Upload
borbor
View
977
Download
3
Embed Size (px)
DESCRIPTION
Citation preview
KONČAR SOLUTIONS IN GAS INDUSTRY
Boris NjavroKončar – Power plant and electric traction engineering Ltd.
9th SIMONE Congress Dubrovnik, 17th October 2008
KONČAR BASIC INDICATORS
KONČAR - KET
IN CHARGE OF ENGINEERING ACTIVITIES FOR COMPLEX PLANTS AND FACILITIES IN POWER GENERATION, TRANSMISSION AND DISTRIBUTION, TRANSPORT AND INDUSTRY.
MISSION:IMPLEMENTATION OF COMPLEX “TURN KEY” PROJECTS IN THE FIELD OF POWER ENGINEERING, ELECTRIC TRACTION AND INDUSTRY BASED ON CUSTOMER’S NEEDS, PRODUCTSFROM KONČAR GROUP AND OWN KNOWLEDGE.
VISION:- EXPAND AREA OF ACTIVITIES- PENETRATE NEW MARKETS- TO BE THE LEADER IN THE REGION
KONČAR KET – BASIC DATA
� 100% OWENERSHIP OF KONČAR ELECTRICAL INDUSTRY� 230 EMPLOYEES (188 B.SC., 25 MR.SC., 10 PHD’S)� ISO 9001 & ISO 14001
� ANNUAL INCOME:• 50 MIL. EURO IN 2004� 60 MIL. EURO IN 2005� 75 MIL. EURO IN 2006� 80 MIL. EURO IN 2007
� EXPORT 40%� 30% OF TOTAL TURNOVER IN KONČAR GROUP
KONČAR KET – MAIN AREAS OF ACTIVITIES
� PRODUCTION OF ELECTRICAL ENERGY (HPP, TPP, NPP…)
� SUBSTATIONS (TRANSMISSION, DISTRIBUTION)
� TRANSPORT AND MARINE
� CONTROL AND PROTECTION
� INDUSTRY (WATER, MINING, OIL AND GAS TRANSPORT, ROADS BUILDING…)
KONČAR KET – ORGANIZATION
BOARD
Tomi Duževi ć, PresidentMiljenko Kova čec, MemeberStjepan Dragi čević, Member
LEGAL AND PERSONNEL DEPT.
QUALITY INSURANCEDEPT.
B. U. TRANSMISSION OF EL. ENERGY
B. U. SOURCES OF EL. ENERGY
B. U. TRANSPORTB. U. CONTROL
AND PROTECTION
B. U. DISTRIBUTION OF ENERGY AND
INDUSTRY
B. U. WIND GENERATION
ENGINEERING PARTNER
� Complete solutions– “Turn – key” projects– Engineering according to world’s standards
� Project management– Standardized methods and tools– Quality insurance based on ISO 9001
� Courses for all organizational levels� Maintenance - 24/7 support for delivered
systems:– interventions
– Preventive maintenance– Spare parts
� System management: – Optimization
– Upgrades
Functional
analisys
Maintenance
& Upgrading
Design
Installation
and testing
Programming
and debugging
commisioning
Analisys and design
Work statment•Time schedule•Implem. plan•Documentation•Technical desc.•Testing plan•Educational plan
Design•System schemes•Hardware dsiposition•Data model
Programmingand debugging
Hardware - servers, work
stations, network
Software-SCADA, applications, protocolconversion
Parameter listsUsersadministration
Installation and testing
OS installationNetwork
configurationSCADA software
installationDMS software
installationInternal acceptance
testFactory acceptance
testDelivery and assembling
Site acceptance testSystem availability
test
Comissioningand maintenance
ComissioningSupervision of work duringwaranty period
InterventionsMaintenance
Upgrade of thebasic software
Upgrade of thenew functions
PROCESS SYSTEM ENGINEERING
CUSTOMER EDUCATION
DISTRIBUTION CONTROL CENTERS IN CROATIA
ZAGREB
RIJEKA
ELEKTRO PRIMORSKA
ELEKTRO PRIMORSKA
HPC SYRIA HPC SYRIA –– PROJECT PALMYRAPROJECT PALMYRA
COLECTING POINT PALMYRA GTP ARAK
PALMYRA PALMYRA -- CONFIGURATIONCONFIGURATION
Operaterska radna stanica
Pisač liste dogañaja
Pisač za izvještaje
Optički kabel, monomodna vlakna, 32 kmProcesna LAN mreža Procesna LAN mreža
Računala protoka
MODBUS / R
S-4
85
Procesni U/I moduli
Pro
cesn
i signali
i ko
mande
Procesni U/I moduli
Procesni signali i komandeOperaterski
panel
CPU CPUProcesna stanica GTP ARAK
Procesna stanica CP PALMYRA
COMLIRS-232
Sabirna stanica PALMYRA
Mjerna stanica na GTP ARAK
Event list printer
Reportprinter
Operator workstation
Optical fiber cable, monomode, 32 km Process LANProcess LAN
Process I/O modules
Process I/O modules
Process signals
and commandsOperator
panel
Pro
cess
sig
nal
s
and
co
mm
and
s
FlowFlowFlowFlow
computerscomputerscomputerscomputers
MeteringMeteringMeteringMetering station on station on station on station on
GTP ArakGTP ArakGTP ArakGTP Arak
CollectingCollectingCollectingCollecting Point Point Point Point
PALMYRAPALMYRAPALMYRAPALMYRA
NATIONAL CONTROL CENTER PLINACRO
� Contract signed: 25.05.2005.� Planned project duration: 17 months� System put in operation: 06.10.2006.
Project characteristics:� Replacement of existing SCADA system� Delivery and installation of new communication equipment� Replacement of old RTUs (DS 801 i MP 200/1) with ABB
RTU 560� Delivery and integration of GIS/TIS system� Delivery and implementation of Special functions� Complete interior decoration of NCC
NCC PLINACRO - OBJECTS
SCADA
M
Panel
Communication subsystem
Flow and pressure regulationHiNoteUltraCT475
Protocolconversion
Existingcontrolers(Opto 22)
Service laptop
Protocolconversion
Existingcontrolers
(Mitsubishi)
Existing stations with DS 801 TN and ABB MP 200/1
PLC FUNCTIONS OF RTU 560
SCADA
M
Panel
Communication subsystem
HiNoteUltraCT475
Service laptop
RTU 560 PLC functions:
1. MRS- Presurre and/or flow regulation- Acquisistion of accumulators- Impuls replications for
odorization
2. MRC- Presurre and/or flow regulation- Flow calculation according to
ISO 5167- Generation of impulses for
pseudo accumulators
COMMUNICATION SYSTEM
PDH MICROWAVE RING- 7 GHz- 13 GHz- 18 GHz
SCADA
SIMONE
SPECIAL FUNCTIONS
� Load forecasting� Real-time dynamic simulation of gas network with state
estimation� “Look-ahead” simulation� Leak detection and localization� Predictive simulation (what-if studies)� Off-line simulation studies� Application modules based on dynamic real-time simulatio n:
– Instrument accuracy analysis– Limit monitoring for process parameter values– Quality tracking– Pig tracking– “Survival time” analysis
GIS TIS
PLINACRO –75 BAR SYSTEM
� New 75 bar pipelines: Lučko – Ivanja Reka – Slavonski Brod i Draganić – Rijeka – Pula (appr. 400 km)
� Optical communication system between existing NDC and all new stations
� IEC 104 communication protocol used� ALL stations on new pipeline routes included in SCADA
system (off-takes, regulating nodes, block stations, piglaunching and receiving stations, etc.)
� These activities are continued on new pipelineroute to South Croatia
PLINACRO TELEREADING SYSTEM
• Measurement data reading- one of most important activities in gas transport management
� Local data logging on all off-take stations installed in 2004. It is used for invoicing of gas transport services
� Manual data acquisition from 139 off-take stations (226 meterlines) is difficult and it is performed on quarterly basis
Objectives of TeleReading system ::
• Remote reading and collection of fiscal measurement data
• Up-to-date data on dynamic behaviour gas consumption
• Remote parameter setup for fiscal meters
• Acquisition of analog and digital process signals
• Processing and storage of collected data on central servers
CONFIGURATION OF TELEREADING SYSTEM
ENERGY MARKET LIBERALIZATION
� Foundation of natural gas market
� The activities of natural gas supply, transport and delivery to consumers are segmented
� Larger number of market participants – competition in some business segments
� Each market participant is responsible for its own business segment
� It is necessary to establish new communication systemto support new business processes:� Vertical communication between different IT systems (SCADA ↔ Commercial management ↔ ERP)
� Horizontal communication between different gas marketparticipants
COMMERCIAL GAS MANAGEMENT SYSTEM
� Link between technology and business management� Basis for execution of business function� Business function CommercialCommercial gas transport gas transport
managementmanagement consists of following subfunctions:- contracting (capacity booking)- nomination- measurement- allocation- balancing- invoicing- capacity trading on secondary market- gas options trading- master data maintenance
APPLICATION INTEGRATION (ESB)
IBM WebSphere Enterprise service bus + CDM
IBM WebSphere Application Server
IBM WebSphere Portal ServerUser GUI for accessing commercial management data
Commercial gas transport management applications
Work station
Web Portlets for individual business applications
Oracle database server
Central database for commercial gas transport management
Adapters for external systems:Telereading, UDW, Simone, ERP.
IBM WebSphere Process Server
COMMERCIAL SYSTEM ARCHITECTURE
IBM WebSphere middleware (ESB, Message brocker, XML)
Commercialgas transport
mgmt DB
ORACLE
TeleReadingDB
ORACLE
ERP DB
ORACLE ERP(Oracle E-BusinessSuite 11i)
IBM WebSphere (Company portal)
Internalusers
Externalusers
Adapter
TeleReading(GEMA Gas)
Adapter
CommercialGas
Transport Management
System
Adapter
SIMONE Capacity
Tool
Adapter
SIMONE Online ABB NM
UDW
ABB NMSCADA
Adapter Adapter
SIMONE user
SIMONE user
UDW
ORACLE
AVANTI
ABB
IT SYSTEMS
� SIMONE – free gas transport capacity calculation bymeans of dynamic gas network simulation
� Telereading – remote gas consumption meter reading� UDW – historis process data warehouse and interfaces
for accessing other relevant data (SCADA, …)� ERP – business information system (invoicing and
payment control)� TIS – technical information systemConnection with external system via company portal:� Shippers� Consumers� Other TSOs