Automatic Nozzle cleaner machine

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Automatic Nozzle cleaner


To customize various types of nozzle tray to meet the cleaning of different types

of machine nozzle

Specially backlight, adjustable backlight brightness, these corresponds to different

nozzle unique design of mechanical positioning clamping seat , each rotation corresponds to each nozzle’s position,

which makes it convenient to position it while checking the nozzle and reduce numerous

position by manual operation

Confirming the nozzle status after cleaning it is a very important work. The microscope from our company can clearly observe the

blocking status inside the internal nozzle byopening the backlight from the rear part of

the nozzle. Through directly mounting the trayfor cleaning, it can easily be inspected.

Optical zoom + physical zoom can achieve an enlargement of 320 times.

TrayBase light

source Microscope


Tiny water mist particle Press it continuously to fragment water in order to p r o d u c e w a t e r m i s t part ic le approximately 3-10um , which can clean the dirt in the aperture wall o f a s m a l l n o z z l e .

High Pressure Water

Jet Technology

Pulse kinetic energy fieldA s t r o n g p u l s e k i n e t i c energy fo rmed a t son ic ve loc i t y (V=360m/ s ) i s sprayed on the suc t ion nozzle so that a continuous energy f ie ld comes in to being above the suct ion nozzle to be cleaned and smash the su r face and internal dirt to achieve the c l e a n o u t p u r p o s e .


Equipment size

L× W×H (mm) 505 ×570 ×500

Equipment weight quality 70KG

Cleaning liquor

Cleaning liquor type

Industrial purify water

consumption ≤400CC/H

Liquid used

Air source Compressed air

Pressure range

0.5 -0.6Mpa(While cleaning)

Jet pressure ≤0.4Mpa

Air consumption 280NL/min.or less

PowerVoltage AC200-240V

Rated power consumption Max. 200W

Suction nozzle

traySpecification Default 24 positions

Object to be

cleaned

Mounting nozzle 01005-2125

S-K24Ultra-sonic

cleaning

Inject liquor+air blowing

Fine needle poke

Cleaning result ◎ △ △ △

Cleaning liquidIndustrial

purify water

Chemical liquor

Chemical liquor No

Smell No Yes Yes No

Operational environment ◎ X X X

Environmental countermeasure

◎ X X ◎

Tiny Suction Nozzle ◎ X X X

Black Coating layer protected W/O △ △

Reflection plate protected W/O △ △

Two-dimension code

protected W/O △ △

Cleaning Quality

With guarantee

w/o guarantee

w/o guarantee

w/o guarantee


Before cleaning

A B C D

After cleaning

Suction nozzle cleaning machine Cleaning before and after comparison


A B C D

Suction nozzle cleaning machine Cleaning before and after comparison

After cleaning

Before cleaning


In the process of SMT, the suction nozzle is quite easily adhered with solder paste or dirt etc. If maintenance has not been done for a long time or the cleaning i s n o t t h o r o u g h e n o u g h w h i l e maintaining it, the paste and dirt will be hardened so as to increase the difficulty of cleaning, even it will result in blockage and scraps after long-time accumulation.

It practically proves that the S-K 2 4 c l e a n i n g m a c h i n e c a n effectively deal with inflexible solder paste and thoroughly clean the suction nozzle with complex structure.


Increase SMT quality reduce labor cost reduce parts cost increase productivity

•Increase the mounter's adsorption force and mount rate and realizes the improvements of mount quality.

•reduce the clibration times of PCBs 。•It can use much shorter time to clean suction nozzle compared to the previous one.

•Reduce the falling-off chips•Full auto cleaning,which guarantees the cleaning degree and reduce the scraps of suction nozzle.

•Can shorten the maintenace time of production line•Can reduce the abnormal standby time due to suction nozzle。•Can make more products

Solve problems

Create more profits for customers

•After using cleaning machine, the discarded material rate of the current customers decreases 20-30%( each company has some difference due to company equipments, feeders,workers, maintenace status of suction nozzles.

•L e t ' s t a k e 9 6 p c s su c t i on noz z l e s a s e x a m p l e : m a n u a l cleaning needs 1 hour, suction nozzle machine just needs 20 minutes. After using the suction nozzle machine, it can reduce 1-2 workers, which can save a cost of 36-80 thousand.

•The discarded materials or bumping scraps due to the abnormality of suction nozzle, if calculated by 1% as the scraps rate, the cost for purchasing suction nozzles within one year is also quite considerable.

•Single line's online maintenance takes 1 hour as example, after using suction nozzle cleaning machine, it can be shortened to 30 minutes. If it is maintained once a week or two weeks, each single line can save 12-24 hours of maintnance each year used for production.


Approx. 460pcs/H

Approx. 70pcs/H

Approx. 160-250pcs/H

Approx. 90-102pcs/H

Manual cleaning efficiency: It can only clean one nozzle, firstly manually inject alcohol, then blow, after that , rub the reflective plate, all these procedures needs around 35-40 (seconds). Thus with 1 hour, we may clean 3600 ÷35=102pcs/3600 ÷40=90pcs，one person within onehour can clean approximately 90-102pcs nozzles.

Ultra-sonic cleaning efficiency: Each cleaning can put multiple nozzles ( depends on the size of ultra-sonic wave ) , after cleaning 3 minutes, manually hold the nozzle to blow dry, then rub the reflective plate. If calculated according to 24pcs of nozzle for each cleaning, then the cleaning time of each nozzle is : 7.5seconds, blowing and rubbing need 10-15 seconds, then with 1 hour, we may clean 3600 ÷（7.5+10）=205pcs/ 3600 ÷（7.5+15）=160pcs, thus onewithin one hour can clean approximately 160-205pcs nozzles.

S-K24

Traditional manual cleaning

Normal suction nozzle cleaning machine

Ultra-sonic cleaning

S-K24 cleaning efficiency：each cleaning can clean 24pcs nozzles, total cleaning time is 3minutes, the average cleaning time of each nozzle is: 7.5 seconds. Thus each one hour（3600S）can clean 20 times, minus the approximate time of 15 seconds for changing trays , one personwithin 1 hour can clean（3600-20×7.5）÷7.5= 460pcs of nozzles. If 1pc SMT mounting machineis maintained for 96pcs of nozzles , then the maintenance of suction nozzles can be shortened to be finished within 15 minutes, futher more the cleaning degree of suction nozzles can not be guaranteed.


Web :www.smthelp.com Email:[email protected] youtubi:https://youtu.be/0jXfejHZyHc whatsapp:+86-137-6048-1664Please Contact:shaoyong

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Automotive

Automatic Nozzle cleaner machine