LED Manufacturing Plant Project Report: Industry Trends, Manufacturing Process, Machinery, Raw Materials, Cost and Revenue

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LED Market Trends and Requirements for Setting up an LED Manufacturing Plant

LEDs are currently catalyzing a revolution in the global lighting industry. Driven by its numerous advantages over conventional lighting technologies, we expect this market to exhibit exponential growth in the short and medium terms and dominate the global lighting market for years. A light-emitting diode (LED) is a semiconductor device that emits visible light when an electric current passes through it. LEDs are currently catalyzing a revolution in the global lighting industry. Compared to conventional lighting technologies, LEDs are smaller, have a longer operating life and involve a lower cost of ownership. The biggest driver of LEDs, however, is their efficiency – the ratio of the perceived power of light (in lumens) to input power (in watts) exceeds conventional technologies and also contributes to meeting energy efficiency targets. LEDs first appeared in 1962 and are commonly used for indicator lights (such as power on/off lights) on electronic devices. They also have numerous other applications, this includes electronic signs, clock displays, and flashlights. Driven by factors such as their high efficiency and long shelf life, they have also begun to replace traditional light bulbs in several areas. Some examples include street lights, automobile lights, and various types of decorative lighting. Driven by its numerous advantages over conventional lighting technologies, we expect this market to exhibit exponential growth in the short and medium terms and dominate the global lighting market for years.

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IMARC’s latest study “LED Manufacturing Plant Project Report: Industry Trends, Manufacturing Process, Machinery, Raw Materials, Cost and Revenue” provides a techno-commercial roadmap for setting up an LED manufacturing plant. The study, which has been done by one of the world’s leading research and advisory firms, covers all the requisite aspects of the LED market. This ranges from macro overview of the market to micro details of the industry performance, processing and manufacturing requirements, project cost, project funding, project economics including expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake or are planning to foray into the LED industry in any manner Key Questions Answered in This Report? • What are the key success and risk factors in the LED industry?• How has the LED market performed so far and how will it perform in the coming years?• What is the structure of the LED industry and who are the key players?• What are the various unit operations involved in an LED plant?• What is the total size of land required for setting up an LED plant?• What are the machinery requirements for setting up an LED plant?• What are the raw material requirements for setting up an LED plant?• What are the utility requirements for setting up an LED plant?• What are the manpower requirements for setting up an LED plant?• What are the infrastructure costs for setting up an LED plant?• What are the capital costs for setting up an LED plant?• What are the operating costs for setting up an LED plant?• What should be the pricing mechanism of an LED?• What will be the income and expenditures for an LED plant?• What is the time required to break-even?

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Table of Contents

1 Research Methodology2 Executive Summary3 Introduction4 Global Lighting Market4.1 Current and Historical Market Trends4.2 Market by Region4.3 Market by Application4.4 Market by Lighting Types4.5 Market Forecast5 Global LED Market5.1 Current and Historical Market Trends5.2 Market by Region5.3 Market by Application5.4 Top Players in the LED Market5.5 Market Forecast5.6 LED Market: Key Success and Risk Factors5.6.1 Success Factors5.6.2 Risk Factors5.7 Comparison of LEDs with Conventional Lighting Technologies6 India6.1 Indian Lighting Market6.1.1 Current and Historical Market Trends6.1.2 Market by Application

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6.1.3 Market by Light Types6.1.4 Market Forecast6.2 India LED Market6.2.1 Current and Historical Market Trends6.2.2 Top Players in the LED Market6.2.3 Market Forecast7 China7.1 China Lighting Market7.1.1 Current and Historical Market Trends7.1.2 Market by Application7.1.3 Market by Light Types7.1.4 Market Forecast7.2 China LED Market7.2.1 Current and Historical Market Trends7.2.2 Top Players in the LED Market7.2.3 Market Forecast8 Europe8.1 Europe Lighting Market8.1.1 Current and Historical Market Trends8.1.2 Market by Application8.1.3 Market by Light Types8.1.4 Market Forecast8.2 Europe LED Market8.2.1 Current and Historical Market Trends8.2.2 Top Players in the LED Market

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8.2.3 Market Forecast9 United States9.1 United States Lighting Market9.1.1 Current and Historical Market Trends9.1.2 Market by Application9.1.3 Market by Light Types9.1.4 Market Forecast9.2 United States LED Market9.2.1 Current and Historical Market Trends9.2.2 Top Players in the LED Market9.2.3 Market Forecast10 Japan10.1 Japan Lighting Market10.1.1 Current and Historical Market Trends10.1.2 Market by Application10.1.3 Market by Light Types10.1.4 Market Forecast10.2 Japan LED Market10.2.1 Current and Historical Market Trends10.2.2 Top Players in the LED Market10.2.3 Market Forecast11 Brazil11.1 Brazil Lighting Market11.1.1 Current and Historical Market Trends11.1.2 Market by Application

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11.1.3 Market by Light Type11.1.4 Market Forecast11.2 Brazil LED Market11.2.1 Current and Historical Market Trends11.2.2 Top Players in the LED Market11.2.3 Market Forecast12 Russia12.1 Russia Lighting Market12.1.1 Current and Historical MarketTrends12.1.2 Market by Application12.1.3 Market by Light Types12.1.4 Market Forecast12.2 Russia LED Market12.2.1 Current and Historical Market Trends12.2.2 Top Players in the LED Market12.2.3 Market Forecast13 LED Market: SWOT Analysis14 Manufacturing Process of LED14.1 SMD LED Manufacturing Plant: Conversion Rates of Feedstocks14.2 SMD LED Manufacturing Plant: Detailed Process Flow14.3 SMD LED Manufacturing Plant: Various Types of Unit Operations Involved14.4 SMD LED Manufacturing Plant: Major Machinery Pictures15 Project Details, Requirements and Costs Involved15.1 Land, Location and Site Development15.2 Plant Layout

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15.3 Plant Machinery15.4 Raw Materials15.5 Packaging15.6 Utilities15.7 Manpower15.8 Other Capital Investments16 SMD LED Manufacturing Plant: Loans and Financial Assistance17 SMD LED Manufacturing Plant: Project Economics17.1 Capital Cost of the Project17.2 Techno-Economic Parameters17.3 Product Pricing17.4 Income Projections17.5 Expenditure Projections17.6 Financial Analysis

List of Figures

Figure 4 1: Global: Lighting Market: Sales Value (in US$ Billion), 2007-2014Figure 4 2: Global: Lighting Market: Sales Volume (in Billion Units), 2007-2014Figure 4 3: Global: Lighting Market: Breakup by Region (in %), 2014Figure 4 4: Global: Lighting Market: Breakup by Application (in %), 2014Figure 4 5: Global: Lighting Market: Breakup by Lighting Types (in %), 2014Figure 4 6: Global: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020Figure 4 7: Global: Lighting Market Forecast: Sales Volume (in Billion Units), 2015-2020Figure 5 1: Global: LED Market: Sales Value (in US$ Billion), 2007-2014

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Figure 5 2: Global LED Market: Sales Volume (in Billion Units), 2007-2014Figure 5 3: Global: LED Lighting Market: Breakup by Region (in %), 2014Figure 5 4: Global: LED Market: Breakup by Application (in %), 2014Figure 5 5: Global: LED Market: Market Share of Key Players (in %), 2014Figure 5 6: Global: LED Market Forecast: Sales Value (in US$ Billion), 2015-2020Figure 5 7: Global: LED Market Forecast: Sales Volume (in Billion units), 2015-2020Figure 6 1: India: Lighting Market: Sales Value (in US$ Billion), 2007-2014Figure 6 2: India: Lighting Market: Breakup by Application (in %), 2014Figure 6 3: India Lighting Market: Breakup by Light Types (in %), 2014Figure 6 4: India: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020Figure 6 5: India: LED Market: Sales Value (in US$ Million), 2007-2014Figure 6 6: India: LED Market: Sales Volume (in Million Units), 2007-2014Figure 6 7: India: LED Market: Market Share of Key Players (in %), 2014Figure 6 8: India: LED Market Forecast: Sales Value (in US$ Million), 2015-2020Figure 6 9: India: LED Market Forecast: Sales Volume (in Million units), 2015-2020Figure 7 1: China: Lighting Market: Sales Value (in US$ Billion), 2007-2014Figure 7 2: China: Lighting Market: Breakup by Application (in %), 2014Figure 7 3: China: Lighting Market: Breakup by Light Types (in %), 2014Figure 7 4: China: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020Figure 7 5: China: LED Market: Sales Value (in US$ Billion), 2007-2014Figure 7 6: China: LED Market: Market Share of Key Players (in %), 2014Figure 7 7: China: LED Market Forecast: Sales Value(in US$ Billion), 2015-2020Figure 8 1: Europe: Lighting Market: Sales Value (in US$ Billion), 2007-2014Figure 8 2: Europe: Lighting Market: Breakup by Application (in %), 2014Figure 8 3: Europe: Lighting Market: Breakup by Light Types (in %), 2014

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Figure 8 4: Europe Lighting Market Forecast: Value(in US$ Billion), 2015-2020Figure 8 5: Europe: LED Market: Sales Value (in US$ Billion), 2007-2014Figure 8 6: Europe: LED Market: Market Share of Key Players (in %), 2014Figure 8 7: Europe: LED Market Forecast: Sales Value (in US$ Billion), 2015-2020Figure 9 1: United States: Lighting Market: Sales Value (in US$ Billion), 2007-2014Figure 9 2: United States: Lighting Market: Breakup by Application (in %), 2014Figure 9 3: United States: Lighting Market: Breakup by Light Types (in %), 2014Figure 9 4: United States: Lighting Market Forecas: Sales Value(in US$ Billion), 2015-2020Figure 9 5: United States: LED Market: Sales Value (in US$ Million), 2007-2014Figure 9 6: United States: LED Market: Market Share of Key Players (in %), 2014Figure 9 7: United States: LED Market Forecast:: Sales Value (in US$ Million), 2015-2020Figure 10 1: Japan: Lighting Market: Sales Value (in US$ Billion), 2007-2014Figure 10 2: Japan: Lighting Market: Breakup by Application (in %), 2014Figure 10 3: Japan: Lighting Market: Breakup by Light Types (in %), 2014Figure 10 4: Japan: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020Figure 10 5: Japan: LED Market: Sales Value (in US$ Billion), 2007-2014Figure 10 6: Japan: LED Market: Market Share of Key Players (in %), 2014Figure 10 7: Japan: LED Market Forecast: Sales Value (in US$ Billion), 2015-2020Figure 11 1: Brazil: Lighting Market: Sales Value (in US$ Billion), 2007-2014Figure 11 2: Brazil: Lighting Market: Breakup by Application (in %), 2014Figure 11 3: Brazil: Lighting Market: Breakup by Light Type (in %), 2014Figure 11 4: Brazil: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020Figure 11 5: Brazil: LED Market: Sales Value (in US$ Million), 2007-2014Figure 11 6: Brazil: LED Market: Market Share of Key Players (in %), 2014Figure 11 7: Brazil LED Market Forecast: Value (in US$ Million), 2015-2020

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Figure 12 1: Russia: Lighting Market: Sales Value (in US$ Billion), 2007-2014Figure 12 2: Russia: Lighting Market: Breakup by Application (in %), 2014Figure 12 3: Russia: Lighting Market: Breakup by Light Types (in %), 2014Figure 12 4: Russia: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020Figure 12 5: Russia: LED Market: Sales Value (in US$ Million), 2007-2014Figure 12 6: Russia: LED Market: Market Share of Key Players (in %), 2014Figure 12 7: Russia: LED Market Forecast: Sales Value (in US$ Million), 2015-2020Figure 14 1: LED Manufacturing Plant: Conversion Rate of FeedstocksFigure 14 2: SMD LED Manufacturing Plant: Detailed Process FlowFigure 14 3: SMD LED Manufacturing Plant: Various Unit Operations InvolvedFigure 15 1: SMD LED Manufacturing Plant: Proposed Plant LayoutFigure 17 1: LED Manufacturing Plant: Breakup of Capital Costs (in %)Figure 17 2: SMD LED Manufacturing Plant: Breakup of Manufacturing Costs (in %)

List of Tables

Table 5 1: Comparison Chart: LED, Incandescent Bulb, and CFLTable 5 2: Comparison Chart (Lumens Bases): LED, Incandescent Bulb, and CFLTable 21 1: SMD LED Manufacturing Plant: Costs Related to Land and Site Development (in US$)Table 21 2: SMD LED Manufacturing Plant: Costs Related to Civil Works (in US$)Table 21 3: SMD LED Manufacturing Plant: Machinery Costs (in US$)Table 21 4: SMD LED Manufacturing Plant: Raw Material Requirements (in g/Day)Table 21 5: SMD LED Manufacturing Plant: Costs Related to Salaries and Wages (in US$)Table 21 6: SMD LED Manufacturing Plant: Costs Related to Other Capital Investments (in US$)Table 22 1: Details of Financial Assistance Offered by Financial Institutions

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Table 22 1: Details of Financial Assistance Offered by Financial InstitutionsTable 23 1: SMD LED Manufacturing Plant: Capital Costs (in US$)Table 23 2: SMD LED Manufacturing Plant: Techno-Economic ParametersTable 23 3: SMD LED Manufacturing Plant: Income Projections (in US$)Table 23 4: SMD LED Manufacturing Plant: Expenditure Projections (in US$)Table 23 5: SMD LED Manufacturing Plant: Cash Flow Analysis Without Considering the Income Tax LiabilityTable 23 6: SMD LED Manufacturing Plant: Cash Flow Analysis on Considering the Income Tax Liability

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