Milltorc Products & Services Catalog

PRODUCTS & SERVICES

CATALOG

www.milltorc.com [email protected]

1886 Route 136 - Eighty Four, PA 15330

Phone: 724.229.5020 Fax: 724.229.5021

http://www.milltorc.com/contact.php

Millennium Torque & Tensioning, Inc. is a privately owned manufacturer of pneumatic and electric driven gear multipliers. Since 1986, MTT has supplied industry with quality torque and tensioning equipment. Our tooling has been used in virtually every industry. Along with a full selection of tooling, pumps, and accessory items, MTT also provides its customers with repair & calibration of all major brands of hydraulic, pneumatic, electric and hand torque tools (both in-house and on-site).

Ask your local service representative how Millenniums on-site service can benefit you during your next plant

shut down or turnaround. We invented the rent-to-buy philosophy and can customize tooling packages to

best achieve your maintenance or installation goals.

1886 Route 136

Eighty Four, PA 15330

Phone: 724.255.4239

Fax: 724.229.5021

Email: [email protected]

www.milltorc.com

Products:

Hydraulic Torque Wrenches

Hydraulic Stud Tensioners

Pneumatic Torque Wrenches

Hydraulic Nut Splitters

Hydraulic Flange Spreaders

Torque and Tensioning Pumps

Impact Wrenches

Services:

Industrial Bolting

On-Site Machining

Induction Bolt Heating

On-Site Tool Calibration

Stud Removal

Rental Tools



Made in the USA, this multi-sleeve, pneumatic operated, continuous rotation, nutrunner will loosen or tighten threaded fasteners with a +/- system accuracy of 3% +/- repeatability of 2%. The Millennium Tru-Torc® will produce from 60-5000 ft.

lbs. of torque while the operator only feels 12 to 18 inch

lbs. on the pistol grip.

SYSTEM TORQUE (ft lbs.) IDLING RPM WEIGHT (lbs)

MTT 7 60-670 60 11

MTT 13 100-1300 25 14

MTT 30 250-2500 10 18

MTT 40 350-3700 8 19

MTT 50 500-5000 6 29

APPLICATIONS

Track Bolts

Mechanism Bolts

Pan Line Bolts

Segments

Gear Boxes

Screens

Cutterheads

System Accuracy: (+/-) 3% System Repeatability: (+/-) 2% All MTT Nutrunners are certified. All primary standards used are certified and are traceable to

N.I.S.T.. All calibration certifications meet the requirements of ISO/IEC 17025:2005. ANSI/NCSL/Z-

5401-1994 PART 1 and when required, 10CFR50. App. B.

SYSTEM A (in) B (in) C (in) D (in) E (in) F (in) G (in) L (in)

MTT 7 12.1 7.5 3.23 2.92 4.93 2.25 0.95 3/4"

MTT 13 12.57 7.5 3.23 3.66 5.52 2.4 1.06 1"

MTT 30 14.16 7.5 3.23 3.56 5.91 2.88 1.06 1"

MTT 40 15.84 7.5 3.23 3.9 6.38 3.39 1.58 1-1/2"

MTT 50 17.1 7.5 3.23 4.73 8.59 3.86 1.65 1-1/2"

www.milltorc.com [email protected] 1886 Route 136 - Eighty Four, PA 15330 Phone: 724.255.4239




Includes:

- Cart

- Filter Regulator Lubricator

- 10ft ½” Air Hose

- 1-1/2” x 2-3/4” Socket

- 400-4000 Ft Lb 2-Speed Pneumatic Gear Multiplier

- Special Crab Nut Reaction Arm




Features and Benefits

Low Weight, High Strength Design

Superior Torsional Strength

Fast Operation Cycle

Rigid Steel Body Construction

Internal swivel manifold Relief

Built-in Reaction Pad

Small Nose Radius

Tool Free Link Change

Corrosion Resistant Finish

Multi-Axis High Flow Swivel Manifold

The TW Series Wrench was designed for the most inaccessible bolting areas found in the industry. Its long neck, short height and

small radius have all added to its great success.

Model Description Max Torque Standard Sizes

MT-TW2 Low Profile Hex Link 1,575 ft/lbs 1-1/4" to 2-3/8"

MT-TW4 Low Profile Hex Link 3,975 ft/lbs 1-1/2” to 3-1/8”




Smallest nose radius on the

market; minimal height and

width dimensions.



Low Weight, High Strength Design

Superior Torsional Strength

Fast Operation Cycle

Fine Tooth Pawl

Floating Piston Design

Internal Swivel Manifold Relief

Rigid Steel Body Construction

Compact Frame Size

Push Button Reversal of Square Drive


The MT-TWSD is a light weight, high strength tool that features superior torsional strength, fast operation cycle,

fine tooth pawl and a floating piston design.

Model Description Torque @ 10,000 PSI Drive Size

MT-TWSD1 Square Drive Hydraulic Wrench 1,390 ft/lbs 3/4"

MT-TWSD3 Square Drive Hydraulic Wrench 3,070 ft/lbs 1"

MT-TWSD6 Square Drive Hydraulic Wrench 6,020 ft/lbs 1-1/2"





Description Power

Height

(in)

Width

(in)

Weight

(filled)

(lbs)

Air powered pump designed and engi-

neered specifically for the rigorous con-

ditions a torque wrench system must

withstand. 2-1/2 gallon oil reservoir. Pre-

cision-adjustment valve. Hydraulic pres-

sure regulator. Includes 20 foot long twin

-line hoses with quick disconnect fittings.

Calibrated 10,000 psi gauge.

Air 18.25 15.75 86

MTE-10K

Electric powered pump designed and en-

gineered specifically for the rigorous

conditions a torque wrench system must

withstand. 2-1/2 gallon oil reservoir. Pre-

cision-adjustment valve. Hydraulic pres-

sure regulator. Includes 20 foot long twin

-line hoses with quick disconnect fittings.

Calibrated 10,000 psi gauge.

Electric 18.25 13 72

MTA-10K




Lightweight

Durable hammer mechanism

High power-to-weight ratio

Model Description Max Ft/Lb. Weight

MT-1-IMP 1" Square Drive Heavy Duty Impact 1,350 ft/lb 19 lbs.

MT-1.5-IMP 1-1/2" Square Drive Heavy Duty Impact 2,500 ft/lbs 32 lbs.

MT-2.5-IMP 2-1/2" Square Drive Heavy Duty Impact 20,000 ft/lbs 120 lbs.

MT-5S-IMP #5 Spline Drive Impact Wrench 3,000 ft/lbs 33 lbs.

Impact wrenches for the hardest applications you can find - provide powerful nut busting torque, perfect for breaking free truck lug nuts and frozen bolts. Delivering from 1,350 to 20,000 ft-lb off torque these tools provide enough power for the biggest applications. Pistol grip, D-handle, chainsaw grip and extended anvil models give you the choices you need to match your exact needs in the workplace.


SOCKETS

1/2” TO 3-1/2” SQUARE DRIVE

FRACTIONAL & METRIC

6-POINT AND 12-POINT

#4 AND #5 SPLINE DRIVE

STRIKING WRENCHES

FLAT STRIKING WRENCHES

OFFSET STRIKING WRENCHES

FRACTIONAL & METRIC

6-POINT AND 12-POINT

HEX STOCK

FLAT STRIKING WRENCHES

OFFSET STRIKING WRENCHES

FRACTIONAL & METRIC



Torque and Tension

Millennium Torque and Tensioning has been providing torque and tension services for over 25 years. No

matter how big or small your job is, Millennium Torque and Tensioning can provide you with complete turn-

key service or technical support for your labor.

Whether a planned or unplanned outage, you can feel confident that you have the very best on-site to

ensure leak-free start-up of such critical assemblies as pipe flanges, turbines, reactors, vessel man-ways,

compressors, and heat exchangers.


Flange Spreading & Flange Alignment

Millennium Torque and Tensioning has the equipment and technicians to safely & efficiently align flanges

with bolt holes from 3/8” to 3-5/8”.

With our mechanically & hydraulically operated flange spreaders, we can safely & efficiently spread most

sized flanges, with very minimal access gap requirements.

http://www.bolttechmannings.com/services/industrial-bolting/on-site-torquing-services/#


Pipe Cutting & Beveling

Millennium Torque and Tensioning has internal mount and external mount equipment for the cutting of thin or thick wall pipes. All equipment is lightweight with low radial and axial clearances for weld prepara-tion, valve fittings and related components.

Ideal for pipe maintenance and construction work in nuclear and fossil power plants, pipelines, oil platforms, petrochemical plants and refineries, as well as shipbuilding, pharmaceutical, food, beverage and other high purity piping applications. Our equipment can cut, bevel and counter bore pipe from 2" through 48" O.D. on all schedules and alloys.

Our expertise and equipment for pipe cutting, severing and beveling ensures your needs are met to the highest industry standards.


Flange Facing

Millennium Torque and Tensioning can machine most any size and type of flange from Raised Face to Ring Joints. We have O.D. Mount and I.D. Mount equipment so no matter the flange we can machine it in place, and all work is done to industry standards and specifications.

Our equipment is durable, easy to maneuver, and capable of handling your flange facing needs at peak Industry standards.

http://www.bolttechmannings.com/services/on-site-machining/pipe-cutting-sever-and-beveling-of-pipe/#




http://www.bolttechmannings.com/services/on-site-machining/flange-facing/#



Stud Removal Services

Millennium Torque and Tensioning’s core drilling process is guaranteed to save you time and money.

Instead of drilling the studs in several stages, we will core the stud to within 1/32” of the minor diameter in

only one step….WITH ONLY ONE BIT! Conventional drilling requires multiple stages, more man hours, and

more consumables. Our core drilling method can reduce drilling time from 3 to 8 hours per stud to just 10

to 30 minutes per stud!


Capabilities:

11/16” to 4” Diameter

Up to 8” Deep

Core Drilling

Tap & Die

Thread Repair

Thread Repair Inserts


High Pressure Pipe Plugging

Millennium Torque & Tensioning’s pipe plugging service allows an operator to positively isolate and monitor

potentially explosive vapors during “hot work”, then effectively hydrotest the new weld connection with

one easy to use tool. The aluminum/steel construction makes the tool highly portable, and easy to position.

The volume of water required for a test is so small that testing can be accomplished using a hand pump.

This greatly facilitates testing in remote areas of the facility.

Internal and external pipe plugs allow you to test different types of pipe and tubing.

Reverse pressure stoppers allow you to isolate and test the integrity of a single weld.

Thru Test Port allows testing/draining through the plug.

Standard sizes are available to different configurations to suit your specific application.


http://www.bolttechmannings.com/services/blind-isolation/#

http://www.bolttechmannings.com/services/blind-isolation/#


MTT’s Induction Bolt/Nut Heating System can save you hours or even days during scheduled turbine

outages. Our heating technology reduces average time from 45 minutes per bolt to 5 minutes per bolt, and

the induction coils are cool to the touch creating a safer work environment. Our complete line of on-site

services and equipment enable you to reduce downtime and make your next outage safe, quick and cost-

efficient.

MTT’s Turbine Bolt Heating System utilizes variable-frequency inductive equipment and processes to

thermally elongate turbine bolts in a fraction of the time normally required for the operation. These

specially designed inductors make it possible for all heated bolting to be removed or tightened within one

shift or less, and we have technology to accommodate any stud and nut arrangement.

Our method reduces outage time by days, which can save you millions of dollars in downtime. The process

also minimizes safety concerns associated with the forceful removal of nuts with sledgehammers and

slugging wrenches. Nuts can now be easily removed using simple hand tools, which reduces possible injury

and lost man-hours.

Closed-Loop System

MTT has a solution to the problems associated with water restrictions, which hinder the induction heating

process. In nuclear environments the consumption of water may be restricted, and EPA regulations have

required a more conscientious approach to the industry.

Our Closed-Loop Water Chiller System minimizes water consumption by continuously circulating water

through the system. Running clean water through the system can also improve product performance and

reliability as well as eliminate cooling-water contamination associated with the use of "river water".



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Milltorc Products & Services Catalog