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VKPC – PM#1
Training
Mechanical Drive
Introduction
1. Introduction Trainer
2. Training Schedule
Introduction of the Trainer
Osamu Yasui
Paper Machine Engineering Dept.
Training Schedule
Training Time
Breaks
Lunch
Question and Answer
Technical Data
1. Basic Design Data
Basic Design Data – Layout data
Design widthWire width 5.950 mmUntrimmed paper width on pope 5.300 mm
Basis weightT1 (Pulp on Top) 125 - 275 gsmT2 (100% OCC) 125 - 250 gsmCM 105 - 125 gsm
Design production At PM reel max. 744 to/24hWith efficiency 100%Moisture at reel 8%Basis weight 125 gsm (Reference liner grade)
Paper Grade Liner Board (Test Liner: T1, T2)Corrugating Medium
Basic Design Data – Layout data
Reel spoolMax. parent reel diameter: 3.000 mm
Hand of machineStanding at the headbox facing the reel: Drive on right hand side
Operating speedProduction speed range 355 - 800 m/minDrive speed 900 m/minDesign speed 900 m/minBalancing speed 900 m/min
Drive Arrangement Explanation – Motor Symbol
Wire Section
Press SectionTandem Shoe Press with Solid Roll
Dryer Section
Dryer Section
Dryer Section
Hardnip Calender Reel with Spool Magazine
DCS DisplayMachine Drive Speed and Current Load
Components
1.Reduction Gear
2.Universal Joint
3.Formflex Coupling
Reduction Gear – Drawing
Reduction Gear – Picture 1
Reduction Gear – Picture 2
Trochoid pump for Oil Circulation
Component – Shell and tube type Heat exchanger
1) Shell Shell Flange Oil Drain Socket Drain Plug
2) Tube Bundle Tube Sheet Collar Baffles
3) Bonnet Zinc Anode Bonnet Flange O-ring Gasket
Universal Joint & Formflex Coupling
Universal Joint Shafts - General
Standard
Tripode
Universal Joint – 190 Series
Shaft distance
Z
X
Universal Joint Shafts - Installation
1. Align the companion flanges
Shaft distance X - deviation Z - deviation
Length univ. joint shaft Δ shaft distance Δ X / Z
800 - 1500 ± 3 mm ± 3 mm
1500 - 2500 ± 4 mm ± 4 mm
> 2500 ± 5 mm ± 5 mm
Tolerances
6. Tighten bolts to recommended tightening torque MA in accord. to the manual
2. Check that the faces of the connecting flanges are parallel
3. Clean the shaft flanges and connecting flanges thoroughly
4. Check the position of the yokes relative to each other (Orientation marks must face each other, Telescoping parts are matched and must not be mixed up)
5. Do not load profile guard during storage or installation
< 0,2° < 0,2°
Universal Joint Shafts - Installation
7. Ring extension to tighten the flange screws
Universal Joint Shafts - Installation
Universal Joint Shafts - Lubrication
8. Lubrication of the universal joint shaft
The shafts have one grease nipple in the telescoping section (S) and one grease nipple near the joint centre (S1), plus 4 nipples at the bottom of the bushes (S2 und S3)
For relubrication it will be sufficient to apply grease to only one grease nipple per joint until the grease escapes from all four sealing lips.
Lubrication intervall: Every two months, but 10 weeks is the absolute maximum.
The splined shaft profile in the telescoping section of the universal joint shaft is coated with Rilsan. However, relubrication of the telescoping section (S) is recommended, if universal joint shafts have been removed for repair
Lubricant acc. to the manual
S 2(2x)
S 3(2x)
S 1(1x)
S(1x)
Drive side Machine sideDirection of removal
Removal rings Hydraulic removal device Quick-release couplingAdapter
Universal Joint Shafts – Hydraulic Removal Device
Formflex Coupling
Angular misalignment max. 0,5°
Formflex Coupling - General
FlanchFlange
Bund-Paßschraube 10.9Flanged fitting bolt 10.9
BuchseBush
RingRing
FlanschFlange
BundmutterCollar nutLamellen
Plates
Formflex Coupling - Installation
Installation and recomm. tightening torque
in accordance with the manual
Assembly of plate packs acc. to tightening torque method
for size 78-6 to 240-6 (M18)
Formflex Coupling - Installation
Assembly of plate packs acc. to the rotational angle method.
for size 255–6 (M20) to 722-6.
Installation and recomm. tightening torque
in accordance with the manual
Formflex Coupling - Allignment
M = Meßstelle
Parallelism of the coupling flanges
in accordance with the manual.
The assembly
misalignment may
not exceed and
accordingly go below
the specified values for S1min and S1max
(Gap)
Formflex Coupling
• Angular misalignment max. 3°
Permissible Shaft Misalignment
• Axial Offset
• Radial misalignment
Movement of Formflex Coupling
Formflex Coupling - General
Bund-PaßschraubeClose fitting bolt w. collar
NabeHub
StegCross piece
SpannstiftSpring pin
PufferBumper
LamellenpaketPlate pack
HülseSpacer
BundmutterCollar nut
SpannstiftSpring pin
HülseSpacer
StrebeCross beam
PufferBumper
StegCross piece
Installation and recomm. tightening torque
in accordance with the manual
Couplings, Type ARW-4/6 - Allignment
M = Meßstelle
Parallelism of the coupling flanges
in accordance with the manual.
The assembly
misalignment may
not exceed and
accordingly go below
the specified values for S1min and S1max
(Gap)
Maintenance
1.Reduction Gear
2.Universal Joint
Reduction Gear Recommended Lubricant Brands
Reduction Gear Recommended Grease
Universal Joint Transportation and Storage
Universal Joint Transportation and Storage
LubricationRecommended Lubrication Intervals
Application Recommended lubrication intervals
Iron and steel manufacturing
Marine vessels
Vehicles
Paper machines
Pumps
Other general industrial machines
Every one to three months
Every one to six months
Every one to three months
Every one to three months
Every one to six months
Every one to six months
Recommended Grease Brands
Albania EP 2 (Shell Oil) EpinockAP2 (Shinnihon Oil) Daphney ColonexEP2 (Idemitsu) Uni-libeDL2 (Kyodo Yushi) ResonixEP2 (JOMO)