OFNA DM ONE PRO

*High impact large front bumper and foam bumper.*CNC machined steel transmission bevel gears.*CNC machined aluminium front shock mount.*CNC machined aluminium rear shock mount with heat sink.*Low C. G. lay-down steering servo and throttle servo mount.*Front and rear push rod suspension design.*Threaded lay-down 13mm big bore shocks for front and rear. *Adjustable ackerman steering geometry design. *Graphite front plate.*Graphite low centre of gravity radio tray.*Front pivot ball suspension with dust boot covers.*Rear pivot ball uprights for quick geometry changes.*Spring steel universal joints for front and rear.*Adjustable blade type sway bar for front and rear.*Adjustable down-stop and up-stop suspension design. *CNC machined 7075-T6 hard coated chassis brace.

Features:*Quick release centre differential mount design.*Convenient carry handle In the centre of the car.*Changeable roll centre design for front and rear suspension.*CNC machined steel brake discs.*Special semi-metallic brake pads. *Shoe type 2 speed transmission.*CNC machined clutch bell with screw-on changeable gears.*CNC machined 7075-T6 aluminium, milled out slim line chassis. *Secure transponder mount.*High flow air filter for maximum engine protection.*Side body mounts and body protector. *Rear air flow diffuser creates more down force.*Exhaust deflector design to protect the inside of the body.*Chrome exhaust pipe detail parts.*High grip radial tires on 17mm hex wheels.*Choice of different body designs.

THIS IS NOT A TOY !ADDITIONAL PARTS NEEDED

INSTRUCTION MANUAL

*Radio System*.21 - .28 Engine* Batteries 8 AA for Radio* Receiver Batteries (10202 Hump Pack)* Model Fuel 20% Nitro* Paint for Lexan Bodies* CA Glue

This kit is extremely fast, and can easily go over 40mph and can seriously injuredsomeone. If you are under 18years of agehave and adult supervision.

BLANK

MUST READ THIS BEFORE RUNNING

Running a nitro kit is fun and easy, but to make this a safe • Clean oil and dirt from chassis with a degreaser.

and good experience you must observe a few rules. This Precautions

kit is extremely fast, easily over 40MPH, and can seriously • This kit is not a toy. Always run car with a second

injure someone if you are not careful.person as a spotter and pitman.

Where to run car?• Hot Parts - The pipe, manifold, engine and head are very

• Any running area you choose must be dry. Do not run hot and will cause burns.

car near any water or wet dirt.• Do not run on public streets. It is very easy to have the

• Rotating Parts - Keep hands away from the drive train, car run over or damaged by hitting the curb.

wheels, and engine when engine is running.• Do not operate car in tight confined places. The car is

very fast and will easily hit something. • Radio - Check batteries life before running the car. If • Do not run near people or animals.

radio does not have full control of the car with steering

and/or throttle/brake do not run until corrected. Failure to • Due noise, you will want to consider the surrounding

correct this will result in possible injury and damage to the area when operating the car.

car or property.• Do not operate the car at night. You will not be able to

drive it without hitting something.• Glow fuel - Do leave the glow fuel unattended with the lid

• Do not operate the car indoors. Engine exhaust is not off. Fuel contains Methanol and Nitro Methane and is

healthy.flammable and poisonous.

Glow FuelStore fuel in cool ventilated location. Refer the glow fuel • Glow fuel is poisonous!

• Glow fuel is flammable! label for additional precautions.• Do not leave in fuel bottle with lid off at any time.• Do not use any fuel other than glow fuel in this engine. • Car Fuel tank - Never store fuel in car tank, it will ruin the

engine if left in tank.First Time Starting the EngineCaution! When starting engine make sure the following is • Always turn off the car BEFORE turning off radio.observed.• Set engine Master needle to 3 turns (rich setting) • DAMAGE DUE CAR RUN AWAY IS NOT A WARRANTY • Do not do this alone, get an experienced friend to help at ISSUE.first.• Fill fuel tank, try not to spill fuel. Do not spill fuel on IF YOU DO NOT BREAK-IN ENGINE receiver

CORRECTLY, MAINLY AT LOW RPM, • Hold car off the ground, so it will not runaway when first

starts YOU WILL BREAK THE CONNECTING • Turn on Radio and check the linkage before starting

ROD!engine.• Turn on car receiver battery switch.• Always have an air filter on the carburetor to keep dirt

FAILURE TO NOT READ AND out.

FOLLOW BREAK-IN ENGINE Engine Break-in• See Engine Page.

INSTRUCTIONS WILL VOID Emergency Stopping Engine When Running• Remove air filter and cover carb. intake. WARRANTY!• Squeeze fuel line and hold until engine stops.• With a rag, cover exhaust outlet.

Storing Car After Running• Remove fuel from tank and fuel lines• Turn off radio in car• Put a few drops of after run in engine to keep it from

rusting.

The car is very fast

and will too easily hit someone.

THINGS NEED BESIDES THE KIT

RADIO CONTROL UNIT

12V Battery for Starter Box(must have)

Glow Plug Long Heat with Battery & Charger# 10215....$27.95(please note OFNA Glow Heats available)

AA Batteries ( 12 pcs ) for radio

Note: Carefully read the instruction manual of your 2 channel radio controller before using.

Radio must be set at neutral positionbefore installing in the kit.

SEQUENCE TO SET NEUTRAL

Note: Pro kit does not include engine!

Glow Fuel20%

Install AA batteries in Radio.

Extend the antenna.(Transmitter)

Install batteries into Car receiver .

After installing the battery, connect the battery box.

Extend the antenna. (Receiver)

Set the trim-lever at center.

Turn on the switch. (Transmitter)

Turn on the switch. (Receiver)

Make sure the servos are in command.

When the operation stick is in neutral,servo horns must be in neutral as will. *Adjustment can be made by re- installing the servo horn.

Turn off the switch. (Receiver)

Turn off the switch. (Transmitter)

Retract the antenna. (Transmitter)

111111

12

13

REQUIRED FOR OPERATION

Bottle’s with spout# 10160 - large 500cc# 10161 - large 500 ccAuto Stop# 10162 - small 250cc# 10164 - CNC spout 500CC# 10167 - CNC spout 800CC

SUITABLE SERVO SIZE

29mm - 42mm

15mm - 21mm

m36mm-41 m

3.5 cc (21 Class) ENGINE

REAR EXHAUST

Off-Road Starter Box, 12V motor# 10250 - 1/8 scale Starter Box# 10253 - 1/8 scale Starter Box w/ Panel

# 92571 - Power Panel Glow Heater# 92572 - Cable for Glow Plug

Off-Road Starter Box, two 550 motors# 10248 - 1/8 scale Starter Box# 10249 - 1/8 scale Starter Box,RTROptional Parts

More Optional Parts . . .

#10202 NiHm Battery Hump Pack .. $34.95

# 10214 NiHm Battery Pack Charger.. $7.95

# 51007 OFNA/Picoo Glow Plug .. $4.95

OFNA/PiccoP-9R EVO#51219

TOOLS NOT INCLUDED IN KIT

Phillips Type Screw Drivers ( L )

Phillips Type Screw Drivers ( S )

Needle Nose Pliers

Cutter

Curved Scissors

Knife

Instant Cemment

Cross Wrench

Masking Tape

Paints

Brush

Precision Caliper

INCLUDED WITH KIT

100000 50000

Diff. Oil

Shock Oil

1.5mm Allen Wrench

2mm Allen Wrench

2.5mm Allen Wrench

4mm'5mm Allen Wrench

80WT

PLASTIC PARTS FOR USE

40533FRONT AND REAR GEAR BOX

40717 FRONT AND REAR LOWER ARM

40537REAR UPPER ARM

30800Throttle Linkage Plastic

40538DIFF. CASE

40040CENTER DIFF. MOUNT PLASTIC PARTS

40716FRONT UPPER ARM

40718FRONT KNUCKLE ARM

40721FRONT BUMPER

31304REAR UPPER RIGHT

40643SHOCK PLASTIC

Parts ForNot Use

40720SIDE IMPACT BUMPER AND BODY POST

40735EXHAUST PIPE DETAIL PARTS AND BACK MIRROR

40734REAR WING AND WING MOUNT

40722EXHAUST GAS DEFLECTOR

4071940719ARM HOLDER

40541RECEIVER BOX

40539SERVO SAVER

PLASTIC PARTS FOR USE

SYMBOL USED THROUGHOUT THE INSTRUCTION MANUAL

EnsureFreeMovement

Ensure FreeMovement

ApplyGrease

Apply Grease

Oil

Tighten

Tighten

Do NotOver Tighten

RotateDirection

RotateDirection

Contact Adhesive

Contact Adhesive

Screw Cem nte

BAG

1:1

Parts Bag UsedDegrease WithMotor Spray

Do Not Over Tighten

Clockwise Rotation

Anti-clockwiseRotation

True-To-ScaleApply OilApply Screw Cement

Parts forNot Use

ASSEMBLY OF THE SHOCK CAP AND SPRING

ASSEMBLY OF THE SHOCK SHAFT2

UP

Down

Move slowly.

Fill the shocks with oil.

304036mm Ball

2.6x5mmWasher

40635Shock ShaftDust Covers

400602.5mm Nylon Nut

40736Shock Shaft

40638Shock Piston

Step 2

1

3

40643ShockSpring Holder

40738Shock Spring(Red)

2.6x5mmWasher

.....x4400602.5mm Nylon Nut

.....x4304036mm Ball

.....x8

Step 1

ASSEMBLY OF THE FRONT AND REAR SHOCKS1

Make 4 shocks for Front and Rear.

400907mm R-ring

40737Shock Body

400902mm Washer

400901mm Washer

40633 Shock Cap

40640Pressure Top(Orange)

.....x8

.....x4

.....x440090 2mm Washer

40090 1mm Washer

400903.5mm O-Ring

400903.5mm O Ring

400903.5mm O Ring

40634Spring Adjuster

4063615x1mm O-Ring

Fit the o-ringinto groove before assembly.

400907mm R-Ring .....x4

40637Dust Felt

40643Shock PlasticBall End(Short)

Do not over tighten the 2.5 mmnylon nut.

1. Pull down piston, attach pressure top and shock oil overflow with tissue paper.

1. Pull down piston and pour oil into shock cylinder to approx 90%.

2.To remove air bubbles by slowly moving piston up and down.

Step 2 Step 2

BAG

NO.1BAG

NO.1BAG

Step 1

NO.1NO.12

84mm

*Be careful not to damage shock shaft.

Oil

Oil

0 10 20 30 40 50 60 70 80 90

mm

*Total length for 84mm.

RotateDirection

Do NotOver Tighten

Tighten

Step 1 Step 2

ASSEMBLY OF THE FRONT AND REAR DIFF.4

360538X16mmBall Bearing

40514Cap Joint

4X4 mmSet Screw

40538Diff. Case

40009P6 O-Ring

40513Diff. Gear(Large)

4051743TLargeBevel Gear

40009P6O-Ring

40513Diff. Gear

360538x16mm Ball Bearing

940344x4mmSet Screw

400102.5x13.8mm Pin .....x4

.....x4

.....x4

.....x2

40009P6 O-Ring

40514Cap Joint


400102.5x13.8mm Pin

5

.....x16

307764x10mmWasher

307734mmCross Pin .....x4

ASSEMBLY OF THE FRONT AND REAR DIFF.

if OiD f. l

40011Diff. Gasket

3X12mmFlat HeadHex Screw

307734mmCross Pin

4002413x16x0.2mmShim .....x8

360538x16mm Ball Bearing .....x4

2

6 ASSEMBLY OF THE FRONT AND REAR GEAR CASE

940365x5mmSet Screw

40519Cap Joint

40533Gear Case

4002413X16X0.2mmShim


4X35mmHex Screw

4002413X16X0.2 mmShim

4051613TSmall Bevel Gear

360538X16mmBall Bearing 4X16mm

Hex Screw

¡Adjust the backlash¡@with the shims.

40533Gear Case

400102.5x13.8mmPin

*Put the Diff. Oil #100000 for front and the #50000 for Rear*Fill the Diff. case to approx. 80% with the Diff. Oil

40513Diff. Gear(Small)

307764X10mmWasher

Step 1 Step 2

NO.2BAG

BAG

Step 1 Step 2

BAG

940203x12mmFlat HeadHex Screw

.....x8

940154x35mmHex Screw

.....x4


.....x4

NO.1NO.12

NO.2NO.4NO.5

Builds two gear case for front and rear.

NB. It is very important to remove the 30776 washer if the gear mesh is too tight.

Tight the diff screws in this order.

1

4

3

2

Sc

wre

Cement

Oil

Oil

TightenBuilds two differentials for front and rear.

Builds two differentials for front and rear.

ApplyGrease

ASSEMBLY OF THE SERVO SAVER

40719Front Upper ArmHolder (Plastic)

8


3

9

.....x5

940413mmNylon Nut

400746x10mmBall Bearing .....x4

400746x10x3mmBall Bearing


40511Servo SaverPost


3x10mmHex Screw

40568GraphiteFront Plate

40694CNC Center Brace (Front)


40563Servo SaverTube(Hard-Coated)

40539Servo SaverHorn

40034Servo SaverSpring TensionAdjuster

40500Servo SaverSpring (Black)

7

400734x8mmFlange Bearing

40037Steering Plat Hex Screw .....x2

.....x2

4002413x16x0.2mmShim .....x2


4002413X16X0.2mmShim

40037Steering Plate Hex Screw

40560Alum. Servo SaverConnecting Plate(Hard-Coated)



* Notice the direction of the servo saver connecting plate.

40719Upper ArmAdjuster

.....x2

.....x2

40531Shock BallEnd Post


3x25mmCap Screw

40731CNC Alum.Front ShockMount


.....x5

Step 1

NO.3BAG

Step 2

Step 1

NO.3BAG

Step 2

NO.3BAG

3mmNylon Nut


900183x25mmCap Screw


.....x2

*Tighten the steering plate hex screw all way down and then back it off 1/2 turn.

EnsureFreeMovement

Assembly of the right and left hand side are the same.

*Set the left and right hand side upper arm adjuster in the same direction.

Left Right

Oil

RotateDirection

Screw em tC en

S ecr w C mee nt

Sc er w Cement

r Sc ewem tC en

ASSEMBLY OF THE STEERING TIE-ROD10

Step 1

11

4

Approx. 29.30 mm

1:1

Front

40533Front Plate Bad

e Scr weC ment.....x4

400387mm Ball

367007mm SteeringBall End .....x4

367007mm SteeringBall End

367007mm SteeringBall End

400387mm Ball

400387mm Ball


4x10mmHex Screw

405483mmNylon Nut(Thin Type)

367904x46mmTurnbuckle

.....x2

405483mmNylon Nut(Thin Type)

Step 1

Step 2

.....x2

401263X6mm Flange Washer


ASSEMBLY OF THE SERVO SAVER AND FRONT UPPER ARMS

.....X2405253x48.1mm Arm Shaft

40719Shock Stay



40716Caster AngleAdjuster(1mm and 3mm)

40716Caster AngleAdjuster (2mm)40719

Upper ArmAdjuster

Step 240525

Arm Shaft3x48.1mm

40525

Arm Shaft3x48.1mm

29.30 mm

BAG

NO.3BAG


.....x2


.....x4


.....x2

NO.3NO.4



*Insert the upper arm adjust into shock stay.

40716Front UpperArm


Left Right

NO.5

5

12 ASSEMBLY OF THE FRONT SHOCK STAY

3x15mmHex Screw

36742Bushing

359585x8x2.5mmBall Bearing

40719Shock Mount(A)

40719Shock Mount(B)

"L"make are for inside.

ASSEMBLY OF THE FRONT SHOCKS ONTO SHOCK STAY13

940413mmNylon Nut

3x8mmWasher

40643Shock CapWasher .....x2

.....x2

.....x2

40643Shock CapWasher

3x8mmWasher

3mmNylon Nut

3x12mmHex Screw

Step 1

Step 2

ASSEMBLY OF THE REAR UPPER ARMS14

1｡G1

368507mmBall 36861

5x35mmTurnbuckle

40537Rear Upper Arm


40719Rear Upper ArmHolder (Plastic)

4x16mmHex Screw

.....x2

368507mmBall

40065Upper ArmPlastic Rod End

.....X2

.....X4


36742Shock CapBushing

Approx. 12.5 mm

ｬ� 12.5 mm

NO.4BAG

BAG

BAG


.....x2


.....x2


.....x2

NO.1




*Take the shock cap washer from the shock plastic tree.

EnsureFreeMovement


Left Right

Do NotOver Thigten

6

15

ASSEMBLY OF THE REAR SHOCK MOUNT16

ASSEMBLY OF THE REAR UPPER ARMS

4X12mmHex Screw

40694CNC Center Brace (Rear)



40716Caster AngleAdjuster (2mm)

40716Caster AngleAdjuster (1mm)

40546

Arm Shaft3x42.7mm

40719Shock Stay

40546 3x42.7mmArm Shaft .....x2


40732CNC Alum.Rear ShockStay

.....x2


3x25mmCap Screw



40546

Arm Shaft3x42.7mmRear

NO.5BAG

NO.5BAG


.....x2


.....x4


.....x1


.....x2


.....x2

Step 1 Step 2

.....x2

.....x4


ASSEMBLY OF THE REAR SHOCK STAY 17


3x15mmHex Screw 40719

Shock Mount(A)

40719Shock Mount(B)


Notice "L"make are for the inside.


NO.5BAG


.....x2


Left Right



*Insert the caster angle adjuster onto arm shaft.

EnsureFreeMovement

crewS

mnt

Cee

wScre C

entem

Screw Cement

Do NotOver Tighten

7

ASSEMBLY OF THE REAR SHOCK ONTO SHOCK STAY 18



3mmNylon Nut

3x8mmWasher

3x12mmHex Screw

Step 1

Step 2

ASSEMBLY OF THE TWO SPEED GEARS 19

Step 3352251st Spur GearHolder(One-Way)

352481st Spur Gear(48T)

35228Alum. Nut

352308x12mmFlangeBall Bearing

401122-Speed Shaft

35235Clutch shoe Carrier

5x5mmSet Screw

.....x2

.....x194036M5x5mmSet Screw

352308x12mmFlange Ball Bearing

35219Alum. Nut

Clockwise

352442nd Spur Gear(44T)

352342nd Spur GearClutch Bell

*Put the clutch shoe carrier to the edge of the groove on the shaft.

NO.1BAG

940413mmNylon Nut

3x8mmWasher

.....x2

.....x2

.....x2

Anti-Clockwise

NO.7BAG


.....x2

Step 1 Step 2

20

35236ClutchShoe

352374mm Ball

ASSEMBLY OF THE TWO SPEED TRANSMISSION


940365X5mmSet Screw .....x2

5X5mmSet Screw


352376X6mmSet Screw

352374mm Ball

352376X6mmSet Screw

.....x2

.....x2

940413mmNylon Nut

3mmNylon Nut

5X4mmSet Screw3mm

Nylon Nut

40120BrakeCap Joint

40120BrakeCap Joint

1st Gear Assembly

2nd Gear Assembly

.....x2

352374mm Ball

35237Spring

35237Spring

352376X6mmSet Screw

NO.7BAG

3x15mmHex Screw

35236ClutchShoe

3x15mmHex Screw

940053x16mmHex Screw .....x2

cw

Sre

Ceent

m

S r w c e

Cement

S

crew

Cem

ent


* Push the flange ballbearing into clutch bell.

*Screw the 3x15mm screw into the bottom and back off 5 turns.

3x15mmScrew

3x15mmScrew

* Place the set screw in the "D" cut.

Do NotOver Tighten *Take the shock cap washer

from shock plastic tree.

RotateDirection

RotateDirection

EnsureFreeMovement

EnsureFreeMovement

*Leave a 1.5 mm space between the two brake pads.

21 ASSEMBLY OF THE TWO SPEED TRANSMISSION INTO THE CENTER MOUNT

.....x1



3x10mmHex Screw

40719Center Diff.Mount Plate

40547Brake Cam

40040Center Diff.Mount

40040Center Diff.Mount

40512Center Diff.Mount Post

ASSEMBLY OF THE BRAKE AND CENTER DIFF. MOUNT22

.....x1940333x3mmSet Screw

40714Center CarryHandle

4x4mmSet Screw

49009CNC Brake Disk

3x15mmHex Screw

36659Brake Pad

30171Brake Lever

3x3mmSet Screw

36659Brake Pad


8

Step 1 Step 2

NO.7BAG

NO.7BAG


.....x4


.....x2

3x10mmHex Screw

23 ASSEMBLY OF THE ARM HOLDER ONTO CHASSIS

40719Arm Holder(Front/Front)

40719Arm HolderAdjuster


40719Arm HolderAdjuster


40719Arm Holder(Front/Rear)

40719Arm Holder(Rear/Front)

40719Arm Holder(Rear/Rear)

BAG


.....x8

NO.4NO.5

1.5mm

*Insert the brake disc into brake cap joint before assembly.

*set the arm holder adjuster to the same direction.

*set the arm holder adjuster to the same direction.

A A

A A

crewS

C meent

Do NotOver Tighten

(Type A)

(Type A)

40729Chassis

9

Step 1

Step 2

ASSEMBLY OF THE REAR LOWER ARMS 25

40711 4mm Arm Shaft

4x10mmSet Screw

3x18mmHex Screw

3x8mmSet Screw


.....x4940063x18mmHex Screw


40717Rear Lower Arm

40719Stabilizer mount

31308Stabilizer

40719Stabilizer BalanceAdjuster

4x10mmSet Screw

3x18mmHex Screw


3x8mmSet Screw

Step 1

Step 2

26 ASSEMBLY OF THE FRONT AND REAR GEAR BOX ONTO THE CHASSIS


.....x8

.....x2




3x12mmHex Screw

3mmNylon Nut

.....x4

940413mmNylon Nut

3x12mmHex Screw


Front Gear Box Assembly

Rear Gear Box Assembly

.....x4


3mmNylon Nut

40717Rear Lower Arm

31308Stabilizer



.....x2

NO.6BAG

BAG NO.5NO.3

NO.6

Step 1

Step 2

ASSEMBLY OF THE FRONT LOWER ARMS 24

40711 4mm Arm Shaft

40711 4mm Arm Shaft

4x10mmSet Screw

3x18mmHex Screw

3x8mmSet Screw




40717Front Lower Arm


31308Stabilizer



.....x2

NO.6BAG



2mm

2mm

*A 3x8mm set screw is use for thighten or loose stabilizer.

(Left Side)

Center

Center

*Keep stabilizer ball in the center. Turn stabilizer adjuster to adjust the stabilizer to the same angle.

*Keep stabilizer ball in the center. Turn stabilizer adjuster to adjust the stabilizer to the same angle.

Adjuster

Adjuster

Step 1

28 ASSEMBLY OF THE FRONT KNUCKLE AND FRONT SUSPENSION ARMS

10


..........X4

360552.5x16.8mm Pin

..........X2

940344X4mmSet Screw ..........X2

40724Dust Boot Bushing

40724Dust Boot Bushing



40526AlumWheel Hub

360552.5x16.8mmPin

5x4mmSet Screw

cw

S

reem

et

Cn

40521Universal Joint(Front)



3mmNylon Nut

Step 1Step 2

27

40718Ball typeKnuckle Arm(left)

ASSEMBLY OF THE FRONT KNUCKLE ARMS

3690314mmSteering Ball

.....x8

940492x8mmCap Screw

2x8mmCap Screw

40718Dost Boot CoverHolder

40723Dust Boot Cover

3690414mmAlum. Nut .....x4

3690312mmSteering Ball .....x4


40718Plastic Washer

40723Dust Boot Cover

Step 2

940213x16mmFlat HeadHex Screw ..........X2

3690412mmAlum. Nut

40718Plastic Washer

3690412mmAlum. Nut

40718Dost Boot CoverHolder

..........X2

940413mmNylon Nut

Step 1

ASSEMBLY OF THE REAR WHEEL HUB 29


.....x2

3130612mmAlum. Nut

4x4mmSet Screw


31304Rear UpperRight

40733Universal Joint(Rear)

360552.5x16.8mm Pin

.....x2


.....x4


360552.5x16.8mmPin

40526Alum.Wheel Hub

31305Washer


8x12x1mm Washer

940344X4mmSet Screw .....x2


31305Washer

3130612mmAlum. Nut

NO.6BAG

BAG

BAG Step 2

NO.3NO.6NO.12

NO.6NO.12

*Notice the direction of the plastic washer.

EnsureFreeMovement

EnsureFreeMovement

EnsureFreeMovement

*Put the drive shaft into cap joint before assembly.




L

Do NotOver Tighten

cew

Sr

Cee

ntm

Do NotOver Tighten

11

Step 1

31 ASSEMBLY OF THE FRONT PUSH RODS

30 ASSEMBLY OF THE REAR SUSPENSION ARMS

Step 2

.....x2

940413mmNylon Nut


304036mmBall

304036mm Ball

407123.5x48mm Turnbuckle

3x20mmHex Screw

30401Plastic Ball End

3x25mmHex Screw

3mmNylon Nut

3x12mmHex Screw

.....x2304036mm Ball



.....x4

Step 1

32 ASSEMBLY OF THE REAR PUSH RODS

Step 1

Step 2

3x20mmHex Screw

304036mmBall

304036mm Ball

407123.5x48mm Turnbuckle


.....x2304036mm Ball



.....x4



NO.6BAG

NO.6BAG

Approx. 35mm

1:1

35mm

NO.6BAG

Approx. 34mm

1:1

34mm

3x12mmHex Screw




*Insert the drive shaft before assembly.

12

Step 1

34 ASSEMBLY OF THE CLUTCH

33 ASSEMBLY OF THE TWO SPEED TRANSMISSION ONTO THE CHASSIS

10098SG Clutch Nut

405733 Pin Flywheel(35mm)

Engine rotation direction.

*Fit the flywheel using a pair of the plier and cross wrench.

10101Clutch Spring

Step 2

405733 Pin Flywheel(35mm)

10091Pilot Shaft(Not Included)

Threaded Crank Shaft

* Only use the 10091 pilot shaft for threaded crank shaft engine.

10330Tapper Corn

SG TypeCrank Shaft Engine

10010 Clutch Shoes

*Place the clutch shoes with the clutch springs over the 3 pins of the flywheel.*Using a phillips screw driver or needle nose pliers and bend the small end lf the clutch spring behind the pilot shaft #174D or #180D than press down.


.....x4

*Insert drive shaft into cap joint before assembly two speed onto chassis.


40710Center DriveShaft

40710Center DriveShaft

103307mmlTapper Corn

Step 1

Step 2

Step 3

ASSEMBLY OF THE CLUTCH35

.....x1

.....x1

.....x1

.....x3100995x8x0.3mmWasher


100993x7mmWasher

100993x5mmCap Screw

100995x8x0.3mmWasher

100993x7mmWasher

100993x5mmCap Screw

359585x8mmBall Bearing

359585x8mmBall Bearing


3524016T-1stClutch Gear

35242Clutch Bell

3525520T-2ndClutch Gear

.....x1

NO.7BAG

NO.10BAG

NO.10BAG

*Adjust the backlash with the washer.

Screwen

Cem

t

Sc ew r

Cement

cSrew

ent

Cme

Sc ew r

Cement

Sew

cr

Cem

ent

cSrew

Cement

Tighten

13

Step 1 Step 2

36 ASSEMBLY OF THE MANIFOLD AND MUFFLER

40574Low ProfileEngine Mount

3x12mmCap Screw

.....x4


Muffler(Option)

Manifold(Option)

975011/8 Spring

975011/8 SiliconeSeal(Option)

*The muffler and manifold may not be included in some kit.

37 ASSEMBLY OF THE ENGINE ONTO THE CHASSIS

101145mmEngine MountScrew .....x4

5x5mmSet Screw

975011/8 SiliconeSeal(Option)

10120ManifoldSpring


40050Muffler StayPost

10052Muffler Stay

4x4mmSet Screw

10114Engine MountScrew 5mm

*Use note book paper to set gear backlash between spur gear and clutch bell gear, applying pressure while retightening the engine.*If the space is not correct the spur gear will be damaged.

38 ASSEMBLY OF THE MANIFOLD ONTO THE ENGINE

.....x1

.....x1


940365x5mmSet Screw

940344x4mmSet Screw

.....x1

NO.10BAG

NO.10BAG

BAG NO.11NO.10

NotIncluded

NotIncluded

NotIncluded

NotIncluded

NotIncluded

S r wc e mCe ent

Screw Cement

rSc ew mCe ent

Supplied with pipe (Not Included)

Note book Paper.

Screw Cement

Step 1

ASSEMBLY OF THE FUEL TANK ONTO THE CHASSIS39

Step 1 Step 2

41 ASSEMBLY OF THE RADIO TRAY AND RECEIVER BOX

14

40

3x10mmFlat Head HexScrew


.....x2

.....x2


3x10mmHex Screw

40543Fuel Tank

40539Fuel TankPost

Pressure Nipple

940023X8mmHex Screw

*Use the screw provided with your switch

*Connect the switch wire to receiver.

40541Switch holder

2X8mmScrew .....X4

2X8mmScrew

10280Switch Cover

Switch

40541Receiver Box

40541Receiver Box

Step 2

40642Antenna PipeFixing Nut

40541Receiver BoxCover

37410Clips

40541Receiver BoxCover

*Put the servo wire into receiver box and connect to receiver.

30560Antenna Pipe

Antenna

3X8mmHex Screw

940023X8mmHex Screw

.....X2

Battery

Receiver

*Use the original battery case or rechargeable hump pack battery.

*Connect battery wire to switch.

Put the protector rubberonto your servo.

Step 1 Step 3

ASSEMBLY OF THE RADIO TRAY40

.....X7

Step 2

40541Radio Tray Post( Plastic )

3x8mmHex Screw

3x8mmHex Screw

3x8mmHex Screw

34026Servo Washer

34026Servo Mount

3x16mmHex Screw

.....X8940403x8mmWasher

40715Alum. Throttle Pivot Post

3x8mmWasher

3x8mmWasher

.....X8940053x16mmHex Screw

BAG

NO.9BAG

Steering Servo

Throttle Servo

40580Protective Foamfor Receiver Box

40580Protective Foamfor Receiver Box

NO.9BAG

NO.3NO.11

34026Servo Washer

34026Servo Mount

3x16mmHex Screw

Servo Wire

S

crew

Cem

ten

Do NotOver Tighten

Do NotOver Tighten

40730Graphite Radio Tray

ASSEMBLY OF THE THROTTLE LINKAGE INTO SERVO

ASSEMBLY OF THE STEERING ROD AND RADIO TRAY ONTO THE CHASSIS

Step 1

Step 2

ASSEMBLY OF THE THROTTLE LINKAGE

42

Step 1 Step 2

44

43

15


.....x1

10765Servo HornAdapter

*Use the screw provided with your servo.

.....x2304036mm Ball End

10765Servo Horn


.....x1

940502.6x10mmCap Screw

.....x1

.....x2

.....x1940043X12mmHex Screw


304036mm Ball End

308002.6x6mmWasher

.....x3

10765Servo HornAdapter

10765Servo Horn

3X12mmHex Screw

304036mmBall

304036mmBall

*Use the screw provided with your servo.

.....x8




3X12mmHex Screw

30800ThrottleBall End

301722X68mmBrake Rod

10300AlumStopper

3x3mmSet Screw

2.6x10mmCap Screw

30531ThrottleSpring

30800Adjust Mount

3x3mmSet Screw

3x10mmHex Screw

3x8mmWasher

40719Servo Horn

308002mmAdjust nut

376504mmBall End(Short)

2.6x6mmWasher

3x5mmHex Screw

3x3mmSet Screw

30800Adjust Mount

Parallel

373604mmBall & Socket


10300AlumStopper

373604mm Ball & Socket

NO.9BAG


NO.9BAG

NO.9BAG

Approx. 49 mm

1:1

¬ù 49mm

407133x64mmTurnbuckle


3x8mmSet Screw

376504mmBall End(Long)

3x3mmSet Screw

10300AlumStopper

*Snap on.

Tighten

Tighten

*Ensure that servo gears are centered before attaching the servo horns. The best way to accomplish this is by connecting the servos to the radio system and setting the trim to the center.

EnsureFreeMovement

* Choose the right servo horn adapter for your servo.

S J F H

Sanwa/Airtronics JR Futaba HiTech

Cut off the servo saver as shown.

A

A'

Completely Finished

16

ASSEMBLY OF THE SIDE IMPACT BUMPER & POST

47 ASSEMBLY OF THE FRONT BUMPER

46

40722Exhaust GasDeflector

40722Exhaust Gas Deflector

40721Front BumperPost

40721Front BumperPost

40721Front Bumper

2X12mmScrew .....x4

940424mmNylon Nut


.....x3

.....x2


ASSEMBLY OF THE SIDE BODY POST4540720Side Body Support

.....x8





2X12mmScrew

2X12mmScrew

40720Side Impact BumperBody Post





2x12mmScrew

.....x2




4mmNylon Nut

NO.8BAG

NO.8BAG

NO.8BAG

.....x3


Tighten

Tighten

Do NotOver Tighten

Do NotOver Tighten

*Push onto side body post.

R

F

Step 1 Step 2

ASSEMBLY OF THE FRONT BUMPER48

Step 1

Step 2

50

49

17

ASSEMBLY OF THE FRONT AND REAR BUMPER

ASSEMBLY OF THE REAR BUMPER

Approx. 3mm

40721Front BumperTop Plate

40117Body Post

40721Rear Bumper Post

40721Rear Bumper

.....x2

368704x10mmSet Screw

940094x10mmHex Screw .....x2

.....x2

4mmNylon Nut

940264x12mmFlat HeadHex Screw .....x2


.....x4



.....x2

368704x10mmSet Screw

4x10mmSet Screw

4x10mmSet Screw


40117Body Post

31159Body Clip

40720Body Post

4x10mmHex Screw

4x12mmHex Screw

40725Foam Bumper

31159Body Clip

40117Body Post

40712Body Post

31159Body Clip

40117Body Post

2.6X15mmScrew

2.6X15mmScrew

2X8mmScrew

.....x4


940424mmNylon Nut

40721Rear BumperTop Plate

NO.8BAG

NO.8BAG

NO.8BAG

Approx. 4 mm

ｬ� 4mm



* The 4x10mm set screw is used to adjust down stop.

* The 4x10mm set screw is used to adjust down stop.

Completely Finished

Tighten

Tighten

Tighten

Tighten

Tighten

Tighten

Step 1 Step 2

ASSEMBLY OF THE REAR EXHAUST PIPE DETAILS51

53 ASSEMBLY OF THE TIRES AND WHEELS

52 ASSEMBLY OF THE AIR FILTER

18

38400Air Filter

86023Wheel

40735Muffler

86059Inner Sponge(WidE)

86052Tire

940023x8mmHex Screw

.....x2


.....x2

.....x1940403x8mmWasher

3x8mmHex Screw

3x8mmWasher

4x10mmHex Screw

3x12mmHex Screw

Nylon Strap

86059Inner Sponge(Narrow)

*Notice the direction and make two lift and right hand side tires are the same.*Check the rotation direction before gluing.

40735Muffler Mount

NO.11BAG


.....x2

*Notice the direction of the tires.

*Notice the direction of the tires.

NSTT

IAN GL E

U

Tighten

Tighten

(Right Hand Side)

(Left Hand Side)

10179Fuel Tube

Connect to pressure nipple.

Connect to fuel tank pressure nipple.

Connect to carburetor.

Connect tofuel tank.

Contact Adhesive

Contact Adhesive

Contact Adhesive

Contact Adhesive

*Notice the direction of the tires. Make two the same for the left and 2 for the right. Check the rotation direction before gluing.

*Pull back the tire bead slightly and spot glue in four spots as shown. When dry, glue the rest of the wheel between the spots. Repeat the procedure on the other side of the wheel until fully glued.

*Apply filter oil to the foam before use.

Step 1

ASSEMBLY OF THE WHEELS ONTO THE FRONT KNUCKLE AND REAR HUB54

Step 3

Step 1Step 2

ASSEMBLY OF THE BODY AND PAINTING

19

55

Step 5

Step 4

Spray Paint

Cut out the body as shown.

Completely Finished.

Wash body with warm soapy water to remove any dirt and oil.

Mask the windows from the inside with masking tape.

Before cutting and making holes in the body, put the unpainted bodyon the chassis to confirm the mounting position and location for holes. Use body reamer or drill to make two 8mm holes in the front and two 8mm holes in the rear.

Step 6Paint the body with polycarbonate spray paints.

10803 BLACK10804 BLUE10805 PURPLEBody Reamer (Not included.)

.....x440526Wheel Nut

Tire and Wheelassembly.

40526Wheel Nut

40526Wheel Nut

NO.6BAG

Cut Out

*Make two 8mm holes for the side body posts.

*Make a hole for exhaust gas deflector.


*Notice the direction of the tire pattern.

*Notice the direction of the tire pattern.

ｫBｨ�､ﾎｫ�ｵ�ﾃ�ｲﾕｸﾋ

57

58

20

40735Wiper

ASSEMBLY OF THE REAR VIEW MIRRORS AND WIPERS

2x6mmCap Screw

40735Wiper holder

P5O-Ring

40735Rear View Mirror Mount

40735Rear View Mirror Mount

40735Rear View Mirror

40735Rear View Mirror

56

.....x12


940023X8mmHex Screw .....x10

3X8mmHex Screw



40734Wing Mount Holder

40734Wing Mount Holder

3X8mmHex Screw

3X8mmHex Screw

40734Wing Mount

40734Wing Mount

40734Wing

MOUNTING BODY31159Body Clip

31159Body Clip

31159Body Clip

31159Body Clip

31159Body Clip

940472X6mmCap Screw .....x1

NO.8BAG

*Put the body clips from inside the body.

ASSEMBLY OF THE REAR WING

Make two 5mm holes in each side for rear wing mount.

3X8mmHex Screw

Do NotOver Tighten

Do NotOver Tighten

Do NotOver Thigten

21

59 STARTING OF THE ENGINE

1. Turn on transmitter and then receiver.2. Fill fuel tank with fuel bottle.3. Connect 1.2V glow plug .4. Start engine with a 12V starter. ( Notice the direction of the starter.)5. After the engine has started, remove the 1.2V glow plug .

igniter

igniter

* Follow the engine manufacturer instruction manuals regarding engine set-up, carburetor and maintenance.

How to start the engine: A 12V Starter Box( Not Included)

1.2V Glow Plug Igniter andCharger (Not Included)

Glow Plug (Not Included)

*There are 2 types of glow plugs available"NORMAL" or "Turbo" depending on the type of the engine.

Normal Plug

Turbo Plug

*To start the car, attach a glow plug igniter to the glow plug, and use either a 12V electric starter or starter box applied to the flywheel exposed through the chassis.

Starter Box(Not Included)

1.2V

1.2V

*Applied to the flywheel exposed through the chassis.

SHIFT UP TIMING ADJUSTMENT Adjust the engine before adjusting the clutch shift timing.Adjust the engine as per engine instruction manual. 1. Once the engine adjustments have been completed, proceed to the

adjustment of the clutch shoe shift timing. (Using a 2mm allen wrench to adjust the clutch shoe on either side.) Note: Clockwise--------Shift timing will become later. Counterclockwise---Shift timing will become quicker.

2. Adjust the clutch shift timing for your track conditions. As you tighten (Clockwise) the 3x15mm screw, the shift timing will become slower. As you loosen (Counterclockwise ) the 3x15mm screw, the shift timing will become quicker.

3. Set the shift timing to the track conditions while the car is running.

3x15mm Hex Screw

3x15mm Hex Screw

6x6mmSet Screw

2mmAllen Wrench

Clockwise(Tighten)

Anti-clockwise(Loosen)

ADJUSTING THE SHIFT POINT

2 SPEED GEAR RATION COMBINATIONS

2 speed transmission allows the car to have more punch out of the corners and higher top speed. We offer many different pinion and spur gear combinations which can be used for different tracks.

Spur Gear Clutch Gear (4 tooth different)

49T/45T

48T/44T

15T-19T 16T-20T 17T-21TTorque

Speed

10215 - Glow Heater, Extra LongW/Charger.

10250 - Starter Box 1/8 scale On/Off-Road.

51007

51006

FRONT TOE-IN AND TOE-OUT SETTING

TOE-IN

TOE-OUT TOE-OUT

NEUTRAL POSITION

Firm rear suspension, over steering.Soft rear suspension, under steering.

Steering Rod

FRONT AND REAR SHOCK ANGLE SETTING

Firm front suspension, less steering.Soft front suspension, more steering.

SETTING GUIDE

FRONT AND REAR CAMBER ANGLE SETTING

- -- -+ ++ +

Turnbuckle Turnbuckle

･ｿ､ﾏ､�ﾁｳｱ� ･ｿ､ﾏ､�ﾁｳｱ�

NegativeNegative PositivePositive

12 Soft

Soft

Firm12

Soft Firm

Soft

Firm

12

Firm

1234

Rear Toe-In

Rear Toe-In

2.5mm Allen Wrench

Adjust the length of the front steering rod to change the toe angle.

Making the steering rod longer will make the front tires become toe-in.Response will be slower and will over steer. Making the steering rod shorter will make the front tires become toe-out.Response will be quicker and will under steer.We recommended adjusting the front toe-out to 1.5 degrees.

Adjust the length of the rear hub (12mm ball/rear) to change the toe angle.

Making the 12mm ball longer will make the rear tires toe-in.Response will be under steer.

Making the 12mm ball shorter will make the rear tires toe-out.Response will be over steer. We recommended adjusting the rear toe-in is 2 degrees.

Use a 2.5mm allen wrench to adjust toe-in for front and rear.

(Front)

(Rear)

Note: Place the model car on a flat surface. Raise the chassis to it's maximum clearance before the wheels leave the ground. Adjust the length of the front and rear upper arms so that the wheels are right angles to the ground.

The front camber adjustment can be made by moving the 14mmsteering ball at the front upper arms on knuckles, clockwise or anti-clockwise.We suggest using 1.5 degress of negative camber for the front.

(FRONT)

(FRONT)

(REAR)

(REAR)

Adjust the length of the turnbuckle on can be change the rear camber. We suggest using 2 degress of negative camber for the rear.

the rear upper arms

¡Use 2.5mm hex wrench ¡@to adjust upper arm ball¡@in front.

BLANK

OFNA Description RETAIL OFNA Description RETAIL30171 Brake Lever 1.95 40519 Cap Joint 9.9530172 Brake Rod 1.50 40521 Universal Joint, Front 44.9530401 6mm Ball End (Plastic) 2.95 40525 Rear Lower Arm Shaft (3x48.1mm) 6.9530403 6mm Ball & Socket 4.95 40526 17mm Wheel Hub 11.9534110 Ball Bearing 5X10X4 6.95 40550 17mm Wheel Nut 4.9530531 Throttle Spring 2.95 40531 Shock Ball End Post/one- piece/Top 9.9530560 Antenna Pipe 2.95 40533 Gear Case 11.9530776 4x10x0.2 Washer 1.95 40537 Front Upper Arms 6.9530800 2mm Brake Adjust Nut 6.95 40538 Diff. Case (F&R) 9.9530800 Throttle Linkage Plastic 6.95 40539 Servo Saver & Center Bracer 11.9530773 4mm Cross Pin 3.95 40541 Receiver Box 14.9540117 1/8 Truck Body Mount 10.95 40543 Fuel Tank 16.9586052 1/8 Radial Tire 19.95 40546 Front Arm Shaft 3x42.7mm 11.9534026 Servo Fixing (Lay down) 7.95 40547 Brake Cam 8.9540710 Center Drive Shaft 120mm 19.95 40548 M3 Nylon Nut (Thin Type) 1.9540711 4x90mm Arm Shaft 7.95 40568 Graphite Front Plate 31.9540712 3.5x48mm Turnbuckle 9.95 40573 3-pin Flywheel, 35mm 19.9540713 3x64mm Turnbuckle 9.95 40574 Engine Mount (Lowere Type) 18.9540714 Center Handle Bar 3.95 40580 Protect Foam for Receiver Box 1.9540715 Throttle Connecting Alum. Post 7.95 40643 Plastic Shock Parts Set 9.9540716 Rear Upper Arms 9.95 40694 CNC 7075 Chassis Brace, F&R 59.9540717 Front & Rear Lower Arms 19.95 30401 Plastic Parts Set for Damper 2.9540718 Ball Type Knuckle Arms (L&R) 19.95 31159 Body Clips 4.9540719 Arm Holder Plastic 15.95 10120 Manifold Spring 4.9540720 Body Side Bumper 9.95 10280 Switch Cover, red 3.9540721 Front & Rear Bumper 19.95 10300 Alum. Stopper 4.9540722 Exhaust Connecter 7.95 10179 Fuel Tube (45cm) 1.9540723 Dust Proofe Cover 7.95 10270 Fuel Tube Clips 3.9540724 Rubber Bushing for Hex Screw 4.95 10010 3 Shoe Clutch carbon 13.9540725 Foam Bumper 14.95 10101 Clutch Spring 4.9540726 M.Benz CLK DTM Body, clear 79.95 10098 Pilot Shaft, SG Type 4.9540727 Nissan G35 Body, clear 79.95 10114 Engine Mount Screw, 5mm Hex 7.9540728 Porsche Carrera GT Body, clear 79.95 35958 5x8x2.5 Ball Bearing 3.9540729 CNC 7075 Chassis 179.95 10330 Cone, 7mm Brass Tapper 2.9540730 Graphite Radio Tray 39.95 36053 8x16 Ball Bearing 12.9540731 CNC Alum Shock Stay, F 39.95 36055 2.5x17 Pins 3.9540732 CNC Alum Shock Stay R 39.95 30212 5x8x2.5 Frange Bearing 5.9540733 Universal Joint, Rear 59.95 35225 1st Spur Gear Holder (one-way) 26.9540734 Wing & Wing Stay Unit 12.95 35228 Alum. Nut (anti-clockwise) 2.9540735 Real Muffler & Back Mirror 14.95 35230 8 x 12 Flange Bearing 12.9537360 4mm Ball & Socket 4.95 35248 48T 1st Spur Gear 7.9537410 Body Pin (S) 3.95 35244 44T 2nd Spur Gear 7.9537650 4mm Plastic Ball Joint 6.95 35240 Clutch Gear (1st) 16T 11.9540126 3x6x2.5 Flange Washer 3.95 35255 Clutch Gear (2nd) 20T 11.9536700 Steering 7mm Ball 6.95 35242 Clutch Bell 24.9536742 Servo Saver Bushing 1.95 86059 GTP Inner Sponge (L&S) 9.9536790 4x46 Turnbuckle 10.95 31308 Stablizer (Steel) (L&R) 10.9536850 7mm Ball 3.95 31304 Rear Hub (Ball Type) 10.9536861 5x35 Turnbuckle 6.95 31305 Plastic Washer for Ball 8.9536903 Steering Ball 14mm 7.95 31306 12mm Alum. Hex Screw 8.9536904 14mm Alum. Nut 9.95 31307 11mm Ball & Screw 8.9540009 P-6 O-Ring 2.95 35234 2nd Spur Gear Clutch Bell 24.9540010 2.5x13.8 pin 2.95 35219 Alum. Nut (clockwise) 2.9540011 Diff. Gaskets 3.95 35236 Clutch Shoe 14.9540024 Diff Bevel Gear Shim 13x16x0.2mm 2.95 35237 Spring 9.9540500 Servo Saver Spring (Black) 3.95 35237 4mm Ball 9.9540034 Alum. Servo Saver Ring Adjuster 5.95 35235 Clutcn Shoe Carrier 5.9540037 Steering Plate Hex Screws 5.95 35237 6x6mm Set Screw 9.9540038 7mm Balls (Black) 9.95 10765 Universal Servo Horn 8.9540040 Center Diff Mount (plastic) 4.95 40090 Shock Repair Kit 7.9540060 M2.5 Nylon Nut 4.95 86023 1/8 Mesh Wheels (Black) 19.9540050 Muffler Stay Post 6.95 38400 1/10 Air Filter 9.9540065 Rear Upper Ball End 4.95 36659 SPL Brake Pad for 1/8 Cars 31.9540073 Bearing, 4x8 Flange 12.95 40642 Antenna Pipe Fixing Nut 2.9540074 6x10 Ball Bearing 17.95 40633 Shock Cap, 13mm 18.9549009 SPL CNC Brake Disk 19.95 40634 Shock Spring Adjuster 9.9540112 2-Speed Shaft 9.95 40635 Shock Shaft Dust Covers 5.9540120 8mm Cap Joint for Brake 11.95 40636 15x1 O-Ring 3.9540560 Servo Saver Connecting Plate 12.50 40637 Dust Felt for Shock Absorber 1.9540563 Alum. Servo Saver Tube 9.95 40638 Shock Piston, 13mm 7.9540511 Servo Saver Post 6.95 40640 Shock Pressure Top, Orange 5.9540512 Center Diff. Mount Post 13.95 10052 Spring Muffler Stay 4.9540513 Diff. Gear (small & large ) 16.95 40736 DM-1 Shock Shaft 7.95

DM1-PRO PARTS LIST

Automotive

OFNA DM ONE PRO