Shri Nataraj Ceramic And Chemical Industries Ltd, Katni, Refractories Materials

$Page 1: Shri Nataraj Ceramic And Chemical Industries Ltd, Katni, Refractories Materials$
ProductCatalogue

ProductCatalogue

Shri Nataraj Ceramic and Chemical Industries Limited

Pioneers in Refractories(A Dalmia Group Company)

Shri Nataraj Ceramic and Chemical Industries Limited is a part of the Dalmia

Group, a leading industrial house of India. The Group is committed to value

creation with utmost integrity, and every initiative and action of the Group

reflects this core value.

In FY08, the Group Turnover of refractory businesses was INR 3,000 Mn (US$ 75

Mn). Truly world-class in every way, our client roster reads like the who's who of

the cement industry in India and also includes leading global organisations.

In the pursuit of excellence, the Dalmia Group blends the enthusiasm of the

young with the experience of the old. In FY08 the Gross Revenue of all the

businesses in the group was INR 30,364 Mn (US$ 760 Mn). This is expected to

cross US$ 1 Bn in FY09 considering the aggressive growth plans already

underway, with an estimated cement capacity of 12 Million tonnes, sugar of

22,500 tcd and refractory products of 200,000 tonnes per year.

Showing the way ahead - leadership in refractories.

Our business purpose is to provide customers with the most cost effective

refractory solutions derived from high quality, innovative products and services.

Our production facilities are strategically located to offer competitive quality products

at optimised logistics. Captive mines and in-house calcination facilities for major raw

materials helps us in seamless backward integration.

In our quest to innovate and develop the very best in refractory products, we have

established state-of-the-art research and development institutions - the Dalmia

Institute of Scientific and Industrial Research (DISIR), one in Tamil Nadu and another

in Orissa. An important part of the group, these training institutions are

independent entities dedicated to the continuous upgradation of quality refractory

products.

Committed to Excellence – Dedicated to Customers

SNCCIL, the Market Leader in Refractories, is Committed toprovide Customer Confidence through

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Compliance to Quality Requirements

Prompt Delivery

Better Utilisation of Resources

Continual Improvement of Quality Management System

Quality Policy

COOLERROTARY KILN

Major Equipments

40-30 / ALITE

PRE HEATER

of Cement Plant

REFRACTORY BRICKS FOR CEMENT PLANTS

Upper Cyclones MH 30-35 30 3.5 25 2.10 250 1300 1.2 Alkali resistant

HG 40-30 40 3.0 22 2.20 350 1400 1.2 Alkali Resistant

HASR 70-30* 70 3.0 18 2.60 600 1470 1.8Good Resistance to Spalling, Abrasion, Low Porosity, High

Refractoriness.

HA 80-30 80 3.0 23 2.70 500 1450 1.8Resistance to Spalling, Corrosion, having High

Refractoriness

DALSINT B* 70 2.5 18 2.65 600 1500 1.85Excellent Resistance to Spalling, Abrasion, Low

Porosity, High Refractoriness.

LF 70-25 70 2.5 23 2.60 500 1480 1.8 Resistance to Spalling, Abrasion, High Refractoriness.

HA 70-30 70 3.0 23 2.60 500 1450 1.8Resistance to Spalling, Corrosion, Having Righ

Refractoriness

DALSINT - A* 70 2.0 15 2.70 600 1520 1.9Excellent Resistance to Spalling, Abrasion, Low


DALK AR 60* 60 2.0 18 2.55 500 1470 1.8Good Resistance to Spalling, Abrasion, Low Porosity, High

Refractoriness.

ALITE* 20 2.5 30 Min. 1.75 Max. 200 1300 0.6 Low Density, Good Strength,

Very Low Thermal Conductivity.

HG 40-30 40 3.0 22 2.20 350 1400 1.2 Alkali Resistant

HASR 70-30* 70 3.0 18 2.60 600 1470 1.8Good Resistance to Spalling, Abrasion, Low Porosity, High

Refractoriness.

LF 30-20 30 2.0 20 2.10 400 1300 1.2 Low Porosity and Good Abrasive Strength

Burning Zone

EQUIPMENT AREA OF INSTALLATION QUALITY

CHEMICALANALYSIS

PHYSICALPROPERTIES

THERMALPROPERTIES

SPECIAL FEATURES

COOLER

TERTIARY AIR DUCT

Calcination zone

Discharge Zone

Pre Burning Zone and Transition Zone

Lower Cyclones,Inlet Chamber, Calciner Vessel

Al O2 3

(%)Fe O2 3

(%)A P(%)

B D(g/cc)

C.C.S.2(Kg/Cm )

R.U.LO(Ta C)

Thermal Conductivity

O(K.Cal/m/hr/ C)Oat 1000 C

* ALKALI RESISTANT

ROTARY KILN

PRE - HEATER &CALCINER VESSELS

REFRACTORY BRICKS FOR CEMENT PLANTS

ROTARY KILN

PRE - HEATER & CALCINER VESSELS COOLER TERTIARY AIR DUCT

HASR 80-30 DALSINT B DALSINT - A DALKAR 60 HG 40-30ALITE

MH 30-35 HASR 70-30 LF 30-20

THERMAL PROPERTIES

MH 30-35 30 3.5 25 2.10 250 1300 Fire Clay Grog Alkali Resistant Preheater, Cupola, Foundry

Cement, Steel & General

HH 40-35 40 3.5 25 2.15 250 1350 Fire Clay, HA Clay Grog

Alkali, Slag Resistant

Preheater, Cupola, Foundry

Cement, Steel & General

HG 40-30 40 3.0 22 2.20 350 1380 HA Clay Grog Alkali Resistant

Calciningzone, Preheater,

Precalciner, Cooler, Ladle,

Reheat Furnace

Cement, Steel

HG 40-20 40 2.0 22 2.20 350 1400 China Clay Grog Corrosion Resistant Brick

Pre Calciner, Cal Zone, Coke Oven,

Glass Tank Furnace

Cement, Coke, Glass

HG 45-30 45 3.0 22 2.25 350 1420 Cal.Diaspore, HA Clay Grog

High Refractoriness,

Alkali Resistance

Cal Zone, Kiln Hood, Inlet

Chamber, Grate Cooler, Gas

Plants

Cement, General

HG 45-15 45 1.5 19 2.25 400 1450 Cal.diaspore, China Clay Grog

Resistant to Slag and Reducing Atmosphere

Coke Ovens, Metallurgical

FurnacesCoke, Metal

USER INDUSTRY

RAW MATERIAL

BASE

SPECIAL FEATURE

AREA OF USAGEQUALITY

CHEMICAL ANALYSIS PHYSICAL PROPERTIES

R.U.LO(Ta C)

C.C.S. 2(Kg/Cm )

B D (g/cc)

A P(%)

Fe O2 3

(%)Al O2 3

(%)

FIRE CLAY BRICKS

HA - High Alumina

FIRE CLAY BRICKS

MH 30-35 HH 40-35 HG 40-30

HG 45-15HG 45-30HG 40-20

HIGH ALUMINA BRICKS

HA 50-30 50 3.0 23 2.35 400 Bauxite, Clay Grog Abrasion Resistant, Slag Resistant

Kiln Hood, Cooler, Hot Air Generator Cement

HA 60-30 60 3.0 23 2.50 400 Bauxite, Clay Grog High Refractoriness & Abrasion Resistant

Preburning Zone, Trans Zone, Lime Rotary Kiln,

Shaft Kiln

Cement, Lime

HA 70-30 70 3.0 23 2.60 500 Bauxite, Clay Grog

Excellent Resistance to Spalling, Corrosion

and Slag, High Refractoriness

Cement, Lime Kiln Burning Zone, Electric Arc Furnace

Roof, Steel Ladles

Cement, Steel

HA 80-30 80 3.0 23 2.70 500 Bauxite

High Resistance to Abrasion, Slags,

Corrosive Slags and Spalling

Ladles, Eaf Roofs, Smelting Furnaces, Cooling Zone of

Cement Kiln

Cement, Steel

HG 50-20 50 2.0 21 2.35 350 Cal.Diaspore, China Clay Grog

High Refractoriness, Resistant To Slag &

Reducing AtmosphereCoke Ovens

Coke,Metal

SL 60-20 60 2.0 21 2.45 400

China Clay, Grog,Mullite,

Cal.Diaspore,Sillimanite

High Refractoriness, Controlled Linear

Change, High Spalling Resistance

Glass Tank Furnace, Element Holding Bricks

Glass, Furnaces, Smelters

LF 70-25 70 2.5 23 2.60 500 BauxiteExcellent Mechanical, Thermal Properties,

Resistant to Slag

Burning Zone, Eaf Roof, Ladles, Tundishes,

Metallurgical Furnaces

Cement, Steel

LF 70-20 70 2.0 23 2.60 500 Bauxite, Sillimanite

High Refractoriness, Excellent Resistance to

Spalling, Slag and Abrasion

Burning & Post Burning Zone, Teaming Ladles, Ladle

Furnaces & Metallurgical Furnaces

Cement, Steel

LF 80-20 80 2.0 22 2.70 500 Bauxite, Corundum

High Refractoriness, Resistance to Reducing Atmospheres, Spalling,

Slag Attack and Abrasion

Cooler Side Wall, Sponge Iron Burning Zone, Eaf Delta Zone and Ladle

Furnace.

Cement, Steel And Sponge

Iron

1500

1500

QUALITY

1400

1420

1450

AREA OF USAGESPECIAL FEATURES

1450

1450

1500

1480

THERMAL PROPERTIES USER

INDUSTRY

RAW MATERIAL

BASE

CHEMICAL ANALYSIS

PHYSICAL PROPERTIES

R.U.Lo(Ta c)

C.C.S. 2(kg/cm )

B D (g/cc)

A P(%)

Fe O2 3

(%)Al O2 3

(%)

HIGH ALUMINA BRICKS

HA 50-30 HA 60-30 HA 80-30

HG 50-20 SL 60-20 LF 70-25

HA

80-3

0D

ALM

IA

HA 70-30

* Very High Alkali Resistant

SPECIAL QUALITY BRICKS

Thermal Conductivity

O(K.Cal/m/hr/ C)Oat 1000 C)

HASR 70-30* 70 3.0 18 2.6 600 1470 1.8 Bauxite

Good Resistance to Spalling, Abrasion, Low


Kiln Discharge Zone and

CoolerCement

DALKAR 60* 60 2.0 18 2.55 500 1470 1.8Bauxite,

China Clay Grog

-DO-

Preburning Zone and Transition

Zone

Cement

DALSINT - A* 70 2.0 15 2.7 600 1520 1.9Special Grade

Bauxite

Excellent Resistance to Spalling, Abrasion, Low


Preburning Zone and Transition

Zone

Cement

DALSINT B* 70 2.5 18 2.65 600 1500 1.85 Bauxite -DO- Rotary Kiln Burning Zone Cement

ALITE* 20 2.5 30 Min. 1.75 Max. 200 1300 0.6 Insulation

Grog

Low Density, Good Strength, Very Low

Thermal Conductivity.

Calcination Zone Cement

LF 30-20 30 2.0 20 2.10 400 1300 1.2 High Grade Chamotte

Low Porosity and Good Strength

Tertiary Air Duct Cement

QUALITY AREA OF USAGESPECIAL FEATURES

THERMAL PROPERTIES

USERINDUSTRY

RAW MATERIAL

BASE

CHEMICAL ANALYSIS

PHYSICAL PROPERTIES

R.U.LO(Ta C)

C.C.S. 2(Kg/Cm )

B D (g/cc)

A P(%)

Fe O2 3

(%)Al O2 3

(%)

DALSINT B ALITE LF 30-20

HASR 70-30

SPECIAL QUALITY BRICKS

DALK AR 60 DALSINT - A

AREA OF USAGE

SPECIALFEATURES

THERMAL PROPERTIES

USERINDUSTRY

RAW MATERIAL

BASE


Fe O2 3

(%)Al O2 3

(%) At TempOC Kg / Cm2 (+/- %) At Temp OC

3hrs

DALCAST 135 N 40 5.0 110 1350

250 225 2.10 6 1.0 1350 1350 HA Clay Grog

Moderate Abrasion Resistant

Conical Portion, Feed Pipes. Cooler

Cold Zone.

Cement, General

DALCAST 135 S 40 4.0 110 1350

300 250 2.20 6 1.0 1350 1350 HA Clay Grog

Moderate Abrasion Resistant

Conical Portion, Feed Pipes. Cooler

Cold Zone.Cement

DALCAST 140 N 70 5.0 110 1450

350 400 2.55 6 1.5 1450 1450 Bauxite Abrasion

Resistant Foundry Ladles Cement, Steel

DALCAST 150 N 50 1.5 110 1500

350 300 2.15 6 1.5 1500 1500 Bauxite, Pure

HA Clay Grog

High Purity, Resistant to

Abrasion and Thermal Shock

Cooler, Lower Cyclones

Cement, General

DALCAST 160 N 60 1.5 110 1500

350 300 2.2 6 1.5 1500 1600 Bauxite, Pure

HA Clay Grog -DO- -DO- Cement, General

DALCAST 160 S 60 1.5 110 1500

400 300 2.30 6 1.5 1500 1600 Bauxite, Pure

HA Clay Grog -DO-Conical Portion,

Feed Pipes. Calciner.

Cement

DALCAST 170 N 85 - 90

0.5 - 1.0

110 1550

500 400 2.8 6 1.0 1550 1750 Bauxite,

Corrundum -DO- Ladle & EAF Patching

Cement, Steel,

General

DALCAST 180 N 90 0.5 110 1550

500 500 2.9 6 0.5 1550 1800 Bauxite,

Corrundum -DO- -DO-Cement,

Steel, General

QUALITYDry

Density(g/cc)

Grain Size

(mm)

C C S Permanent Linear Change Max.

Service Temp.

CONVENTIONAL CASTABLES

LOW CEMENT CASTABLES

( +/- %) At Temp OC/ 3hrs

QUICKPACK LC 45 45 1 1450 800 2.30 6 1.0 1450 1450 Pure HA Clay Grog



Inlet Chamber, Riser Duct &

CoolerCement

QUICKPACK LC 60 60 1.5 1500 900 2.60 6 1.0 1500 1500Bauxite, Pure HA

Clay Grog



General Cement, Steel

QUICKPACK LC 80 80 2 1500 1000 2.90 8 1.0 1500 1600 Corrundum



Tip Casting Area of Cement

Rotary Kiln, Grate Coolers &

Steel Tundish Permanent

Lining

Cement, Steel

QUICKPACK LC 90 90 1 1550 1000 3.05 8 0.8 1550 1750 Corrundum

Resistant to High Abrasion,

Spalling and Reducing

Atmosphere

-DO- Cement, Steel

QUALITY Permanent Linear ChangeC C S

THERMAL PROPERTIESCHEMICAL ANALYSIS PHYSICAL PROPERTIES

RAW MATERIAL

BASE

SPECIAL FEATURES

AREA OF USAGE

USER INDUSTRY Max.

Service Temp.

O( C)

Al O2 3

(%)Fe O2 3

(%) At TempOC

Kg / Cm2

Dry Density

(g/cc)

Grain Size

(mm)

RAPIDENSE 40 40 1.2 1450 800 2.3 8 0.5 1450 1450 Pure HA Clay Grog



Inlet Chamber,

Riser Duct & Anti Coating

Areas

Cement

RAPIDENSE 50 50 1.1 1500 1000 2.40 10 0.5 1500 1500Bauxite, Pure HA

Clay Grog-DO-

Burner Pipe, Cooler Side

Walls Cement

RAPIDENSE 60 60 1.1 1500 1100 2.65 8 0.5 1500 1600Andalusite,

Pure HAClay Grog

-DO-

Tip Casting, Cooler Side

Walls, Burner Pipe and Bull Nose Area

Cement

DALRESICOAT B 30 1100 700 2.45 8 0.2 1100 1500

Pure HAClay Grog,

Silicon Carbide

Resistant to High Abrasion,

Alkali Attack and Anti Coating

Inlet Chamber,

Riser Duct & Anti Coating

Areas

Cement

QUICKPACKLC 80 ARX 78- 82 0.8 1000 1200 2.90 8 0.8 1550 1750

Fused Alumina,

Silicon Carbide

Resistant to High Abrasion and Alkali &

Sulphur Attack

Burner Pipe Cement

THERMAL PROPERTIESCHEMICAL ANALYSIS PHYSICAL PROPERTIES

RAW MATERIAL

BASE

SPECIAL FEATURES

AREA OF USAGE

USERINDUSTRY

( +/- %) At TempOC/ 3hrs

Permanent Linear ChangeC C S Max.

Service Temp.

O( C)

Al O2 3

(%)Fe O2 3

(%) At TempOC

Kg / Cm2

Dry Density

(g/cc)

Grain Size

(mm)

QUALITY

SPECIAL CASTABLES

THERMAL PROPERTIES

Fineness, 95 % passing through

(%) (%) (mm) (mm)

DALRAM HH 40-35 CHEMICAL 40 3.5 0 - 3 3.0

DALRAM SH 70-30 CHEMICAL 70 3.0 0 - 3 3.0

DALRAM LF 80-20 CHEMICAL 80 2.0 0 - 3 3.0

MH 30-35 HSM HEAT 30 3.5 0 - 0.5 0.5 30 / 1665

MH 30-35 ASM AIR 30 3.5 0 - 0.5 0.5 30 / 1665

HH 40-35 HSM HEAT 40 3.5 0 - 0.5 0.5 31 / 1683

HH 40-35 ASM AIR 40 3.5 0 - 0.5 0.5 31 / 1683

DALSET 50-35 ASM AIR 50 3.5 0 - 0.5 0.5 33 / 1743

SH 60-35 HSM HEAT 60 3.5 0 - 0.5 0.5 35 / 1785

SH 60-35 ASM AIR 60 3.5 0 - 0.5 0.5 35 / 1785

SH 70-35 HSM HEAT 70 3.5 0 - 0.5 0.5 36 / 1804

SH 70-35 ASM AIR 70 3.5 0 - 0.5 0.5 36 / 1804

LF 70-25 HSM HEAT 70 2.5 0 - 0.5 0.5 37 / 1820

LF 70-25 ASM AIR 70 2.5 0 - 0.5 0.5 37 / 1820

SH 80-35 HSM HEAT 80 3.5 0 - 0.5 0.5 37 / 1820

SH 80-35 ASM AIR 80 3.5 0 - 0.5 0.5 37 / 1820

P.C.E. Orton Cone/ OC

SETTINGQUALITY


Al O2 3 Fe O2 3Grade

RAMMING MASSES & MORTARS

Note: 1. Ramming masses are used in the critical areas like Electric Arc Furnace roofs & ladles of the steel plant. 2. Mortars are used for bonding the bricks.

NEW LINING

0

100

200

300

400

500

600

700

800

900

1000

1100

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74

Time in Hours

Inle

t Te

mp

era

ture

O C

OTemperature C

KILN FEED TO

START

Kiln feed to be adjusted as required to maintain the temperature schedulePreheater section requires minimum 72 hours heating schedule for new lining

REPAIRED LINING - 48 HOURS SCHEDULE

0

100

200

300

400

500

600

700

800

900

1000

1100

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50

Time in Hours

Inle

t Te

mp

era

ture

(o C

)

INLET TEMP

Kiln feed to be adjusted as required to maintain the temperature schedule

Preheater section requires minimum 48 hours heating schedule for new lining

KILN FEED TO

START

HEATING SCHEDULE

Aiming for the best everytime

DESIGN & ENGINEERINGOur Design & Engineering wing offers an excellent opportunity to clients to get solutions to all

their problems for plants operating from 3,000 tpd to 10,000 tpd.

The service offerings start with design,cover engineering selection of quality,

supply/procurement of material, and end with the installation.

PBZ

TAD

COMBINATIONS OF ISO SHAPES

COMBINATIONS OF VDZ SHAPES

Shri Nataraj Ceramic andChemical Industries Limited

P.O. Kallakudi-621 651Tiruchirapalli Dist., Tamil NaduINDIA

Ph. : +91-4329-235155235166, 235177

Fax : +91-4329-235122E-mail : [email protected]

Registered Office

Manufacturing Units

Corporate Office

4, Scindia House, Connaught PlaceNew Delhi-110 001INDIA

Tel. : +91-11-2331320723457102, 23324134


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ncc

il.in

(A Dalmia Group Company)

Dalmiapuram

P.O. Kallakudi-621 651Dist. Tiruchirapalli, Tamil NaduINDIA

Ph. : +91-4329-235155235166, 235177


Khambalia

Jam-Khambalia-361 305Dist. Jamnagar. GujaratINDIA

Ph. : +91-2833-234037, 234112Fax : +91-2833-234038E-mail : [email protected]

Wankaner

Plot No. 23/27, GIDC Estate Wankaner - 363622Dist. Rajkot. GujaratINDIA

Ph. : +91-2828-220095Fax : +91-2828-220097

Business

Shri Nataraj Ceramic And Chemical Industries Ltd, Katni, Refractories Materials