Eco Vision Industries, Greater Noida, Interlocking Pavers

Creating & Delivering Reliability

Eco Friendly Cost Effective, Sustainable Customized Construction

and Home Decor…

Solutions for

www.ecovision.in

M.L. PareekChairman

Jai Jagannath

About UsE C O V I S I O N

ur pursuit of modernisation leaves behind a trail of waste

by taking what we can have and not what we really need. OThis disturbs the ecological balance of mother nature

which has been preserved since millennia. Eco Vision is a initiative to

restore the balance and harmony with nature's elements; Creating an

Organisation Endeavouring for a Greener World.

Started in 1998 by Jitendra Pareek with a rented barren land,

In year 2003,

Avinash Pareek joined the Eco Vision team to strengthen the

organisation.

our

efforts and product brought us to be a Cover Story in a National

Business magazine Intelligent Investor (March 2002). In span of 12

years the organization has a wide platform from mining, crushing and

production range of Eco Friendly, Cost Effective, Sustainable,

Customized, Construction and Home Decor Solutions.

There is enough for everybody's need,

but not enough for anybody's greed.

–Mahatma Gandhi

“Coming together is beginning,

Working together is progress and

Keeping together is Success.”

Pareek brothers believes

1

Hotel Crown Plaza, Rohini, New Delhi


Glassfibre Reinforced Concrete (GFRC) is one of the most versatile

building materials available to architects and engineers.

Developed in the twentieth century, GFRC has been making a

significant contribution to the economics, technology, and aesthetics of

modern construction worldwide for over 50 years.

GFRC is not a single material but a family of high-performance cement-

based composites reinforced with special alkali resistant glass fibres,

which can be engineered to suit a wide range of applications.

Lightweight Cladding Material for Industrial and Commercial

Buildings, Residential Complexes and Individual Villas as

decorative facade or total prefab enclosure.

Individual decorative elements of various types as required

in a structure, like Sunscreens (Grills), Column Cladding,

Capitals, Brackets, Keystone, Window Sill and Door

Surround, Cornices, AC Cover, Planters, Landscaping

items, Corbells etc, customized.

Standards and Specifications

B.S. 6432:1984 - Methods to determine properties of glass reinforced cement material. Eco Vision GFRC offers GFRC Components in wide range of

finished like:Specification for the manufacture of GFRC GRCA0110.

White Smooth Pigmented • White/Colour Painted Stone Prestressed concrete institute, USA manual 128-recommeneded

• Exposed Aggregate • Acid Washed • Sandblasted • Acidetched practice for manufacture of glass reinforced concrete panels,

• Veener Backed • Colour PigmentedEDN 4th.

Note: As GFRC uses iron oxide based pigments, colour variation Prestressed concrete institute, USA Manual 130-91 for quality

in shade is expected, dark colours tend to fade.control for plants and production of GFRC panels.

Recommended paints are: Ordinary Portland Cement, B.S. 12, ASTM 150C • High Silica

• Cement based masonry paints • Acrylics Sand ASTMC 144 Glass Fibre - Alkali Resistant, MIN 16%

• Water based resins paints Zirconium Admixtures-ASTMC494 • Pigments-ASTMC979

• Mineral based coats• Sealants-ASTMC1193/C920 Primary Fixing Hardware-S.S.304 • Support Material-M.S./G.I.-ASTMA36

Raw Materials

Surface Finishes

GFRC can be Painted as it is Cement based product

4 4 4

4 4

4 4 4

4 4

4 44

4 4

Resistant to Weather, Corrosion, Fire, Suitable In Earthquake Prone Areas Can Impart Any Surface Texture & FinishAbrasion and Fungi High Density With Low Porosity Manufacturing FlexibilityLight Weight Due To Thin Sections Ease Of Forming Complex Shapes Easy to Handle, Transport and Fast to Non Combustible InstallEffective Noise BarrierLow Thermal Movement Environmental FriendlyVery Low MaintenanceHigh Impact Resistance Proven Long Term Performance

Distinct Advantages

(Courtesy: PCI Manual 128 Edition 4)

G F R C

3For more designs & details www.ecovision.in

G F R C A p p l i c a t i o n s

4

Our Associations

5

For more designs & details www.ecovision.in

Typical Properties (PCI manual no. 128 edition 4)

Properties Units Premix Spray

Fibre Content % by Wt 15-35 3-50Density (Dry) gms/cm's 1.8-2.0 1.9-2.1Compressive Strength Mpa 40-60 50-80

BendingUltimate Strength (MOR) Mpa 10-14 20-30Elastic Limit (LOP) Mpa 5-8 7-11

TensileUltimate Strength Mpa 4-7 8-11Elastic Limit Mpa 4-6 5-7

ShearInterlaminar Strength Mpa N/a 3-5In Plane Strength Mpa 4-7 8-11

Fire incombustible incombustible4 4Co. eff of thermal expn. Per deg °C 10-20 x 10 10-20 × 10

Acoustic Transmission Loss dB 27 27at 125 Hz

2Please Note: 1MPa = N/mm = 145 Psi

Photocatalytic Active PrinciplePhotocatalysis is a natural phenomenon in which a substance known as a photocatalyst uses light to expedite the rate of a natural oxidation process. Ever-increasing air pollution affecting urban areas has recently compelled researchers to take advantage of photocatalytic properties to abate the noxious substances that are contaminating the environment.

GFRC Installation

Eco Vision undertakes GFRC Installation using skilled & experienced GFRC technicians.

Fixings change from site to site and location were GFRC is to be installed, hardware can be either G.I. or Stainless Steel. Drawings represent typical GFRC installations only normal GFRC components have either built-in-fixing like welded nut plates, wedge anchors, cast in sockets etc. Direct fixing to wall takes place through use of angle cleasts, expansion anchors, oversized washers etc. sometimes thraded rods are used.

Joints between components are not to be filled with anything.

Courtesy: PCI manual no. 128 ed. 4

BGFRC panel

Oversize washer

Neoprene pad

Locking nut orLocking device

Steel support angle

Light duty fixing

CGFRC panel

Timber

Neoprene pad

Cast-in washer

Light duty fixing

GFRC panel

Dowel pin

Packing

Engravedrubbersleeve

Steel support angle

Cast-in Socket

Bonded Fixing

Dowel Connection

Joint Patterns

All Eco Vision products have Photocatalytic treatment

Our Associations

(Courtesy: PCI Manual 128 Edition 4, NEG, Chem-fil, Reckli)

6

Courtesy: Science & Art College, Qatar

WA L L C L A D D I N G

7


Technical Specif ication

Acrylic sealant forbetter washability

High strength &permanent durability

UV Resistant non-fadingsynthetic inorganic

pigments

Reconstituted StoneEcoStone is highly refined architectural precast concrete building stone made from white portland cement, alkali resistant glass fibre & UV resistant synthetic inorganic pigments combined with range of chemical additives.

Inbuilt SS wire mesh forbetter adhesion Extraordinary versatility

availability of various colors, sizes,designs & textures

Surface water absorptionis less than 1% &

Total water absorptionless than 8%

Mechanical Strength Wet TransverseStrength

Water Absorption ThermalConductivity

Abrasion Resistance Typical DensityThickness

The compressive strength of EcoStone More than 7 N/mmproducts averages above 400Kg/sq.cm.@25 days.

Less than 8% of dry weight by 1.63 w/Mk at 3% moisture contentimmersion over a period of 24 hours 1.80 w/Mk at 5% moisture contentsealed stone surface absorption is less than 1%

less than 2.0 for E.H.D. 2300 Kg/M3. + 200Brick : 10mm + 5mmWalling : 15mm + 5mmFlooring : 22mm + 5mm

WA L L C L A D D I N GWA L L C L A D D I N G

8 For more designs & details www.ecovision.in

P L A N T E R S

Creating & Delivering Reliability9


GA R D E N F u r n i t u r e & F o u n t a i n s


PAV E R S & T I L E S

Eco products combine the look and feel of traditional stone with the high performance, long life, low maintenance qualities of modern materials. Creating an inviting and durable area for both residential and commercial applications.

Product Quality as per : IS : 1237-1980, IS : 15658-2006

aving has been around for almost 5,000 years.

One of the oldest paved roads was discovered Pin the summer of 1994, in Giza, Egypt. In

Europe the earliest known use of precast building

stone dates about the year 1138 and was seen at

Carcassonne, France the cite’ which contains one of

the finest remains of medieval fortification. The

product gained wide spread usage in London in the

year 1900 and in America around 1920, the White

House being a superb example. The imposing

building facades adorning the streets of London,

Paris and other major cities in Europe and America,

which appear to be composed of natural stone are

actually precast building stone. Interlocking pavers

are manufactured by machinery in factories. They

consist of both fine and coarsely grained aggregate,

along with cement compounds. The ingredients are

put through pressure and vibration courses, which

produce a strong, durable concrete that can then be

molded into various shapes and designs.

C o n c r e t e

11

Advantages of Pavers

COMPOSITIONEco pavers constitute fibre reinforced concrete UV resistant pigments combined with a range of additives & effort of Eco Vision Team. The process of making Eco pavers are both a science and an art.

COLOR RANGEThe wide choice of standard and custom made colors available gives the architect a high degree of freedom.

Colour Contribution: Chemical Contribution:

Asphalt Concrete Stamped Concrete Pavers

Installation Low-Messy, foul smelling installation, can track aspahlt/tar into home, large equipment involved, moderate cure time.

Messay installation, large equipment involved and long cure time.

Messy installation, large equipment involved, long cure time.

Quick to install, no mess installation and can be walked on immediately!

Durability Not Flexible - will crack from freeze/thaw cycles, Settlement and salt deterioration cause further instability.

Not Flexible. It will crack! Not Flexible - It will crack! Extremely flexible base and application with Lifetime Product Warranty against cracking.

Maintenance Wear and weather breakdown surface. Will require black seal coat in a about 3 years to maintain stability and appearance.

Oil can be hard to remove. Cracks are unattractive and costly to fix.

Oil can be hard to remove. Cracks are unattractive and costly to fix.

Stains are well hidden within color patterns or deterred by sealant. Washing off with a hose is usually enough. Pavers can be flipped or replaced.

Repairs Oil drips can errode surface and pothole repairs leave unattractive and/or uneven patches.

Difficult and Costly to repair. Patch repairs leave unattractive scar marks. May require remove and replace.

Difficult, costly to repair. Hard to match color, pattern. Repairs leave unattractive scar marks. May require remove and replace.

Easy to remove, replace or flip a paver. Lifetime Product Warranty makes this a safe bet!

Appearance Unattractive with mainly black as color option. No texture variations.

Usually grey with few color variations.

Limited style and color variations. Looks artificial.

Wide range of colors, patterns and shapes. Endless design options. Great visual appeal.



T I L E SC o n c r e t e

Sl. No. Grade Designation of Paver Blocks

Specified Compressive

Strength of Paver Blocks at 28 Days

2N/mm

Traffic Category

Recommended Minimum Paver Block

Thickness

Traffic Examples of Application

(1) (2) (3) (4) (5) (6)

(i) M-30 30 Non-traffic 50 Building premises, monument premises, landscapes, public gardens/parks, domestic drives, paths and patios, embankment slopes, sand stabilization area, et.

(ii) M-35 35 Light-traffic 60 Pedestrain plazas, shopping complexes ramps, car parks, office driveways, housing colonies, office complexes, rural roads with low volume traffic, farm houses, beach sites, tourist resorts local authority footways, residential roads, etc.

(iii) M-40 40 Medium-traffic 80 City streets, small and medium market roads, low volume roads, utility cuts on arterial roads, etc.

(iv) M-50 50 Heavy-traffic 100 Bus terminals, industrial complexes, mandi houses, roads on expansive soils, factory floor, service stations, industrial pavement, etc.

(v) M-55 55 Very heavy-traffic

120 Container terminals, ports, docks yards, mine access roads, bulk cargo handling areas, airport pavements, etc

1. Non-traffic areas are defined as areas where no vehicular traffic 4. Heavy traffic is defined as a daily traffic of 450 - 1500 commercial occurs. vehicles exceeding 30 kN laden weight, or an equivalent of 2.0 to 5.0

MSA for a design life of 20 years.2. Light-traffic is defined as a daily traffic up to 150 commercial vehicles exceeding 30 kN laden weight, or an equivalent up to 0.5 5. Very heavy-traffic is defined as a daily traffic of more than 1500 million standard axles (MSA) for a design life of 20 years (A commercial vehicles exceeding 30 kN laden weight, or an equivalent of standard axle is defined as a single axle load of 81.6 kN). more than 5.0 MSA for a design life of 20 years.

3. Medium traffic is defined as a daily traffic of 150-450 commercial vehicles exceeding 30 kN laden weight, or an equivalent of 0.5 to 2.0 MSA for a design life of 20 years.

Recommended Grades of Paver Blocks for

Different Traffic Categories (Clauses 5 and 9.1.4) IS 15658:2006

N O T E S

13


TA C T I L E SEco Vision range of paving designed specifically to meet the use of Tactile Paving Surfaces.

Hazard warning pavingFor use in identifying any potentialhazard to pedestrians and warning

them to proceed with care.

Blister pavingFor use in identifying a crossing place

for the visually impaired. Guidelines exist concerning the use, layout and colour of blister paving.

Guidance pavingFor use in identifying a safe route for

pedestrains to travel, avoidingobstacles and hazards.

Platform edge warning (offset blister)Denotes the proximity of a railway

platform edge. It can be used on eithersurface or underground rail systems.

Platform edge warning (lozenge)Used at street level to denote the

existence of a platform edge for lighttransport systems (eg. monorails and trams).

Cycleway Paving Used at the beginning of a shared

pedestrain/cycle route to denote thepath that each should follow.

Applications Tactile flag paving is suitable

for high volume pedestrian

areas, town centres and

traffic free zones. For correct

choice of flag size to suit your

application, refer to BS7533

Part 8.

4

4

4

4

Hard wearing under typical pedestrian usage

Available in a range of colours to suit specific guidelines for specific areas

Designed to assist visually impaired pedestrians

Provides tactile indication of hazard areas and safe travel routes

K E R B S T O N E S

14

300

300

150

R75

300100

20

0 25

0

50 50


Eco Vision Flyash Bricks & Blocks are A Bare Factmade using BIS 12894-1990 revised 2002

specificationMore than 80% of power generated in India is from

thermal power stations. Ash content of 40-50% in coal

generates nearly 130 million tonnes of flyash every Fal-G (flyash-lime-gypsum) is a technological year, reaching upto 200 million tonnes by the year 2018. renaissance of age-old pozzolanic chemistry, proven for Besides air and water pollution, the disposal of this its longevity for thousands of years. A process of flyash results in extensive land wastage. Today, there is blending flyash, lime/cement and calcined gypsum for an urgent need of well planned programmes for the making a useful product, named Fal-G has been proper management of flyash to protect our perilously developed. Flyash lime mix is mixed in predetermined imbalanced environment. proportions with calcined gypsum which produces-Fal-G

having strong binding proportions and can be used as a Research & development indicates that bricks, portland

cement. It can be mixed with sand and I or aggregate to pozzolana cement, sintered aggregates, tiles, light

produce building blocks of any desired strength. weight aggregates and hollow blocks can be produced

Approved, accepted and promoted by various using this flyash as raw material. The properties of the

Government agencies like BMTPC, SERC, HUDCO, materials made from flyash have been found to be

DDA etc., these products have substituted the better than conventional materials for use in

conventional products used for construction. construction work. Besides these uses, flyash can be

utilised for backfilling of mines, lining irrigation canals,

agriculture, aggregates in road construction etc.

290mm

190mm

115mm

350mm

225mm

115m

m

230mm 110mm

70mm

F LY A S HB r i c k s & B l o c k s

Creating & Delivering Reliability15

FLY ASH Bricks & Blocks

Analytical Chart of Fly Ash Products & Clay Products

PROPERTIES CLAY BRICKS FLY ASH BRICKS FLY ASH BLOCKS REMARKS

Demo House 2011, Trade Fair Demo House 2005, Trade Fair

LEED:

MR Credit : 4.1, 4.2 - Use of Recycled Contents (1-2 points)

MR Credit : 5.1, 5.2 - Maximum use of Local and Regional material. (1-2 points)

Mr Credit : 6.0 - Use of rapidly renewable building materials & products. (1 point)

Relevant Reference In LEED & TERI-GRIHA

TERI-GRIHA:

Criteria 15 - Utilization of flyash in building & structure. (6 points)

Criteria 16 - Reduce volume, weight and construction time by adopting efficient technologies (4 pts.)

Criteria 22 - Minimum 5% reduction in Embodied Energy compared with equivalent products. (1 pt.)


17

225mm

220mm

115mm

112mm

220mm

115mm

F LY A S HI n t e r l o c k i n g B l o c k s

Advantages

3

3

3

3

3

3

3

Masonry with no mortar.

Fast and simple masonary.

No plaster, walls can be left ecposed.

Time and labour saving.

Eco-friendly construction.

Cost Effective.

Re-usable masonry.

The blocks replaces conventional bricks/blocks

The other

components of the conventional building system remain unchanged.

doesn't require sand-Cement

mortar i.e., dry stack masonry is done/binding material is gravity.

Interlocking blocks have smooth & even finish on both sides thus saving on

plaster Recovery rate in case of dismantling of wall is up to 85%.

18


Cellular Light Weight Concrete (CLC), technology has been used in Weight reduction becomes highly beneficial for structural reasons, over 45 countries of the world over the past 30 years to construct saving steel reinforcement in the foundation, resulting in substantial Over a hundred thousand houses, apartments, schools, hospitals, savings upto 12% of the material in steel.industrial, commercial buildings etc.

CLC Blocks are competitive with bricks in pricing and offer significant The process for CLC production is DIN 4232 & BIS 2185 (Part 4) : savings for finished structures. Savings in construction cost can be as 2008 specification. much as 18% when using CLC Blocks, as compared to brick, after

taking into account the resulting in The introduction in India of a modified version using over 40% fly ash

etc.has made it an even more eco-friendly and cost effective version of CLC. The new product is set to revolutionize the manner in which Require minimum skilled workforce and primarily deploying buildings are constructed. In the process, the product brings quality unskilled labour.housing closer to the masses at a faster and at a lower cost.

Environment friendly - consuming fly ash and replacing burnt CLC blocks are environmental friendly manufactured from common clay bricks. (Clay bricks are high energy consumption, wastes natural raw materials. The Energy consumed in the production agricultural land, soil erosion, banned in more and more process is only a fraction compared to the production of other countries) without wasting natural resources nor creating materials, and emits no pollutants and creates no byproducts or toxic pollution.products.

Economy in Energy Consumption & faster execution.CLC blocks provide thermal and sound insulation as well as fire

Finished dwellings are weather-proof, thermally comfortable and protections, eliminating need for many different layers of plastering,

durable.and do not emit any toxic gas when exposed to fire.

Suitable for Hurricane / Earthquake – proof constructions.Due to the cellular structure of the material the blocks can be easily cut with carpenter's saw & nails can be driven into them with equal Converting and making productive use of industrial waste ease. products.

Cost effective in comparison with conventional alternative.

savings gravel, cement, steel, labor, structure, foundation

4

4

4

4

4

4

4

Comparative Chart

CLC Insights

CLC blocks are light weight, high strength, eco-friendly, cost-effective & have dimensional stability

FLY ASH CLCCellular Light Weight Concrete

19For more designs & details www.ecovision.in

Trade Fair Buildtech-2011Low Cost Demo House

Eco FriendlyCost Effective, Sustainable Customized Construction & Home Decor Solutions

4 4

4

44

4

4

4

It has excellent compressive strength with Fire resistant and excellent acoustic barrier. 2minimum compressive strength of 3N/mm .

Regular shapes leads to reduction in plastering.

Bending strength is 15 to 20% of compressive Option for any finish on walls - external plastering,

strength.tiling, cladding, internal tiling, dry lining, spray

plasterer anything of your choice.Good earth quake resistance properties easy

handling / faster construction leading to huge The structural savings in the cost of steel and

saving of labour.concrete due to reduced weight of walls would be

additional advantage, as well as savings in It offers thermal insulation making cool summers

transportation, foundation, piling and crane and warm winters reducing air conditioning

handling.expenses.

Particulars Units Sizes

Size mm 500×230×200

Thickness mm 100, 2002Compressive Strength N/mm >3

Water Absorption % 12-15%

Sound Absorption Db Upto 42

Fire Resistance Hrs 4*

Thermal Resistance M2-°k/w 0.462Heat Transmission w/m -°k 2.13

Coefficient'U

'For 200 mm Thick Wall

0.096 – 0.550 (depending on density)

Parameters Eco Vision CLC

Cement, Fly Ash, Sand, Water and foamBasic raw materials

400-6003Dry density kg/m 800-1000 1200-1800

1-2Compressive

2strength N/mm3-4 8-25

Usage Thermalinsulation,void filling

Partitions, non-loadbearing, load bearing(block, cast-in-situ,

precast)

Load bearingelements (Cast-in-

situ, precast)

Aging Gains strength with age (like conventional concrete)

Thermal conductivity(w/mK)

0.098 for 400 30.151 for 700 Kg/m

30.238 for 1000 Kg/m

3Kg/m

Ease of working Superior: Can be cut, sawn, nailed, drilled, ordinary mortar/plaster

Eco friendliness - Pollution free- No primary energy consumption- Consume fly ash (waste material)

Technical Specifications

CL C Blocks Advantages


Eco Vision Mines, RajasthanEco Vision Mines, Rajasthan

Eco Vision CrusherEco Vision Crusher

Eco Vision Office Landscape

Eco Vision Factory, Uttar Pradesh

Eco Vision Factory, Uttar Pradesh

A Journey Towards Excellence…..

Endeavours&

Facilities

D-15 & 16, Site-B, UPSIDC, Greater Noida-203 207 (U.P) INDIA Mobile : +91 98103 09630, +91 98102 79630

[email protected]

Eco Vision IndustriesAN ISO 9001 (QMS) & ISO 14001 (EMS) Certified Company

Eco Friends

NSIC/NOIDA/GP/RS/07/EN-037

www.ecovision.in