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Microbial Synthesis of Succinic Acid from Typha Grass Hydrolysate and Its Application in Biopolymer Synthesis and as Co-plasticizer By Yakindra P Timilsena (111332) Examination Committee Prof. Athapol Noomhorm Prof. Sudip K Rakshit Dr. Anil Kumar Anal

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  • 1. Microbial Synthesis of SuccinicAcid from Typha Grass Hydrolysate and Its Application in BiopolymerSynthesis and as Co-plasticizer By Yakindra P Timilsena (111332) Examination CommitteeProf. Athapol Noomhorm Prof. Sudip K RakshitDr. Anil Kumar Anal

2. Main Idea Renewable/Green Chemicals Cheap and Under-utilized resources Biodegradable polymer with better properties 3. Introduction Succinic Acid is a C4 dicarboxylic acid with molecular formula C4H6O4, molecular weight 118.09 and melting point 185 1900C. It is predicted to be one of the most widely used platform chemicals which can be produced from renewable feedstocks (Bechthold et al. 2008). Broad range of industrial applications -as a source of food, pharmaceuticals, surfactants, detergents, antifoam agents, in the production ofresins, polymers, paints, cosmetics and inks (Isar et al. 2006). Biobased succinic acid can be a suitable alternative to its petrochemical equivalent. 4. Introduction Glycerol is a by-product of biodieselindustries and can be used as a goodplasticizer Succinic acid can be used as an efficient co-plasticizer in starch based polymer synthesis Blending process is one of the importantmethods of modifying the polymercharacteristics PBS is a biodegradable polyester- synthesizedfrom SA platform 5. Problem statements Most of the research work on Green Technologyare patented and details of the invention is notdisclosed Currently succinic acid and synthetic polymersin food packaging - produced from petroleumbased chemicals - two limitations: nonrenewability and non biodegradability Typha grass-abundantly available all over theworld- not investigated as renewable raw materialfor high value platform chemical 6. Problem statements PBS synthesized from SA- lacks flexibility.Blending with starch help improve thecharacteristics of polymer. Glycerol plasticized starch polymer (GTPS)recrystallize on storage- requires a co-plasticizer. Amine co-plasticizer-toxic. Biosuccinic acid -food grade- can serve as an alternative co-plasticizer. 7. Main objective To synthesize bio-succinic acid fromTypha grass hydrolysate usingmicrobialfermentation anditsapplication for the synthesis of PBS-starch and SGTPS copolymers 8. Specific objectives1. To determine the yield of bio- succinic acid produced from Typha grass hydrolysate using A. succinogenes2. To optimize the ratio succinic acid as co- plasticizer with glycerol tosynthesize SGTPS3. To optimize the ratio of cassava starch and PBS to synthesize copolymerized PBS. 9. Literature reviewProduction of Succinic Acid by Bacterial fermentationRaw Materials Micro-organismsResult/FindingsReferenceswood hydrolysateM. yield of 56% Kim et al. 2004succiniciproducens Batch Fermentationstraw hydrolysate A. Succinogenes80.7% Zheng et al. 2009 yield after 48 hrs of fermentationcane molasses A. succinogenesyield of 79.5% after Liu et al. 2008 48 hrs of batch fermentation 10. Literature review Polymer and copolymer synthesis and characterizationRaw Materials Polymerization Result/FindingsReferencesmethod/polymerCA, glycerol, CGTPS by melt Esterification and better cross- Shi et al. 2007starchblending linking Decrease in MW/light Decreased Tg Change in crystal structure (reduced retrogradation)Starch, glycerol, TPS/PCL Blends Decreased Tensile Strength Averous et al. 2000PCL Decreased Elongation at BreakStarch, glycerol, TPS/PCL Blends Decreased Tc Huang et al. 1993PCL Decreased Mp increased % crystallinity Increased Relative crystallinity 11. Materials and MethodsMaterials and chemicalsTypha grass hydrolysate, Microbial strain pureculture (A. succinogenes), sodium/calciumhydroxide, biobased SA, PBS, Cassava starch,GlycerolMicro-organisms Actinobacillus succinogenes Anaerobiospirillum succiniciproducens or Mannheimia succiniciproducens 12. Equipments Bioreactor, carbon dioxide cylinder, HPLC with sugar column High speed mixer, twin screw co-rotating extruder, Melt Blender, FTIR, NMR, GPC, DSC, SEM 13. Experiment for Objective 1METHODOLOGYBiomass (Typhagrass)Drying, PowderingPre-treatment (Alkali)Preparation of HydrolysateHydrolysis(Enzyme/Acid) The method developed byHydr Mr. Idi Audu Guga, an AIT Fermentable Sugars olysa doctoral student, will be(Glucose, Xylose)tefollowed till hydrolysis 14. METHODOLOGY contdFermentation and Product Experiment for Objective 1 RecoveryPreparation for Fermentation 370C, pH 6.5,FermentationBuffer MgCO3,( by A. succinogenes)12h, CO2Product RecoveryPrecipitation with NaOH Succinic Acid/Sod. Succinate 15. METHODOLOGY contdCo-polymerization and CharacterizationGlycerol +CassavaStarch + SA PBSWaterStarchHigh speed blendingExperiment for Objective 3 Extrusion Co-Experiment for Objective 2polymerization Melt BlendingSGTPSPBS-starch copolymer Characterization Physical MechanicalBiodegradability 16. COMPOSITION of SGTPSCo-polymer AbbreviSample Weight ProportionsNameation Hydrous Glycerol SA starch (20% mc wb)GTPS SA0 100 30 0SGTPS1 SA110030 1SGTPS2 SA210030 2SGTPS5 SA510030 5SGTPS10SA10 10030 10 17. COMPOSITION of PBS-starchCo-polymer Name Sample Weight ProportionsHydrous starch (20% PBS mc wb)PBS100 0PBSS1 80 20PBSS2 70 30PBSS3 60 40PBSS4 50 50 18. CHARACTERISTICS TO BE MEASURED Tensile Strength % Elongation at Break IR spectra by FTIR DSC Thermograms Thermogravimetric Analysis Inherent Viscosity (using available viscometer) Degree of Substitution and Esterification(According to Santayanon andWootthirahokkam, 2003) Biodegradability (using lipase enzyme) 19. Work PlanS.Activities Aug Sep Oct Nov Dec Jan Feb Mar AprN.1Literature reviewX2 Procurements of Xpure culture,chemicals andequipments3 Fermentation, X X XPdt Recovery4 Blending, Co- X X Xpolymerization,characterization5 ResultX Xinterpretationand data analysis6 Final reporting X X 20. Budget EstimationS.N. Operational ActivitiesAmount(Baht)1Chemicals, Pure culture and Enzymes 50002Equipments: 30000 (HPLC Column, Melt Blender)3Travel20004Miscellaneous 5000 Total 42000 21. References Bechthold I, Bretz K, Kabasci S, Kopitzky R, Springer A (2008).Succinic acid: a new platform chemical for biobased polymersfrom renewable resources. Chem Eng Technol 31:647-654. Takiyama, E.; Fujimaki, T. (1994). Bionolle biodegradable plasticthrough chemical synthesis. In Biodegradable Plastics andPolymers; Doi, Y., Fukuda, K., Eds.; Elsevier Science: Amsterdam,The Netherlands, pp. 150-174. Mochizuki, M.; Mukai, K.; Yamada, K.; Ichise, N.; Murase, S.;Iwaya, Y. (1997). Macromolecules, 30, 7403. Azim, H.; Dekhterman, A; Jiang, Z. and Gross, R.A. (2006).Biomacromolecules, 7, 3093-3097 Shi, R.; Zhang, Z.; Liu, Q.; Han, Y.; Zhang, L.; Chen, D.; Tian,W. (2007). Characterization of citric acid/glycerol co-plasticizedthermoplastic starch prepared by melt blending. CarbohydratePolymers 69, 748755 22. Thank you