ABSORBENT COTTON MANUFACTURING MACHINE

RAW COTTON CLEANER AND GINNER MACHINE

1. Vertical Opener single shaft type 2. Step Cleaner 4,6 and 8 roller type 3. Ginning Machine 4. Horizontal Cotton Cleaner

Machine Uses

1. Removal of seeds husk and other foreign materials from Vergin raw cotton

2. Opening of cotton for easy penetration of chemicals during scouring and bleaching

Vertical Cleaner Opener Machine

Machine Details

single opener with vertical conical beater, surrounded by grids attachment with improved footsteps and circular grids, vertical conical beater built upon a strong carbon steel shaft having upper portion ball bearing which ensure steadiness in running the footsteps revolves on thirst bearing which can be replaced when required. Complete with mouth piece and all other attachment.5 HP, 960 RPM electric motor is attached to run the machine.

Slant Cleaner Roller Type

With Manual Feeding Five Cylinder Step Cleaner With Feeding Belt

Salient Features

1. Protects fibre quality 2. Cleans gently and efficiently 3. Optimizes ginning performance 4. Robust construction; longer life 5. Protects gin from damage by impurities 6. Made with superior technical know-how 7. Reduces maintenance of ginning machines. 8. Removes yellow/ pre-matured bolls, trash, stones and

others impurities from raw cotton, there by improving the quality of raw cotton prior to ginning.

9. Increases productivity of ginning machines 10. Reduces load on ginning machines 11. Auto feeding made easy and trouble-free 12. Auto feeder maintenance reduced to minimum 13. Better quality of lint yields higher returns 14. Considerable saving in labour cost 15. Available in different models with different feeding 16. systems for specific requirements. 17. All models can also be wheel-mounted for easy mobility.

Technical Details

No. of cleaning cylinders Four Five Six

Width 1200/1500/ 1800 mm

1200/1500/ 1800 mm

1200/1500/ 1800 mm

Raw cotton cleaning capacity per hour

3500/4500/ 6000 Kgs.

3500/4500/ 6000 Kgs.

3500/4500/ 6000 Kgs.

Power required (max) 4/7.5 H.P. 7.5/10 H.P. 7.5/10 H.P. Wheel-mounting (optional)

Yes Yes Yes

Feeding System Mechanical/ Pneumatic/ Manual

Mechanical/ Pneumatic/ Manual

Mechanical/ Pneumatic/ Manual

Horizontal Cleaner

Salient Features

1. Designed to open raw cotton bolls by air turbulence and clean lower grades of cotton by separating dust, leaves immature bolls etc. 2. Most efficient for cleaning Zoda, Leafy and other lower grades of raw cotton as well as Collection from pre- cleaners. 3. Reduces manpower required for sorting, by allowing dust, leaves and immature bolls to fall below through grids with holes of different sizes for separate collection. 4. Opened and Cleaned raw cotton delivered at the discharge-end 5. Recovers useful raw cotton from trash cotton collections. 6. No damage to cotton fibre in the process. 5. A large capacity fan is provided before inlet to create sufficient air pressure to aerate raw cotton by air turbulence. 6. Large diameter Beaters are provided to separate dust, leaves and immature bolls etc. and push the clean raw cotton towards the discharge- end. 7. The grids are made of heavy- gauge steel sheets. 8. The round holes of different- size grids do not get clogged easily. 9. The top cover of the machine is of painted CR sheets to make the machine weather- resistant. 10.The main shaft runs on three heavy-duty ball bearing encased in dust- proof housing to Give trouble free service for number of years, with lower power consumption.

Technical Features

Cleaning capacity / hour(Avg) : 600 kgs raw cotton Power (Max) : 5 BHP,1440 RPM Height : From top of hopper : 5 1/4’

From top of cover : 4 1/4’ Width : 3 ½’ Length : 12’ Weight (approx) : 750 kgs Approx Optional Accessories : i) C.I.Wheel arrangement

ii) Elelctric Motor iii) Transmission Pulley & Belt iv) Starter v) Switch

vi) Heavy-duty,four core flexible cable

Double Roller Cleaner Cutter Machine

Features

• Protects Fibre Quality ; Gives Production of Clean ; Lustrous Cotton Lint. • Works efficiently ; reduces cost and Adds to profitability. • Engineering experiences and expertise combined to ensure lowest operational and maintenance

cost. • Consumes less power. • All gears, connecting rod, head, beater arm, swing lever etc. are made of high Nodularity ductile

iron. • All rotating parts are provided with precision bearings to reduce friction for optimum efficiency. • Connecting housing is provided with heavy duty self aligning roller bearing. • Leather roller shafts are interchangeable and if one side of the roller is worn out, It can be

reversed. • Lint output remains uniform on full length of the rollers. • Fully backed by after sales services, provided by team of trained and Competent engineers. • High quality replacement parts and spares available at all times. • Moving parts are housed in dust proof gear box for smooth running. • Lowest power consumption per quintal lint ginned • Fully machined fly wheel / machine pulley • All rotating parts are precision machined using advanced manufacturing process on CNC

machines providing best finish & Tolerances to provide enhanced life of the machine & lowest down time.

RAW COTTON SCOURING BLEACHING AND DRYING MACHINE

Machine Types:

1. Semi Automatic Type

2. Fully Automatic Type

Complete Machine Details

Semi Automatic Type

1. Pressure Kier (Mild Steel Or Stainless Steel SS316 Make)

2. Preheater For secondary heating

3. Hydroextractor

4. Humid or Wet Opener

5. Chamber dryer (Electric, Steam or Thermic Oil based)

6. Or Conveyor Dryer

7. Steam Boiler or Thermic Fluid Heater (Fuel Type Gas, Coal, HSD or Diesel, Agro

Waste

Automatic Type

1. Pressure Kier (Mild Steel Or Stainless Steel SS316 Make)

2. EOT Unit and Over Head Crane

3. Stamping or Fiber Pressing Machine

4. Kier Bucket

5. Hydroextractor

6. Humid or Wet Opener

7. Conveyor Dryer

8. Steam Boiler or Thermic Fluid Heater (Fuel Type Gas, Coal, HSD or Diesel, Agro

Waste

PRESSURE KIER(Automatic Type)

Machine Details

Parameter Unit Diameter 1.5 mtr to 4 mtr Height 1500mm to 3000mm Thickness 6 mm to 12 mm Make SS 316 Grade Steel Jacket 4mm to 8mm MS Leg height 2ft to 3ft T.F. or Steam inlet 2" to 3” T.F. or Steam outlet 2" to 3” SS pump Monoblock Top & Bottom Dish Type Air Safety Valve Attached Air release valve Attached Pressure Gauge Attached Temperature Gauge Attached Top lid bolt 6 Nos Circulation Pump 3HP to 25HP Cage Capacity 300 Kg to 700Kg Fiber

PRESSURE KIER MACHINE

Pressure kier ,Over Head Crain and EOT unit along with stamping machine

Fully automatic plant manufactured and installed by Sohom Consultancy Services

PRESSURE KIER(Semi automatic Type)

Features

• Suitable for Scouring and bleaching of Cotton fiber under pressure. • Standard Size :- 500 Kgs. to 1,000 Kgs. , 1500 Kgs. , 2000 Kgs., 2500 Kgs and 3000 Kgs. • Vessel made from M. S. Plate or SS Plate . • Access door with 12 Nos. eye bolts. • Swiveling arrangement for door. • Perforated plate at the neck of the Kier for even Circulation of liquor. • Suitable false bottom. • Flanged out let at bottom. • Flanged inlet at top. • M.S. legs to rest the vessel. • Pre heater heating shell and liquor chamber with dish end at top and bottom. • Suitable steam inlet and condensate out let on heating shell. • Suitable centrifugal pump with suitable standard Electric motor with base plate for circulating chemical into the kier from pre heater and vise versa. • A Safety valve; air valve; sprout cock with tube; pressure gauge are provided.

Pressure Kier with Schematic design of semiautomatic system

Single Shaft Opening

Fiber Pressing Machine (For Automatic Process)

Machine Uses

This machine is used to fill up opened cotton into kier bucket under force along with water spray

Machine Details : Parameter Unit Type Fully automatic Top Contineous moving dish Type Bottom SS316 Shaft 2” attached with 5HP Motor Diameter 1.4 mtr Height 1200 mm Plate thickness 4 mm Side clearance 200 mm Top clearance 100 mm Botton Clearance 300 mm Hammer Capacity 100 Kg Make SS 316 Grade Steel active part Shell MS

Water recirculation arrangement Attached with 2 HP pump

STAMPING MACHINE

Hydroextractor Machine(Automatic Type)

Machine Details : Parameter Unit Type Suspensor Size Bucket diameter 32 to 56 Inches Bucket SS 316 Make perforated 8 mm Body MS Or SS Make 8 mm Leg Type Three nos of Suspensor type legs Base Triangular type Motor 10 to 30 HP rpm 2880 Bucket Holder Heavy duty Ball Bearing Capacity 30 to 500 Kg per batch for loose fibre Top Cover Automatic Break Metal with Rubber shoe Speed pickup time 2 mints Holding time 5 mints

HYDROEXTRACTOR MACHINE

Conveyor Dryer

CARDING MACHINE

Description:

This machine is used to carding cotton, man-made fibers, blends and other material.

Features:

1. three cotton-stripper rollers

2 .licker-in carding segment

3 .three front stationary flats and two rear ones

4 .doffer brake system

5 .stairs type presses

6 .doffer is synchronously driven

7 .latest model coiler

8 .enclosed cover at right and left sides

9 .high quality card metallic clothing

10. feeding system: roll type

Specification:

1. silver count: 3.5~6.5g/m

2 .capacity: 35kg/hour

3 .width:1000mm

4 .total draft ratio: 67~120

5 .licker-in diameter:250mm

6 .licker-in speed:

980round/min (cotton)

1070round/min (man-made fiber)

7 .Cylinder diameter:1289mm

8 .Cylinder speed:

360 round/min(cotton)

330round/min (man-made fiber)

9 .Doffer diameter: 706mm

10. Doffer speed:21.3~38.2round/min

11 Flats number (working/total): 40/106

12 Flat speed:

177 214 266 mm/min (cotton)

81 98 122 mm/min(man-made fiber)

13 Can size: dia. 600 x 900mm dia.600x1100mm

14 Main motor power: 3.3kw

15 Doffer power:1.1kw

16 Weight: 4500kg

17 Dimension: L3800xW2100xH1650

SEMIAUTOMATIC PLANT

STAMPING MACHINE

HYDROEXTRACTOR MACHINE

BALEPRESS MACHINE

ISOTHERMAL OIL HEATER

PRESSURE KIER

PREHEATER MACHINE

CLEANER OPENER

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