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Value Creation in Mining:
The Productivity ImperativeDale Schilling
30 April 2015
20150430-Australian Coal Conference-BCG-Dale Schilling.pptx 1Draftfor discussion only
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Our flagship report: Value Creation in Mining
"More Than
Commodity Prices"
"Taking the
Long-Term View in
Turbulent Times"
"The Productivity
Imperative"
"Beyond basic
productivity"
Today's focus
20150430-Australian Coal Conference-BCG-Dale Schilling.pptx 2Draftfor discussion only
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TSR drivers Managements levers
TSR
Profit growth
Multiple change
Free cash flow
contribution
Operating performance
Financial, investor and
portfolio strategy
Cash returns/ efficiency
BCGs disaggregation methodology translates TSR into levers managers can influence
20150430-Australian Coal Conference-BCG-Dale Schilling.pptx 3Draftfor discussion only
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23% total share holder returns during 2003-2010 Total Shareholder Return
1. S&P 500. 2. Weighted averageSource: Thomson Reuters Datastream; Thomson Reuters Worldscope; Bloomberg; Annual reports; BCG analysis
2003 - 2010
40%-20% 0% 80%20% 60%
TSR (%/year)
Market TSR = +8%
Mining TSR = +23%
20150430-Australian Coal Conference-BCG-Dale Schilling.pptx 4Draftfor discussion only
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.... shareholder value destroyed during 20102013 ...Total Shareholder Return
1. S&P 500. 2. Weighted averageSource: Thomson Reuters Datastream; Thomson Reuters Worldscope; Bloomberg; Annual reports; BCG analysis
2003 - 2010 20102013
0% 80%60%40%20%-20%
TSR (%/year)
-60% -30% 0% 30% 60%
TSR (%/year)
Market TSR = +8%
Mining TSR = +23%Mining TSR2 = -13%
20150430-Australian Coal Conference-BCG-Dale Schilling.pptx 5Draftfor discussion only
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2003 - 2010 20102013 2014
... a trend that continued last yearTotal Shareholder Return
80%60%40%20%0%-20%
TSR (%/year)
-60% -30% 0% 30% 60%
TSR (%/year)
Market TSR = +8%
Mining TSR = +23%Mining TSR2 = -13% Mining TSR2 = -14%
1. S&P 500. 2. Weighted averageSource: Thomson Reuters Datastream; Thomson Reuters Worldscope; Bloomberg; Annual reports; BCG analysis
-60% -30% 0% 30% 60%
TSR (%/year)
20150430-Australian Coal Conference-BCG-Dale Schilling.pptx 6Draftfor discussion only
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Today the 'big squeeze' is here
75
168 168192 209
228
0
100
200
300
400
$/unit production
Indexed to 2002 price
Cost (Indexed)
EBITDA %
2013
288
20%
2012
313
33%
2011
329
45%
2010
273
39%
2009
230
27%
2002
100
25%
Price (indexed)
Source: BCG
20150430-Australian Coal Conference-BCG-Dale Schilling.pptx 7Draftfor discussion only
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In 2014, Australia coal prices fell 17% and 23% for thermal
coal and met coal respectively
0
50
100
150
USD$/ton
2011
-17 %
2012 2013 2014
Newcastle thermal coal Hard coking coal
1. Insufficient data point for 2010. Source: World Bank, Bloomberg, BCG Analysis
0
100
200
300
2014201320122011
USD$/ton
-23 %
20150430-Australian Coal Conference-BCG-Dale Schilling.pptx 8Draftfor discussion only
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Average annual TSR1
1. TSR derived from calendar year data in local currency2. Background curve based on listed coal companies worldwide by Capital IQ industry segmentSource: Capital IQ; BCG analysis
So, how have Australian coal companies fared vs their peers?
-75% -50% -25% 0% 25% 50%
10-year TSR 1-year TSR
Rank (n=49)
Median= 3.1%
-100% -50% 0% 50% 100%
Average annual TSR1
Rank (n=123)
Median= -22.3%
3-year TSR
-100% -50% 0% 50%
Average annual TSR1
Rank (n=111)
Median= -24.1%
20150430-Australian Coal Conference-BCG-Dale Schilling.pptx 9Draftfor discussion only
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Productivity improvements link directly to value creation
Example value-driver tree for surface operations
Factors directly affected by a MOST productivity program
Valuation multiple
change
Fundamental value
Cash flow contributions
Total shareholder
return
Saleableproduction
ROM production
Unit Price
Unit Cost
Yield (%)
COGS per unit
SG&A cost per unit
CapEx($millions)
+
+
+
Source: BCG analysis.Note: BCM=bank cubic meters; CapEx=capital expenditure; COGS=cost of goods sold; DOH=direct operating hours; EV=enterprise value; ROM=run of mine; SG&A=selling, general, and administrative.
Dividends
20150430-Australian Coal Conference-BCG-Dale Schilling.pptx 10Draftfor discussion only
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BCG projects typically yield ~ 1020% improvements of key operational metrics
1. Unit cost reductions from increased throughput are in addition to thisSource: BCG experience
Productivity
t/FTE
Identify the bottleneck production
step and cause for
underperformance in availability,
utilization, rates
Throughput
Mtpa
Unit cost
$/t
Generate transparency on high cost
buckets along production steps and
functional splits
Identify required workforce and full
potential throughput through detailed
benchmarking to validate targets
Low direct
operating
hours of key
equipment
Mismatch of
cost and
performance
Throughput
not in line with
headcount on
the operation
KPI
and typicalimpact key challenges Issues
Unit cost at constant volumes1
1015%
510%
1020%
NPV improvements of over 30% achieved
20150430-Australian Coal Conference-BCG-Dale Schilling.pptx 11Draftfor discussion only
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0
1
2
3
4
7210 6
Year one relative
TSR growth1
Successful operations transformation is hardOnly a quarter of programs outperform in the long term
Pitfalls mean only 25% of transformationprograms succeed in the long term
1. Sample of 40 companies publicly undergoing transformation programs. TSR adjusted by S&P500 growth; 1 = same growth rate as index. Long term = 5 years period or ongoing for transformations started since July 2008Source: BCG case experience; BCG operations practice
Time
Status
quo
Performance
turnaround
Sustainable
change
Change journey does not even start
No step change in performance
Change was not sustainable
Performance
Change not even started,
no step change achieved
Long-term relative TSR growth1
Successful transformation,
sustainable change
Short-term success,
but not sustained
20150430-Australian Coal Conference-BCG-Dale Schilling.pptx 12Draftfor discussion only
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Case example: Underperforming underground coal mines
Million tonnes
A B C
0
D E F G I J K L M N O P Q R S T U V W X Y Z AABBCC
2
4
6
8
10
Australian Longwall Coal Production
Client performance:
Operating at 40-60 hours per week
Australian industry benchmark:
Operating at ~100 cutting hours per week
Gap worth ~$600m in annual EBIT
Source: In