Topic: Manufacturing Process of Nestle Coffee and Chocolate

Introduction History Key Dates Nestle India Product Brands Mission & Vision Manufacturing Process of Coffee Manufacturing Process of Chocolate

Contents.

INTRODUCTION“Nestles is a Swiss-German word which means “Little Nest” which is its trademark

Nestles is the worlds’ known food processing company

Nestle was founded in 1867 in Geneva, Switzerland by Henri Nestle.

His first product was lactogen formula for infants by the name “Farine Lacteé”

The Nestlé logo was launched by Henri Nestlé in 1868

on the basis of the meaning of his name in German,

i.e. little nest, and of his family emblem

KEY DATES 1866 COMPANY FOUNDATION

1866 Foundation of Anglo-Swiss Condensed Milk Co.

1867 Henry Nestlé’s Infant cereal developed

1905 Merger between Nestlé and Anglo-Swiss Condensed Milk Company

1947 Nestlé Alimentana S.A., (new name after merger with Maggi)

1991 Beverage Partners Worldwide (joint venture with Coca-Cola)

2006 Creation of Food Services Strategic Business Division; Jenny Craig, Uncle Tobys and Delta Ice Cream

2011 Partition with Chinese Food Company YINLU & HSU FU CHI a confectionary and Snacks Manufacturer.

Nestle relationship with India started in 1912. It began trading as The Nestlé Anglo-Swiss Condensed Milk Company

Nestlé India’s first production facility, set up in 1961 at Moga (Punjab), was followed soon after by its second plant, set up at Choladi (Tamil Nadu), in 1967.

Consequently, Nestlé India set up factories in Nanjangud (Karnataka), in 1989, and Samalkha (Haryana), in 1993.

Nestle was succeeded by the commissioning of two more factories - at Ponda and Bicholim, Goa, in 1995 and 1997 respectively.

The 7th factory was set up at Pantnagar, Uttarakhand, in 2006. 

The 8th Factory was set up at Tahliwal, Himachal Pradesh, in 2012.

NESTLES 100 YEARS IN INDIA

Headquarters in Gurgaon

Regional Offices are in Delhi, Mumbai, Chennai, Calcutta.

MISSION & VISION STATEMENT

VISION"Nestlé is the largest food company in the world. But, more important

to them is to be the world's leading food company”.

MISSION“Good Food, Good Life” – is to provide consumers with the best tasting, most nutritious choices in a wide range of food and beverage categories.

BRANDSQuality and nutritional value are the essential ingredients in all of its brands.

Millions of people prefer Nestlé products every day, happy with the addition to their wellness that they bring.

Nestle, a multinational company has acquired & merged with various companies.

Factors behind its success are quality, improved technology, innovation which have created brand loyalty amongst its customers.

Today Nestle is present in different markets with the following main brands:-

Baby foods Bottled water Cereals Chocolate & confectionery Coffee Culinary, chilled & frozen food Dairy Drinks Food service Healthcare nutrition Ice cream Petcare

Manufacturing Process of Nestle Coffee and Chocolate.

Nestlé's Coffee

Coffee is a brewed beverage prepared from the roasted seeds of several species of an evergreen shrub of the genus Coffea.

The two most common sources of coffee beans are the highly regarded Coffea arabica, and the Robusta.

Coffee is the second-most traded commodity in the world after crude oil, and is cultivated across 80 nations spanning Central and South America, Africa, and Asia.

The key coffee producing and exporting nations are Brazil, Vietnam, Columbia, Indonesia, Ethiopia, and India.

Brazil is the world’s largest producer, exporter and consumer of coffee, while USA and European nations constitute key importing markets for coffee.

Overview

TOP 10 COFFEE PRODUCERS IN THE WORLD 2013

Process Flow

Planting

Harvesting

Processing the Cherries

Industrial Processing

Quality Insurance

Both types of plants begin bearing in 3-4 years

Time to mature fruit• Arabica, 7-8 months• Robusta, 11-12 months

Productive for 20-30 years

Tropical Horticulture - Texas A&M University

 Planting

Selectively Picked - only the ripe cherries are harvested and they are picked  individually by hand.

Strip Picked - the entire crop is harvested at one time. This can either be done by  machine or by hand.  In either case, all of the cherries are stripped off of the branch  at one time.

In Brazil, allow cherries to dry on tree

Tropical Horticulture - Texas A&M University

Harvesting the Cherries

Start on Harvest Day Separate trash and defective berries by

flotation Good berries are depulped same day

Fermentation Only to remove mucilaginous covering

Washed Water under pressure

Dried - spread out to dry Sun Artificial heat

Best quality Gives coffee that is cleaner, brighter,

fruitier, better acidity

Processing the Cherries(Wet Method & Dry Method)

Wet Method

Drying (Indonesia, Ethiopia, Brazil, Yemen)

Initial drying done on trees

Spread on concrete, tile or matted surface

3-15 days until specific moisture

Chaff removed via winnowing and picking

Sorted by size, shape, density and color

Dry Method

Dry Method (Natural Method) (Most traditional and least expensive)

Grading process Redry and clean the beans before using Remove testa (Hulling and polishing) Sort on size and density

Roasting (370°F to 540°F) Removes moisture Light roast lose 3-5% moisture Dark roast lose 8-14% moisture Time (up to 30 min) determines flavor

Industrial Processing

Grinding Coarse to medium (600-1100 μm)

GREEN COFFEE

• % Moisture

• Size

• Defects

• Smell

• Green Appearance

Production to Quality Assurance

Ensure Quality of Product at every stage of Production Starting from Planting the Trees to Dispatching the Coffee.

Equal Exchange uses the standards of the Specialty Coffee

Association of America

ROASTED• Smell

• Development

• Uniformity

Production to Quality Assurance

Fragrance Aroma Tasting

Production to Quality Assurance

After Roasting

Dispatching of Material after Inspection

Manufacturing Process of Nestle Chocolate

Delighting consumers all over the world, Kit Kat brand is a favorite chocolate treat thanks to its light wafer texture and delicious chocolate taste, freshness and variety of formats.

Kit Kat is the UK's best-selling chocolate bar. The history of Kit Kat emphasizes the importance of successfully managed brand names to the company that owns them.

Internationally, Kit Kat is now also manufactured in Canada, Germany, India, Malaysia, China, Japan, Australia, South Africa and the United States. It is available in more than 100 countries throughout the World.

Products

• Ice Cream• ChunKy• Kit Kat Bar• Kit Kat Snacks• Kit Kat Gift Packs• Frozen Desserts• Pop Chocs