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Update on the changes in Form 1 for PAT Scheme for the Textile Sector and the impact it has on the documentation and verification process.
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PAT Scheme | TextilesCommentary on proposed changes
Version 1.0 | Jan’14
Energy Complexity In Textile!
Energy (hence GTG SEC) in Textile Sector is a dynamic function of various
production related parameters.
Important to evaluate energy performance using Energy Performance Indicators
(EnPIs/KPIs) and Key Performance Parameters.
Internal benchmarking (as highlighted above) can help in accurate external
benchmarking (Target Setting is done on both internal and external benchmarking).
“Looking at the complexity in energy assessment in Textiles, change in Form 1 is a
step in the right direction, while it is yet to be seen how effectively it can be
transformed especially when we are a year and half into the first PAT cycle”
Major Changes
Area Earlier Now Remarks
Capacity Utilization
for Spinning (Single
Yarn and Double
Yarn)
On Weight Basis On Installed and
Utilized
Spindles/Drums/Rot
ors basis
Evert unit has %
utilization based on
spindles etc, makes
it easier to track
SEC as function of
CU%
Conversion of all
secondary product
for Spinning into
Equivalent Ring
Spinning Production
Linear addition of
production
Conversion using
comparison of RF
UKG and
secondary
product/process
UKG
Calculations have
not been shared.
Ideal methodology
would be to use
UKG and Energy
Weight age Method
to find out
equivalent UKG and
production.
Fabric Production In Metres/Kg In Kg
Major ChangesArea Earlier Now Remarks
Conversion Norms
for Melange
Product
Not Available SITRA to develop
and share the same.
It was needed as
Melange process
consumes nearlu
30% more energy
as compared to
normal process.
Non Productive
Energy Accounting
No Provision Maintain separate
metering and
energy accounting.
Will assist in
assessment of SEC
related to
production
reduction during
Verification.
Open End
Production
To be submitted in
14s count using
SITRA’s conversion
factor
Vortex Production Needs to be
submitted in actual
count
Normalization Factors
Import & Export of Intermediary product
Value added product
SEC calculation of Spinning Sub-Group
Finished Fabric for Composite Sub Group
SEC calculation of Composite Sub-Group
Weaving Production & Knitting Production
Power Mix
Normalization on Yarn Products
Product Mix
Capacity utilization
Coal quality of CPP & PLF of CPP
Natural calamity/Rioting/Social unrest
Environmental concern (Additional Environmental Equipment requirement due to
major change in government policy on Environment)
What is EETPL is doing for its
Clients?
Access to Faceless Energy Information Management
System
Access to Energy Analytics Portal and EnPI
based reporting.
Automatic alerts on EnPIdeviation
Statistical analysis to highlight energy variation
for each KPI/KPP
>500 Sets of Data Points for Normalization
Read the white paper attached with the presentation for more details
