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www.walchand.com
Monday, 27th November 2017 Mumbai
Walchandnagar Industries Ltd. Defence Business Group – An Overview
By
Mr. G.K. Pillai
Managing Director & CEO
Seth Walchand Hirachand Visionary Industrialist, Patriot & Our Founder
Key Companies Established
Walchandnagar Industries Ltd (WIL)
•Heavy Engineering •Project Execution •Hi Tech Manufacturing
Hindustan Shipyard
• Pioneer in Shipbuilding Industry
Hindustan Aircraft Company • Pioneer in Aircraft Manufacturing
Premier Automobiles Limited
• Pioneer in Automobile Manufacturing
Hindustan Construction Company • India’s leading construction Company
Scindia Steam Navigation Company
• Pioneer in Maritime Shipping
Enginee
Current Business Areas
EPC / Turnkey
• Sugar Plant and Machinery • Power Plants & Boiler • Cement Plant & Machinery • Nuclear Power • Process Equipments
Hi Tech Mfg
• Defense • Aerospace • Missile • Nuclear
Engineering Products
• Gear Boxes • Centrifugals • Foundry • Precision Instruments
ring Services
•Complete range of process, mechanical, piping, electrical instrumentation and civil engineering
•Areas – Nuclear, Energy , Defense, Aerospace
Separator Slide
DEFENCE BUSINESS GROUP (Defence Equipment + Missiles + Aerospace + Marine Gearboxes)
Vertically launched missile
containers
Propulsion Gearbox Supply + Integration
Key Offerings….Defence Equipment
Container Mobile Launcher System Missile Transporter cum Tilter
Mobile Bridges Main Nuclear Submarine – Components
Manufacturing and supply for propulsion system for ASTRA Missile.
Key Offerings - MISSILES
Tactical Missiles
Manufacturing and supply for propulsion system for AKASH Missile.
Key Offerings - MISSILES (contd)
Strategic Missiles: -
Manufacturing and supply of components for Agni I to Agni V motor casings.
Key Offerings – Marine Gearboxes
Survey Vessel Gearbox Nuclear Submarine Gearbox
Frigate Gearbox Corvette Gearbox
Flight Motor Hardware (PSLV) Contour Nozzle (GSLV)
Key Offerings – Aerospace (Space Vehicle Components)
Head End Segment (GSLV) Nozzle End Segment (GSLV) PSO XL Motor Casing
Aerospace - Major Equipment Manufactured.. schematic
S139 Head End Segment
Solid Propellent Motors (Zero & First Stage)
6 Nos. of Strap-on PSO XL Motors including Nozzles
S139 Nozzle End Segment
... Nozzle Divergent
Aft End
-Equipment Manufactured by WIL
List of Major Equipment Manufactured by WIL
for Defence Applications
Program WIL’s Contributions
Akash • Manufacture & supply of Section IV & Section V • WIL has set up an exclusive infrastructure and in
productionized mode i.e. 20 sets/month for delivering integrated Section IV & V.
Agni Manufacture & Supply of : • Dia 1 Mtr Rocket Motors • Dia 1.2 Mtr Rocket Motors • Dia 2 Mtr Rocket Motors S-I & S-II
Mobile Launcher – Wagon mounted & Trailer mounted
Cease & Kartik Bridges
Bridge Launching Mechanisms
List of Major Equipment Manufactured by WIL
for Defence Applications (Contd.)
Program WIL’s Contribution ATV • Design, Manufacture & Installation of Marine Gear Box for
propulsion • Manufacture & supply of Instrumentation Cradles & Containers • Manufacturing of Nuclear Power Plant equipments
I. Support Tank II. ECDS Heat Exchangers
• Aggregation of Nuclear Power Plant – on board : INS Arihant
With the confidence gained among DRDO, ATV & BARC, WIL has been awarded Contracts for all the above for follow on Submarines S3 & S4.
B-05 Manufacturing of : • Air Booster Casing • Under water Booster
P-75 Manufacturing of Access Trunk & Cupola for Scorpene Submarine
ISRO – Space Programs addressed by WIL (since inception)
S No Program Remark
1 Satellite Launch Vehicle SLV3 Delivered in the past
2 Augmented Satellite Launch Vehicle ASLV3
Delivered in the past
3 Polar Satellite Launch Vehicle PSLV
Delivered in the past and also Currently under execution on continuous contracts
4 Geo-Synchronous Satellite Launch Vehicle Mark II (GSLV)
Delivered in the past and also Currently under execution on continuous contracts
5 Geo-Synchronous Satellite Launch Vehicle Mark III (GSLV)
Delivered in the past and also Currently under execution on continuous contracts
Components/Hardware supplied by WIL has successfully performed in all of ISRO’s marquee launches – Chandrayaan, Mangalyaan, PSLV-C37 which carried 104 satellites
WIL’s ASSOCIATION WITH INDIAN NAVY
• 1965 -Started manufacturing Gear Boxes in collaboration with MAAG Zurich . • 1968 - Started working with Indian Navy . • 1973 - Supplied first ship set Frigate Gear Boxes to Indian Navy • 1973-78 – Supplied 4 ship set gear boxes of Leander class. • 1980-98 - Supplied 6 ship set gear boxes of Godavari class. • 1988 – 89 - Supplied 2 ship set gear boxes for Survey Vessel. • 1988 – Supplied Aircraft lift Gear Box for INS Vikrant • 1990 – Supplied Fleet Tanker Gear box • 1991-92 – Supplied 3 ship set Corvette Gear boxes. • 1993 – 2005 – Supplied 4 ship set LSTL Gear boxes. • 2010-2014 – Supplied 4 ship set ASW Corvette Gear boxes • 1986 – Associated with ATVP/DMDE for development of Gearbox for Nuclear Submarine. • 1996 – Supplied first of the series Gear Box • 2000 – Supplied second of the series Gear Box • 2009 – Supplied third of the series Gear Box • 2013 – Supplied fourth of the series Gear Box • 2017 – Supplied P28 Gearbox • Number of Gear Boxes supplied to Indian Navy – 54
18
WIL’s strengths..
Area WIL’s preparedness
Vast & Proven Experience Over 30 years experience in Defence Projects, Missile Motor-casings, Launchers, Space Vehicle Hardware , Marine Gearboxes
Expert & Evolved Human Skills 100 plus Engineers, 500 plus highly skilled workmen
Manufacturing Facilities Exclusive manufacturing facilities & set up to handle new orders. Strong reverse engineering capability
Available Space 7000 sq M plus area under the crane & over 15,000 sq. m open space for expansion 2.20 lakh sq. m. land available at Dahej (2 sites)with 170 m and 400 m long waterfronts
Robust Quality Systems To Meet various National & International Quality Standards.
Established Image DRDO/ISRO/BDL, etc consider WIL as an important Industry partner. Regional Offices in New Delhi and Hyderabad
Machining & Fabrication facilities
Vertical Turret Lathe
dia. up to 14Mtr
Horizontal Boring Machines
dia. up to 14 Mtr
Lathes dia upto 5 Mtr & Length 20 Mtr
Edge Milling, Face Milling, Drilling, Slotting, Grinding Hobbing, Honing etc.
Machining Facilities Fabrication Facilities:
CNC Plasma / Flame cutting machine & sophisticated Automatic Welding Systems
Heavy duty Plate Bending machines & Hydraulic Presses
Dust free & humidity controlled enclosures
Large sized furnaces with Data Acquisition Systems
Overhead Cranes with lifting capacity up to 150 Tons
Materials Handled..
A) Ferrous Material
I. Plain Carbon Steels II. Low & High Alloy Steels III. Stainless Steels IV. All grades of High Strength Maraging & Silicon Steel
B) Non Ferrous Material I. Cobalt Alloys, Incoloy, Inconel II. Cupro Nickel, Monel, Aluminium III. Titanium Alloys
21
Quality Systems
• Fool-proof quality systems are laid down & practised from design to commissioning with end-to-end accountability to ensure compliance with contract specifications.
• In accordance with ISO 9001-2008 Standard.
• Designed to meet the requirements as per National & International standards such as ISO, ISI, ASME, IBR, ASTM, DIN, BS, AGMA, TEMA, etc. Periodic quality audits are conducted.
• External Agency Approvals include – ISRO, BARC, BHAVINI, NPCIL, DRDL, Indian Navy, IBR, Bureau Veritas, etc.
ASME Accreditation available with WIL are : • U-Stamp Pressure Vessels • R-Stamp … Repairs / alternations • PP-Stamp Power Piping • S-Stamp … Services
Manufacturing facilities…few glimpses
Bending M/c Horizontal Boring M/c
Vertical Turning Lathe M/c Plano Miller M/c
Welding Capabilities…few glimpses
Auto GTAW Welding Positioners / Rotators
Incoloy Welding in Dust Free Enclosure
Dedicated bay for fabrication of Missile Motorcasings
Facilities/Resources in Missiles- Mfg & Integration
Facilities/Resources in Missiles – Mfg & Integration .. contd
Component Machining Forming of Spherical Dome Critical Fabrication fixturing
Fitment of Brackets using fixture Machining on 5-axis machine Titanium Auto-TIG Welding
Strategic Assets.. 56 acre land along waterfront at Dahej, Gujarat
like Defence Equipment
Ideally suited for manufacture and logistics of heavy engineering products
Indian Defence Spending -a major opportunity Source: Edelweiss Research
Indian defence capex- Spiralling up\vards
2 CAGR
c 1, .ll
- 1,
0 O't
0 0
D enc capt lsp ndi g
Defence Capex Spending in India- A USD 250 Bn opportunity in the next decade
Component Suppliers- Projected growth in Value Add
Source: Edelweiss Research
Structural shift likely in India,in line with global model,where the integrator does -20% of value add and relies on suppliers
Integrator (20" volue addition)
Global structure
Integrator Tier 1/Tier 2
(80" vofue addition)
Component suppliers (20" vofue addit ion)
Current Indian structure
Integrator (SO" vofue addition)
Component suppliers (Main private companies)
(SO" vofue addition) Future Indian structure expected
Strategic Blueprint for future growth in Defence Business
GROWTH OF DEFENCE BUSINESS GROUP (Next 5 Years)
We expect this proportion to grow ignificantly in the years ahead
Split of current order book across divisions
Nudear -W 2%
Missile 9%
Aerospace 13%
Centrifugal 2%
Gear 5%
Cement 1%
Defence Business Group accounts for 55% of current order book
We don’t want to limit ourselves…other potential areas being explored
• Specialist vehicles Flails, Mine Ploughs on Battle Tanks Mine Clearing & Demining Ground Support Systems (Command Units, Battery) Transporters of live articles, METF NBC Protected vehicles, Bulletproof Vehicles
• Artillery Guns Gun barrels, recoil system, traverse & elevation systems, Gun carriage, breech block assembly,
• Battle Tanks Hull, Turret, gun Barrel, transmission system, Power pack, track assemblies, bogie wheels, sprockets, idler wheels, Fire Control System,
We don’t want to limit ourselves…other potential areas being explored
• Submarines Hull sections, masts, Valves and fittings Torpedo tubes and launching systems
• Helicopters Aero-structures, Gearboxes & Parts
• UAVs Aero-structures, Missile Launchers
• Missile launchers Surface Launchers of Tactical Systems ( Akash,
PINAKA, MRSAM , etc.)
• Maintenance & repair services MRO services for aircrafts, Tanks
BHARAT DYNAMICS LTD. (A Govol f India Enterprise)
Department of Space , · • ... Indian Space isra Research Organisation
BHAVINI
(A Govt.of Indai
Undertaking)
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Visit of apex level dignitaries…a sense of pride for WIL
Shri A.S. Kiran Kumar, Chairman ISRO on a visit to Walchandnagar Works
Dr Tessy Thomas, Director Advanced System Laboratory being felicitated at Walchandnagar
Our growth path..
Achieve the desired Goal to make the Defence Biz Group The mainstay of WIL
Selectively Invest in CAPEX based on
visibility of firm orders
Consolidate our present position in the Defence Business Group, Further strengthen Engineering & Execution
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