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OSHA’s Top 10 Most Cited
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OSHA’s Top 10 Most Cited
Eric SchmitzKPA Vice President Product &
Business Development
April 10, [email protected]
303-228-8766
92,704 Inspections(Fiscal Year 2011)
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Environmental & Safety – Ask The Expert
Eric Schmitz
VP Product & Business Development at KPA
California Registered Environmental Assessor
17 years of dealer experience
303-228-8766
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Becky Ross @kpaonline
OSHA Statistics
As compiled from October 2010 to September 2012 http://www.osha.gov/oshstats/index.html
OSHA Inspectors & Offices:2,200 inspectors responsible for the health and safety of 130 million workers, OSHA has 10 regional offices and 90 local area offices.
OSHA Inspections:Federal inspections: 40,993 in 2010 & 40,648 in 201118(b) State Plan inspections: 57,124 in 2010 & 52,056 in 2011
OSHA Budget:2010: $558,620,000 2011: $573,000,000
[source: OSHA Directorate of Enforcement Programs]
AND NOW
THE TOP 10MOST FREQUENTLY CITED
#10 Improperly Maintained Eyewash (New in 2012)
• Access / Location (15 sec)• Maintenance / Inspections• Clean /Sanitary• Water Quality / Temperature
#9 GENERAL DUTY CLAUSE (#4 LAST YEAR)
#8 FLAMMABLE & COMBUSTIBLE LIQUIDS (#10 LAST YEAR)
• Airflow• Chemical Usage• Ignition Sources• Paint Room Berm
#7 PORTABLE FIRE EXTINGUISHERS (#6 LAST YEAR)
• Availability • Location• Signage• Monthly Inspections• Annual Certifications• 6-year tests
#6 EXIT ROUTES & EMERGENCY ACTION PLANS (#8 LAST YEAR)
• Blocked Exit “Serious Violation” = $32,500
Serious Violation“Death or Serious Physical harm is likely to
result from hazards about which the employer knew or should have known”
• Do you have a written plan?
#5 POWERED INDUSTRIAL TRUCKS (#7 LAST YEAR)
• Training – Classroom & Operator• Inspections• Usage• Missing Equipment - Don’t forget the seatbelt!
#4 ELECTRICAL SAFETY REQUIREMENTS (#5 LAST YEAR)
Openings
Labels
Frayed Cords
Drop Lights
#3 UNGUARDED MACHINERY (#3 LAST YEAR)
Grinder• Condition of wheel• Tool Rest & Tongue Guard• Properly Mounted• Safety Shield• PPE
#2 RESPIRATORY PROTECTION (#2 LAST YEAR)
Written Program
Medical Evaluations
Training
Fit Testing
Appendix D
#1 HAZARD COMMUNICATION (#1 LAST YEAR)
Written Program
Chemical Inventory
Material Safety Data Sheets
Container Labeling
Employee Training
The Complete List
1. Hazard Communication2. Respiratory Protection3. Unguarded Machinery (Parts Grinder)4. Electrical Safety Requirements5. Powered Industrial Trucks6. Exit Routes and Emergency Action Plans7. Portable Fire Extinguishers8. Flammable & Combustible Liquids (primarily at collision centers)9. General Duty Clause10. Improperly Maintained Emergency Eyewash Stations
Recent Citation Article
OTHER IMPORTANT ISSUES THAT DIDN’T MAKE THE LIST
• Medical Services & First Aid (#9 in 2011)
• Housekeeping (Loss Prevention)
• Automotive Lifts (Very Recent Enforcement)see: www.osha.gov/pls/imis/generalsearch.html
Bonus Questions
• EPA Largest Citation?
Bonus Questions
• EPA Largest Citation?
AC Section 609 Compliance
Bonus Questions
• EPA Largest Citation?
AC Section 609 Compliance
• DOT Largest Citation?
Bonus Questions
• EPA Largest Citation?
AC Section 609 Compliance
• DOT Largest Citation?
Improper HazMat By Air Shipments
Actual Dollars Paid by Dealers
Issue State AmountTraining not provided for service technicians who operate liftsTraining not provided for vehicle positioning on lifts
COCA
$1,875$9,000
Inadequate ventilation in paint mixing area (sealed vent)Medical Evaluations not completed for respirator wearers
CTCT
$4,000$2,800
Air lines with solid nozzle tips at 100psi in use (greater than 30psi)Compressed air at more than 10psi used to clean clothing
INCA
$1,200$5,060
110V breaker box had uncovered openings220V breaker box had uncovered openings240V breaker box had uncovered openings
MD INCA
$650$1,600$4,385
Safety devices removed from in-ground liftsLift inspections and preventative maintenance not completed
CACO
$11,250$1,875
Missing grinder tool rest NV $4,500Floor sill at mixing room entrance less than 4 inches in height TX $1,925Wash rack employees don’t have neoprene gloves or glasses TX $2,925General Duty - floor not reasonably free of oil, grease or water CA $900Unlabeled Detail bottles FL $825
Actual Dollars Paid by Dealers
Issue State AmountTraining not provided for service technicians who operate liftsTraining not provided for vehicle positioning on lifts
COCA
$1,875$9,000
Inadequate ventilation in paint mixing area (sealed vent)Medical Evaluations not completed for respirator wearers
CTCT
$4,000$2,800
Air lines with solid nozzle tips at 100psi in use (greater than 30psi)Compressed air at more than 10psi used to clean clothing
INCA
$1,200$5,060
110V breaker box had uncovered openings220V breaker box had uncovered openings240V breaker box had uncovered openings
MD INCA
$650$1,600$4,385
Safety devices removed from in-ground liftsLift inspections and preventative maintenance not completed
CACO
$11,250$1,875
Missing grinder tool rest NV $4,500Floor sill at mixing room entrance less than 4 inches in height TX $1,925Wash rack employees don’t have neoprene gloves or glasses TX $2,925General Duty - floor not reasonably free of oil, grease or water CA $900Unlabeled Detail bottles FL $825QUESTIONS?
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