PROJECT #1DRILL JIG DESIGN

NAME: HOANG NGUYEN ALEX

ID: 100555840

PROFESSOR: T-YIM

COURSE: DRFT 114

Base Plate ( 1 item ) Precision blank tooling plates that are ready to mount on standard machining-center pallets, reducing tooling cost and lead time considerably. Finish ground to tight tolerances. Available in steel.Rest Button ( 8 items )( Precision rest button with a ground head and a press-fit shank. Rest Buttons are extremely useful as supports. Available in steel.

First of all, we need to have a Base Plate and the first 4 Rest Buttons. Then set them up like a picture that has shown below.

Base Plate6 x 5 x 3/4

Now use any equipments that can use to plug the first 4 rest buttons into the Base Plate like a picture that has shown below.

Now turn the Base Plate over and set up the last 4 rest buttonsand the pin locator like a picture has shown below.

Use any equipments that can plug them into the base plate like apicture that has shown below.

Pin locator.25 x 2.15

Pin Locator ( 1 item | .25 x 2.15 ) :is removable locating pin, precision ground for accurately aligning holes.

Back Support Bracket ( 1 item ) :Use to support for the riser block.

Setup the back support bracket like a picture has shown below.

Back Support Bracket5 x 1 ½ x 3/4

Socket Head Cap Screws ( 2 items | 5/16-18 x 7/8 5/16 ) : Socket-Head Cap Screws are used in all modular systems for fastening non-locating components.

S-H-C-S5/16-18 x 7/8 5/16

Use 2 S-H-C-S ( 5/16-18 x 7/8 5/16 ) to connect the back supportbracket with the base plate. Set them up and plug them in like a picturethat has shown below.

S-H-C-S5/16-18 x 7/8 5/16

Socket Head Cap Screws ( 2 items | 5/16-18 x 7/8 5/16 ) : Socket-Head Cap Screws are used in all modular systems for fastening non-locating components.

Use 2 S-H-C-S ( 5/16-18 x 7/8 5/16 ) to connect the back supportbracket with the base plate. Set them up and plug them in like a picturethat has shown below.

Spherical Radius Locator Buttons ( 3 items ):Rest button with a spherical-radius head to minimize work piece contact area. Press-fit shank. Spherical-Radius Locator Buttons are extremely useful as supports, side locator pads, and jig feet.

Set up the first 2 spherical radius locator buttons like a picture hasshown below.

Now using any equipments that can plug the first 2 spherical radiusLocator buttons into the back support bracket.

Side Support Bracket ( 1 item ) :Use to support for the riser block.

Side Support Bracket3 ¼ x 1 ½ x 3/4

Setup the side support bracket like a picture has shown below.

Socket Head Cap Screws ( 4 items | 5/16-18 x 3/2 5/16 ) : Socket-Head Cap Screws are used in all modular systems for fastening non-locating components.Pin Locator ( 4 items | .313 x 2 ) :is removable locating pin, precision ground for accurately aligning holes.

Use the first 2 S-H-C-S ( 5/16-18 x 3/2 5/16 ), and the first 2 pins locator ( .313 x 2 ) and the last spherical radius locator buttons to connect the side support bracket with the base plate. Set them up and plug them in like the pictures that have shown beside.

Pin locator.313 x 2

S-H-C-S5/16-18 x 3/2 5/16

Last spherical radius locator buttons

Make sure the depth from the surface of the side support bracket to the surface of the pin is .45” for 2 places.

Riser Block ( 1 item ) | 2 ¼ x 2 x 1

Setup the riser block like a picture has shown below.

Riser Block2 ¼ x 2 x 1

Bushing Plate ( 1 item ) | 5 x 3 x 1/2 : It uses to cover and stop the riser block when the riser block about to moves up.

Setup the bushing plate like a picture has shown below.

Bushing Plate5 x 3 x 1/2

Socket Head Cap Screws ( 2 items | 5/16-18 x 1 5/16 ) : Socket-Head Cap Screws are used in all modular systems for fastening non-locating components.

Use 2 S-H-C-S ( 5/16-18 x 1 5/16 ), and the last 2 pins locator ( .313 x 2 ) to connect the bushing plate with the back support bracket. Set them up and plug them in like the pictures that has shown beside.

S-H-C-S5/16-18 x 1 5/6

Pin locator.313 x 2

Make sure the depth from the surface ofthe bushing plate to the surface of the pin is .45” for 2 places.

½ Liners Bushing ( 2 items ): Liners are permanent bushings used to hold renewable drill bushings

Slip/Fixed Renewable Bushings ( 2 items ): Replaceable bushing generally used with a liner bushing and lock screw. Use when you expect to replace bushings during the tooling's lifetime, or to switch bushings to perform multi-step operations with the same tooling.

Lock screws ( 2 items ): The most popular locking device for renewable drill bushings. Use on either the "slip" side or the "fixed" side of a slip/fixed renewable bushing. Lock screws are simple, strong, compact, and economical.

½ Liners Bushing

ID= 1/2 OD= 3/4LENGTH= 1/2

½ Slip/Fixed Renewable Bushings

G= .1405 => .1889 OD= 1/2

LENGTH= 1/2

Lock Screws

A= 5/8 | F= .138/.132 | E= 1/4C= 5/8 | B = 3/8

Get two ½ liner bushing, two slip/fixed renewable bushings and two lock screws to plug into the bushing plate like the pictures have shown.

Clamping Block ( 1 item ) | 2 x 1.437 x 1.426:Use to support for the riser block with the HANDLE TOGGLE CLAMPS and HAND KNOB ASSEMBLIES.

Use the last 2 S-H-C-S ( 5/16-18 x 3/2 5/16 ) to connect the clampingblock with the base plate like the pictures that have shown below.

Clamping Block2 x 1.437 x 1.426

S-H-C-S

5/16-18 x 3/2 5/16

Hand Knob Assemblies ( 1 item ):Hand knob with a clamping screw cast securely in place. Four-prong design provides a firm grip for applications requiring quick tightening and high torque.

A= 5/16-18 | B= 2 ½ | C= 1 ¾ D= CL-25-HK-2A | E = .20 | F = .16

Plug the hand knob assemblies into the clamp block until ittouch the side of the riser block like the pictures have shownBeside.

Handle Toggle Clamps ( 1 iteam ):Popular medium-duty clamp uses to lockup the riser block to make sure the riser block is not going to move away. Flat-Cushion Spindles ( 1 item ):This is the standard spindle supplied with most clamps. Molded neoprene tip provides medium clamping force with some compensation for part-size variation. Also provides scratch free clamping. Fully threaded for maximum adjustment range. Assembly includes two jam nuts.Socket Head Cap Screws ( 4 items | #10-24 x 5/8 101/1000 ) : Socket-Head Cap Screws are used in all modular systems for fastening non-locating components.

Use four S-H-C-S to connecta handle toggle clamps witha flat cushion spindle to theclamping block and the riserblock like the pictures haveshown beside.

S-H-C-S#10-24 x 5/8 101/1000 Handle Toggle Clamps

Flat Cushion spindles

A= #10-32 | B= 1 3/8 | C= 9/16 D= 7/16 | E = 7/16

Complete Assembly