db technologies - Press extrusion and waste cleaning technologies

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Karl Dirkes Aparna Kapoor

db technologies BV Intergeo Solid Waste Management

High quality products from municipal waste

The waste problem

Municipal solid waste has always been considered a problem to be solved as quickly as possible disposing of it in landfills.

If we change the approach to the waste, it is possible to find a rich source of recyclable materials, fertilizer and energy.

What is in Indian waste?

Recyclables Dry fraction Biogenic fractionMunicipal Solid Waste is composed of 3 main product groups:

The potential of efficient waste separation

Strong potential to produce a range of competitive products:

• Recyclables of high quality• Non-organic fraction that is really dry and suitable for

production of high-quality fuel• Organic fraction that is clean and suitable for use in

anaerobic digestion and as fertilizer thus preventing the loss of the valuable material in landfilling

To date, the potential of recycling organic waste is in its infancy and remains largely untapped

The challenge: Efficient waste separation

• Real challenge is to separate organics from the rest• Current solutions:

1. Separation at source or so-called “kerbside collection”• Still a lot of contamination• Hard to implement for urban areas

1. Mechanical separation at centralized waste treatment facilities• Relatively low separation efficiency (60-65%)• A lot of organics in non-organic fraction and vice versa

Clean separation is key to high-value use of waste

How is the OREX press working?

• Organic extruder press for municipal waste

• High-pressure extrusion into two valuable waste streams that are each more valuable with the absence of the other

wet organic fraction dry non-organic

Waste separation with OREX press

Principle: Soluble organic matter behaves like a liquid and is separated from dry non-organic fraction

Feed phaseLow pressure

Expulsion phase

Low pressure

Waste separation with OREX press

Result of extrusion processDry fraction Biogenic fraction-plastics - liquid biogenic fraction -textiles = raw material for -paper and cardboard-various minerals-metals

High-quality fuel recyclables anaerobic digestion fertilizer

Waste separation with OREX press

Dry fraction

After further separation• Sellable recyclables (plastics, paper, metals)• High-quality fuel with caloric value 3000/3500Kcal/Kg

- without much water content- With less odour and insects

Waste separation with OREX press

Waste separation with OREX press

Waste cleaning with Cyclone

Experiences in India

THANK YOU!

FILM

Our partner in India:db technologies BV Intergeo Solid Waste ManagementKarl Dirkes Aparna Kapoork.dirkes@dbtechnologiesbv.nl aparna@ctechsbr.com

www.dbtechnologiesbv.nl

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