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Cert. No. 005906 New Process Fibre Company “The Shape of Things” Non-Metallic Stamping & Extruded Thermoplastic Materials 12655 North First Street Greenwood, Delaware Company Private and Confidential 1

New process fibre power point presentation 2012

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Page 1: New process fibre power point presentation   2012

Cert. No. 005906

New Process Fibre Company“The Shape of Things”

Non-Metallic Stamping&

Extruded Thermoplastic Materials

12655 North First StreetGreenwood, Delaware

Company Private and Confidential 1

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Presentation Overview

Company Overview Mission Statement Extrusion Fabrication Materials Quality Commitment Customer Care Team

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Company Overview Since 1927, we have established a

reputation for the highest quality products

We are dedicated to providing the most timely and accommodating service

We are a major supplier of stamped parts to many of the largest manufacturing companies in the world

Over the years we have produced parts for almost every facet of everyday living such as:Appliance, Electronics, Plumbing, Automotive, Military, Fastener, Furniture, Irrigation, Marine, Hand Tools and Construction Industries

55,000 sq. ft. Facility in Greenwood, Delaware

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Mission Statement

New Process Fibre Company has built a reputation on low cost, high volume, quality service for non-metallic stamping

Our goal is to maintain our low cost and high quality by continuous Quality Improvement

We are committed to the development of our human resources so they can be the key agents for continuous improvement

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Extrusion

To meet the time and cost demands of today's economy, we offer thermoplastic extrusion which lessens our dependency on outside sources.

In addition to the major benefits of time, quality control and the ability to color match materials on the work we produce, in-house extrusion enables us to also supply clients with sheets, strips, rolls, and coils of polyolefin's up to 38" wide, and Nylons and Acetyls up to 20" wide.

Sheet and Roll Extrusion Capabilities

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Extrusion Specs/Details/Notes

Standard materials extruded are Nylon (6 & 66 & MDS), Acetyl, HDPE, LDPE, and Polypropylene, others upon request

We have a large inventory of materials in stock and available

Materials can be provided in sheet, strip, roll or coil for

Thickness ranges from .010" to .250"

Extruded Materials

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Extrusion Specs/Details/Notes Material is available up to 38" wide

(untrimmed), or slit to width as low as 0.500“

Our three sheet extruders have the

capacity to produce the very largest quantities...but, are also capable of producing your smallest runs

Standard material colors are available or custom color matching can be accomplished as well

Standard 3" and 8" cores; others sizesavailable upon request

Slitting Equipment

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Extruded Materials

18”21”.030” to .093”

10”12”.015” to .030”

9”10 ½”.010” to .015”Acetyl Co-polymer

18”21”.025” to .062”

10”12”.015” to .025”

9”10 ½”.010” to .015”Nylon 66 & Nylon 66 MDS filled

18”21”.025” to .125”Nylon 6 & Nylon 6 MDS filled

36”38”.025" to .187"

33”35”.015" to .025"

32”34”.005" to .015"Polypropylene & FR Polypro

36”38”.035" to .250"

32”36”.015" to .035"Low Density Polyethylene

36”38”.040" to .250"

35”37”.015" to .040"

32”34”.010" to .015"High Density Polyethylene

Trimmed Edge

(+/- 3/16”)

Untrimmed Edge

(+/- 1”)

Available Thicknesses

Material

Maximum Width Maximum Width

Full Roll Width Full Roll Width

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Extruded Materials (continued)

Standard Thickness Tolerances of Extruded

Thermoplastic Sheets

+/- .007”.187”.126”

+/- .005”.125”.094”

+/- .003”.093”.047”

+/- .002”.046”.005”

ToleranceToFrom

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Extruded Materials (continued)

Other Attributes

Core Diameter 8” paper core is standard on full & trimmed rolls & slit

coils Other sizes available on request: 3” & 6” w/paper core, And larger 10” & 16” with paper core

Slit Width Coil Stock minimum 0.500”, +/- .015” up to 0.031” thick Over 0.031” minimum slit width 0.875” +/- 0.015”

Sheets Available in thicknesses of 0.030” to .0.187” Length up to 10 ft. Max. Tolerance is +/- 1” Width Tolerance will be per the Roll Width Tolerance

Chart

Colors Usually, no extra charge, some restrictions may apply Sample chip chart available upon request

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Stamping

Our state-of-the-art tooling facility guarantees the quality we demand and we feel you deserve on every order, whether it is the most intricate or the most basic design

Complex dies that normally take months to design, grind and put together, these can be created in less than a week with our Wire EDM

This in-house technology along with our conventional machine shop places us in a position to produce high quality dies, insuring you a top quality finished product.

Die-set for Stamping Components

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Stamping Specs/Details/Notes

Our large selection of conventional and high-speed punch presses, coupled with over 4000 compound washer dies in stock, and the ability to create the die for your custom needs has helped place New Process Fibre as one of the country's largest manufacturers of non-metallic stamped parts.

With 80 years of producing everything from simple flat washers to the most complex and intricate shapes -- with very critical tolerance requirements -- we have established a reputation for the highest quality products.

High Speed Stamping

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Tool & Die Specs/Details/Notes Where possible we will use multi-cavity

tools designed to save on material costs Compound and progressive dies are

available CAD/CAM and wire EDM produce

economical, close tolerance tooling

In addition to in-house tooling, we do our own heat treating

Tooling maintained for the life of the part

In-house Tool Making – Wire EDM

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Fabrication Materials

Fabrication MaterialsNew Process Fibre will fabricate most non-

metallicmaterials. This is merely a partial listing of

some ofthe more standard materials available.

Vulcanized FibrePer ASTM D 710-94(Supersedes Mil Specs & NEMA VU 1-1971)We stock a large quantity of Vulcanized Fibre

forfabrication. We can supply it in full or part-rolls,

slitcoils, sheets & strips in addition to fabricated parts. We do not manufacture Vulcanized

Fibre.

● Bone Grad● Commercial Grade● Electrical Grade (Fish paper)

Vulcanized Fibre Sheets and End Laminations

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Fabrication Materials

Thermoplastics● ABS ● Polyester Film (Mylar®, Melinex®)● Acetyl Copolymer ● Polypropylene● Cellulose Acetate ● Polyurethane (limited)● FR Polypro (Formex®) ● PVC● High Density Polyethylene ● Low Density Polyethylene ● Teflon® (TFE, FEP, Glass or ● Kapton® Polyimide Film

● Carbon- Graphite Filled) ● Ultra High Molecular Weight (UHMW) ● Valox® ● Polyethylene● Nylon, MDS Filled ● Vinyl, Rigid & Flexible● Nylon 6 ● Nylon 6/6 (DuPont Zytel 42®)● Polycarbonate (Lexan®)

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Fabrication Materials

Laminated ThermosetsPer NEMA LI 1-1989 & MIL-I-24768 (Supersedes Mil-P & Federal Specs)

● Canvas Phenolic (NEMA C, CE, CYB, etc.)● Fire Retardant Phenolic (NEMA FR-1 & 2)● Fire Retardant Paper Epoxy (NEMA FR-3)● Fire Retardant Glass Epoxy (NEMA FR-4, & 5)● Glass Epoxy (NEMA G-10, & 11))

● Glass Melamine NEMA G-5 & G-9)● Glass Phenolic (NEMA G-3) ● Glass Polyester (NEMA GPO-1, 2, 3, & 4, etc.)● Glass Silicone (NEMA Grade G-7) ● Linen Phenolic (NEMA L, LE, LYB, etc.)

● Paper Phenolic (NEMA X, XX, XXX and XP, and XPC punch-able grade)

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Fabrication Materials

Other Materials● Duroid® ● Kraftpaper ● Nomex®● Pressboard ● Rag/Mylar Laminates ● Ragpaper● TBS® Fibreboard ● Vegetable Fibre ● VHR®

Fibreboard● XL® Fibreboard ● BuckFab

Rubber(limited basis only; call for quote/availability)

● Buna - N ● Compressed Sheet ● EPDM● Gum Rubber ● Neoprene ● Silicone

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Quality The "quality control" at New Process Fibre

starts with your first contact with our company and is carried through to the delivery of each and every order we produce.

We strive to constantly review and upgrade all of our systems to the highest standards of quality control. New Process Fibre achieved ISO registration in April 2002. This registration supports our dedication to quality, continuous improvement and customer satisfaction.

Whether concentrating on our quality personnel or the high-tech equipment used to ensure the closest tolerances of each part, we have and will always put "quality first."

Cert. No. 005906

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Quality Specs/Details/Notes The latest in non-contact vision

measurement systems as well as conventional measurement tools.

Extensive quality documentation available, including first article and PPAP's upon request.

Vulcanized fibre parts are shipped in sealed bags to maintain tolerances.

Use of calibrated measuring instruments traceable to NIST.

Standard tolerances are +/- 0.010” unless otherwise requested.

Capability studies on critical dimensionsupon request.

We work with your requirements, just let usknow at time of quote.

Vision Measurement System

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ISO - Certificate of Registration

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Your Customer Care Team

For many years we have worked with the belief that quality products have to be followed by quality service in order to create a quality business

Our greatest asset is our quality people who constantly work as a team, taking pride in every aspect of this business

To go one step further, our entire staff from the front office and sales, to support and production, are dedicated to serving your needs by ensuring a quality product within the best time possible, at the best price possible.

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Contact Us

New Process Fibre Company, Inc.12655 North First StreetP.O. Box 2009Greenwood, DE 19950USA

Toll Free: 800-497-4530Fax: 302-349-5730E-Mail:

[email protected] Web site: www.newprocess.com