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Wonderware presentation for:
Henrik Dybdahl
Senior Technical Sales Consultant
Schneider Electric, Software, Wonderware Scandinavia
September 30, 2015
Schneider Electric - Wonderware – Sept 9, 2015
Agenda
�Introduction Wonderware
�MES application for Region Hovedstaden
�MES Solution for Arla Food
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Schneider Electric - Wonderware – Sept 9, 2015
Software
Schneider Electric - Wonderware – Sept 9, 2015
Global
Solutions
Energy
Business
IT
BusinessIndustry
Business
SoftwareSoftwareSoftware
Partners
Business
3
Schneider Electric - Wonderware – Sept 9, 2015
Who is Wonderware ?
●Wonderware etablished in 1985
●Bought by Invensys in 1999
● Invensys bought by Schneider Electric in 2013
●The largest install base in the world with more than +850.000 active
licenses.
●1/3 of the worlds plants uses Wonderware software
A true platform
Wonderware System Platform
Web ModelHistoriseVisualise
What about
Equipment
Utilisation?
Or OEE (Overall
Equipment
Effectiveness)?
Material Tracking Genealogy MES OperationsBatch OperationsStatistical
Process Control
Quality
ManagementCondition
Monitoring
Preventative
Maintenance
Maintenance
ManagementMobile
inspectionsOperational
procedures
Energy
Management
Connects to
Anything!
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Making sense of it all
Web ModelHistoriseVisualise
External Data
Collect, Abstract and
Contextualise
Wonderware System Platform
Orchestration
Web ModelHistoriseVisualise
External Data
Wonderware System Platform
5
9
Ap
plicati
on
&
Rep
ort
ing
Clien
ts
Wonderware Operational ManagementIn Context with the Supply Chain & Automation
Batch Continuous Discrete
ERP PLM EAM SCM
3rd PartyLevel
0,
1 &
2C
on
tro
lL
evel
3M
an
ufa
ctu
rin
g E
xecu
tio
n S
yste
m
Level
4B
usin
ess
Pla
nn
ing
& L
og
isti
cs
Production & Performance Applications
Aggregation/Context Information/Dashboards
Work order execution
Track and Trace, OEE…
Real time data
processing/storage
Events/Triggers
Communication
Wonderware Enterprise Integrator (WEI)
MES løsning for Region Hovedstaden
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Schneider Electric - Wonderware – Sept 9, 2015
Software in scope for RH• Wonderware System Platform (WSP)
Used as base for application
• Wonderware Enterprice Integrator (WEI) Used For ERP integration or other applications
• SIMIO Advanced tool for scheduling and re-schedulingTool for advanced scheduling and recalculate routes
• Wonderware MES (Operations/Performance/Quality)For handling work orders and Execution
• Wonderware Skelta BPM (Workflow)For handling Abnormal situations or other situations and other
• Wonderware IntelligenceDataWareHouse used for reports
12
Infrastructure for logistik og sterilcentraler,Center for IT, Medico og Telefoni
7
13
Tender overview
14
•Communication with EPIC for booking of cases •Generation of orders •Guidance of operators in the CSSD’s •Traceability data •Warehouse management
»21 Sterile Supply Management and Traceability Sys
Base scope •Production planning and execution in the distribution centre's and CSSD’s •SCADA system (option)
Options 1.Configuration for future MES tasks 2.Integration to regional master debases 3.Integration to traceability and item identification system 4.Purchase of the suppliers standard modules 5.Integration to regional warehouse management system 6.MES enterprise license for the Capital Region 7.Other regions purchase of licenses and consultancy services
»22 Manufacturing Execution System (MES).
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15
16
9
17
CommunicationBetween Sites
Confidential Property of Schneider Electric
System Platform Multi-Galaxy (ASB)
Information
Server
HistorianAutomation
Object Server
Automation
Object Server
Visualization
Node
Visualization
Node
Engineering
Station
Engineering
Station
Galaxy
Repository
Visualization
Server
Information
Server
HistorianAutomation
Object Server
Visualization
Node
Visualization
Node
Engineering
Station
Engineering
Station
Galaxy
Repository
Visualization
Server
WAN, Satellite, Radio
Galaxy Rigshosp.Galaxy Herlev
secure bi-directional data exchange
Automation
Object Server
10
CommunicationTo upper level
Confidential Property of Schneider Electric
> Wonderware offers powerful capabilities to complete the manufacturing supply
chain by linking Wonderware Software and other plant floor and manufacturing
systems to business applications like ERP, PLM, SCM or LIMS systems.
Wonderware Enterprise
Integration Solutions
11
Schneider Electric - Wonderware – Sept 9, 2015
Confidential Property of Schneider Electric 21
WEI Intelligent Message
Delivery Engine
• Facilitates exchange of information
between systems
• Maintains message history for fast
recovery
• Provides ‘Store & Forward’ capability
• Receives & delivers messages to
multiple Shop Floor Applications
automatically
Message
Delivery
ServicesMessage
HistoryDatabase
ProductionSchedule
WorkOrder
Execution
ProductionSchedule
WorkOrder
Execution
Schneider Electric - Wonderware – Sept 9, 2015
WEI Plugin Application using …
Flat File XML File MSMQ SQL Query Database
ERP
WEI in a MES Solution
WEIInstance
Formatted messaging: History/Recovery/Store & Forward
WEI Plugin
ProductionSchedule
WorkOrders
MaterialMaster
InventoryMaster
QualitySample
Plan
WorkOrder
Execution
Material and Labor
Actuals
Inventory Trans-actions
PerformanceActuals
QualityExecution
MESDB
Middleware
Message Transformation Delivery Engine
Flat File XML File MSMQ SQL Query MES API
API, SQL or …
B2MML
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Schneider Electric - Wonderware – Sept 9, 2015
Delivery Flexibility – One to Many
Process Order /
Route / BOM
Tra
nsfo
rm
Ou
tbo
un
dV
alid
atio
n G
ate
wa
y MES
Palletizer
LaboratoryIN
MessageDeliveryEngine
MessageHistory
Database Out
Abort
WEI
Process Order /
Route / BOM
Tra
nsfo
rm
Ou
tbo
un
dV
alid
atio
n G
ate
wa
y
Process
IN
MessageDeliveryEngine
MessageHistory
Database Out
Abort
WEIItem to Process
Operation
Operation / Entity
BOM Version
BOM Items
BOM / Item / Oper Links
WO with Process
Schneider Electric - Wonderware – Sept 9, 2015
CommunicationTo lower level
13
Schneider Electric - Wonderware – Sept 9, 2015
Use of the PackML standard
Schneider Electric - Wonderware – Sept 9, 2015
CommunicationTo Sheduling System
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Schneider Electric - Wonderware – Sept 9, 2015
SAPOrder
Data
Process variation data added to model
Gantt from
model showsConstraints
Optimize
schedule
Schneider Electric - Wonderware – Sept 9, 2015
Inbound: Direct Table BindingFrom MES Tables And ViewsOutbound: Scheduled Exported Back To MES using MES API
Scheduling System at local Level using Simio
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Schneider Electric - Wonderware – Sept 9, 2015
CommunicationTo Reporting system
Schneider Electric - Wonderware – Sept 9, 2015
Process History
T, P, L, F, S, …
Work Orders, Jobs, Materials
Downtime, Shifts, Production…
Test results, Specifications,
Quality, Samples, …
Inventory, Lots
Metrics in Context
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Schneider Electric - Wonderware – Sept 9, 2015
Metrics in Context
Metrics
Consumption
Production
Downtime
Quality
Specifications
…
EquipmentMaterials
Time/ShiftsWork Order
Intelligence
Service
Schneider Electric - Wonderware – Sept 9, 2015
WW MES OLE DB OSIsoftPI ServerTM
WW Historian
ArchestrA IDE
Wonderware Intelligence
Standard Clients
Wonderware Intelligence Server
Wonderware Intelligence data services
Data StoreRuntime Services
Wonderware
Intelligence
Analytics Clients
Click once deployment
Information
Model
Manager
Launched
from IDE
Published to
Intelligence
Server
Adapter Services
3rd Party Clients
Microsoft Office
Reporting Services
SharePoint Portal
Create Dashboards & Analytics
Dashboard Server
Published Dashboards
Galaxy Repository
17
MES solution for Arla Food
Schneider Electric - Wonderware – Sept 9, 2015
ArchitectureArla Production Server
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Schneider Electric - Wonderware – Sept 9, 2015
Energy&
Environ.
Maint.measure
SAP OEEDowntime
SiemensProcesscontrol
IGSSOperatorSW/HMI
Manu-
facturingApplications
(The MES
area)
Siemens
FIX
SattCon
SattGraph
Siemens
Wonderware IGSS
P-net / Siem.
P-net / ?
Foxb./ Siem
Foxboro
Siemens
Foxboro
SattCon
Process optimisation applications
ArchestrA ArchestrA ArchestrA ArchestrA ArchestrA ArchestrA ”Other..”
SITE1 SITE 2 .. SITE ”XX”
ISA S95
Weighing systems,Cleaning optimise,Permance & down-time softwareETC ..
Onlinenear-infraredinstruments &applications
Arla Foods standard dairy database (S95): Contains all detail process data: Tracking, Online-QA, Downtime, Maint. & Enviromental
Schneider Electric - Wonderware – Sept 9, 2015
PI-PCS ……
SAP Business Connector / XML
MES
System X
Plant A,B,C ..
MES
System Y
Plant M,N,..
MES
System ..
Plant ..
PLC PCS
► Open Standards
SAP R/3
MM – PP-PI – QM
PLCPLC PLC
ISA-95/WBF standard
(B2MML XML)
PackML, S7, AB CIP, OPC etc.
19
Schneider Electric - Wonderware – Sept 9, 2015
SAP Process Order to MES Job(s)SAP Process Order
MII
B2MML
MES Webservice
MES WorkOrder
MES Job(s)
BOM
POP data
Resources
BOM
Specifications
Resources
Recipe Parameters
Build and Dispatch
Debug
Convert and Build
Configuration
Debug Tools
Parameters for
- ProcessSegment
- Equipment
- Material
LMS ClientCopy, Split
Adjust
Release, Start, Complete
38©2014 Schneider Electric. All Rights Reserved.
All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies or their respective owners.
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