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Planetary gears. Standard series & customized solutions. TÜRKIYE

Планетарные редукторы серий PS/PL Framo Morat

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Page 1: Планетарные редукторы серий PS/PL Framo Morat

Planetary gears.Standard series & customized solutions.

TÜRKIYE

Page 2: Планетарные редукторы серий PS/PL Framo Morat

22

Design

The selection of an appropriate planetary gear for your individual application. Contact us by phone or via the query form on www.framo-morat.com

Short delivery time

Standard delivery for medium quantities is 14 days. Delivery time may vary with larger quantities or special requests

CAD drawings

All popular data formats in 2D and 3D are available for you to download from our website

Construction kit

For customized solutions we revert to a large range of single components. Depending on demand they may be combined for you in a flexible way

- Our motto -Customers trust us as their preferred partner for gear and drive engineering.

We stand for quality, innovation, efficiency and reliability.

Page 3: Планетарные редукторы серий PS/PL Framo Morat

33

Framo Morat is not only known for its comprehensive manufacturing expertise. Our customers also esteem us as experienced partners in drive technology. This expertise is the foundation of our planetary gear series.

We place great importance on your flexibility in the configuration and application of our planetary gears. Being faithful to our motto customer satisfaction is always a priority.

QualityWe perform all work steps that are decisive for quality on our own premises. Our standard series boast especially high toothing quality, low circumferential backlash and long service life.

InnovationFast response to customer requests and constant further develop-ment of our planetary gears is our driving force. Do you have special requirements? We will gladly elaborate with you innovative solutions and drive concepts. ProfitabilityPlanetary gears are known for their high efficiency. Owing to the high manufacturing quality of our series we offer you an excellent price- performance ratio.

ReliabilityOur planetary gears accomplish reliable performance in their nume-rous applications. Being your reliable partner and supplier is our con-stant driving force.

FlexibilityWe offer you the highest form of flexibility in engine integration through our versatile product range with mounting flanges and adapter sleeves. The results are drive solutions for branches like mechanical engineering, medical technology, energy generation or building technology.

Or do you require an individual solution? Together we will develop inno-vative drive solutions of tomorrow.

Your satisfaction is our ultimate goal.Our services in every aspect of the planetary gear.

Custom solutions

We will accompany you from the specification to the series! We will revert to decades of experience in development of custom drives

Repair service

We will take over inspection and maintenance for you

Production

We constitute the entire process chain - metalworking, qua-lity control & assembling - all on our own premises

Personal contacts

We support you internationally! We look forward to recei-ving questions about planetary gears via phone or email

What can we do for you?

We are glad to be personally there for you and we look forward to common challenges and projects:

Phone +49 7657 88-303

E-Mail [email protected]

For further information visit www.framo-morat.com

Page 4: Планетарные редукторы серий PS/PL Framo Morat

4

Planetary gears PS

Planetary gears PS

• Large variety of transmission ratios i = 3 up to i = 512 (24 transmission ratios possible)

• High power density

• Low running noise

• High overload capacity

• Low weight

Diameter Gearbox (mm)

40 60 80

Nominal output torque (Nm) 14 – 16 26 – 39 64 – 92

Acceleration torque (Nm) 23 – 25 52 – 68 128 – 184

Emergency stop torque (Nm) 34 – 36 70 – 88 172 – 236

Transmission 1-st. 4, 5, 7, 8 3, 4, 5, 7, 8 3, 4, 5, 7, 8

2-st. 16, 20, 25, 28, 32, 35, 40, 49, 56, 64 12, 15, 16, 20, 25, 32, 40, 49, 56, 64 12, 15, 16, 20, 25, 32, 40, 49, 56, 64

3-st. 80, 100, 125, 160, 200, 256, 512 80, 100, 125, 160, 200, 256, 512

Backlash (arcmin) 1-st. <=15 <=10 <=7

2-st. <=19 <=12 <=9

3-st. <=15 <=11

4

Minimum backlash

allows highest positioning accuracy

High efficiency

efficient energy use is increasingly gaining importance

High output torques

durably high load capacity throughout the whole service life

Lifetime lubrication

maintenance-free throughout the whole service life

Page 5: Планетарные редукторы серий PS/PL Framo Morat

5

Planetary gears PL

Planetary gears PL

• High torsional rigidity

• Robust output bearings, high permissible radial and axial forces

• Long product life time

• Short design

Diameter Gearbox (mm)

50 70 90 120 155

Nominal output torque (Nm) 7 23 - 24 37 – 60 75 – 130 220 – 340

Acceleration torque (Nm) 14 46 – 48 74 – 120 150 – 260 440 – 680

Emergency stop torque (Nm) 21 69 - 72 111 - 180 225 - 390 660 - 1020

Transmission 1-st. 5, 7, 10 3, 5, 7, 10 3, 5, 7, 10 3, 5, 7, 10 3, 4, 5, 7, 10

2-st. 25, 35, 50, 70, 100 15, 25, 30, 35, 50, 70, 100

15, 25, 30, 35, 50, 70, 100

15, 25, 30, 35, 50, 70, 100

15, 20, 25, 30, 35, 40, 50, 70, 100

Backlash (arcmin) 1-st. <=10 <=8 <=8 <=8 <=8

2-st. <=14 <=12 <=11 <=10 <=10

5

Installation in any position

reliably ready for use whatever the position

Flanges & adapter sleeves

for the most common motors

Customer-specific configuration

regarding transmission ratio, torque, material or specific design

Simple mounting

quick and easy mounting keeps instal-lation and maintenance times low

Page 6: Планетарные редукторы серий PS/PL Framo Morat

6

The special feature of the PS series is its low self-weight. This allows the achievement of high power densities.Thus planetary gears are applicable for high weight requirements as for example in axis movements at dynamic operation.

Up to three planetary stages allow for a large selection of transmissions. You may select from transmissions from i = 3 to i = 512.

Is your installation space limited? Then you may select out of versions with 40 mm, 60 mm and 80 mm outer diameter.

Planetary gears PS

Page 7: Планетарные редукторы серий PS/PL Framo Morat

7

Planetary gears PS040

Planetary gears PS040

Dimension according to the gear stages a Weight

1-stage 45,5 mm 0,3 kg

2-stages 67 mm 0,4 kg

Performance data PS040

i tot.

Stages

Nominalinputspeed n1 [rpm]

Max. input speed n1 max. [rpm]

Nominaltorque

T2N *1

[Nm]

Max. Accele- ration torque

T2B *2

[Nm]

Emergencystop torque

T2NOT *3

[Nm]

Backlash

jt [arcmin]

Efficiency

η [%]

Torsionalrigidity

ct [Nm/arcmin]

Mass moment of inertia J1

*4 [kgcm2]

4 1 4500 8000 16 25 36 <= 15 > 97 1 0,0225 1 4500 8000 14 23 34 <= 15 > 97 1 0,0197 1 4500 8000 14 23 34 <= 15 > 97 1 0,0188 1 4500 8000 14 23 34 <= 15 > 97 1 0,01716 2 4500 8000 16 25 36 <= 19 > 94 1,1 0,02220 2 4500 8000 16 25 36 <= 19 > 94 1,1 0,01925 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,01928 2 4500 8000 16 25 36 <= 19 > 94 1,1 0,01732 2 4500 8000 16 25 36 <= 19 > 94 1,1 0,01735 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,01740 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,01649 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,01856 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,01764 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,016

*1 Service life: 20.000 h, n2 = 100 rpm*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*3 (max 1000 cycles over the gear service life)*4 related to the input shaftLubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A)Max. axial force on the axis of the output shaft: 200 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 200 N, n2 = 100 rpm Temperature range: -25°C to +90°C

Clamping screwClamping torque

deep

deep

Page 8: Планетарные редукторы серий PS/PL Framo Morat

Planetary gears PS060

Planetary gears PS060

Dimension according to the gear stages a Weight

1-stage 58 mm 0,9 kg

2-stages 83 mm 1,2 kg

3-stages 108 mm 1,6 kg

Performance data PS060

i tot.

Stages

Nominalinputspeed n1 [rpm]

Max.input speed n1 max. [rpm]

Nominaltorque

T2N *1

[Nm]

Max. Accele- ration torque

T2B *2

[Nm]

Emergencystop torque T2NOT

*3 [Nm]

Backlash

jt [arcmin]

Efficiency

η [%]

Torsionalrigidity

ct [Nm/arcmin]

Mass moment of inertia J1

*4

[kgcm2]

3 1 3000 6000 30 60 80 <= 10 > 97 1,5 0,174 1 3000 6000 39 68 88 <= 10 > 97 1,5 0,135 1 3000 6000 28 56 74 <= 10 > 97 1,5 0,117 1 3000 6000 26 52 70 <= 10 > 97 1,5 0,18 1 3000 6000 27 54 72 <= 10 > 97 1,5 0,112 2 3000 6000 30 60 80 <= 12 > 94 1,5 0,1715 2 3000 6000 30 60 80 <= 12 > 94 1,5 0,1116 2 3000 6000 39 68 88 <= 12 > 94 1,5 0,1320 2 3000 6000 39 68 88 <= 12 > 94 1,5 0,1125 2 3000 6000 28 56 74 <= 12 > 94 1,5 0,1132 2 3000 6000 39 68 88 <= 12 > 94 1,5 0,140 2 3000 6000 28 56 74 <= 12 > 94 1,5 0,149 2 3000 6000 26 52 70 <= 12 > 94 1,5 0,156 2 3000 6000 26 52 70 <= 12 > 94 1,5 0,164 2 3000 6000 27 54 72 <= 12 > 94 1,5 0,180 3 3000 6000 39 68 88 <= 15 > 91 1,5 0,11100 3 3000 6000 39 68 88 <= 15 > 91 1,5 0,11125 3 3000 6000 28 56 74 <= 15 > 91 1,5 0,11160 3 3000 6000 39 68 88 <= 15 > 91 1,5 0,1200 3 3000 6000 28 56 74 <= 15 > 91 1,5 0,1256 3 3000 6000 39 68 88 <= 15 > 91 1,5 0,1512 3 3000 6000 27 54 72 <= 15 > 91 1,5 0,1

*1 Service life: 20.000 h, n2 = 100 rpm*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*3 (max 1000 cycles over the gear service life)*4 related to the input shaftLubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A)Max. axial force on the axis of the output shaft: 500 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 400 N, n2 = 100 rpmTemperature range: -25°C to +90°C

Clamping screw

deep

deep

Clamping torque

8

Page 9: Планетарные редукторы серий PS/PL Framo Morat

Planetary gears PS080

9

Planetary gears PS080

Dimension according to the gear stages a Weight

1-stage 75 mm 1,9 kg

2-stages 104 mm 2,6 kg

3-stages 133 mm 3,4 kg

Performance data PS080

i tot.

Stages

Nominalinputspeed n1 [rpm]

Max.input speed n1 max. [rpm]

Nominaltorque

T2N *1

[Nm]

Max. Accele- ration torque

T2B *2

[Nm]

Emergencystop torque T2NOT

*3 [Nm]

Backlash

jt [arcmin]

Efficiency

η [%]

Torsionalrigidity

ct [Nm/arcmin]

Mass moment of inertia J1

*4 [kgcm2]

3 1 3500 6000 70 140 190 <= 7 > 97 5,8 0,74 1 3500 6000 92 184 236 <= 7 > 97 6 0,535 1 3500 6000 67 134 181 <= 7 > 97 5,6 0,447 1 3500 6000 65 130 175 <= 7 > 97 5,5 0,398 1 3500 6000 64 128 172 <= 7 > 97 5,5 0,3712 2 3500 6000 70 140 190 <= 9 > 94 6 0,715 2 3500 6000 70 140 190 <= 9 > 94 5,8 0,4516 2 3500 6000 92 184 236 <= 9 > 94 6 0,5320 2 3500 6000 92 184 236 <= 9 > 94 6 0,4425 2 3500 6000 67 134 181 <= 9 > 94 5,6 0,4432 2 3500 6000 92 184 236 <= 9 > 94 6 0,3740 2 3500 6000 67 134 181 <= 9 > 94 5,6 0,3749 2 3500 6000 65 130 175 <= 9 > 94 5,5 0,3956 2 3500 6000 65 130 175 <= 9 > 94 5,5 0,3964 2 3500 6000 64 128 172 <= 9 > 94 5,5 0,3780 3 3500 6000 92 184 236 <= 11 > 91 6 0,45100 3 3500 6000 92 184 236 <= 11 > 91 6 0,44125 3 3500 6000 67 134 181 <= 11 > 91 5,6 0,44160 3 3500 6000 92 184 236 <= 11 > 91 6 0,37200 3 3500 6000 67 134 181 <= 11 > 91 5,6 0,37256 3 3500 6000 92 184 236 <= 11 > 91 6 0,37512 3 3500 6000 64 128 172 <= 11 > 91 5,5 0,37

*1 Service life: 20.000 h, n2 = 100 rpm*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*3 (max 1000 cycles over the gear service life)*4 related to the input shaftLubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A)Max. axial force on the axis of the output shaft: 1000 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 750 N, n2 = 100 rpmTemperature range: -25°C to +90°C

Clamping screwClamping torque

deep

deep

Page 10: Планетарные редукторы серий PS/PL Framo Morat

10

The PL series distinguishes itself by a very solid construction. The applied gear rings and drive shafts are designed in a way to allow high torsional stiffness. The planetary gears are ideally applicable even at high radial or axial load.

Thanks to the ratio of i=10 in the first planetary stage the 2-stage version may reach transmissions of up to i=100.

Planetary gears PL

Page 11: Планетарные редукторы серий PS/PL Framo Morat

Planetary gears PL050

Dimension according to the gear stages a Weight

1-stage 48 mm 0,6 kg

2-stages 64 mm 0,8 kg

Performance data PL050

i tot.

Stages

Nominalinput speed

n1

[rpm]

Max.input speed

n1 max.[rpm]

Nominaltorque*4

T2N *1

[Nm]

Max. Accelerationtorque

T2B *2

[Nm]

Emergencystop torque

T2NOT *3

[Nm]

Backlash

jt [arcmin]

Efficiency

η [%]

Torsionalrigidity

ct [Nm/arcmin]

Mass moment of inertia

J1 *4

[kg cm2]

5 1 4000 8000 7 14 21 <= 10 > 97 0,9 0,067 1 4000 8000 7 14 21 <= 10 > 97 0,9 0,0610 1 4000 8000 7 14 21 <= 10 > 97 0,75 0,0625 2 4000 8000 7 14 21 <= 14 > 95 0,9 0,05235 2 4000 8000 7 14 21 <= 14 > 95 0,9 0,05250 2 4000 8000 7 14 21 <= 14 > 95 0,9 0,05270 2 4000 8000 7 14 21 <= 14 > 95 0,9 0,052100 2 4000 8000 7 14 21 <= 14 > 95 0,75 0,052

Planetary gears PL050

*1 Service life: 20.000 h, n2 = 100 rpm*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*3 (max 1000 cycles over the gear service life)*4 related to the input shaft

Lubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 68 db(A)Max. axial force on the axis of the output shaft: 700 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 650 N, n2 = 100 rpmTemperature range: -25°C to +90°C

11

Clamping screw M6x6 DIN913 45HClamping torque MA 6 Nm SW3

deep

Page 12: Планетарные редукторы серий PS/PL Framo Morat

Planetary gears PL070

Planetary gears PL070

Dimension according to the gear stages a Weight

1-stage 70 mm 1,8 kg

2-stages 91,5 mm 2,3 kg

Performance data PL070

i tot.

Stages

Nominalinput speed

n1

[rpm]

Max.input speed

n1 max.[rpm]

Nominaltorque

T2N *1

[Nm]

Max. Accelerationtorque

T2B *2

[Nm]

Emergencystop torque

T2NOT *3

[Nm]

Backlash

jt [arcmin]

Efficiency

η [%]

Torsionalrigidity

ct [Nm/arcmin]

Mass moment of inertia

J1 *4

[kg cm2]

3 1 3700 6000 23 46 69 <= 8 > 97 3,30 0,0295 1 3700 6000 24 48 72 <= 8 > 97 3,30 0,0297 1 3700 6000 23 46 69 <= 8 > 97 3,30 0,02910 1 3700 6000 23 46 69 <= 8 > 97 2,80 0,02915 2 3700 6000 24 48 72 <= 12 > 95 3,30 0,02625 2 3700 6000 24 48 72 <= 12 > 95 3,30 0,02630 2 3700 6000 23 46 69 <= 12 > 95 3,30 0,02635 2 3700 6000 24 48 72 <= 12 > 95 3,30 0,02650 2 3700 6000 24 48 72 <= 12 > 95 3,30 0,02670 2 3700 6000 23 46 69 <= 12 > 95 3,30 0,026100 2 3700 6000 23 46 69 <= 12 > 95 2,80 0,026

*1 Service life: 20.000 h, n2 = 100 rpm*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*3 (max 1000 cycles over the gear service life)*4 related to the input shaft Lubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 70 db(A)Max. axial force on the axis of the output shaft: 1550 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 1450 N, n2 = 100 rpmTemperature range: -25°C to +90°C

12

Clamping screw M8x8 DIN913 45HClamping torque MA 10 Nm SW4

deep

Page 13: Планетарные редукторы серий PS/PL Framo Morat

Planetary gears PL090

Dimension according to the gear stages a Weight

1-stage 84 mm 3,7 kg

2-stages 110 mm 4,6 kg

Performance data PL090

i tot.

Stages

Nominalinput speed

n1

[rpm]

Max.input speed

n1 max.[rpm]

Nominaltorque

T2N *1

[Nm]

Max. Accelerationtorque

T2B *2

[Nm]

Emergencystop torque

T2NOT *3

[Nm]

Backlash

jt [arcmin]

Efficiency

η [%]

Torsionalrigidity

ct [Nm/arcmin]

Mass moment of inertia

J1 *4

[kg cm2]

3 1 3400 6000 60 120 180 <= 8 > 97 9,00 1,735 1 3400 6000 50 100 150 <= 8 > 97 9,00 1,737 1 3400 6000 50 100 150 <= 8 > 97 9,00 1,7310 1 3400 6000 37 74 111 <= 8 > 97 7,50 1,7315 2 3400 6000 60 120 180 <= 11 > 95 9,00 1,4825 2 3400 6000 50 100 150 <= 11 > 95 9,00 1,4830 2 3400 6000 60 120 180 <= 11 > 95 9,00 1,4835 2 3400 6000 50 100 150 <= 11 > 95 9,00 1,4850 2 3400 6000 50 100 150 <= 11 > 95 9,00 1,4870 2 3400 6000 50 100 150 <= 11 > 95 9,00 1,48100 2 3400 6000 37 74 111 <= 11 > 95 7,50 1,48

Planetary gears PL090

*1 Service life: 20.000 h, n2 = 100 rpm *2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*3 (max 1000 cycles over the gear service life)*4 related to the input shaft

Lubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 72 db(A)Max. axial force on the axis of the output shaft: 1900 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 2400 N, n2 = 100 rpmTemperature range: -25°C to +90°C

13

Clamping screw M10x12 DIN913 45HClamping torque MA 24 Nm SW5

deep

Page 14: Планетарные редукторы серий PS/PL Framo Morat

Planetary gears PL120

Planetary gears PL120

Dimension according to the gear stages a Weight

1-stage 104 mm 8,2 kg

2-stages 120 mm 10,2 kg

Performance data PL120

i tot.

Stages

Nominalinput speed

n1

[rpm]

Max.input speed

n1 max.[rpm]

Nominaltorque

T2N *1

[Nm]

Max. Accelerationtorque

T2B *2

[Nm]

Emergencystop torque

T2NOT *3

[Nm]

Backlash

jt [arcmin]

Efficiency

η [%]

Torsionalrigidity

ct [Nm/arcmin]

Mass moment of inertia

J1 *4

[kg cm2]

3 1 2600 4800 130 260 390 <= 8 > 97 24,00 5,55 1 2600 4800 125 250 375 <= 8 > 97 24,00 5,57 1 2600 4800 100 200 300 <= 8 > 97 24,00 5,510 1 2600 4800 75 150 225 <= 8 > 97 20,50 5,515 2 2600 4800 130 260 390 <= 10 > 95 24,00 4,625 2 2600 4800 125 250 375 <= 10 > 95 24,00 4,630 2 2600 4800 130 260 390 <= 10 > 95 24,00 4,635 2 2600 4800 125 250 375 <= 10 > 95 24,00 4,650 2 2600 4800 125 250 375 <= 10 > 95 24,00 4,670 2 2600 4800 100 200 300 <= 10 > 95 24,00 4,6100 2 2600 4800 75 150 225 <= 10 > 95 20,50 4,6

*1 Service life: 20.000 h, n2 = 100 rpm*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*3 (max 1000 cycles over the gear service life)*4 related to the input shaft Lubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 74 db(A)Max. axial force on the axis of the output shaft: 4000 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 4600 N, n2 = 100 rpmTemperature range: -25°C to +90°C

deep

14

Clamping srew M12x16 DIN913 45HClamping torque MA 45 Nm SW6

deep

Page 15: Планетарные редукторы серий PS/PL Framo Morat

Planetary gears PL155

Dimension according to the gear stages a Weight

1-stage 130 mm 17 kg

2-stages 159 mm 19,8 kg

Performance data PL155

i tot.

Stages

Nominalinput speed

n1

[rpm]

Max.input speed

n1 max.[rpm]

Nominaltorque

T2N *1

[Nm]

Max. Accelerationtorque

T2B *2

[Nm]

Emergencystop torque

T2NOT *3

[Nm]

Backlash

jt [arcmin]

Efficiency

η [%]

Torsionalrigidity

ct [Nm/arcmin]

Mass moment of inertia

J1 *4

[kg cm2]

3 1 2000 3600 300 600 900 <= 8 > 97 50 15,84 1 2000 3600 340 680 1020 <= 8 > 97 55 135 1 2000 3600 330 660 990 <= 8 > 97 55 11,97 1 2000 3600 310 620 930 <= 8 > 97 50 1110 1 2000 3600 220 440 660 <= 8 > 97 44 10,515 2 2000 3600 300 600 900 <= 10 > 95 55 920 2 2000 3600 340 680 1020 <= 10 > 95 55 7,225 2 2000 3600 330 660 990 <= 10 > 95 55 6,330 2 2000 3600 300 600 900 <= 10 > 95 44 8,735 2 2000 3600 330 660 990 <= 10 > 95 55 5,440 2 2000 3600 340 680 1020 <= 10 > 95 55 750 2 2000 3600 330 660 990 <= 10 > 95 44 6,170 2 2000 3600 310 620 930 <= 10 > 95 44 5,2100 2 2000 3600 220 440 660 <= 10 > 95 44 4,8

Planetary gears PL155

*1 Service life: 20.000 h, n2 = 100 rpm*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*3 (max 1000 cycles over the gear service life)*4 related to the input shaft

Lubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 72 db(A)Max. axial force on the axis of the output shaft: 6000 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 7500 N, n2 = 100 rpmTemperature range: -25°C to +90°C

stage

stage

2-stage1-stage

stag

est

age

stag

e

stag

e

stag

e

stag

e

stage

stagestage

deep

deep

stagestage

stage

stage

stage

stage

15

Clamping srew M16x20 DIN913 45HClamping torque MA 78 Nm SW8

M12x16 DIN913 45H45 Nm SW6

Page 16: Планетарные редукторы серий PS/PL Framo Morat

Flanges

16

Motor flangesfor motors with...

Centering Ø Ø Z

[mm]

Hole circle Ø Ø Lk

[mm]

Center length max. LZ

[mm]

Motor shaft length max. L

[mm]

Bore for srew Ø B

PS04040 63 2,8 23 M560 75 3,5 30 M5

PL05040 63 2,8 20 M560 75 3,5 30 M5

PS060

40 63 2,8 20 M560 75 3,5 30 M570 90 3,5 40 M680 100 3,5 30 M6

PL070

40 63 2,8 20 M560 75 3,5 30 M570 90 3,5 40 M680 100 3,5 30 M6

PS080

60 75 3,5 30 M570 90 3,5 40 M680 100 3,5 30 M680 100 3,5 40 M695 115 3,5 40 M8

PL090

60 75 3,5 30 M570 90 3,5 40 M680 100 3,5 30 M695 115 3,5 40 M8

PL12095 115 4,5 40 M8110 130 4,5 50 M8130 165 4,5 60 M10

PL155 130 165 4,5 60 M10

Page 17: Планетарные редукторы серий PS/PL Framo Morat

Adapter sleeves

17

Adapter sleeves

Motor shaft Ø Ø D

[mm]

Motor shaft length max. L

[mm]

PS040 6 <20

PL050

8 259 20

11 2312 2314 30

PS0609 20

11 23

PL070

9 2010 2311 2314 3016 30

PS08011 2314 30

PL090

11 2314 3016 3519 4024 50

PL120

14 3016 3519 4024 5028 5532 58

PL155

24 5028 5532 5835 7938 7942 115

Slot 90° shifted to clamping srew

Clamping srew

Page 18: Планетарные редукторы серий PS/PL Framo Morat

Project development

We develop the optimum techni-cal and cost-effective solution for the defined application based on your specifications.

Application expertise

We have already developed and produced countless drive solutions – from worm, spur or planetary gears to complex drive systems – for the most varied of applications.

System competence

You profit from our great wealth of experience gained from the technical implementation of count-less drive solutions.

Planetary gears and more – your application is our priority.

Custom planetary gears.Individually designed for your application.

18

Page 19: Планетарные редукторы серий PS/PL Framo Morat

Nothing can replace competence and experience – Framo Morat has been at home in the world of drive technology for a hundred years. So it’s not surprising that our drive solutions impress through their excel-lent technical performance. The secret of our quality? We develop and produce all the components ourselves, from the individual gear to the complete drive solution. In addition to the gear technology, we handle selection of the suitable motor and the integration of peripheral components, such as positio-ning and path measurement systems, brakes, ventilators or bus inter-faces. We thus ensure integration of the drive in your entire system.

Framo Morat – your planetary gear developer with systems competence:

• Individual choice of material, diameter, mounting, tooth width, etc. for each planetary stage

• Perfect linkage at every interface

• Integration of the drive in your complete system, taking into account mechanics, electronics and control technology

Quality assurance

We ensure reproducible results at the highest quality level by means of inline measurements and visual inspections.

Depth of production

Turning, milling, toothing, squa ring up, countersinking, hardening, grinding – we pro duce all components, from the individual gearwheel, through the gears, to the complete drive, in our own workshops.

Serial production

After successful quality inspec-tions, we mount the components at separate assembly islands – ready for delivery.

Custom planetary gears

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Relying on our many years of experience, we already preconfigured the most common modular elements for you. As a result, you will get, for a large part of the applications, a solution that will be both techni-cally and economically mature in any respect.

Further advantages: we can ensure short delivery times for the basic modular elements.

Benefit from Framo Morat’s extensive experience when designing your planetary gear!

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Planetary gear modules.The rapid path to your drive.

Adapter, drive-side• Hollow shaft• Drive shaft• Various shaft diameters

Flange, drive-side• B5• B14• Acc. to customer specification

Gear sizes and stages• 40, 50, 60, 70, 80, 80, 120, 155

Customer-specific• 1-stage• 2-stage• 3-stage

Materials / type of toothing• Steel• Plastic• Straight/helical• Hardened/unhardened• Ground/unground

Framo Morat – our planetary gears are designed according to the following parameters:

• Torque

• Precision

• Speed and dynamism

• Noise generation

• Type of teeth (straight / helical)

• Adaptation to existing interfaces

• Corrosion resistance / enclosure rating

• Existing space / operating temperature

Configuration example:

Hollow shaft with centering bush + Flange:

B14 + Gear size 60, 2-stage + 1st stage: plastic / helical

2nd stage: steel / straight +

Basis modular elements – preconfigured for you.

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Transmission per gear stage• 3:1• 4:1• 5:1• 7:1• 8:1• 10:1

Flange, output side• B5• B14• Acc. to customer specification

Transmission 1 : 20 + Wavelength: 66 mm

Diameter: 12 mm + Customer-specific output flange =+

Output shaft• Acc. to customer specification

Planetary gear modules

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Planetary gears in use.The driving force in many sectors.

“Your idea – our drive”: our drive solutions have set standards for numerous applications and sectors according to this motto. Our cu-stomers appreciate us as experienced development partners who, at the end of the process, deliver a technically and economically con-vincing result. Many innovative special systems with a planetary gear at their core have already been created in this way – for example our watertight, corrosion-resistant tubular motor for underwater unwinding systems in swimming pools. You benefit from this wealth of experience. Because no application is so special that we would not have the right solution – whether a complete customer-specific new development or plane-

tary gears produced from our modular system, used for propulsion in automation technology, machine construction or the packaging in-dustry.

Tracking drive for mirror reflectors

This drive, developed by Framo Morat, is used to enable the tracking of mirror reflectors. During its development, great attention was paid to achieving minimum backlash and maximum torque. The drive achieves a maximum output torque of 5,000 Nm and consists of a servomotor, a 3-stage planetary gear, a worm gear, a position tracking system and two adapter plates. A single drive moves a total mirror area of 330 m². One special aspect of this development was the adapted size of the various planetary gear stages. The planetary gears achieve a transmission of 729:1.

Underwater unwinding systems for swimming pools

Unwinding systems for pool covers are installed underwater and must therefore be absolutely watertight for years to come. For this demanding application, Framo Morat developed a special tubular motor that is doubly sealed using AQUASEAL technology and thus offers long-term corrosion resistance and is maintenance-free. The integrated 3-stage planetary gears consist of differing materials and supply a transmission of 1000:1 with an output torque of 300 Nm.

Application examples

Customer-specific variantsOur development team for customer-specific solutions accompanies each project from the specification to serial production.

The modular principlePlanetary gear solutions using the modular system are technically and economically efficient. We support you during individual configuration.

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Automation & handling

Planetary gears handle numerous tasks during assembly. In this application example, the 2-stage planetary gears with a backlash of 14 arcmin and transmission of 49:1 are responsible for the removal of parts in automatic plastic injection molding machines.

Machine construction

Planetary gears that are used in machine construction must meet maximum demands regarding precision and durability. Three single-stage planetary gears with a transmission of 7:1 directly connected to three hydraulic motors turn the rollers in sheet-metal bending machines.

Application examples

Conveyor systems

Planetary gears are an indispensable element in drum motors for conveyor belts and rollers. The selection of 2-stage planetary gears made of plastic was mainly influenced by the need to keep noise generation as low as possible. The conveyors are driven forward by means of the friction between the drum motor and the belt.

Application examples

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Framo Morat is your partner for customized drive solutions. In the areas of gearwheel technology, worm gear sets and drive systems we supply a comprehensive range of products that cover a wide spectrum of applications. In addition to our complete rangeof standard products, we also design and implement custo-mer-specific drive solutions.

Framo Morat is your reliable partner for worm, spur or planetary gears; complete gearmotors; and complex drive systems – and for your drive concept too!

Your idea – Our drive.For us, everything revolves around you.

Gear technologyGearwheels with internal or external tooth systems, rotor shafts, pinions and chain pulleys according to individual customer requirements.

Worm gear setsFramo Morat is a leading international supplier – manufacturing over 1 million gear sets a year, a major proportion of which are produced to customer specifications.

Drive technologyInnovative standard drives such as the Com-pacta slip-on gear drive motor, as well as complete customer-specific drive solutions, are in use in numerous applications.

Framo Morat GmbH & Co. KGFranz-Morat-Straße 679871 EisenbachTelefon +49 7657 88-0Telefax +49 7657 88-333E-Mail [email protected]