Central Warehouse Jandáskova 24 Distribution Centre Brno, Czech Republic

author: Jan Martinecdate: 07.05.2014

Introduction

CWJ24 Brno

Location: Brno – Řečkovice, Czech Republic

Distances: E461 1 kmD1 10 km

Technical Specifications

clear height: 10 m

max pallet weight: 325 kg

max pallet height: 190 cm, 130 cm

or 120cm in pallet rack

pallet capacity: 3 000

SKU capacity: 18 000

EDI

Warehouse Layout

Processes

Enabling Technologies

orders, packing lists, invoices, ...

bar code identification informations sharing

source: http://www.few.vu.nl/~sbhulai/ecr/introduction.html

ECREfficientConsumerResponse

ECR Czech-Slovak membership

Prestige Products CZis member since 2012

main project: Benchmarking WG

goal: Establishment of standards and evaluation indicators (KPIs) for assessing the performance of supply chain. This set of the benchmarks will help to improve the efficiency of the process of moving products from producer to end customer.

other team members: Beiersdorf, L`Oreal, P&G, Henkel, Unilever, Danone, Kraft Foods, Nestlé, Ahold, Tesco, Globus, ...

Collaborative Project: Master Data Synchronization

Green dot (EU Directive 94/62 on packaging and packaging waste)

→ fill the quarterly statement which is intended to provide information about the quantity of packaging that we introduce onto the market or into circulation during the calendar quarter, e.g. weights of packages by categories: soft plastics, corrugated board, paperglass, metals etc. (more: http://pro-e.org)

item, case, pallet

attributes: GTIN, name, brand, price, weight (netto, brutto), width, height,

depth, Minimum Trade Item Life Span From Time Of Production (days), Storage Handling Temperature Minimum and Maximum, …

over 150 attributes per item

DCs need accurate logistics data by EDI

Benefits of Master Data Synchronization

Future of Supply Chain (2015 - 2020)

zdroj: http://www.gs1-akademie.cz/info-859/globalni-datova-synchronizace-efektivni-reseni-p-s131348408

Before GDS

- manual input + errors- paper / e-mail- waiting, slow, costly

After GDS

- ERP x ERP communication- online, realtime- quick, higher service level- bigger capacity- less errors

Ramp - receive

Receiving Dock

Registering & Labelling

Labels

Put Away

3 floors lift

Pallet Racks

retrak

7 floors

bar codes system

Replenishment

gravity flow racks

Picking

flow rack box

wireless PDA with ring scanner

1st control level

Horizontal scanner

3rd control level

2nd control level

Scale

5 + 2 Output control tables

Protective packaging

Air

Parcels

wrapping machine

double pallet electric forklift

Shipping

Loading

Shipping dock

Shipping ramps

CWJ24 Value Added Services

1. Orders management and controlling

2. Labelling, kitting, dekitting

3. Back-orders with quality control

4. POS distribution and storage

5. Merchandise customization

6. Cost optimization

Accident protection:

1. safety footwear

2. safety vest

3. crash helmet

Working conditions:

▪ inventory accountability

▪ security

▪ 5S

Recycling

foil wrap carton & paper