Job Specification:

Project: QOROS Auto Lamp “Reflector_TI_Basic”“Lens_TI_Basic”

Processes: Mold Manufacturing & Plastic Injection Molding

Materials: HASCO (Euro Standard); Ultem AUT200 natur And

Lexan XHT 4143-NA5D003T  (Apec 1695 ) (Part) 

Lead Time: 28-30days

Quantity:1000-50000Units

Export Mold Introduce and Advantage:

These are full production injection mold tools that will be

exported outside China for our customers to run in their

own facilities or at a local molders,We Accord difference

Country Stardand to used difference Mold base.mold core

mold insert and so on.the prices is more cheaper than

make in Euro and USA.

r fast – in 12 days the mold was finished and the

Designer and Project Specs:

Vowin have Join the Euro mold show On Germany

Sep,2013.ZKW Group (ZKW is the biggest of supplier of

BMW,QOROS,AUDI,BENZ light.the have many factorys all

over the world)People have visit us and talk with us long

time.after come back from Mold show.ZKW have send us the

inquiry.we give the prices with short time,so ZKW Group

Decided to Visit our Factory and Discuss the project,

After ZKW Group Bernd Helfrich ,Franco Stancati Visit us .

And we have Discuss almost one day.From The discuss. We

know .This Project Lights Are for a new Model of

QOROS,They just make design for then .but the time is

limited.As they know Vowin have good Experience of

Automative area. Vowin have work with Landrover ,Jaguar

Audi,Johnson Control ,Nifco, more than 10years. During the

meeting. The most Difficult is this parts is for the car

light,must be resistance high temperature about 800Degree

and the surface finish must Clear.So We decide used material

Ultem AUT200 natur And Lexan XHT 4143-NA5D003T  (Apec

1695 ) to make it.Also after finish the mold .the mold need

export to Austria。 Austria12 days the mold was

How the Part / Individual Components Were Made

Step 1: Review of Project

Having discussed the client’s needs in full and carried out a

review at 3design, we were able to offer a tangible solution.

We promised to manufacture two injection mold tools and

deliver production quality parts within 28-30days. All parts had

to be ‘as designed’, no alterations or design concessions

could be made as every sharp corner, rib and boss was

essential to assembly. Vowin Prototype specializes in making

Export mold including all the part details that the customer will

want when he goes to mass production.

Step 2: Review of the Design & Building the Molds

Due to the nature of the project we needed two molds.Both 2 mold

are 1+1 tool,, we used Euro standard mold insert system, Our

‘ready-to-go’ mold inserts fit into a common master base. This

frees us up to focus on just the core, cavity, and ejector system.

This system reduces costs and lead time to our clients – all without

compromising quality.

Step 3: Mold Build;

Both molds were made Meeting Euro startand.. Using We selected

our mold materials at the RFQ stage based upon customer

requirements. For larger production quantities And Exprt mold we

would have chosen different materials such as Hasco tool steel.

Step 4: Plastic Injection Molding

We were ready for production of the first samples and installed the

mold inserts into our standard mold base. Afterwards the standard

mold base was fitted into the injection molding machine.

The tool was a straight draw. Molding took place automatically and

with faster cycle times as no operator intervention was required

during molding.

All parts were delivered to the customer on time allowing them to

assemble Car. Oh, we nearly forgot, the project other 7 parts make

in Vowin too, but that’s another story for another time!

Step 5:Make test report and Expoer Mold

After finish injection Parts. We need Make many kindlys of

document to Customer,and we used Export Wooden box to

Package it.