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Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
TECO Stock Prep SolutionsHelping Our Customers Stay in
Business
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
The Business Problem
TECO Solutions
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Stock Variability
Inefficient Production
Increased Costs
Poor Product Quality
The Paper Makers’ Business Problem
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Labor
Energy
Lost Production
Increased Costs
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Machine Runnability
Machine Stability
Production Interruption
s
Inefficient Production
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Freeness Variability
Inconsistent Drainage
Unreliable Strength
Consistency
VariabilityBasis
Weight Variation
Production Problems
Refining Variability
Inconsistent Product
Production Problems
Stock Variability
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Variability
• Increases likelihood that product will miss specifications like strength, formation, etc.
Inconsistent Product Quality
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
• Eliminate the Variability
TECO’s Solution?
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
• Stock prep products• Stockrite™ consistency transmitters• Consistency control systems• Brainac™ refiner control systems• Drainac™ freeness transmitter• BrainDrain™ refiner/freeness control systems• Refiner control optimization
TECO Products and Services
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
The Papermaker’s Business ProblemReducing Variability Refiner Control FreenessConsistencyTECO’s Stock Prep SolutionsSummary
Today’s Presentation
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
• Variability in Paper Stock Costs Money • Causes paper machine issues, ie runnability, breaks• Leads to inconsistent paper quality• Increases costs: labor, energy, lost production
• Reducing Stock Variability Makes Money• Produces consistent & predictable paper quality• Improves machine operation• Reduces paper breaks & waste• Reduces labor & energy costs
The Papermaker’s Business Problem
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
• How can the Papermaker reduce his paper stock variability?
• Through control of the refiner process– Refiner Control – Freeness Control– Consistency Control
Reducing Variability
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Motor Drive
Manual Refiner Control
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Gear Motor
Horsepower
Motor Drive
Motor Load Refiner Control
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Gear Motor
Horsepower
Motor Drive
ConsistencyTransmitter
HorsepowerDay / Ton
Flow Transmitter
Note: you must have good consistency control for this to work
Specific Energy Refiner Control
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Gear Motor
Horsepower
Freeness
DRAINACFreenessTransmitter
DRAINAC Sensor
Motor Drive
ConsistencyTransmitter
HorsepowerDay / Ton
Flow Transmitter
Freeness Endpoint Refiner Control
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Gear Motor
Horsepower
Freeness
DRAINACFreenessTransmitter
DRAINAC Sensor
Motor Drive
ConsistencyTransmitter
HorsepowerDay / Ton
Flow Transmitter
BrainacTM
TECO Refiner Control Solution
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
BrainacTM Refiner Control System
Available in three levels of control configurations• Motor Load (ML)• ML + Specific Energy (HPDT)• ML + HPDT + Freeness Endpoint
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
BrainacTM Refiner Control System
Stand alone refiner control
Plate safety monitoring causes automatic unload due to loss of pressure, consistency, etc.
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
TECO Refiner Control Solution
Gear Motor
Horsepower
Freeness
DRAINACFreenessTransmitter
DRAINAC Sensor
Motor Drive
ConsistencyTransmitter
HorsepowerDay / Ton
Flow Transmitter Drainac©
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Drainac© Freeness Analyzer
Electronics & Pneumatics Package
Riser & Analysis Chamber
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Drainac© Freeness Analyzer
Fastest analyzer available (20-30 secs)
Available in several configurations• Stock Line• Low Pressure Stock Line• Open Vessel
Rental Program Available
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Refiner Control Solution
Gear Motor
Horsepower
Freeness
DRAINACFreenessTransmitter
DRAINAC Sensor
Motor Drive
ConsistencyTransmitter
HorsepowerDay / Ton
Flow Transmitter
StockRiteTM Consistency
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
StockRiteTM Consistency Sensors
C3000 C5000
C9700 HK
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
StockRiteTM Consistency Sensors• TMC6000 Transmitter
–Built-in flow rate compensation
–Built-in dilution control
• Output to control valve• Cascaded flow loop• Feed-forward mechanism
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Refiner Control Solution
Gear Motor
Horsepower
Freeness
DRAINACFreenessTransmitter
DRAINAC Sensor
Motor Drive
ConsistencyTransmitter
HorsepowerDay / Ton
Flow Transmitter
TECO Flow Meters
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Flow Meter Remanufacturing
• Instrument Repair & Remanufacturing– All Makes and Models of Magnetic Flow Meters
– MicroMotion and E+H Coriolis Flow Meters
– Customized Solutions & Upgrades
– ISO 17025 Accredited Flow Lab
– Field Services
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
TECO Stock Prep Solutions
• TECO can solve stock variability problems better than anyone else in the Industry
• With TECO, you can optimize the control of your refining process
• Monitor & automatically respond to changes in stock
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Summary• Stock variability is the papermaker’s problem
• TECO Stock Prep is the solution
• Reduce variability by optimizing control of the refiner process
• Brainac™ Refiner Control• Drainac ™ Automatic Online Freeness Analyzer• StockRite ™ Consistency• Flow Meter Remanufacturing
Solution Providers for Process Industries
Thompson Equipment Company, Inc. 125 Industrial Ave., New Orleans, LA 70121
Presenter
Todd ThompsonPresident
Thompson Equipment Co.
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