Abcp labs an overview 2013

August- 2013

ABCP LABS

- AN OVERVIEW-

2August 2013

Technical services for impartial solution to the cement industry as well as to the civil construction industry

Laboratory - aims and activities

Raw material, cement and based-cement product tests Calibration services Conformity mark Environmental monitoring in cement plants

3August 2013

Laboratory - Certifications

ISO 9001 by ABS – Quality Evaluation Acreditation by INMETRO NBR ISO / IEC 17025

• RBC (calibration lab network)• RBLE (test method lab network)

4August 2013

Laboratory- Awards

Quality Award Sinaprocim /Sinprocim 2010 Vitória Prize, for physical and mechanical tests

– Prize indicated by means of an independ institute of public survey (IBOPE)

ABCP President Renato Giusti

Winner team

5August 2013

Laboratory - Services

Technical assistance in production process Technical assistance to the cement consumers Development of products Development of analytical tests Concrete durability studies Calibration of equipaments Trainings Standard reference materials

Raw materials ClinkerCement and

SCMMortars and

concrete

6August 2013

Laboratory - Expertise

Metrology Industrialized mortars

Cement Chemistry

7August 2013

Laboratory - Expertise

Concrete Mineralogy

Soil - Cement Environment

8August 2013

Laboratory of Mineralogy

9August 2013

Raw materials Selection and sampling Mineralogycal Characterization Dosage studies Burnability Calibration curves for XRFA

10August 2013

Laboratory of MineralogyRaw material characterization techniques

XRDA XRFA

DTA/ TG Fused beads preparation apparatus

11August 2013

Laboratory of MineralogyBurnability tests for raw meals

High temperature furnace

12August 2013

Laboratory of MineralogyCement characterization techniques

Conduction calorimetry

Selective solution

Cement pre hydration studiesAnomalous setting time and strength evolutionCement – admixtures compatibilityDetermination of slag and fly ash contentsKiln system deposits

13August 2013

Laboratory of Mineralogy – Optical Microscopy

SCM quality evaluation Clinker grindability Manucfacturing process

evaluation

Rocks and sands for concrete aggregates

14August 2013

Laboratory of Mineralogy – clinker microscopy

Detecting problems of Raw meal grinding...

15August 2013

Reducing atmosphere inside the kiln

Laboratory of Mineralogy – clinker microscopy

16August 2013

Determination of glass contents of ground granulated blast furnace slag

Laboratory of Mineralogy – Microscopy of SCM

Calcium sulfateFly ashCalcareous fillerNatural pozzolans

17August 2013

Evaluation of sands for concrete aggregate

18August 2013

Laboratory of Mineralogy – Scanning Electron Microscopy

Sputter coater ( gold) SEM

19August 2013

Laboratory of Mineralogy – Scanning Electron Microscopy

A lS i

F ekeV0

0 5 10

Concrete microstrutureSulfate attackAlkali –aggregate reactionFire damageAcid attack

20August 2013

Laboratory of Cement

21August 2013

Laboratory of Cement – Main facilities

Langavant calorimeter ASTM flow table Mortar compressive test machine

Accelerated carbonation chamber

Moisture chamber Setting Time apparatus

22August 2013

Laboratory of Cement – Main facilities

Automatic Blaine apparatus

mini specimen compressive test machineCement density-

Le Chatelier FlaskMortar mixer

23August 2013

Laboratory of Cement – main tests

Performance of grinding aids

Bond grindability (clinker and raw feed)

Hardgroove grindability (coal and pet coke)

Durability tests

Accelerated carbonation tests

Phisico –mechanical tests

Autoclave expansion test

Heat of hydration

Cement test methods according to ASTM

Cement test methods according to EN and ISO

PSD by laser diffraction analysis

Alkali reactivity accelerated mortar bar tests

Accelerated carbonation tests

24August 2013

Laboratory of Cement- laser diffraction apparatus

25August 2013

Importance of PSD (Particle Size Distribution)

0 1 10 100

Diâmetro das Partículas (µm)

CP II-Z-32

CP IV-32

CP V-ARI

Particles 3 - 30 µmParticles < 2 µmParticles > 50 µm

Mechanical performance and rheologycalbehaviour depend on PSD

26August 2013

Laborato

ry of C

oncrete

27August 2013

Aggregates properties Workability, water demand Setting time Strength control Poison modulus of elasticity

Concrete mix design

Cement admixture compatibility

Self compacting concrete

Laboratory of Concrete- main tests

28August 2013

Laboratory of Concrete- Main tests

DURABILITY TESTS

Concrete Ability to Resist Chloride Ion Penetration

Concrete water permeability under

pressure Permeability apparatus

Cloride difusibility cell

29August 2013

RESÍDUOS DE PERFURAÇÃO DE POÇOS PETROLÍFEROS RELA

TÓRIO

TÉCNIC

RELATÓRIO

TÉCNICO

Informações: 0800-555776 l dcc@abcp.org.br l www.abcp.org.br

ESTUDO DE VIABILIDADE DO USO DE RESÍDUOS NA CONSTRUÇÃO CIVIL

DEZEMBRO 2003DEZEMBRO 2003

RESÍDUOS DE PERFURAÇÃO DE POÇOS PETROLÍFEROS RELA

TÓRIO

TÉCNIC

RELATÓRIO

TÉCNICO

ESTUDO DE VIABILIDADE DO USO DE RESÍDUOS NA CONSTRUÇÃO CIVIL

CONCRETO

RELATÓ

TÉCNIC

MANUAL

TÉCNICO

ESPECIFICAÇÃO E APLICAÇÃO DO CONCRETO EM OBRAS DE CÂMARA TRANSFORMADORA SUBTERRÂNEA

CONCRETO

RELATÓ

TÉCNIC

MANUAL

TÉCNICO

ESPECIFICAÇÃO E APLICAÇÃO DO CONCRETO EM OBRAS DE CÂMARA TRANSFORMADORA SUBTERRÂNEA

CONCRETO RELATÓRIO

TÉCNICO

RELATÓRIO

TÉCNICO

ESTUDO DE DOSAGEM DE CONCRETOS CONVENCIONAIS E

BOMBEÁVEIS

JANEIRO 2003JANEIRO 2003

CONCRETO RELATÓRIO

TÉCNICO

RELATÓRIO

TÉCNICO

ESTUDO DE DOSAGEM DE CONCRETOS CONVENCIONAIS E

BOMBEÁVEIS

JANEIRO 2003JANEIRO 2003

ESTUDO DE DOSAGENS DE CONCRETO

CONCRETO DOSADO

EM CENTRAL

RELATÓRIO

TÉCNICO

RELATÓRIO

TÉCNICO

ESTUDO DE DOSAGENS DE CONCRETO

CONCRETO DOSADO

EM CENTRAL

RELATÓRIO

TÉCNICO

RELATÓRIO

TÉCNICO

Laboratory of Concrete

Examples of special reports for cement consumers companies

Manual of concrete specification for underground concrete structure of eletrical

network

Evaluation of wastes of oil well

drilling for building

Mix design of special concrete

30August 2013

concrete blocks and pavers

mix design

quality control technical support to manufacturers

Laboratory of Concrete- cement based products

Flexural test on concrete roof tiles

Dimensional test on concrete block

31August 2013

Quality mark for concrete blocks

and pavers

Laboratory of Concrete

32August 2013

Concrete Pavement :Castello Branco RoadImigrants RoadSão Paulo Road RingBR101 (training for Army )

Laboratory of Concrete- Examples of Technical Support

Drilling of concrete core Concrete placing monitoringTroubleshooting inspection

33August 2013

Laborato

ry of in

dustrializ

mortars

34August 2013

Pull out tests Open time tests Quality Certification Development of product Litigation support

Laboratory of industrialized mortars

Slipping test Pull out test

35August 2013

Examples of reports for litigation support and Programs of Quality

Cracking and fall of rendering mortars

ARGAMASSA DE REVESTIMENTO

RELATÓRIO

TÉCNICO

PARECER

TÉCNICO

FISSURAÇÃO EM REVESTIMENTO DE ARGAMASSA

SETEMBRO DE 2003

RELATÓRIO

TÉCNICO

PARECER

TÉCNICO

FISSURAÇÃO EM REVESTIMENTO DE ARGAMASSA

SETEMBRO DE 2003

RELATÓRIO

TÉCNICO

PARECER

TÉCNICO

DESCOLAMENTO DE REVESTIMENTO DE ARGAMASSA

MAIO DE 2003

RELATÓRIO

TÉCNICO

PARECER

TÉCNICO

DESCOLAMENTO DE REVESTIMENTO DE ARGAMASSA

MAIO DE 2003

RELATÓRIO

TÉCNICO

RELATÓRIO

TÉCNICO

PATOLOGIA EM ARGAMASSA DE REVESTIMENTO

ABRIL DE 2003

RELATÓRIO

TÉCNICO

RELATÓRIO

TÉCNICO

PATOLOGIA EM ARGAMASSA DE REVESTIMENTO

ABRIL DE 2003

Laboratory of industrialized mortars

Sectorial program of quality of dry set mortars .

36August 2013

Laboratory of Enviro

37August 2013

Materials tested wastes gas emissions dust emissions ordinary fuels alternative fuels

Laboratory of Environment

Net calorific valuesCarbon, hydrogen e nitrogen Fluorides e clorides (selective ions )Sulphur (SC apparatus) Heavy metals (atomic absortion) and ICPWater content of liquids (Karl-Fischer apparatus) Emission analysis (SOx, NOx)

38August 2013

Atomic Absortion spectrometry and ICP to detect heavy metal in industrial wastes

Cadmium, Arsenic,Selenium,Tellurium, Mercury, Lead, Cobalt,etc

AAS ICP

39August 2013

Calorimeter

CHN apparatus

Net calorific values of fuels

40August 2013

Heavy metals Dioxins and Furans NOx and SOx

Particulate matter (dust) Cyanides, fluorides THC ( total hydrocarbons)

Emission monitoring

41August 2013

Laboratory of Chemistry

42August 2013

Chemical characterization

Reconstitution of the concrete mix

Chemical admixtures

Mixing water

Concrete durability

43August 2013

Laboratory of Chemistry- facilities

.Sample Microwave Digester

.Apparaus for the Production of Ultra-Pure Acids.Water Purification System

44August 2013

Sugar contamination detection: The formation of a dark pink halo in a solution of α naftol suggests the presence of sugar .

45August 2013

Laboratory of Metro

46August 2013

Laboratory of Metrology Accredited areas by INMETRO(Governmental Body for

Quality and Metrology)

DIMENTIONALFORCE VOLUME MASS

47August 2013

Laboratory of Metrology

balances

moulds glassware

compression test machines

test sieves

48August 2013

Standard Reference Materials

SRM for Blaine apparatus calibration SRM for sieve calibration SEM (standard cement) for alkali aggregate tests Concrete standard subsurface pieces for dry-set

Portland cement mortar tests

Laboratory of Metrology

Thank you!

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