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22.02.2016 monpolyment group

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Page 1: 22.02.2016 monpolyment group

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Page 2: 22.02.2016 monpolyment group

MONPOLYMET GROUP

• Founded by Mrs.Garamjav

Tseden in 1992

• One of “MONGOLIAN TOP 100

INDUSTRY”, “BEST

REHABILITATING COMPANY”

from 2003 - 2015

• 23 years of successful

production and business

operations

• Has 4 subsidiaries

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MONCEMENT PROJECT MANAGEMENT

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MONPOLYMET GROUP IMPLEMENTER OF THE MONCEMENT PROJECT

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MONPOLYMET ONE OF THE LEADING MINING

COMPANIES IN MONGOLIA

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MONPOLYMET

“BEST REHABILITATING COMPANY” (2003 to 2015)

Recognized nationally

for leading the

industry’s standards for

land rehabilitation by

taking seriously the

environmental

responsibility of its

mining activities.

475 hectare (60%) area

was restored at the

780 hectare mined

area utilizing own

investments and in-

house professional

expertise. Technical

rehabilitation was done

on 705 ha (90%).

Ensures

environmentally

friendly work ethics by

training its staff and

building experience

each year with the help

of the latest technology

and qualified

professionals.

Page 7: 22.02.2016 monpolyment group

MONCEMENT PROJECT

MAIN OUTCOME

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MONCEMENT PROJECT

DEVELOPING A CONSTRUCTION MATERIALS COMPANY

Integrated plant of Orgun Soum – Dornogobi

province

• Clinker 1750 tpd corresponding to 550 ktpy of

clinker, and up to 800 ktpy of cement

• Cement capacity 250 ktpy

Grinding station of

Ulaanbaatar

• Cement only

• Capacity 650 ktpy

520 km of Ulaanbaatar

180 km from the

Chinese border

Clinker &

cement plant

Cement plant

Head office in

Ulaanbaatar

1

1

1

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MONCEMENT PROJECT

MARKET STUDY

57% 59%

65%

77%

85%

79%

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

0.0

0.5

1.0

1.5

2.0

2.5

2009 2010 2011 2012 2013 2014

Mill

ion

to

ns

of

cem

en

t

Local cement

Imported

Import ratio

Page 10: 22.02.2016 monpolyment group

ORGUN SOUM

INTEGRATED PLANT PROJECT

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Quality specification for cement

OPC 10% 42.5 MNS 974:2008

Advantages of Moncement plant

with dry-method technology

Water consumption is 4-5 times less than

wet-method technology

Power consumption is 30% less than that of

wet-method technology

Dust level is 30mg/Hm3 NOx, Sox –

negligible amount

WHR system produces 5MW of

power by using waste heat

Fuel consumption is 2 times less than that of

wet-method technology

90% of living and industrial used water is

recycled and re-used

Mineral additive – 10% zeolite

Grinding rate – R008% < 3

Blaine S cm2/g > 3200

Uneven fluctuation in volume – No

Compressive strength after 28 days – 47.5 mPa

Creeping rate after 28 days – 7.8 kg/cm2

MONCEMENT PLANT TECHNOLOGY

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URGON SOUM INTEGRATED PLANT

The site in July 2013

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URGON SOUM INTEGRATED PLANT

The site in September 2015

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ENGINEERING OF THE PLANT

• Implementation of the BAT for all process (dust and gas emissions)

• Continuous monitoring of the emissions

• No solid wastes

• Waste water rejects are treated and meet the Mongolian standards

• Energy saving (Plant performance and WHGG)

• Water saving and recycling

ENVIRONMENTAL & SOCIAL ACTION PLAN

ENVIRONMENTAL STEWARDSHIP

OTHER IMPORTANT ACTIONS

• Hydrogeology study and monitoring

• Biodiversity study and monitoring

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ENVIRONMENTAL & SOCIAL ACTION PLAN

SUPPORT TO THE LOCAL COMMUNITY

Page 17: 22.02.2016 monpolyment group

JUNE 26TH, FIRST DELIVERIES OF

MATERIALS FOR CEMENT LINE TESTING

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ULAANBAATAR GRINDING STATION

PROJECT ESSENTIALS

A grinding station in Ulaanbaatar

corresponds to our commercial

strategy

• Cement terminal for direct

sales

• The biggest cement storage

in UB: customers request

• Optimization of logistics &

investment

Technical data

• Connected to the railroad

• 650 ktpy

• EPC contract awarded to

CEIEC

Schedule & progress

• Civil works in progress

• Commissioning Q3 2016

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www.monpolymet.mn/eng/