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WELCOME TO ENMAS O & M SERVICES PVT.LTD.
3rd ,Floor, Guna Builiding,443,Anna salai, Chennai-600018- India.
Tel.: +91-44-49017050, Fax: +91-4449017060www.enmasindia.com
Introduction
• Enmas O&M Services Private Limited was incorporated during the year 2005 as per Indian companies act.
• Since inception, the company has created a niche for itself and has become a major player in – Operations and Maintenance Services (O&M) for power and process plants. – Engineering Procurement and supply of critical spares and equipments for
their own operating plants and outside. – In view of requirement of clients , few power plant products like Water
treatment plant ,process boilers and Air cooled condensers were added with the inherent after sales services strength.
– For Power plants above 100 MW, Enmas O&M entered into a Technical collaboration (MOU) with PMEG (PIC - Marubeni Energy Group), Atlanta, USA,.
FINANCIALS
BUSINESS TRUNOVER Year ended March 31st TURNOVER-RS( Million) USD ( Million)(1usd=55Rs)
• 2006 9.7 0.17 • 2007 53.2 0.96• 2008 144.4 2.63• 2009 211.5 3.85• 2010 250.1 4.55• 2011 340.6 6.20• 2012 360.0 6.55• 2013 434.0 7.89
BANKER CITY UNION BANK
LIMITS 35 (CC) & 20 (BG/LC) 0.64 &0.36
ORGANISATION
SERVICES -Highlights
• O&M involvement - 48 Plants • Cumulative Capacity - 1130 MW• Current Commitments - 23 plants• Operational - 530 MW • Commissioning - 165 MW• Completed - 435 MW • Employee strength - 1500+ nos• Manpower Sourcing - from Own Training Institute & Market• Contract period - up to 15 years• Type of contract - Turnkey O&M- Performance based ( Inclusive of Chemicals, Consumables & spares)
- Only manpower and management
Main objectives of Enmas O & M Ensure high plant availability with well defined maintenance policy
,schedules and spares management , Management of corrosion with
effective water treatment and erosion control.
Achieving the target PLF with proper fuel management ,capacity utilization
and establish appropriate standard operating procedures.
Keep up the designed plant efficiency and heat rate.
Accident free plant operation and with awareness of environmental impact,
by defined SHE policy
Provide customer assistance in taking appropriate asset management policy
and claims ,meeting statutory compliance ,water ash and effluent
management .
Services offered Plant start – up and commissioning services O & M training and development Operation Management with MIS Plant Operation ,Control room and field Fuel management and water treatment Plant maintenance – Preventive ,break down maintenance & Plant shut
down planning and execution Maintenance Planning ,Equipment History ,CMMS. Consumable planning ,Procurement and stores. Chemical cleaning of boilers & condensers (Pre- Post Operational ) Periodic performance review ,analysis and optimization
Technical Collaborator PIC – Group Inc, USA – Marubeni Groupwww.picworld.com PIC is a leading ,independent global provider of services and programs to the
power generation industry. The company has 6 offices and approximately 700 employees worldwide
Since the company’s formation in 1988,experience in large utilities coal/oil /GTCC and includes more than:
3,000 MW of plants installed5,000 MW of plants under long term maintenance agreements13,500MW of plants supported under O & M 25,000MW of plants commissioned50,000MW of plants maintained /repaired
For Higher sized Power plants above 100 MW, Enmas has
collaboration with PIC.
Reference Contracts - O&M OPG POWER GENERATION (P) LIMITED TAMIL ANDU 80MW IPP SITAPURAM POWER LIMITED (KSK GROUP) ANDHRA PRADESH 43 MW IPP FINOLEX INDUSTRIES LIMITED MAHARASHTRA 43 MW CPP SAL STEEL LIMITED GUJARAT 40 MW CPP SURANA INDUSTRIES LIMITED KARNATAKA 35 MW CPP ADHUNIK METALIKS LIMITED ORISSA 34 MW CPP STAR METALLIC LIMITED KARNATAKA 32 MW CPP DALMIA CEMENT (BHARAT) LTD TAMILNADU 27 MW CPP GALLANTT METAL LIMITED GUJARAT 25 MW CPP JAGADAMBA POWER CHHATTISGARH 25 MW IPP SAMABAV ENERGY RAJASTHAN 20 MW IPP SHREE SIDHBALI ISPAT LIMITED MAHARASTRA 20MW CPP DECCAN CEMENTS LIMITED ANDHRA PRADESH 18 MW CPP SHYAM CENTURY FERROUS MEGHALAYA 15 MW CPP R. R. ENERGY CHHATTISGARH 15 MW IPP
Reference Contracts - O&M SOVA ISPAT LIMITED WEST BENGAL 15 MW CPP CAUVERY IRON & STEEL(INDIA) PVT LTD ANDHRA PRADESH 15 MW CPP JINDAL STAINLESS LIMITED ORISSA 13 MW CPP INDSIL ENERGY CHHATTISGARH 12 MW CPP ANKIT METAL WEST BENGAL 12 MP IPP HI – TECH MINERALS (COVAI)LIMITED TAMILNADU 12 MW CPP PRATHYUSHA POWER TAMILNADU 10 MW IPP HOTHUR STEELS KARNATAKA 10 MW CPP OPG RENEWABLE ENERGY TAMILNADU 10 MW IPP SSRL(LUCAS TVS) TAMILNADU 10 MW CPP AUROBINDO AGRO ENERGY TAMILNADU 8.5 MW IPP AMRIT ENVIROMENTAL TECH RAJASTHAN 8.0 MW IPP CONCAST FERRO INC ANDHRA PRADESH 4.5 MW CPP CABOT INDIA LIMITED MAHARASHTRA 4 MW CPP MRF LIMITED TAMILNADU 30 TPH BOILER
Reference Contracts - O&M MRF LIMITED ANDHRA PRADESH 2X 35 TPH BOILER KKNPP - NUCLEAR POWER PLANT TAMIL NADU COMMISSIONING SUPPORT-UNIT2 KKNPP -NUCLEAR POWER PLANT TAMIL NADU 3 X 25 TPH BOILERS BARC – KALPAKKAM NULCER PLANT TAMILNADU 1 MGD MSF DESALINATION PLANT NIOT TAMILNADU 1 MLD LTVD DESALINATION PLANT RANHILL MALAYSIA 190 MW GTCC Recycle Energy MALAYSIA 10 MW MSW POWER PLANT IOCL - PANIPET (ANSALDO) UTTAR PRADESH 2 X 406.5 TPH COMMISIONING ISPAT ENERGY (ANSALDO) MAHARASHTRA 2 X 55 MW CPP (RLA) ARKAY POWER TAMIL NADU 59 MW GTCC – HRSG SESHASAYEE PAPER BOARDS TAMILNADU RECOVERY & POWER ISLAND DELTA PAPER MILL ANDHRA PRADESH RECOVERY ISLAND
GROUP COMPANIES
ENMAS ZION AQUA PRIVATE LTD
STEAMGEN EQUIPMENT
EFFIMAX AIR COOLED CONDENSERS P LTD.
COMPANY / PRODUCTS
WHY PRODUCTS DIVISION?
• RENDERED O&M FOR ABOUT 50 CLIENTS ACROSS INDIA AND ABROAD AND EARNED A GOOD REPUTATION.
• IN RESPONSE TO OUR PERFORMANCE AND EXTENSIVE KNOWLEDGE, CLIENTS URGED US TO SUPPLY THE VARIOUS POWER PLANT EQUIPMENTS.
• FOCUS ON MANUFACTURING QUALITY, PRODUCT EVOLUTION, KNOWLEDGE AND SERVICE.
• WE UTILISE OUR OWN SKILLED MANPOWER FOR INHOUSE MANUFACTURING, OFTEN ENABLING US TO ACHIEVE “BEST IN CLASS” RESULTS.
• WE STRIVE HARD TO ENSURE OUR CUSTOMERS GET A CONSISTENTLY HIGH QUALITY PRODUCT.
MISSION & VISION
ENMAS ZION AQUA PRIVATE LIMITED
WATER TREATMENT PLANTS
• ENMAS ZION AQUA PRIVATE LIMITED, CHENNAI
JOINT VENTURE between
ENMAS O & M SERVICES PVT.LTD, CHENNAI &
ZION ENVIRO SYSTEMS P LTD, CHENNAI
ENMAS ZION - SERVICES
PRE TREATMENT PLANTS - CLARIFIER, MGF, ACF
SOFTNERS ULTRA FILTRATION PLANTS
REVERSE OSMOSIS PLANTS
DE MINERALISATION PLANTS
OUR WTP FOOTPRINT
Captive Power Plants
Food Processing Industry
Paper and Pulp Industry
Pharma Industry
Chemicals Sector
Breweries Sector
At Present around100 Installations with the capacity as high as 125 m3/hr are operational.
WTP EXPERIENCE – POWER SECTOR
WATER TREATMENT PLANT CAPACITY DETAILS
S. No.
Name of the Client Place WTP CAPACITYPower Plant
CapacityREMARKS
1 Abellon Clean Energy Khas, Ahmedabad, Gujarat 5 M3/Hr. MGF + ACF + RO + DM
10 MW Under Execution
2 SPAC Topioca Products Erode, Tamilnadu 51 M3/hr. (Clarifier) + 24 M3/Hr. (MGF+ACF) + 24 M3/Hr. (UF) + 16 M3/Hr. (RO+MB) + 26 M3/Hr.
(MGF + Softener)
6 MW Under Execution
3 OPG Powergen (Gita Power)
Gummidipoondi, Tamilnadu
57.3 M3/Hr. (MGF+ACF) + 35.3 M3/Hr. (UF) + 30 M3/Hr. (RO+MB) + 54.3
M3/Hr. (MGF + Softener)
150 MW (2 x 77 MW)
Under Execution
4 Maharishi Solar Tech Srikalahasthi, Andhra Pradesh
20 M3/Hr. (MGF+RO+MB)
15 MW Commissioned
5 Ennore Coke Limited Kolkatta, West Bengal 6 M3/Hr. (UF) + 4 M/Hr. RO+DM + 49 M3/Hr. Soft.
10 MW Commissioned
6 ETA Power Generation Sattur, Tamilnadu 15 M3/Hr. MGF+ACF+ UF+RO+DM + 5 M3/Hr.
Soft.
10 MW Commissioned
THE WAY FORWARD !!
ENMAS ZION
FOCUS ON MANUFACTURING QUALITY, PRODUCT EVOLUTION, KNOWLEDGE AND SERVICE
UNDERSTANS MARKET /CLIENT NEEDS TO DELIVER ENERGY SAVINGS, COST SAVINGS AND RETURNS ON INVESTMENT
STEAMGEN EQUIPMENT : PROMOTED BY YOUNG & VIBRANT TECHNOCRATS WITH MORE THAN 25 YEARS OF EXPERIENCE IN BOILER INDUSTRY
STEAMGEN EQUIPMENT, CHENNAI IS A JOINT VENTURE BETWEEN .
ENMAS O & M SERVICES P LTD, CHENNAI
&
ENMAX ENGINEERING INDIA P LTD, HYDERABAD
PACKAGE BOILERS – SOLID FUEL Shell type Boilers –
Pneumatic Top Feed Boiler capacity: 2 tph –
5TPH Steam Pressure: 10.5
kg/cm2 - 17.5 kg/cm2. Compatible with Fuels like
Coal, Fire Wood Consistent Steam quantity
and quality. Higher efficiency Used in process industries
like Textile, Paper, Pharma etc
PACKAGE BOILERS – PNUEMATIC TOP FEED
Shell type Boilers – Pneumatic Top Feed
Boiler capacity from 2 tph to 4TPH
Steam Pressure from 10.5 kg/cm2 to 17.5 kg/cm2.
Suitable for Fuels like Rice Husk, Fire Wood
Consistent Steam quantity and quality.
Higher efficiency Used in process industries
like Rice Mills etc
PACKAGE BOILERS – OIL FIRED
Shell type Boilers – 3 PASS FULLY WETBACK
Boiler capacity from 2 tph to 15 TPH
Steam Pressure from 10.5 kg/cm2 to 17.5 kg/cm2.
Suitable for Fuels like Furnace Oil, LDO, HSD
Consistent Steam quantity and quality.
Higher Thermal Efficiency Used in process industries
like Textile, Chemical, Pharma etc
ATHMOSPHERIC FLUIDISED BED COMBUSTION BOILERS – UPTO 15 TPHWaterwall Cum Shell type Boilers Boiler capacity from 4 tph to 15 tphSteam Pressure from 10.5 kg/cm2 to 17.5 kg/cm2.Suitable for Fuels like Rice Husk, Wood Chips, CoalConsistent Steam quantity and quality.Higher Thermal EfficiencyOffered In Under bed And Over bed Design.Better Turndown ratio.Quick steam response and user friendly.Used in all process industries like Textile, Paper,
Pharma, Chemical, etc
TYPES OF FUEL USED
WASTE HEAT RECOVERY BOILERS
ENMAS O & M SERVICES PRIVATE LIMITED
SPARES DIVISION
PRODUCT RANGE – BOILER SPARES
PRODUCT RANGE – BOILER SPARES
ECONOMISER COILS WITH HEADERS
STEAM DRUMS ACCESSORIES
PRODUCT RANGE – BOILER SPARES
PRODUCT RANGE – OTHER SPARES
EFFIMAX AIR COOLED
CONDENSERS
With the advent of 21st century, domestic power supply markets are in the grip of uncertainty, creating an environment where only the Outstanding companies can succeed. Effimax Engineering Services (EES) has a long-standing association with an engineering support group based in the US (The US Group). The US Group comprises of highly talented engineers with decades of combined experience and expertise in the design, detailed engineering, supply, construction, commissioning, start up, fine tuning and testing of ACCs. The US Group has worked on various types of ACCs (both multi-row and single-row). The US Group’s experience and expertise has been instrumental in the successful design, erection and commissioning of nearly 500 air cooled condensers, for various multi-national EPC contractors and end users around the world. Recognizing the growing demand and water efficient technology offered by ACCs, EES established its Air Cooled Condenser Division (EACC) in partnership with the US Group. Previously EES has provided engineering services on several projects associated with the US Group’s clients. With its previous experience in ACC engineering, and with the full support of the US Group, EACC is determined to build upon its growing reputation and secure a larger share of growing ACC market.
Our Ally, The US Group, has an internationally renowned expertise in sizing and design of multi row and single row Air Cooled Condensers.EACC is a multi-discipline, total solution provider of air cooled condensers. The US Group comprises of a team of high quality engineers who have a combined experienced of over 85 years in the design and engineering of ACC projects.As a company located in India partnered with the US Group, EACC provides round-the-clock professional engineering services to national and international customers.EACC’s success resides within its highly qualified technical personnel, who possess an in-depth knowledge in all fields of project execution that will satisfy our clients’ needs and guidelines.All designs and studies are orientated to ensure compliance with customers’ performance, maintenance, constructability and operational objectives.EACC provides its customers with an exceptional level of technical assets combined with exemplary engineering and execution skills, developed over decades and directly derived from the successful completion of a multitude of projects in which customer requirements are paramount and always fulfilled. EACC’s services include the optimized design, detailed engineering and supply of new and re-fit projects of all sizes at extremely competitive prices.
EACC is an experienced ACC engineering and supply firm located in Chennai, India.
The founders and the engineers have a combined experience of more than 25 years with various multi-national companies in the design and engineering of multi row and single row ACC.
EACC is a high-productivity operation able to competitively supply the latest technology, meeting the most stringent engineering demands of both national and international standards.
EACC services for ACC projects, include:
Design and detailed engineering Supply of all construction
materials and equipment Construction monitor and
support Schedule-oriented project
management services Commissioning, start up, testing
and fine tuning services
CAPTIVE COGEN POWER PLANT-ESCO
• Enmas O&M with its capability to establish and operate the power plant proposes to promote ESCOs –Captive cogen power plants for small and medium process industries like Textile, paper and chemical industries on BOO(T) basis.
• Promoted a SPV company ( Enmas RVS Powergen Private Limited) with the captive utility client - RVS spinners – Kovilpatti ( 20000 spindles and yarn dyeing ) for their captive power and steam requirement.
• The plant will be of 2 MW electric power generation with extraction turbine to supply 6 tph @ 10 kg/cm2 steam for their processing. The bio mass fuel is planned to have captive source from our ( Enmas O&M) own lands of 300 acres nearby. Typical grass "napiar grass" which gives 50 to 60 MT per acre Dry mass can be cultivated exclusively for this and 200 acres will meet the requirement of 100% fuel for this 2 MW power plant. Since we plan our own fuel ,not depending upon open market which has more uncertainty, the economics and ROI will be better and stable
CAPTIVE COGEN POWER PLANT-ESCO
• The plant will be of ESCO model ( Energy service company) on BOOT or BOO ( Built own operate/ transfer) with long term agreement on utilities for power and steam. The consumer will also take some stake to have group captive concept where we need not sell the power to open market or electricity board. Now the electricity tariff has been increased to Rs 5.5 /KWHR and demand charges will works out to another Rs 1.0, the small co gen captive concept will be better choice for small process cum power utility consumers.
• If we create one model , it will have good demand in small and medium industries which is /will be facing power cut upto 40% for ever. Apart from selling power and steam we can have REC ( Renewable Energy credits) of Rs 1.5 rs /kwhr can be availed by trading and if it is workable we can go for CDM benefits.