Welcome to DINSE G.m.b.H.3.imimg.com/data3/GS/TG/MY-10402027/dinse-welding... · 1979 Robot and...

Welcome to DINSE G.m.b.H.

The specialist for your welding applications

Established: 1954 Number of employees: approx. 140 Products: - Manual welding torches

- Robot- and automatic welding torches

- Wire feeding systems for TIG and Laser systems

- Cooling devices - Gas nozzle cleaning units - Tool changing systems

DINSE G.m.b.H.

Our new Facility: Rugenbarg

Technology and Training Center

Our Facility: Tarpen 36

Production and warehouse facility

Milestones DINSE

1954 Set up of DINSE company today 115 employeesDevelopment and production of welding cable couplings – Original Dinse connector

1971 Manual MIG welding torch

1979 Robot and automatic MIG welding torches

1989 Wire feeders for manual welding

1998 Cold wire feeding systems for laser welding and brazing

2001 Robot TIG welding systems including wire feeding solutions

2002 Micro processor controlled wire feeding systems

2006 REVO MIG – unique solutions endless rotation for hollow wrist robots

2010 Hollow wrist solution – non endlessTandem Torch

2011 High performance gas cooled robotic torch

Our Locations

Procurement (ME)Mr. Perner

Organization Chart Dinse GmbH

Managing Director (G)Mr. Lischke

Human Resources (FP)Mr. Rombach

Material Management (M)Mr. Witt (QMB)

Material Planning (MD)Mr. Otto

Sales China (SI)Mr. Mertens

Sales USA (SI)Mr. Mertens

Constrution (TK)Mr. Zander

Electronic construction/Welding Lab (TE)

Mr. Wrage

Prototyping (TKP)Mr. Gerhardt

Workers councel (BR)Mrs. Börner

Warehouse (ML)Mr. Schwiegmann Documentation (TD)

Mr. Zander

Finance (FB)Mr. Rombach

Production Planning (MA)Mr. Witt

Manufacturing (P)Mr. Sauer

Sales International (S)Mr. Lischke

Engineering (T)Mr. Lischke

Finance & Admin (F)Mr. Rombach

Manuf. Components (PT)(Mr. Jordan, Mr. Möller)

Parts Assembly (PM)Mr. Kahl

Assembly End-Products(PS)

Mr. Sauer

Facility (PF)(Mr. von Kroge)

Manufacturing Resources (PB)

Mr. Hasenjäger

IT (FI)Mr. Wendt

Sales Admin (VK)Mr. Müller

Sales Germany (VA)Mr. Czischke

Systems (VS)Mr. Radzei

Sales (V)Mr. Czischke

Marketing & PR (VM)Mr. Czischke

Sales India (SI)Mr. Mertens

Sales Europe (VE)Mr. Scheer

Quality ManagementMr. Ziehm

DINSE G.m.b.H.

3D - CAD

Tool and mould making

CAM controlled CNC machines Quality control

Welding laboratory

3 D CAD construction

Tool and mould making

DINSE G.m.b.H.

Continous Development

History Today

Quality assurance concept ISO 9001 : 2000

OEM‘s and Robot Manufactureres

Heavy Industry

Heavy Industry

System Integrators

Car Manufacturers

Sub-Supply Automotive

Key Accounts Shipyards

Fincantieri, Italy

Saipem , Italy

HDW

Aker, Norway

ENVC, Portugal

Meyer, Germany

Blohm & Voss, Germany

Flensburger Schiffsbau, Germany

Product Concept

Gas cooled Double channel watercooling

Coax-cable competitors concept

1 Current cable

2 Collision detector cable

3 Wire conduit and gas chanel

4 Cover hose

2

3

4

1

Dinse torch set system – gas cooled

1 Current cable 48mm2

2 Collision and wire forward button cable

3 Wire conduit for liner

4 Cover hose

5 Seperate gas hose

6 Seperate pressure air hose

1

2

3

4

5

6

Product Concept

Coax-cable competitors concept

1 Current cable

2 Collision detector cable

3 Wire conduit and gas channel

4 Cover hose

3

4

1

1 Current cable 48mm2

2 Communication cables

3 Wire conduit for liner

4 Cover hose

5 Seperate gas hose

1

2

3

4

5

Semi Automatic torch setdesign of torch set (air/gas cooled)

Same principle applies for semi automatic and manual

Gas cooled

- The shield gas will be guided separately up to the torch neck. By this system you will eliminate gas losses!!

- The shield is channeld in form of cascades up to the gas diffuserfor better cooling

- The shield gas flows compressed into the torch neck where it can expand.This expansion of CO² brings due to it‘s chemical reaction an additionalcooling effect. Under mixed gas this effect is reduced.

Product Concept

Watercooling

- dual circle watercooling: 2 water circles - cooling of contact tip- cooling of gas nozzle

Product Concept

Outer cooling circle cooles the nozzle or the thread Of the nozzle

Inner cooling circle coolsthe contact tip

Semi Automatic torch setWater / liquid cooled

Product Concept

point

A

BC DParameters: 2 x 10 minutes = 100 % DC

10 pass multi layer, 11 inches long weld, wire feed speed 525 inch/min.3 ft/min travel speed, mild steel wire 0.045, 350 A 32 V,

Welding test conducted at one of the leading robotmanufacturers in the US

Water Cooled Torch TempsPoint A: Bottom Of Nozzle (closest to arc)

0

50

100

150

200

250

300

350

400

450

0 100 200 400 600 660 860 1060 1260 1320

Tim e (sec)

Tem

p (d

eg F

)

Dinse Comp 1 Comp 2

Point A

Product Concept

Arc On Period Arc On Period

Water Cooled Torch TempsPoint B: Middle Of Nozzle (center of cooling jacket)

0

50

100

150

200

250

0 100 200 400 600 660 860 1060 1260 1320

Tim e (sec)

Tem

p (d

eg F

)

Dinse Comp 1 Comp 2

Point B

Product Concept

Arc On Period Arc On Period

Water Cooled Torch TempsPoint C: Torch Neck (closest to nozzle)

0

20

40

60

80

100

120

140

0 100 200 400 600 660 860 1060 1260 1320

Tim e (sec)

Tem

p (d

eg F

)

Dinse Comp 1 Comp 2

Point C

Product Concept

Arc On Period Arc On Period

Water Cooled Torch TempsPoint D: Top of torch neck

0

50

100

150

200

250

0 100 200 400 600 660 860 1060 1260 1320

Tim e (sec)

Tem

p (d

eg F

)

Dinse Comp 1 Comp 2

Point D

Product Concept

Arc On Period Arc On Period

• gas nozzles with trapezodial thread • reduced number of consumables

DIX MG 2 - 330DIX MG 1 - 230

DIX MS 1 - 230 DIX MS 2 - 330

DIX MG 1 - 230 DIX MS 1 - 230Load under CO2 250A / 60% EDLoad under mixedgas 200A / 60% EDwire diameter 0,8 - 1,0 mm

DIX MG 2 - 330 DIX MS 2 - 330Load under CO2 300A / 60% EDLoad under mixedgas 270A / 60% EDwire diameter 0,9 - 1,2 mm

DIX MS 1 - 230

DIX MG 2 - 330

MIG/MAG manual welding, gas and liquid cooled

• gas nozzles with trapezodial thread

• reduced number of consumables

DIX MGZ 2 - 330DIX MSZ 2 - 330Load under CO2 400A / 60% EDLoad under mixed gas 320A / 60% EDwire diameter 0,9 - 1,2 mm

DIX MSZ 2 - 304Load under CO2 500A / 60% EDLoad under mixedgas 450A / 60% EDwire diameter 1,0 - 1,6 mm

DIX MGZ 2 - 330 DIX MSZ 2 - 330

DIX MSZ 2 - 304 DIX MSZ 2 - 304

MIG/MAG manual welding, gas and liquid cooled

Manual welding torches with fume extraction

Low weight

Ergonomic handle

Optimal extracting of fumes with the revolving hose

No fume extracting losses due to laminared flow

Extraction power with bypass controllable

No demaging of supply hose

Easy service by separationfrom torch set and extraction hose

Low costs,Easy assembly at the torch head

External retrofitting - set:

DIX MSZ 2-330 with DIX ZA 300 EX

MIG/MAG robot and automatic welding torch sets

with:

MEK 300/600

with:

MEP 200

Torch sets and torch heads

Torch sets and torch heads

Tailor made for special customer solutions

MIG/MAG robot and automatic welding torch sets

Customer related developments

• continous development

• special neck design lengthdegree of inclination

Automaten Pistolen Liste.doc

• special contact tips depending on quantities

What is available for our customers?

Private lable - Tandem torch sets and torch heads

MIG/MAG robot and automatic welding torch sets

Tandem torch sets and torch heads

Current rating: 500 Ampere each neck

Duty Cycle: 100% DCMix gas: 90/10 Ar/CO²

MIG/MAG robot and automatic welding torch sets

Robot and automatic welding systems

Automotive application in Turkey

Double click on the photo for

Video

Robot and automatic welding systems

• High economic efficiency

• easy handling

• High material input

MIG - welding of aluminium alloys

Robot and automatic welding systems

• High economic efficiency

• Easy handling

• High material input

• Precise wire feed

MIG / MAG Push Pull application

Robot and automatic welding systems

Robot and Automatic Welding Systems

• High economic efficiency

• Easy handling

Micro Plasma Braziing

• High material input

• High welding speeds

MIG - welding of steel and aluminium alloys

Robot and automatic welding systems

Revo.torch MIG / MAG

Available for almost all robots with integrated medium transmission

LITE

Rotary Medium on ABBrobot IRB 1600 ID

Revo.torch MIG / MAG

Rotary Medium Robot OTC

Rotary Medium on KUKA Robot

Collision sensor box REMO 101

Revo.torch – liquid and gas cooled

• Unlimited rotation

• Torsion free torch sets

• Double separable

• Deflection up to 15° in caseof any collision

• Option: collision protection modul

The liquid and gas cooled solutionDinse rotation media provides coolant, welding current, shield gas and air pressure combined with:

REVO sales aspects

04.03.2009

Revo.torch MIG / MAG

Double click for Video

Rotary Medium on FANUC Robot iC 100

For Video click here:

Revo.torch MIG / MAG

REVO sales aspects

04.03.2009

Revo.torch MIG / MAG

Double click for Video

The liquid and gas cooled solution – non endless rotation

Hollow Wrist Robots

• 3 options:- no shock sensor- built in deflection- shock sensor + deflection

• +/- each 260 degrees rotationon the 6th axis

• seam tracking via gas nozzlesensing

• liner change from front• same TCP’s as

04.03.2009

The liquid and gas cooled solution – non endless rotation

• 3 options:- no shock sensor- built in deflection- shock sensor + deflection

• +/- 260 degrees rotation on the 6th axis

• seam tracking via gas nozzlesensing

• liner change from front• same TCP’s as

04.03.2009

Eco.torch MIG / MAG

The liquid and gas cooled solution – non endless rotation

• no shock sensor• +/- 200degrees rotation on

the 6th axis• seam tracking via gas nozzle

sensing • liner change from front

04.03.2009

LITE.torch MIG / MAG

LITE

Torch necks

Swan neck or standard necks are also applicable

04.03.2009

Hollow Wrist Robots

Push Pull

Push Pull MIG MAG

Master Slave

- Slave runs faster than the master motor- Wire is permanent under tension

Push – Pull System

Push Pull MIG MAG

Bracket

- MEP 200Motor integrated

MEP 200 DC motor

Push Pull MIG MAG

Foliennummer 2

30° 40°

Shape of drive rolls

Steel Aluminium

Push Pull onHollow Wrist

robot

Push Pull MIG MAG

Accessories for MIG/MAG

Function:- checking and aligning of torch necks

- adjustable for 0°, 22° and 45°

for torch necks series:

MET 35x

METZ 52x, 54x, 56x

for torch necks series

MET 39x

METZ 59x

for torch necks series:MET 35x

METZ 52x, 54x, 56x

for torch necks series:MET 39x

METZ 59x

Small checking- and aligning system type PV 100 / PV 150 for standard torch necks

Components for robot and automatic welding

Large checking-system type PV 200 / PV 250 for standard torch necks

Function:-checking of complete torch systems(incl. mounted bracket and shock sensor)

- aligning of complete torch systems as option(incl. mounted bracket and shock sensor)

- adjustable for 0°, 22° and 45°

TIG programme

2 executions, liquid cooled, fixed or separatable , suitable for all torch heads

fixed: DIX TAZ 400 double separatable with cold wire, drive motor forPUSH-PUSH / PUSH-PULLDIX MEPTTZ 600

Applications

• Automotive Ind.

• Pipe manufacture

• Machine building

Components for the automotive industry with limited access

Exhaust systems in the automotive industry

- liquid cooling up to the front

• Tank construction

• Food industry

• ... e.t.c.

TIG welding systems

• High economic efficiency

• Easy handling

Micro Plasma Braziing

Robot and automatic welding systems

• High economic efficiency

• Easy handling

• High material input

TIG Welding

Robot and automatic welding systems

• High economic efficiency

• Easy handling

• High material input

TIG Welding

Robot and automatic welding systems

DIX SAS 100/200

High Reset Accuracy+/- 0,03 mm

Prompt emergency stop of the robot

Components for robot and automatic welding

tool storage station WAS 100 shown with shock sensor type SAS 100/200

Tool storage station

DIX WAS WS 3300

flange FL 100

Components for robot and automatic welding

Double click on the photo for

Video

Components for robot and automatic welding

Nozzle Cleaning & Wire Cutting Station

Components for robot and automatic welding

Laser - beam welding withfiller wire

Push – Push System

Laser - beam welding withfiller wire

Torque controlled motor (Slave)

RPM-controlled motor (Master)

WD 300 (slave)

mounted on contol set

LK 60(master)

Optimal accesscibility to the workpiece

Easy adaptation to all laserheads

For cold and hot wire

Compact size

Laser - beam welding withfiller wire

Insulated system

Double separable

Drive unit for laser - beam welding with filler wire

Hot - wireCold - wire

Design features

Easily adaptation to all common laser processing heads

Optimal component accessibility

Alignment with the laser - beam

Compact dimension

Laser - beam welding withfiller wire

Dinse cold wiresystem in theAutomobileindustrie

Thank you for your attention.