Conveyor RollersConveyor Rollers Selection and Usage Guide

Four BrandsOne Source

APS7-18 18

APS7-22 22

1.90"

1/8" nominal 13/16" on rollers with shafts

BF (Distance Between Frames)

BF - 1/4"

Dimensions for all standard rollers unless otherwise noted

• Steel or PVC Rollers • Popular Replacement Sizes• Readily Available Inventory• Easy Ordering and Re-ordering

B

ISteel Roller for Gravity Systems with Ball Bearings and Hex Thru ShaftRoller body diameter is 1.9 inches. Internal spring keeps roller centered on the 7/16 in. hex shaft. Ball bearing is labyrinth sealed plastic with a caged bearing insert and stainless steel balls.

ICG7-10.3 10.3

ICG7-13 13

ICG7-16 16

ICG7-18 18

Distance BetweenConveyor Frames

PVC Roller with Sleeve Bearings and Round Thru ShaftRoller body diameter is 1.9 inches. Internal spring keeps roller centered on the 1/2 in. round shaft. Sleeve bearing material is long lasting Nyla-Ride.™

PartNumber

APS12-7.8 7.75

APS12-10.3 10.25

APS12-13 13

APS12-16 16

APS12-18 18

APS12-22 22

PVC Roller with Ball Bearings and Hex Thru ShaftRoller body diameter is 1.9 inches. Internal spring keeps roller centered on the 7/16 in. hex shaft. Ball bearing material is acetal plastic with 420 stainless steel balls.

DPL7-7.8 7.75

DPL7-10.3 10.25

DPL7-13 13

DPL7-16 16

DPL7-18 18

DPL7-22 22

BPS12-3.5 3.50

BPS12-4.8 4.75

BPS12-7.8 7.75

BPS12-10.3 10.25

PVC Roller with Sleeve BearingsRoller body diameter is 1.9 inches. Blind hole sleeve bearing material is long lasting Nyla-Ride™ and will accommodate Ø1/2 in. stub shafts.

BPS12-13 13

BPS12-16 16

BPS12-18 18

BPS12-22 22

PVC Roller with SleeveBearings and Hex Thru ShaftRoller body diameter is 1.9 inches. Internal spring keeps roller centered on the 7/16 in. hex shaft. Sleeve bearing material is long lasting Nyla-Ride.™

APS7-7.8 7.75

APS7-10.3 10.25

APS7-13 13

APS7-16 16

ICD7-22 22

ICD7-24 24

ICD7-28 28

Steel Roller for Driven Systems with Ball Bearings and Hex Thru ShaftRoller body diameter is 1.9 inches. Internal spring keeps roller centered on the 7/16 in. hex shaft. Ball bearing is labyrinth sealed plastic with sealed shielded bearing insert and stainless steel balls.

ICD7-10.3 10.3

ICD7-13 13

ICD7-16 16

ICD7-18 18

APS-3.5 3.50

APS-4.8 4.75

APS-7.8 7.75

APS-10.3 10.25

PVC Roller with Sleeve BearingsRoller body diameter is 1.9 inches. Sleeve bearing material is long lasting Nyla-Ride™, designed to be used on 1/2 in. round through shafts.

APS-13 13

APS-16 16

APS-18 18

APS-22 22

Roller Type

Distance BetweenConveyor Frames

D

ICG7-22 22

ICG7-24 24

ICG7-28 28

A

PartNumber

Off-The-Shelf and On-Their Way!Off-The-Shelf and On-Their Way!

These rollers represent our standard product offering. The rollers within each category are the same except for the roller width, which is determined by the distance between the conveyor frames.

Call todayfor your FREE Solus Catalog

featuring additional custom rollersand our full line of conveyor

components!

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Steel rollers sized to replace standard in-dustrial conveyor rollers and are designed for providing optimum performance in high load gravity conveyor systems.

ChainWidth

General purpose roller with patented Nyla-Ride™ material sleeve bearing. Excellent for general industrial, belt driven and some in-clined gravity applications. Standard sizes for table top conveyor returns.

General purpose roller with plastic ball bear-ing, which is designed primarily for gravity conveyors in lighter load applications.

General purpose roller with patented Nyla-Ride™ material sleeve bearing. Excellent for general industrial, belt driven and some inclined gravity applications.

Steel rollers sized to replace standard indus-trial conveyor rollers and are designed for providing optimum performance in harsh manufacturing environments.

General purpose roller with patented Nyla-Ride™ material sleeve bearing. Excellent for general industrial, belt driven and some in-clined gravity applications. Standard sizes for table top conveyor returns.

7.510

3.254.57.510

7.510

3.254.57.510

PVC Roller with Sleeve Bearings and Round Thru ShaftRoller body diameter is 1.9 inches. Internal spring keeps roller centered on the 1/2 in. round shaft. Sleeve bearing material is long lasting Nyla-Ride.™

All plastic, blind bore roller is designed primarily for lighter load, belt driven con-veyors and some inclined gravity applica-tions. Uses patented Nyla-Ride™ material sleeve bearing.

Off-The-Shelf and On-Their Way!Off-The-Shelf and On-Their Way!

Available Right Now!Available Right Now!

The Right RollerThe Right RollerThe Right RollerThe Right Roller

Doing The Right JobDoing The Right JobDoing The Right JobDoing The Right Job

Off-The-Shelf AvailabilitySolus maintains a significant inventory of a wide range of roller types and sizes. This inventory is based on the most common sizes of replacement rollers for the most popular, standard industrial roller conveyors from manufacturers such as Hytrol, Rapistan and others. These replacement rollers will likely be smoother running, quieter and longer lasting than the originals.

Additionally, other Solus rollers are designed for use as new or replacements for typical conveyor roller returns. They are sized to fit Flexon-System Plast and other conveyor chains and belts.

Material SelectionThe cost effective standard plastic rollers manufactured by Solus are made of a special, proprietary PVC that is sized to exacting standards that ensure uniform thickness, rigidity and strength. The end bearings can be made from a variety of materials and in several configurations.

Roller end bearing options include: Other roller materials include:• Sleeve bearings or ball bearings • Stainless, Carbon or Galvanized Steel• Through hole or blind bore • PVC Covered Carbon Steel• Hex or round shafts • UHMW Covered Aluminum• Nyla-Ride™, Nolu-S™, Acetal, or UHMW • Urethane Covered Carbon or Stainless Steel• Labyrinth, sealed, high speed, shielded

Special ApplicationsBecause of the wide variety of roller materials as well as the roller end bearing materials and configurations, Solus rollers can be configured to perform in a wide variety of applications. These capabilities include:

Reduced Noise. Plastic ball bearings are significantly quieter than steel, and when multiplied by a hundred, or a thousand rollers, can make a significant improvement in working conditions by reducing the overall plant noise level.

Abrasive Environments. Combining abrasion resistant plastics over metal cores provides the best of both worlds – strength and wear characteristics.

Sanitary Requirements. By using FDA approved materials for both the bearing and the roller in combination with a blind bore configuration, rollers can be constructed to minimize contamination areas and improve sanitation.

Reduced Operation CostsSolus rollers typically will outperform and outlast regular rollers by a significant margin. This means fewer roller replacements, and less downtime on a conveyor. Down time translates into lost productivity and increased operat-ing costs. Uptime means increased efficiency and reduced operating costs.

The Roller Advantage!The Roller Advantage!

Available Right Now!Available Right Now!

The Right RollerThe Right RollerThe Right RollerThe Right Roller

Doing The Right JobDoing The Right JobDoing The Right JobDoing The Right Job

End Caps: Used to fill the ends of tubing so that small inexpensive flanged bearings can be used. Bearing Inserts: Typically made from Nyla-Ride™ material to provide an economical high performance bearing assembly.Hex Adapters: Used to slip over hex shafting so that the outside diameter of the adapter becomes a journal surface on which the bearing in the roller can rotate.

Also, see the Solus complete line catalog for additional roller options such as…

Variations

Within a

Roller Type

A single roller type, type A for instance, can have a variety of lengths and diameters while still using the same bearing configuration.

Specialty Rollers: Solus rollers come in a wide variety of configurations. One to fit your special need is just a phone call away.

Shaft Types: Choose from hex or round, 1/4 inch to 5/8" diameter, and carbon steel or stainless steel. A selection of stub shafts that bolt against a conveyor frame are also available.

Trim 1/8"

7/16 hex

5/16 hex

Shape 1/2 round

5/8 round

1/4 round

Shaft Other round

Carbon steel

Material 304 stainless

316 stainless

Through (included)

Stub (sold separately)

Hex adapter available

.81

1.06

1.19

1.31

Diameter 1.66

1.90

2.25

2.38

Roller 2.50

2.88

PVC

Aluminum

Material UHMW

Stainless steel

Carbon steel

Urethane

Tapered

With sprocket

Grooved

Sleeve

Type Plug with sleeve

Ball

Ball, sealed

Plastic with metal balls

Nyla-Ride

Material Nolu-S UHMW

Acetal

UHMW

5/16 threaded stub shaft included Roller diameter depends on bearing selection 2.0 inches

A B C D E F G H I J K L M N P Q S T U V

Roller Type

Bearing

Standard and custom roller options are shown in the chart below. See the Solus catalog for complete details.

30152 Aventura Rancho Santa Margarita, California 92688 phone: (949) 589-3900 fax: (949) 858-0300Aston, Pennsylvania • Indianapolis, Indiana • Sanford, North Carolina

solusteam@solusii.com www.solusii.com © 2003 Solus Industrial Innovations, LLC 8/06

Customer Service: toll free phone: (866) 765-8744 toll free fax: (866) 447-6587 S o l u s i i 4 4 S o l u s