Upload
bengkel-motor-bolo-dhewe
View
7.136
Download
2
Tags:
Embed Size (px)
Citation preview
KLIK PADA KELOMPOK ITEM YANG DICARIKELOMPOK ENGINE
E1 Cylinder headE2 Cam shaft/ValveE3 Cam chain/TensionerE4 CylinderE5 Right crankcase coverE6 ClutchE7 Oil pump
E8 Left crankcase coverE9 GeneratorE10 CrankcaseE11 Crankshaft/PistonE12 TransmissionE13 Gearshift drumE14 Kick starter spindleE15 Carburetor
E-1C y l i n d e r h e a d
S e r v i c e i t e mBagian yang diSeNiS F.R.T.
iEADASSY., CYLINDER ________._________._.....,....... l 3.2;UIDE,VALVE . .._....__.._._.._................................. *2.9INC. REAMING)TERMASUK REAMING)ADD 0.3 FOR EACH.)TAMBAHKAN 0,3 UNTUK MASING-MASING)EXC. VALVE REFACING)TIDAK TERMASUK SKIR KLEP)ADD MORE 0.2 IF PERFORMED.)TAMBAHKAN 0,2 LAGI JIKA DILAKSANAKAN);ASKET, CYLINDER HEAD ._._______....___._.......... ‘2.5:OVER, L. CYLINDER HEAD ..___.___.._.__....... 0.2NSULATOR, CARBURETOR .___._____.._______._______ 0.430LT, STUD, 7 X 35 .__......_..._._____...................... 0.3ADD 0.1 FOR EACH.)TAMBAHKAN 0,l UNTUK MASING-MASING)‘LUG, SPARK . ..__.___..___..____................................ 0.1
Ref. No. P a r t N o .Nomor Nomor Partpetunjuk
1 12000-KCM-00012000-KCN-000
D e s c r i p t i o n Reqd.No.Nama - Part Jumlah
Ulhxl GLPRO I
HEADASSY., CYLINDER . . . . . . . . . . . .._._.___.. 1HEAD ASSY., CYLINDER . . ..__... -
Se r ia l No .Nomor Serie
N o t e sCatatan
2 12204-439-9703 12206-KCN-3004 12251-KEG-910
12251-KEH-9105 12271-383-000
6 12331-KCJ-7107 12339-KCJ-7108 12361-383-0009 1621 O-KCT-690
10 90001-GHB-700
11 90041 -Kwl-90012 90442-028-00013 90443-107-00014 91301-107-00015 91301-200-000
16 91303-KK3-83017 91304-HB3-00318 92912-06016-0819 94050-0600020 94101-06000-00
21 94301-0814022 9600 I-06022-0023 96700-06110-00
GUIDE, IN. VALVE.. ...............................GUIDE, EX. VALVE.. ..............................GASKET, CYLINDER HEAD.. ................GASKET, CYLINDER HEAD.. ................RUBBER, OIL SEAL...............................
COVER, L. CYLINDERHEAD.. ...............GASKET, PULSE GENERATOR BASECAP, TAPPET ADJUSTING HOLE........INSULATOR, CARBURETOR.. ..............BOLT, FLANGE, 6 X 35.. ..... ...................
BOLT, STUD, 7 X 35.. ............................WASHER, SEALING, 8MM.. ..................NUT, CAP, 8MM.. ...................................O-RING, 75 X2.5.. ..................................O-RING, IO X 1.6.. ..................................
O-RING, 3.5 X 3 ......................................O-RING 33.5 X 3.0.. ................................BOLT 2, STUD, 6 X16.. .......... . ...............NUT, FLANGE, 6MM.. ............................WASHER, PLAIN, 6MM.. .......................
PIN, DOWEL, 8 X 14.. ............................BOLT, FLANGE, 6 X 22 ..........................BOLT, SOCKET, 6 X 110.. .....................
241
241
1997.07.30 E C l
E - lC y l i n d e r h e a d
KuEIill
3 B - 1 5
15
E - 2C a m s h a f t - V a l v e
r4*
KEOS-10200
xLC&M~l
Service item Ref. No. P a r t N o . Descr ipt ionBagian yang diservis F.R.T. Nomor
Reqd.No.Nomor Fart
Serial No. N o t e sNama - Part Jumlah Nomor Serie
petunjukCatatan
aw cm I:AMSHAFT COMP.. ._........_.......__,,.....,,...,........ ‘2.4 1 12208-413-0034RM, VALVE ROCKER
SEAL, VALVE STEM . . .._....................... 2 22 14100-KEG-900
400 0.1 FOR EACH.)CAMSHAFTCOMP . . . . . . . . . . . . . . ..t.............. 1 -
14100-KEH-900TAMBAHKAN 0,l UNTUK MASING-MASING)
CAMSHAFT COMP . . . . ..__....................... - 13 14431-KEH-900
NC. RELATIVE PART)ARM, VALVE ROCKER _........................ 2 2
4 24451-437-000rERMASUK PART YANG BERHUBUNGAN)
SHAFT, VALVE ROCKER ARM ,........... 2 25 14456-KG2-950 PLATE, VALVE ROCKER ARM
‘ALVE . . . . . . . . . . . . . . . ~ . . . . . . . . . . . . .._................................. l 2.7400 0.2 FOR EACH.)
SHAFT SE-ITING 1 i
TAMBAHKAN 0.2 UNTUK MASING-MASING) 6 14711-KCM-OOONC. REFACING)
VALVE, IN . ...,.,....,,........,,,,..................,.. 1 -14711 -KBB-900
rERMASUK SKIR KLEP)VALVE,IN .__.,...___.t ~ .___..........__.,...,....... I.. - 1
7 14721-KCM-000IXC. VALVE GUIDE REPLACEMENT)
VALVE, E< . . . I . . . . . . . . . . . . .._......................... 1 -14721-KBB-900
TIDAK TERMASUK PENGG~T~ VALVEVALVE, EX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - i
6 14751-383-005 SPRING, VALVE OUTER (NIPPON).... 2 2GUIDE) 9 14761-383-005
PRING. VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPRING, VALVE INNER (NIPPON)...... 2 2
“2.6 10 14771-107-0204DD 0.1 FOR EACH.)
RETAINER, VALVE SPRING . . . . ..__.. ~ ,..__ 2 2
rAMBAHKAN 0,l UNTUK MASING-MASING) 11 14775-107-000NC. RELATIVE PART)
SEAT, VALVE SPRING OUTER . . . 2 212 14776-107-010 SEAT, VALVE SPRING INNER . . . . . . . . . . . . . 2 2
rERMASUK PART YANG BERHUBUNGAN) :3 14781-MB4-000 COTTER, VALVE ..__......_........................ 4 414 90012-KN6-930 SCREW, TAPPET ADJUSTING .._,,.,,..._ 2 215 90206-250-000 NUT, TAPPET ADJUSTING . . . . ..~........... 2 2
16 93600-06016~A SCREW, FLAT;6X 16 ,..__......t....___....... 1 1
1947.07.30 E c 3
E - 3C a m C h a i n - T e n s i o n e r
7
Bagian yang diservisGLMaxll G L P R O II
:HAIN, CAM ~.................................................... . . . . .
‘ENSlONER, CAM CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . .
lFTER ASSY., TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . .. . .
14500~KWI-900 T E N S I O N E R , C A M C H A I N . 1 1%JlDE. CAM CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14520-KCT-691 LIFTERASSY., TENSIONER . . 1 1
14523-KEH-910 GASKET, TENSIONER L I F T E R .1 1
14535-437-000 BOLT, CAM CHAIN TENSIONER PIVOT 1 114550-KCT-690 GUIDE, CAM CHAIN . .._._________..____.......... 1 190002-KWI -900 BOLT,FlANGE,6XlO . . . . . . . . . . . . . . . . . . . . . . . . . 2 290005-KY7-000 SCREW, PAN, 6X6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 190071~MG8-000 BOLT, FLANGE SOCKET, 6 X 16 2 2
90475-703-000 WASHERC, 8MM . . . . 1 190488-425-000 WASHER, SEALING, 6MM . . . . 2 291306-MG3-000 0-RING,1.5X9.5 . . 1 1
f3---3
1Cylinder
2
KBO,--Bo.oo
KL61EWl
. . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, CYLINDER . . . -R.. . . 1 1x20 _ . 2 2
E-5
R i g h t c r a n k c a s e c o v e r 4
I
xso3-EOSOC
KKWIII
,..... ‘ . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . f . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BERHUBUNGAN) . . . . . . . . . . . . . . . . . . . . . . . . . 1 4LEiIERCOMP., CLUTCH . . . . . . . . . . . . ..I....... 1 1
B~RHUBUNGAN) 22815-428-000 SPRING, CLUTCH LEVER . . . . . .._............ 1 190458324-010 WASHER, THRUST, 6.7MM . . . . . . . . . . . . . . . . . 1 192201-KEH-900 OIL SEAL, 12X22x5 . . . . . . . . * . . . . . . . . . . . . . . . . . . . ? 19120%324-023 OIL SEAL, 6.5X14.5X7 . . . .._.................. 1 191307-036-000 O-RING,18X3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
937~~2~A SCREW, OVAL, 5X25 . . . . . . . . ..__._ ~ ,.......,..._ 1 19430108140 PIN, DOWEL, 8X14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2Q4306-30102 PIN, SPRING, 3X10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 i96001-06040-00 BOLT, FLANGE, 6X40 . . . . . . . . . . . . .._............ I I 11~#1~05~ BOLT, FLANGE, 6X50 . ..I....._.. r;r . . . . . . ..I.. 1 1
E-6C l u t c h
S e r v i c e i t e mBagian yang diservis F.R.T.
OUTER COMP., CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CENTER COMP., CLUTCH. DISK, CLUTCH FRICTION(INC. RELATIVE PART)(TERMASUK PART YANG BERHUBUNGAN)[SAME TIME FOR TWO UNITS OR MORE)(WAKTU SAMA UNTUKDUA UNIT ATAU
0.8
LEBIH)PLATE, CLUTCH PRESSUREPLATE, CLUTCH LIFTER . . . . . . . . . .._..................... SPRING, CLUTCH(SAME TIME FOR TWO UNITS OR MORE)(WAKTU SAMA UNTUK DUA UNITATAU
LEBIH)ROD, CLUTCH LIFTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6
K.KO3 -*Oh00
Ref. No. P a r t N o . D e s c r i p t i o n Reqd.No. S e r i a l N o . N o t e sNomor Nomor Part Nama - Part Jumlah Nomor Serie Catatanpetunjuk &Max\ GLWQ I
1 15451-107-000
2
345
22100-KCS-65022100-KEH-90022121-KB5-72022125-KW7-90022201-MJ8-000
WASHER, OIL FILTER ROTORLOCKING
OUTER COMP., CLUTCH.. ..............OUTER COMP., CLUTCH.. ..............CENTER COMP., CLUTCH.. ............SEAT, JUDDER SPRING.. ...............DISK, CLUTCH FRICTION.. .............
6769
10
22201-166-0002231 l-107-00022350-107-01022361-437-00022366-KCNa
DISK, CLUTCH FRICTION.. .............PLATE, CLUTCH.. ...........................PLATE, CLUTCH PRESSURE.. .. .:...PLATE, CLUTCH LIFTER.. ...............ROD, CLUTCH LIFTER.. ..................
11 22402-KW7-90012 90050-357-00013 90231-KB5-72014 90461-KB5-72015 91002-KN6-932
SPRING, JUDDER.. .........................BOLT, SPECIAL FLANGE, 6X22.. ....NUT, LOCK, 16MM.. ........................WASHER, SPLINE, ZOMM.. .............BEARING, RADIAL BALL.. ...............
16 95014-75110 SPRING 11, CLUTCH.. .....................
1 11 -
11 11 11 1
4 44 41 11 11 1
1 14 41 11 I1 1
4 4
2
E - 7O i l p u m p
l7 7
L b
17 P17
KWEIIII
Service item Ref. No. P a r t N o . Descr ipt ion Reqd.No. Serial No. N o t e sBagian yang diservis F.R.T. Nomor Nomor Part Nama - Part Jumlah Nomor Serie Catatan
petunjuk u_Hul GLPRO I‘UMP AsSY., OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 1 15100-KEG-900 OIL PUMPASSY ..t,................................. 1 -INC. RELATIVE PART) 151 OO-KEH-900 OIL PUMP ASSY . . . . .._.............................. -TERMASUK PART YANG BERHUBUNGAN) 2 15131-KEG-900 GEAR, OIL PUMP DRIVE (39T) . 1 :ROTOR COMP., OIL FILTER 15131-KEH-900 GEAR, OIL PUMP DRIVE (37T) ___._........ - 1GEAR, PRIMARY DRIVE 3 15331-399-000 ROTOR, OIL PUMP INNER (YAMADA)... 1 1SEAR, OIL PUMP DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6 4 15332-399-000 ROTOR, OIL PUMP OUTER (YAMADA).. 1 1
5 15430-440-030 ROTOR COMP., OIL FILTER . . . . . ..__......... 1 1
6 15436-l 07-000 CAP, OIL FILTER ROTOR . . . . . . . . . . . ..____..... 1 17 15441 -KCS-650 THROUGH, OIL . . . . . . . . . . . . ..__....................... 1 1a 15446-I 07-000 SPRING, OIL THROUGH . . . . . . . . . . . . ..__........ 1 19 15459-l 07-000 GASKET, OIL FILTER ROTOR CAP . 1
10 23121-KCS-650 GEAR, PRIMARY DRIVE ( 19 T) 1 :23121-KEH-900 GEAR, PRIMARY DRIVE ( 21 T) - 1
11 90101-440-000 SCREW, FLAT, 6X30 . . . . . . .._..................... 2 212 90231-KCS-651 NUT, LOCK, 16MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 113 90434-KN6-930 WASHER, 16MM . . . . . . .._.__......................... 1 114 91304-KK3-830 O-RING, 9.4X2.4 . . . . . .._._........................... 2 215 92101-05020-OH B O L T , H E X . , 5X20 ..___................... 2 -
92101-05020-OA BOLT, HEX., 5X20 . . . . . . . . . . . . . . . . . . . . . . . . . - 2
16 93600-04012-IA SCREW, FLAT, 4X12 . . . . . . . . . . . . . . . . . . . . . . 2 217 93700-05012-OA SCREW, OVAL, 5X12 .._.................. 3 318 942w08000 PIN, LOCK, aMM . . . . . . . . . . . . . . .._.................... 1 1
1997.07.30 E c a
E - 8L e f t c r a n k c a s e c o v e r
11 KEG+B08oo
ESLIIII
S e r v i c e i t e m Ref. No. P a r t N o . D e s c r i p t i o n Reqd.No. S e r i a l N o . N o t e sBagian yang disewis F . R . T . N o m o r Nomor Part Nama - Part Jumlah Nomor Ser ie Ca ta tan
petunjuk CLMaxl CLPFO I:OVER, L. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 1 11341-KEH-900 COVER, L. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . 1 1LOVER, L. RR. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 2 11361-KEH-900 COVER, L. RR. CRANKCASE . . . . . . . . . . . . . . . . 1 1;ASKET, L. COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 3 11363-437-620 RUBBER, RR. COVER MOUNTING . . . . . . 1 1
4 11395KCJ-710 GASKET, L. COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 15 90084~KCJ-710 CAP, A.C. GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . 1 1
6 90087- KCJ-710 CAP, 30MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17 90703- HC4-000 PIN, DOWEL, 10X14 . . . ..__........................ 2 28 91303-377-000 0-RING.13.8X2.5 . . . . . . . .._......................... 1 19 91356-425-003 0-RING,29.7)(2.4(NOK) . . . . . . . . . . . . . . . . . . . . . . . . 1 1
10 96001-06025-00 BOLT, FLANGE, 6X25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2
11 9600 I-06040-00 BOLT, FLANGE,GX40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 512 96001-06050-00 BOLT, FLANGE, 6X50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 113 96001-06060-00 BOLT, FLANGE, 8X60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 I14 96001-06070-00 BOLT, FLANGE, 6X70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
1997.07.30 E c9
E - QG e n e r a t o r
S e r v i c e i t e mBagian yang disewis F . R . T .
IGNITICN PULSE GENERATOR COMP . . . . . . . . . . . . . 0.3FLYWHEEL COMP.STATOR CCMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
Ref. No.
2 31110-KEG-QOI
P a r t N o .
31llO-KEH-901
Nomor Nomor Partpetunjuk
1 3030~HAo-033(TEC) 1 1
FLYWHEELCCMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D e s c r i p t i o n Reqd.No.
1 -FLYWHEELCCMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -
Nama - Part
1
JumlahUwarl QPN I
IGNITION PULSE GENERATOR COMP.
S e r i a l N o .Nomor Serie
N o t e sCatatan
3 3112OKEH-901 STATORCCMP.. ............................................... 1 14 32975KEH-900 GUIDE, AC. GENERATOR CORD.. ............ 1 15 90003-MN4-000 BCLT,FLANGE,lOX35.. ................................... 1 1
6 90064KAS-900 BOLT, FlANGESCCKET,6X14.. ................. 2 27 QO403-KN6-930 WASHER, 10x24.................................................. 1 10 96600-06022-00 BCJLT,SCCKEr,6X22.. .................................... 2 2
1997.07.30 E Cl0
E - 1 0C r a n k c a s e 10
16
1
&$*K:pO3-91000
~LLIIII
S e r v i c e item Ref. No. Part No. Description Reqd.No. . S e r i a l N o . N o t e sBagian yang diservis F . R . T . N o m o r Nomor Part Nama - Part Jumlah Nomor Ser ie Ca ta tan
petunjuk GLMaxii GLPRO N
ZRANKCASE COMP., R . . . . . . . . . . . . . . . . . . . . . . . . . . . . l 3.9 1 111wKu710 CRANKCASE COMP., R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-~
;ASKET, CRANKSASE . . . . ..__.__................................. *3.6 2 11191Ku710 GASKET, CRANKCASE . . . . . . . . . . . . ..__................... 1 1:RANKCASE COMP., L . . . . . . . .._____.._............ ___.......__ ‘4.5 3 112x!-KCJ-710 CRANKCASECOMP., L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1SCREEN, OIL FILTER __._.__.,__.,.__..._......,,,...............,.... 0.1 4 12361-383-000 CAP,TAPPETADJUSTlNG HOLE . . . . . . . . . . . . 1 1INC. RELATIVE PART) 5 14513-KBB-900TERMASUK PART YANG BERHUBUNGAN)
PLATE, CAM CHAIN SETTING . . . . . . . . . . . . . . . . . . . . 1 1
3OLT, CYLINDER STUD . . .._..._____............................ 9.7 6ADD 0.1 FOR EACH.)
15421-107-009 SCREEN, OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17
TAMBAHKAN 0,l UNTUK MASING-MASING)15426-107-000 SPRING, OIL FILTERSCREEN . . . . . . . . . . . . . . . . . . . . 1 1
IIL SEAL, 14X28X7 _._..__.._...,.,,.._............,...................,.., 1.08 15761-KEH-930 TlJBE,BREATHER . . .._ _.‘_................................... 1 19 15772-292-010 CLIP, BREATHERTUBE . . . . . . . . .._...................... 1 1
10 22838 -437-000 HOLDER, CLUTCH WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
11 32976KCT-690 ClAMPER, WIREHARNESS . . . . . . . . . . . . . . . . . . . . . . . . 1 112 35750-683-003 CONTACT, NEUTRAL SWITCH . . . . . . . . . . . . . . . . . . 1 113 35752-KCT-690 SPACER,.NEUTRAL SWITCH . . . . . . . . . . . . . . . . . . . . . . 1 114 90031-107-010 BOLT A, CYLINDERSTUD . . . ..__..................... 2 215 90032-I 07-010 BOLTB, CYLINDERSTUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2
16 90703-HC4-000 PIN,DCWEL, 10X14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 417 91206-286-013 OIL SEAL, 14X28X7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 118 91303-KK3-830 DRING,35X3 _............,,..._..................................... 1 119 91312-107-000 C-RlNG,7X1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 120 95701-06012-00 BCILT,F!-ANGE,6X12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2
21 95701-06012-08 BCLT, FlANGE,6X12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 122 96001-06014-00 BOLT, FLANGE, 6X14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 123 96001-06050-00 BOLT,FLANGE,6X56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1024 96001-06060-00 BOLT, FLANGE, 6X60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
1997.07.30 E Cl1
E - I IC r a n k s h a f t - P i s t o n
Bagian yang diservis
?lNG SET, PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13OOO-KEH-900 CRANK>HAFTCOMP . .._.............................. -PISTON 13011-KEG-305 RIN6 SET, PISTON (STD.) . . .._.___. 1 :
‘IN, PISTON ._._.____.__.___.................................................. 13011-KCJ-305 RING SET, PISTON (STD.) ..__.._._._.. - 1?OD, CONNECTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (ACTUAL TIME) 13101’KCM-000 P I S T O N ._................._.............................. 1 -
(WAKTU SEBENARNYA) 13101-KEH-900 PISTON . ..__............................................. - 1;INC. RELATIVE PART) 13111-KN6-930 PIN, PISTON . . . . . . . . . . .._...____...................... 1 -TERMASUK PART YANG BERHUBUNGAN) 13111-440-000 PIN, PISTON . . . . . . . . . .._...____....................... - 13EARING, RADIAL BALL, 2 8 X 7 2 X 1 8 13201~KYO-890 ROD, CONNECTING ..____....................... 1 -;ADD 0.2 FOR EACH.) 13201 -KCN-300 ROD, CONNECTING . ..__......................... - 1TAMBAHKAN 0,2 UNTUK MASING-MASING)
13311-KcM-3m CRANKSHAFT, R . ...__.__................................,,.. 1 -13311MH-900 CRANKSHAFT, R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i.. - 113321 :KCM-300 CRANKSHAFT, L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -13321-KEH-900 CRANKSHAFT, L . . . . . . . . . . . ..t.._............................ - 113380-KCN300 PIN COMP., CRANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -
E - I IC r a n k s h a f t - P i s t o n
ICWIII
S e r v i c e i t e m Ref. No. P a r t N o . D e s c r i p t i o n Reqd.No. Ser ia l No . N o t e s
Bagian yang disewis F . R . T . N o m o r Nomor Part Nama - Part Jumlah Nomor Serie Catatanpetunjuk UMaxU GLPRO II
9 14311-KN6-931 SPROCKEl,TiMiNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 11 0 90701-HB6-010 KEY, WOODRUFF, 25X14X4 . . . . . . . . . . . . . . . . 1 1
S.lmAim table of connwtinp rod 18~~ .nd bewinp tiler(Radial Cl~a- 0 - I3 urn)
Tab01 pemilihan bantalan ujum~ beur batmg pmggenk11 91001-KCN-003 BEARING, RADIAL BALL, 28X72X18... 2 2 (lolwmsi Radial 0 - 8 m)
1 2 91102-KC6-003 ROLLER,4)<14.8A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 181 3 91105~KW3-003 RETAINER, CONNECTING ROD
LARGE END 1 114 94601-15000 CLIP, PISTON PIN, 15MM . . . . . . . . . . . . . . . . . . . . 2 2
1997.07.30 E c 1 3
E - 1 2T r a n s m i s s i o n
Service i t e mBagian yang diservis F . R . T .
MiNStiAFT, TRANSMISSION . . . . . . . . . . . . . . . 3 .8INC. RELATIVE PART)TERMASUK PART YANG BERHUBUNGAN)COUNTERSHAFT, TRANSMISSIONINC. RELATIVE PART)TERMASUK PART YANG BERHUBUNGAN)iNHEN SERVICING COMP., UNIT,
F. R.T. IS 4.0)JIKA UNIT LENGKAP DISERVIS,
F.R.T. ADALAH 4,0)IPROCKET. DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
Xef. No. P a r t N o . D e s c r i p t i o n Reqd.No. S e r i a l N o . N o t e s
\lomor Nomor Part Nama - Part Jumlah Nomor Ser ie Ca ta tan
Ietunjuk GlHaxB GLPRO IIPLATE. BEARING SE-ITING . . . . . . . . . . . . . . . . . . . . . . . . . . ‘111108Kw
23211-KEH-9cQ23221-KCT-69023426-KCNaOO23427439-000
MAINSHAFT, TRANSMISSION . . . . . . . . . . . . . . . . . . .COUNTERSHAFT, TRANSMISSION . . . . . . . . .GEAR, COUNTERSHAFT LOW ( 36T) . . . .COLLAR, COUNTERSHAFT LOW GEAR
6 2343%KA2-000 BUSH, 2OMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 23441-KCN-000 GEAR, MAINSHAFT SECOND .._..................8 23451-KCN-000 GEAR, COUNTERSHAFT SECOND (31T)9 23452-KWl-900 BUSH, 20X23X9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IO 23461-KCNqm GEAR, MAINSHAFTTHIRD ( 19T ) . . . . . . . . . . . .
11 23471-KCN000 GEAR, COUNTERSHAFT THIRD (24T)12 23481-KCN-000 GEAR, MAINSHAFT FOURTH ( 22T ) . . .13 23491-KCNaOO GEAR, COUNTERSHAFT FOURTH
11
( 22T ) 114 23501-KCNaOO GEAR, MAINSHAFT FIFTH ( 31T ) . . . . . . . . . . . . . 115 23511-KCN-O10 GEAR, COUNTERSHAFT FIFTH ( 26T ) 1
16 23520-KEH-900 GEAR COMP., STARTER ( 15T ). ............... 117 23531-KCT-690 GEARONLY, IDLE STARTER.. ...................... 118 23801-KCT-690 SPROCKET, DRNE( 14T ). ............................ 119 2381 l-KR3aO PLATEA2, FIXING.. ............................................. 120 90001-KN6-930 BOLT, SOCKEf,GXlG.. ....................................... 2
21 90084041-000 BOLT, DRIVE SPROCKET FIXING............... 222 90451-107-ooo WASHER,THRUST, 15MM.............................. 123 90451-365-000 WASHER,THRUST, 15MM.. ............................ 1
11112
11111
11
111
11112
211
1997.07.30 E Cl4
Pr,ansmission
lw.~l-L1ZOO
Sagian yang diservis Nomor Part Nama - Part Jumlah Nomor Ser ie Ca ta tan
.
90454-107-000 WASHER,THRUST, 20MM _._.....,____.......___ 2 290455-107-000 WASHERA, SPLINE, 20MM . . . . . ..__..........__ 3 390605-200-000 SET RING, 20MM . . . . . . . . . . .._.__....................... 3 391005-965-691 BEARING, RADIAL BALL6006 .~______......___ 1 I91015-KK6-003 BEARING, RADIAL BALL 6202U _____.,,...,_._ 1 1
91201-KCS-920 OIL SEAL, 20X34X7 . . . . .._.._._......._............... 1 196100-62040# BEARING, RADIAL BALL. 6204 1 1
. .
E - 1 3G e a r s h i f t d r u m
S e r v i c e i t e mBagian yang disetvis
Ref. No.F.9.T. N o m o r
P a r t N o . D e s c r i p t i o n ReNomor Part
‘qd.No.Nama - Part J umlah
petunjuk I n Mn ”GlMaxl llLrn” I1 2421 l-446-650 FORK R. GEARSHIFT _................,................ 1 ’‘ORK GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 .8
SAME TIME FOR TWO UNITS OR MORE)NAKTU SAMA UNTUK DUA UNIT ATAU LEBIH)DRUM, GEARSHIFT:AM, GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9SPINDLE COMP., GEARSHIFTNC. RELATIVE PART)
2345
24221427-91024231-107-61024241 -K~~5024301-KCN-000
rERMASUK PART YANG BERHUBUNGAN)#TOPPER COMP., GEARSHIFTDRUM . . . . . . . . . . . . . . . 0.8NC. RELATIVE PART)rERMASUK PART YANG BERHUBUNGAN)PLATE, GEARSHIFT
6789
IO
24411-KCN-9992443uKWl-99824435KCN-9002461 o-KC600024621-107-760
FORK, L. GEARSHIFT.. .................................FORK, CENTER GEARSHIFT.. .................SHAFT, GEARSHIFT FORK GUIDE.. ......DRUM, GEARSHIFT.. ....................................
CAM, GEARSHIFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STOPPER COMP., GEARSHIFT DRUMSPRING, GEARSHIFT DRUM STOPPERSPINDLE COMP., GEARSHIFT . . . . . . . . . . . . . . . .PLATE, GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1111
11111
111
11
21111
11121314
15
1617181926
24631-107-00024651-107-90035753-K62-95199923-KW1-900
90408XWl-900
90451-001-00092101-06025-9A94516-1269694510-149699622649168
i9
I13
6661EII6l
S e r i a l N o .Nomor Serie
N o t e sCatatan
SPRING. GEARSHIFT PLATE . . . . . . . . . . . . . . . . . .SPRING, GEARSHIFT RETURN . . . . . . . . . . . . . .ROTOR, NEUTRAL SWRCH . . . . . . . . . . . . . . . . . . . . . .BOLT, GEARSHIFT DRUM STOPPER
ARM PIVOTWASHER, 6MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, THRUST, 14MM.. .......................BOLT, HEX., 6X25.. ..........................................CIRCLIP, EXTERNAL, 12MM.....................CIRCLIP, EXTERNAL, 14MM.. ...................RCLLER,4XlO.. ..................................................
11
-14K i c k s t a t e r s p i n d l e
**w
KE01-81400
Bagian yang disefvis Nomor Part Nama - Part Jumlah Nomor Ser ie Ca ta tan
.ER . . . . . . . . . . . 1
TERMASUK PART NG BERHUBUNGAN) SPINDLE, KICK STARTER ._._.__......,.... 1 128253-KA2-000 SPRING, KICK STARTER RATCHET 1 128254-437-000 SEAT, RATCHET SPRING ..__........... 1 1
28261-KCJ-710 SPRING, KICK STARTER ..__.........,. 1 128262-437-000 COLLAR, KICK SPINDLE . . . . ..____........... 1 128263-KCJ-710 RETAINER, STARTER SPRING . . . . . . 1 190004-437-000 BOLT, KICK RATCHET . . . . . . . . . . . . . . . . . . . . . . . 1 190401-KCJ-710 WASHER, 12MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
90453-I 07-000 WASHER A, THRUST, 20MM . . . . . . . . . . . . 1 190459-107-000 WASHER, THRUST, 12MM _._...........,... 1 191204-259-003 OIL SEAL, 16X28X7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 194510-16000 CIRCLIP, EXTERNAL, 16MM . . . . . . .._..... 1 194510-20000 CIRCLIP, EXTERNAL, 20MM . . . . . . . . . . . . I 1 1
E - 1 5C a r b u r e t o r
13
\
Bagian yang disetvis Nama - Pa r t Nomor Ser ie
FLOAT SET ._......................................................... 0.5 16012-KEG-900 NEEDLE SET, JET . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -
VALVE COMP., FLOAT 1601 P-KEH-900 NEEDLE SET, JET . . . . . . . . . . . . . . . . . . . . . . . . . - 1
JET, MAIN, 16013-KEH-900 FLOAT SET .__.................................. 1 1
TOP SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 16014-440-912 TOP SET . . . . ..__.................................. 1 1
CHAMBER SET, FLOAT . ..__.__........____.......,............. 0.3 16015KEG-900 CHAMBER SET, FLOAT..: ._...._.......... 1 -
VALVE SET, THROTTLE 16015-KEH-900 CHAMBER SET, FLOAT _____..,,..__....... - 1
CARBURETOR ASSY . . . .._._........_._........................ 0.4 16016-KCT-690 SCREW SETA .._......._._.__................ 1 116018-KEH-900 ARM SET, PUMP . . . . . . . .._.................. 1 116021-KYO-600 DIAPHRAGM SET, PUMP ._...._._........ 1 -16021-KC5-004 DIAPHRAGM SET, PUMP . . . .._.__....... - 116022-KEG-900 VALVE SET, THROTTLE . . . . . . ..___...... 1 -16022-KEH-900 VALVE SET, THROTTLE _._...,..___...... - 116025-KEH-900 LEVER SET, CHOKE . . . . . . . . . . . . . . . . . . . . 1 1
SCREW SET B.: . . . . . .._....................... 1 1ARM SET 6, LINK . . ..___...................... 1 1
1~ ARM SET B, LINK . . . . .._.................... - 1161 OO-KEG-900 CARBURETOR ASSY . . .._.._.._............ 1 -16100-KEH-900 C A R B U R E T O R A S S Y ..__.......... - 116119-KEH-900 PLATE, STAY _.............................,..... 1 116119-440-004 PLATE, STAY . . . . . . ..__....................... 1 1
16148-KBI-921 CAP,CABLESEALlNG . . . . . . .._..___._ 1 I
16155-413-751 VALVE COMP., FLOAT ..____._.__._ 1 I
HOLDER, NEEDLE JET ____._.___,_..,,., 1 -EDLE JET . ..__........,..,., - 1I.. . . . . . . -
E - lC a r b u r e t o r
S e r v i c e i t e mBagian yang diservis F.R.T.
Ref. No. P a r t N o . D e s c r i p t i o n Reqd.No. S e r i a l N o . N o t e sNomor Nomor Part Nama - Part Jumlah Nomor Ser ie Ca ta tanpetunjuk GLMaxII GLPRO II
21 16198-KEH-900 TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -22 16199-KEH-90023 1651 O-KEH-90024 93892-04012-1825 93892-04016-18
TUBE,AIRVENT ....................................VALVE ASSY., AIR CUT. ..........................SCREW-WASHER, 4X12.. .....................SCREW-WASHER, 4X16.. ....................
26 93892-05012-1827 93892-05014-1828 95002-0208929 95002-0265930 95005-35420-50
SCREW-WASHER, 5X12.. .....................SCREW-WASHER, 5X14.. .....................CLIP, TUBE (88). ....................................CLIP, TUBE (86.5). .................................TUBE.. ...........................................
31
32
99101-GHB-10599101-GHB-10899104-KEG-90099103-437-038
JET, MAIN, #105.. ...........................JET, MAIN, #108.. ...........................JET, SLOW, #40.. ............................JET, SLOW, #38.. ............................
11153
11531
1
1
1997.Q7.30 E ~~ _D3