission

Lower Operating Costs

Preserve Assets

Improve/MaintainCustomer Satisfaction

Page 6: Controls Why They Dont Work

CSRB Energy Conservation

Project

$380k Annual Savings, 3 Year payback

Page 7: Controls Why They Dont Work

West Building HVAC Issues

Page 8: Controls Why They Dont Work

Staffing Retro-Commissioning

• Reduced Service Contracts• Reorganized the Maintenance

Department

Page 9: Controls Why They Dont Work

Retro-Recommissioning

• Customers• Maintenance Staff

Page 10: Controls Why They Dont Work

Retro-Recommissioning

• Customers• Maintenance Staff• Gather Building Data

Page 11: Controls Why They Dont Work

Retro-Recommissioning

• Customers• Maintenance Staff• Gather Building Data• Calculate Heat Load

Page 12: Controls Why They Dont Work

Retro-Recommissioning

• Customers• Maintenance Staff• Gather Building Data• Calculate Heat Load• Assess Deficiencies

Page 13: Controls Why They Dont Work

Retro-Recommissioning

• Customers• Maintenance Staff• Gather Building Data• Calculate Heat Load• Assess Deficiencies• Document Equipment

Page 14: Controls Why They Dont Work

Retro-Recommissioning

• Customers• Maintenance Staff• Gather Building Data• Calculate Heat Load• Assess Deficiencies• Document Equipment• Prioritize Work

Page 15: Controls Why They Dont Work

WUSM Total Energy UsageFiscal Years 1992 - 2005

0

300000

600000

900000

1200000

1500000

En

erg

y U

sag

e (

MM

Btu

)

0

600000

1200000

1800000

2400000

3000000

Gro

ss A

rea (

SF

)

Electricity (MMBtu) Coal (MMBtu)Gas (MMBtu) Oil (MMBtu)Gross Area (SF)

Note: Includes only buildings on central systems.

• 5M Annual Savings in FY05• $26M Total Savings from FY92 - FY05

Page 16: Controls Why They Dont Work

Why Are Existing Buildings Broken?

• Life of Equipment• Space Use • Budget Pressures• Organizational Change• Knowledge Base

Page 17: Controls Why They Dont Work

What we’re doing about it• Facilities Renewal• Retro-Commissioning• Training• Commissioning • Equipment Standards• Design Guidelines• Controls Guidelines