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Bioenergy West Midlands Anaerobic Digestion Event and Site Visit 17th March 2009
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BiogenGreenfinch
Simon ChristianProject Surveyor
Tuesday 17th March 2009
Presentation Format
1. Twinwoods AD Plant – operational parameters
2. Feedstock
3. Bio-fertiliser utilisation
BiogenGreenfinch – Twinwoods plantOperational plant –
Processing capacity of circa 42k tonnes of feedstock
12,000 cu.m of pig slurry
30,000 tonnes of mixed food chain waste
4,400 cu.m of digester vessels and 15,500 cu.m of Bio-fertiliser storage
Producing 1.1Mwatts of Electricity
Commercial plant in farm situation
Designed to be flexible (feed stocks, wrapped and unwrapped, liquids and
solids, future process flow changes)
Complete integrated solution
35,000 cu.m of Bio-fertiliser used on the farm
Heavily licensed
EA & DEFRA
Food Chain WasteWide range of food waste
Organic liquids
Meats
Fruit and vegetables
Organic sludge
Ready meals
Sandwiches etc
Cat 3 Animal By-Products
(ABP)
Both packaged and non-
packaged products
Unfrozen and frozen food
Plus 6% DM pig slurry
Bio-fertiliser
§ Integrate use in farm setting – high nutrient availability
on growing crops – cereals, OSR and grass
§ Valuable fertiliser
Total Nitrogen 5 to 5.5kg/m3
Crop Available Nitrogen – 4kg/m3
Phosphate – 0.7kg/m3
Potash – 1.9kg/m3
Magnesium – 0.2kg/m3
DM – 4 to 5%
§ Typically spread at 45 to 50cu.m per hectare on to
arable crops
Bio-fertiliser Spreading
24m dribble bar spreading on Winter Wheat on 10th April 2007
Bio-fertiliser Utilisation
- Underground main and umbilical spreading system the
only feasible way to spread the volume
- Spreading with Para 7a license at present
- NVZ regulations are a key factor in spreading volume/Ha
- Applications to meet crop need (crop, variety, yield
expectation, soil type, soil N)
- Twinwoods Bio-fertiliser spread across 600ha with
fertiliser saving of circa £120,000/annum to arable
business
Summary
§ Twinwoods plant operating at design capacity.
§ Major design changes to second generation plant
as a result of operational experience
§ Feed stock availability determines the potential
scale of the plant, subject to planning
§ Digestate spreading is a key element to feasibility
and determines a major operational limitation to the
scale of the plant.
Thank you for listening
Simon Christian