EXAMPLES OF PROJECTS

DESIGNMANUFACTURING

Viacheslav Gusev

HYDRAULIC STATION FOR TEST STANDSYSTEM TECH DATA• 15 l/min, 21 MPa, tank 100 l• noise protected housing

PERSONAL ROLE • 3D&2D design, manuals• production design support

HYDRAULIC SYSTEM OF FURNACESYSTEM TECH DATA• 3 x 55 kW , 21 MPa, tank 2500 l• 2 valve stands, accumulator station• recirculation system

PERSONAL ROLE• 3D&2D design, manuals, • production design support

OIL STATION FOR TURBINE LUBRICATION SYSTEM

SYSTEM TECH DATA• 220 l/min, 0,5 MPa, tank 1800 l• doubled heat-exchange contourPERSONAL ROLE • 3D&2D design, manuals, • production design support

DESIGN EXAMPLES OF PROJECTS

PRODUCT DESCRIPTION• power units range 0,55 … 22 kW• all components are range of HYBOX® product lineINVESTMENT PARAMETERS (June, 2010)• planned period 1 year• discounting rate 23 %• Investments 3 500k RUR• IRR 30%• NPV 2 200k RURPERSONAL ROLE• market analysis, forecast of demand• cash flow analysis, creation of financial model

UNIVERSAL HYDRAULIC POWER UNITSASSEMBLING MANUFACTURING

PORTABLE HIGH PRESSURE STATIONSMARKETING, DESIGN, PROTOTYPING

PRODUCT TECH DATATYPE 1: station 700 bar, 1.1 l/min, 2.2 kW, 10 l, 37 kgTYPE 2: station 700 bar, 0.6 l/min, 1.1 kW, 5 l, 30 kg

PROJECT DESCRIPTION (June, 2013)• executed market analysis • designed 2 types of product• produced and tested 4 prototypesPERSONAL ROLE• market analysis• forming of product range• 3D&2D design, manuals• production design support• development of commercial offers

EXAMPLES OF PROJECTSDESIGN

HYDRAULIC PRESS FOR PIPE TEE PRODUCTION

SYSTEM TECH DATA• max force (pull), 4900 kN• max stroke of rod, 1200 mm• range of pipe diameter, 219 … 1420 mm• hot-drawn tees used for magistral oil/gas

piping with diameters till 1420 mm

POTENTIAL CUSTOMERS• metallurgical/pipe plants

PERSONAL ROLE • FEA analysis• 3D&2D design

DESIGN PROSPECTIVE PROJECT

HYDRAULIC STATIONPROJECT DESCRIPTION1ST ASSEMBLED HYDRAULIC STATION AT HYDAC RUSSIA• HYDAC Russia: design, assembling, tests• HYDAC Poland: metal parts, standard components (hydraulics, electrics), control system PERSONAL ROLE • 3D&2D design, manuals• coordination of assembling process• forming of suppliers' base• coordination of testing

LOW TEMPERATURE & EXPLOSION PROOFBACK-FLUSHING FILTERTECH DESCRIPTION• hot water heating system• heat isolation

PROJECT DESCRIPTION• HYDAC Russia: design, assembling, pressure tests• HYDAC Germany: back-flushing filter RF6

PERSONAL ROLE• project management of 3D&2D design, manuals• coordination of assembling process, pressure testing

MANUFACTURING EXAMPLES OF PROJECTS

ULTRA-HIGH PRESSURE SYSTEMSASSEMBLING MANUFACTURING

PROJECT DESCRIPTIONsupposed foreign project partners• UHDE, BHDT: intensifiers, attenuators, valves• HYDAC Russia: 1st contour hydraulics, control

system, assembling, tests

supposed Russian project partners• metal parts suppliers

POTENTIAL CUSTOMERS machine manufacturers

PERSONAL ROLE• market analysis• forming of suppliers' base• searching for optimal design solutions• calculation of total costs• development of commercial offers

MANUFACTURING PROSPECTIVE PROJECT