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Celebrating 20 years of
Hydraulic Component Design
(HCD) library in LMS Amesim
Realize innovation. Unrestricted © Siemens AG 2016 LMS Imagine.Lab Amesim™
A world leading platform for physical
simulation of mechatronic systems
Unrestricted © Siemens AG 2016
July 26, 2016 Page 2 Siemens PLM Software
Table of content
• History of the Hydraulic Component Design (HCD) library
• Concept of the HCD library
• Publications with first HCD components in the ’90s
• Going further
Unrestricted © Siemens AG 2016
July 26, 2016 Page 3 Siemens PLM Software
Simcenter™ Portfolio for Predictive Engineering Analytics
LMS Imagine.Lab
LMS Imagine.Lab Amesim
Collaboration &
workflow
Unrestricted © Siemens AG 2016
July 26, 2016 Page 4 Siemens PLM Software
A large diversity of fluid components for modeling and simulation
A
T
B
P A T B P
P
X
Fuel injectors
Valves
Servovalves
Linear actuators
Cam phasers
Piston pumps
Vane pumps
Gerotor pumps
….
Unrestricted © Siemens AG 2016
July 26, 2016 Page 5 Siemens PLM Software
1995: first libraries for fuel injection during Engineering Services projects
Considering all the possible combinations of fluid components for different applications (here injection) in various
industries (Automotive, Aeronautics, Off-Highway, Mechanical Industries, …), it appeared that a generic approach
with some basic elements to assemble would be a much more efficient approach to address any use case.
Unrestricted © Siemens AG 2016
July 26, 2016 Page 6 Siemens PLM Software
Various industries involving any kind of fluid components
Too many cases to be addressed, need
for rational and flexible approach
Unrestricted © Siemens AG 2016
July 26, 2016 Page 7 Siemens PLM Software
Table of content
• History of the Hydraulic Component Design (HCD) library
• Concept of the HCD library
• Publications with first HCD components in the ’90s
• Going further
Unrestricted © Siemens AG 2016
July 26, 2016 Page 8 Siemens PLM Software
How • Separate the phenomena
• C chamber
• I inertia
• R orifice
• TF transformer
1995-1996: the concept of HCD (Hydraulic Component Design) was born
Benefits • Generic
• Reusable
• Efficient
Motivations • Flexible approach to model any kind of fluid components
HCD library with absolute displacement
1995: Version v0 – Alpha
HCD library with relative displacement
1996: Version v0 – Beta
Unrestricted © Siemens AG 2016
July 26, 2016 Page 9 Siemens PLM Software
Generic libraries to assemble bricks to get your physical systems
Generic elements are
used from different
categories. It’s similar
to the physical libraries
in LMS Amesim.
ball
inertia piston ball
valve
Unrestricted © Siemens AG 2016
July 26, 2016 Page 10 Siemens PLM Software
1996: HCD_v1 was released - First industrial revolution
Hydraulic Component Design (HCD) library
2000: in LMS Amesim v4.3
1996 2004 1998 2000 2006 2010 2016
Hydraulic Component Design (HCD) library
1996: Version v1 – First industrial revolution
Today
Unrestricted © Siemens AG 2016
July 26, 2016 Page 11 Siemens PLM Software
Table of content
• History of the Hydraulic Component Design (HCD) library
• Concept of the HCD library
• Publications with first HCD components in the ’90s
• Going further
Unrestricted © Siemens AG 2016
July 26, 2016 Page 12 Siemens PLM Software
First publications with HCD library
Soon after the HCD library was
released, cutting-edge results were
published !
Unrestricted © Siemens AG 2016
July 26, 2016 Page 13 Siemens PLM Software
Application: gerotor pump – STA (Société de Transmission Automatique) -
1998
Fluid systems
and components
Gerotor lubricating oil pump
Unrestricted © Siemens AG 2016
July 26, 2016 Page 14 Siemens PLM Software
Application: common rail diesel injection – Renault Research Dept - 1999
Internal combustion
engine
Common rail injection system
Unrestricted © Siemens AG 2016
July 26, 2016 Page 15 Siemens PLM Software
Application: variable valve actuation - CR FIAT - 1999
Internal combustion
engine
Electro-hydraulic valvetrain
Unrestricted © Siemens AG 2016
July 26, 2016 Page 16 Siemens PLM Software
Application: automatic gearbox – Renault SA - 1999
Transmission
Electro-hydraulic control unit
Unrestricted © Siemens AG 2016
July 26, 2016 Page 17 Siemens PLM Software
Application: gerotor pump – Politecnico di Torino & Pierburg - 2000
Gerotor pump
Fluid systems
and components
Unrestricted © Siemens AG 2016
July 26, 2016 Page 18 Siemens PLM Software
Table of content
• History of the Hydraulic Component Design (HCD) library
• Concept of the HCD library
• Publications with first HCD components in the ’90s
• Going further
Unrestricted © Siemens AG 2016
July 26, 2016 Page 19 Siemens PLM Software
More HCD examples in the LMS Amesim online documentation
LMS Amesim 15 online documentation comes
with ready-to-use templates & dedicated user guide to start with:
• Fluid component design, fluid power, …
• Pumps, Hydraulic actuation, …
• Fuel injection systems, VVA / VVT, …
Unrestricted © Siemens AG 2016
July 26, 2016 Page 20 Siemens PLM Software
Component Design in 2016, 20 years of innovation !
Notch designer
VDOP model
HCD Real Time
+ + 1996 2004 1998 2000 2006 2010 2016
Today
+…
Unrestricted © Siemens AG 2016
July 26, 2016 Page 21 Siemens PLM Software
Design of Injection systems and Braking systems with HCD
Bosch reference
“The collaboration with the LMS Amesim development team started in 1997”
“Siemens PLM Software has proved to be an excellent partner, one that listens
closely to Bosch’s requirements and takes them into account in the LMS
Imagine.Lab roadmap.”
“More than 300 Bosch engineers use LMS Amesim in different locations
globally to create specific components”
“LMS Amesim helps specialists to study the dynamic subsystem and system
behavior ….. Using LMS Amesim, they also validate the control strategies of
components”
“… open simulation tools are critical to avoiding what otherwise is likely to
become a time-consuming and error-prone process.”
“Another very important advantage of LMS Amesim is its strong focus on
numerical performance and robustness” https://www.plm.automation.siemens.com/CaseStudy
Web/dispatch/viewResource.html?resourceId=45502
Unrestricted © Siemens AG 2016
July 26, 2016 Page 22 Siemens PLM Software
LMS Amesim story
30 years experience in mechatronic system simulation
1996
Numerics Core &
Modeling Methods
2004
Multi-Physics
System
Simulation
1998
Fluid Specialist
Fluid
Simulation
2000
Application oriented
Component
Simulation
2006 2010
Collaborative
System
Simulation
PIDO, CAD, CFD &
CAE interfaces
2016
Model Based
Systems
Engineering
Plant model, Control,
XiL-Real-time
Hydraulic Component
Design library
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