www.lehui.com

L E H U I E L E C T R O N I C V A L V E F I L L E R

2012-8

-30 P

rin

ted

O n e o f t h e W o r l d s B e s t M a n u f a c t u r e r o f B r e w e r y E q u i p m e n t

Nanjing LehuiNanjing Lehui

1ELECTRONIC VALVE FILLER

CONTENT

3FEATURES OF P-TYPE ELECTRONIC ISOBARIC

FILLING VALVE

4CONTROL PROCESS AND OPERATION PRINCIPLE

6CORE COMPONENTS

8ELECTRONIC VALVE FILLER SERIES

11REFERENCE LIST

1 2

ELECTRONIC VALVE FILLER FOR TREND-SETTING BEER FILLING

P-type electronic isobaric filling valve is the state-of-the-art filling valve applicable

for the filling of common beer and draft beer. The technology has filled the gaps

of domestic beer filling industry and reached to the cutting-edge around the

world. The filler with incomparable flexibility for change-over of any new products

will dominate the future market.

Compared with mechanical valve fillers, the electronic valve fillers are provided

with more prominent practicability and flexibility which feature in hygienic design,

energy conservation, safe operation and less noise.

System advantages

Glass bottles will go through two-stage steam sterilization and three-stage pre-evacuation, which ensures the

asepsis and low oxygen content of products and prolongs the shelf life

Completely isobaric filling with high and low filling speed, the precision of fill level can be controlled in 2 mm

Equipped with CIP/COP system

Roof type front table is easy for cleaning

Rotating bench and frames are all made of stainless steel

Hygienic bottle guider with integrated and open structure

On-line sterilization of caps with high power ultraviolet lamp

Hygienic and flushable capping head

Automatic lifting of beer bowl, control loop and the capper

Electronic programmed filling steps enhance the filler flexibility

Hygienic design of all assemblies and elements ensures high micro-biological safety

Synchronous frequency control

Human-machine interface

3 4

FEATURES OF P-TYPE ELECTRONIC ISOBARIC FILLING VALVE

Time control of filling, cylinder opens the valve at definite time, filling parameters do not

vary with the speed of main machine

Pre-evacuation inside bottles, back pressure, steam sterilization and quick/slow filling are

all controlled by PLC, filling process can be completely isobaric with no bubble,

parameter correction is available

Stem seals with metallic bellows and rubber diaphragm ensures aseptic

Simple structure of valve body with no dead angles

Two filling modes, quick filling and slow filling, ensures filling precision and stability

Level with probe control and correction function

Level precision can be controlled in 2 mm

No blowing for return tube in case of beer haze contaminating the filling environment

1. Bottle infeed

2. Bottle exacuation for the 1st time, open V4, then close V4 after a period of time

3. Bottle sterilization for the 1st time, open V5, then close V5 after a period of time

4. Bottle exacuation for the 2nd time, open V4, then close V4 after a period of time

5. Bottle sterilization for the 2nd time, open V5, then close V5 after a period of time

CONTROL PROCESS AND OPERATION PRINCIPLE

5 6

CORE COMPONENTS

Rinser

Additional rinser can be installed before the filler.

Bottle enter the rinser before filling, each bottle firstly is inverted and rinsed with sterile

water and air of high temperature, bottles must be absolutely hygienic before filling.

Fast switch is a available between the rinser and filler, when manufacturing common

beer, bottles can enter the filler directly for filling without going through the rinser.

Hygienic capper heads

Oil-free lubrication open capper heads can be cleaned

from any angle

6. Bottle evacuation for the 1st time, open V4, then close V4 after a period of time

7. Take CO as back pressure, quick filling, open V2, then open V1 after a period of time, 2

close V2 when filling level reaches point A on the probe

8. Slow filling, open V3, close V3 and V1 when filling level reaches point B on the probe

9. Bottle depressurization, open V6, then close V6 after a period of time

10. Bottle discharge

CONTROL PROCESS AND OPERATION PRINCIPLE

BPH

Capacity

No. of filling

valves

No. of capper

heads

Pitch

diameter

Pitch(glass

bottle)

Note: The pitch diameter and pitch can be adjusted according to production capacity and bottle types by customer's requirements.

94.2mm

94.2mm

94.2mm

94.2mm

2520

3780

4320

4680

14

20

24

24

84

126

144

156

20000

36000

40000

48000

High temperature and pressure foaming Infeed guide with decelerated bottle stop Hygienic front table

Vacuum pump Electric control cabinet Valve array system

7 8

ELECTRONIC VALVE FILLER SERIES

Plan view with no rinser

CORE COMPONENTS

After-sales service

9 10

Our service concept covers the entire life cycle of Lehui fillers. We provide

lifetime service for your equipment to ensure performance and availability

at a high standard.

Plan view with rinser

ELECTRONIC VALVE FILLER SERIES

11 12

AB-InBev(Tangshan): 40000BPH double-end bottle washer(2011)

AB-InBev(Tangshan): 40000BPH energy-saving pasteurizer(2011)

AB-InBev(Yanji): 24000BPH bottling line(2011)

AB-InBev(Yanji): 24000BPH energy-saving pasteurizer(2011)

Snow beer(Wuxi): 24000BPH single-end bottle washer(2011)

Myanmar Brewery Ltd: 36000BPH beer bottling line(2011)

Myanmar Brewery Ltd: 42000CPH can filling line (2011)

Tsingtao Beer(Suqian): 36000BPH beer bottling line (2011)

Tsingtao Beer(Five-star): 24000BPH single-end bottle washer(2011)

Tsingtao Beer(Xuzhou): 24000BPH beer filler (2011)

Taiwan Kirin Brewery (Taibei): 24000BPH beer filler (2011)

India UB: 24000BPH beer bottling line(2011)

India UB: 36000BPH beer bottling line(2011)

India UB(Bangalore): 24000BPH energy-saving pasteurizer(2011)

India UB(Hyderabad): 36000BPH double-end bottle washer(2011)

India UB(Hyderabad): 36000BPH energy-saving pasteurizer(2011)

India UB(Calcutta): 24000BPH double-end bottle washer(2011)

India UB(Calcutta): 24000BPH energy-saving pasteurizer(2011)

India UB(Hyderabad): 36000BPH double-end bottle washer(2011)

India UB(Hyderabad): 36000BPH energy-saving pasteurizer(2011)

Zhujiang Beer(Meizhou): 36000BPH can filling line for draft beer (2011)

Zhujiang Beer(Shijiazhuang): 36000BPH can filling line (2011)

Zhujiang Beer(Shijiazhuang): 36000BPH bottling line for draft beer (2011)

PT.SINAR MULTI PAKARINDO 24000BPH single-end bottle washer(2010)

AB-InBev(Songjiang): 24000BPH energy-saving pasteurizer (2010)

AB-InBev(Songjiang): 24000BPH single-end bottle washer(2010)

AB-InBev(Songjiang): 24000BPH single-end bottle washer(2010)

Zhujiang Beer(Guangxi): 36000BPH beer bottling line(2010)

Zhujiang Beer(Guangxi): 40000BPH bottling line for draft beer (2010)

Myanmar Brewery Ltd: 24000BPH can filling line(2010)

Tsingtao Beer(Shijiazhuang): 36000BPH beer bottling line(2010)

Tsingtao Beer(Tengzhou): 36000BPH beer bottling line(2010)

Yanjing Beer(Hengyang): 36000BPH bottling line for draft beer (2010)

Carlsberg Huanghe Jianiang Beer: 24000BPH beer bottling line(2009)

Tsingtao Beer(Heze) : 24000BPH single-end bottle washer(2009)

REFERENCE LIST