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USER INSTRUCTIONS
Vertical Turbine Pumps Wet Pit (VTP) Double Casing (VPC)
InstallationOperation
MaintenanceE, S and A series VTPs in wet pit and suction barrel designs ranging in sizes from 50 mm (6 in.) to 1300 mm (52 in.) with a single or multiple stages. (This manual does not cover VTPs fitted with thrust bearing assemblies and VTPs built for cryogenic service). PCN=71569224 02-15(F), Based on VTP-QS-0896 Original Instructions
These instructions must be read prior to installing,
operating, using and maintaining this equipment
VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15
Page 2 of 76 flowserve.com
CONTENTS PAGE
PAGE
1 INTRODUCTION AND SAFETY ....................... 4 1.1 General ............................................................ 4 1.2 CE Marking and Approvals .............................. 4 1.3 Disclaimer ........................................................ 4 1.4 Copyright ......................................................... 4 1.5 Duty Conditions ............................................... 4 1.6 Safety .............................................................. 5 1.7 Safety Labels Summary .................................. 8 1.8 Specific Machine Performance ........................ 8 1.9 Noise Level ...................................................... 8 1.10 Specific machine performance ................ 9
2 TRANSPORT AND STORAGE ....................... 10 2.1 Consignment receipt and unpacking ............. 10 2.2 Handling ........................................................ 10 2.3 Lifting ............................................................. 10 2.4 Storage .......................................................... 14 2.5 Recycling and End of Product Life ................ 14
3 DESCRIPTION ................................................ 14 3.1 Configuration ................................................. 14 3.2 Nomenclature ................................................ 16 3.3 Design of Major Parts .................................... 17 3.4 Performance and Operation Limits................ 21
4 INSTALLATION ............................................... 21 4.1 Location ......................................................... 21 4.2 Preparation .................................................... 21 4.3 Foundation ..................................................... 21 4.4 Grouting ......................................................... 23 4.5 Lifting and Assembly ..................................... 24 4.6 Initial Alignment ............................................. 30 4.7 Piping ............................................................. 31 4.8 Electrical Connections ................................... 34 4.9 Final Shaft Alignment Check ......................... 34 4.10 Protection Systems ................................ 34
5 COMMISSIONING, STARTUP, OPERATION AND SHUTDOWN ........................................... 35
5.1 Pre-commissioning Procedure ...................... 35 5.2 Pump Lubricants ........................................... 35 5.3 Impeller Adjustment ....................................... 38 5.4 Direction of Rotation ...................................... 41 5.5 Guarding ........................................................ 41 5.6 Priming and Auxiliary Supplies ...................... 41 5.7 Starting the Pump .......................................... 42 5.8 Operating the Pump ...................................... 45 5.9 Stopping and Shutdown ................................ 46 5.10 Hydraulic, mechanical and electrical duty46
6 MAINTENANCE ............................................... 46 6.1 General .......................................................... 47 6.2 Maintenance Schedule .................................. 47 6.3 Spare Parts .................................................... 49 6.4 Recommended Spares and Consumables .... 49 6.5 Tools Required ............................................... 49 6.6 Fastener Torques ........................................... 50 6.7 Setting Impeller Clearance............................. 51 6.8 Disassembly ................................................... 51 6.9 Examination of Parts ...................................... 51 6.10 Assembly ................................................ 55
7 FAULTS; CAUSES AND REMEDIES ............. 56 8 DRAWINGS AND PARTS LISTS .................... 58
8.1 Cross Section: Product Lubricated VTP ........ 58 8.2 Cross Section: Enclosed Tube VTP ............... 61 8.3 Cross Section: Suction Barrel VTP ................ 64 8.4 General Arrangement Drawing ...................... 67
9 CERTIFICATION .............................................. 67 10 OTHER RELEVANT DOCUMENTATION AND
MANUALS ........................................................ 67 10.1 Supplementary User Instructions ........... 67 10.2 Change Notes ........................................ 67
11 APPENDIX ....................................................... 68 11.1 Bill of Materials Reference Numbers ..... 68
VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15
Page 3 of 76 flowserve.com
INDEX PAGE
PAGE
Alignment of shafting (see 4.3, 4.6 and 4.9) Assembly (6.10) ....................................................... 55 ATEX marking (1.6.4.2) ............................................. 7 Bill of materials reference numbers (11.1) …….......68 CE marking and approvals (1.2) ................................ 4 Certification (9) ........................................................ 67 Change notes (10.2) ................................................ 67 Clearances, impeller (6.7) ....................................... 51 Commissioning and operation (5) ........................... 35 Compliance, ATEX (1.6.4.1) ...................................... 6 Configurations (3.1) ................................................. 14 Copyright (1.4) ........................................................... 4 Design of major parts (3.3) ...................................... 17 Direction of rotation (5.4) ......................................... 41 Disassembly (6.8) .................................................... 51 Disclaimer (1.3) ......................................................... 4 Dismantling (6.8, Disassembly) ............................... 51 Drawings (8) ............................................................ 58 Duty conditions (1.5) .................................................. 4 Electrical connections (4.8) ..................................... 34 End of product life (2.5) ........................................... 14 Examination of parts (6.9) ....................................... 52 Fastener torques (6.6) ............................................. 50 Faults; causes and remedies (7) ............................. 56 Foundation (4.3) ...................................................... 21 General arrangement drawing (8.4) ........................ 67 General assembly drawings (8) ............................... 58 Grouting (4.4)........................................................... 23 Guarding (5.5).......................................................... 41 Handling (2.2) .......................................................... 10 Hydraulic, mechanical and electrical duty (5.10) ..... 46 Impeller clearance (6.7) ........................................... 51 Inspection (6.2.1 and 6.2.2) ..................................... 48 Installation (4) .......................................................... 21 Lifting (2.3) ............................................................... 10 Location (4.1) ........................................................... 21 Lubrication (5.2) ....................................................... 35 Maintenance (6) ....................................................... 47 Maintenance schedule (6.2) .................................... 47 Name nomenclature (3.2) ........................................ 16 Nameplate (1.7.1) ...................................................... 8 Nozzle loads (4.7.2) ................................................. 32 Operating limits (3.4.1) ............................................ 21 Ordering spare parts (6.3.1) .................................... 49 Parts lists (8) ............................................................ 58 Performance (3.4) .................................................... 21 Piping (4.7) .............................................................. 31 Pre-commissioning (5.1) .......................................... 35 Priming and auxiliary supplies (5.6) ........................ 41 Protection systems (4.10) ........................................ 34 Reassembly (6.10, Assembly) ................................. 55 Receipt and unpacking (2.1) .................................... 10 Recommended spares (6.4) .................................. 499
Recycling (2.5) ......................................................... 14 Replacement parts (6.3 and 6.4) ............................. 49 Running the pump (5.8) ........................................... 45 Safety action (1.6.3) ................................................... 5 Safety labels (1.7.2) ................................................... 8 Safety markings (1.6.1) .............................................. 5 Safety, protection systems (see 1.6 and 4.10) Sealing arrangements (3.3.7) .................................. 19 Sectional drawings (8) .............................................. 58 Setting impeller clearance (6.7) ............................... 51 Sound pressure level (1.9, Noise level) ..................... 8 Spare parts (6.3) ...................................................... 49 Specific machine performance (1.8) .......................... 8 Starting the pump (5.7) ............................................ 42 Stop/start frequency (5.7.8) ..................................... 45 Stopping and shutdown (5.9) ................................... 46 Storage, pump (2.4) ................................................. 14 Storage, spare parts (6.3.3) ..................................... 49 Supplementary manuals or info. sources (10) ......... 67 Supplementary User Instructions (10.1) .................. 67 Thermal expansion (4.6.1) ....................................... 30 Tools required (6.5) .................................................. 49 Torques for fasteners (6.6) ...................................... 50 Trouble-shooting (7) ................................................. 56 Vibration (5.7.7) ........................................................ 44
Page 4 of 76
1 INTRO Gene1.1
These close to thedirectly with Flowserve pmanufacturemodern facilcare and comutilizing sophrequirements Flowserve isimprovemeninformation aoperation or diagnostic se These instrufamiliarizatioOperating thinstructions iservice and atake into accregulations ainstalling theactivity with osafety requirlaws and reg
Theseinstalling, oequipment iequipment mthe conditioinstructionsand apply thconsidered product dammisuse are warranty.
CE M1.2It is a legal reput into servicconform with covering MacEquipment, EPressure EquPotentially Ex Where applicApprovals comachinery an
VERTICA
6
ODUCTIONeral
instructionse product's oh the produc
roducts are ded with state-oities. The unmmitment to chisticated quas.
s committed tot and being a
about the prodabout its sup
ervices.
ctions are inton with the proe product in cis important toavoid risks. Tcount local regare observed e product. Alwoperations perements and agulations.
e instructionsoperating, usin any regionmust not be ons relating ts, have been he present uto be misus
mage, delay not covered
Marking andequirement thace within certathe applicable
chinery and, wElectromagnetuipment Direcxplosive Atmo
cable the Direcover important nd equipment
AL TURBINE
N AND SAF
s must alwayoperating locct.
esigned, devof-the-art techit is producedcontinuous quality technique
o continuous at service for aduct in its ins
pport products
ended to facioduct and its compliance wo help ensureThe instructiogulations; ensby all, includi
ways coordinaersonnel, andapplicable saf
s must be reasing and mainn worldwide.put into servto safety notmet. Failure
user instructie. Personal or failure ca
d by the Flow
d Approvaat machinery aain regions of e CE Marking
where applicabtic Compatibili
ctive (PED) andospheres (ATE
ctives and anysafety aspectand the satisf
E PUMPS (VT
FETY
ys be kept cation or
eloped and hnologies in d with great uality control, es, and safety
quality any further tallation and s, repair and
litate permitted use
with these e reliability in ons may not sure such ing those ate repair follow all plafety and healt
ad prior to ntaining the . The vice until all ted in the e to follow ions is injury, used by
wserve
als and equipmenthe world shaDirectives
ble, Low Voltaity (EMC), d Equipment f
EX).
y additional ts relating to factory provisio
TPS) CENTRI
y
e.
ant th
nt ll
ge
for
on
of techapplicarelevanTo conCE maand the
D1.3Informto be call of tprovidengineused. FlowseInternaas certorganizbeen dproducand peparts aincorremay adfeatureinstall oaccessfailure FlowseFlowsemay im
C1.4All righbe reptransmpermis
D1.5This prspecifiacknowseparawith th
Tthe pathere iproduFlows If the care gotempeseeks start u
IFUGAL PUM
hnical documeable this documnt to these Dirnfirm the Approarked, check the Certification
Disclaimermation in thescomplete anthe efforts ofde compreheeering and s
erve manufactational Quality tified and audizations. Genudesigned, testects to help enserformance in and accessorieect incorporatiodversely affeces of the produor use authorisories is consicaused by mi
erve warranty.erve products mpair the safet
Copyrighthts reserved. produced, stormitted in any fossion of Flows
Duty Condroduct has becations of youwledgement oately to the Puhese instructio
The product arameters spis any doubt
uct for the apserve for adv
conditions of soing to be charature or dutythe written agp.
MPS ENGLIS
ents and safetyment incorporrectives and Aovals applyinghe serial numb. (See section
r se User Instrd reliable. Hf Flowserve ensive instrusafety practic
tures productsManagementted by externauine parts anded and incorposure their contuse. As Flowes sourced froon of such par
ct the performaucts. The failuzed Flowservedered to be msuse is not co. In addition, aor removal of ty of these pro
No part of thred in a retrieorm or by anyserve.
ditions een selected tur purchase oof these condurchaser. A cons.
must not bepecified for tht as to the su
pplication intvice, quoting
service on yoanged (for exay) it is requestgreement of F
SH 71569224
flowse
y instructions. rates informati
Approvals. g and if the prober plate markn 9, Certificatio
ructions is bHowever, in sCorporation
uctions, goodce should alw
s to exacting t System Stanal Quality Assd accessories orated into theinued product
wserve cannot om other vendrts and accessance and safeure to properlye parts and
misuse. Damaovered by the any modificatiof original compoducts in their
hese instructioval system ory means with
to meet the order. The ditions has becopy should b
e operated behe applicatiouitability of thtended, conta
the serial nu
our purchase oample liquid pted that the uFlowserve bef
4 – 02-15
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Where on
oduct is kings on.)
believed spite of
to d ways be
ndards urance have e t quality test ors the sories
ety y select,
age or
on of ponents use.
ons may r out prior
een sent be kept
eyond on. If he act umber.
order pumped, user fore
Page 5 of 76
Safet1.6 Sum1.6.1
These User Imarkings whecause hazard
instructions wrisk to perso
This synon-compliacould result
This sysafety instrucpersonal safe
instructions wrisk to safe odamage the
This syzone markininstructions warea would c
This syremind not tocloth; ensureinstructions warea would c
Than important
Pers1.6.2All personneinspection anqualified to cpersonnel innecessary knand instructiooperator mayto provide ap Always coordhealth and ssafety requirlaws and reg
Safe1.6.3This is a suprevent injuenvironmen
VERTICA
6
ty
mmary of safenstructions coere non-obserds. The specif
This symbowhere non-conal safety or
ymbol indicatence would affin loss of life.
ymbol indicatections where nety and could
This symbwhere non-cooperation and equipment or
ymbol indicatg according twhere non-cocause the risk
ymbol is used o rub non-mee the cloth is dwhere non-cocause the risk
is sign is not ainstruction in
sonnel qualifel involved in tnd maintenancarry out the w
question do nowledge andon must be py commissionpplicable train
dinate repair afety personn
rements and agulations.
ety action mmary of co
ury to personnt and to equ
AL TURBINE
ety markingsontain specific rvance of an infic safety mark
ol indicates elompliance wilthe loss of life
es safety instfect personal
es “hazardousnon-complian result in loss
bol indicates smpliance will personal safeproperty.
es explosive o ATEX. It is
ompliance in tk of an explos
in safety insttallic surfacesdamp. It is usompliance in tk of an explos
a safety symbothe assembly
fication and the operationnce of the unitwork involvednot already pd skill, approprovided. If ren the manufacning.
activity with onel, and followapplicable saf
onditions andnnel and damuipment. For
E PUMPS (VT
s safety
nstruction woukings are:
ectrical safetyl involve a hige.
ructions whersafety and
and toxic fluice would affe
s of life.
afety involve some
ety and would
atmosphere s used in safethe hazardoussion.
tructions to s with a dry sed in safety the hazardoussion.
ol but indicateprocess.
training , installation, t must be
d. If the possess the priate trainingequired the cturer/supplie
operations anw all plant fety and healt
d actions to mage to the r products
TPS) CENTRI
uld
y gh
re
d” ct
ty s
s
es
er
d
th
used isectio
WHEN
GTHE P
DBEFORThe apwhere
FWhen 250 ºCelastomconditicontac
HMany pwearinis requheavy appropcurren
AThere been sdifficul If you ebe appGREA Beforeliquid tthorouto prevThis mpositioimpelleliquid m
TRapid the puin damavoide
HIf hot osupplieperson
IFUGAL PUM
in potentiallyon 1.6.4 also
NEVEN THE UNIT IS
GUARDS MUPUMP IS OPE
DRAIN THE PRE DISMANTppropriate safthe pumped
FLUORO-ELAa pump has e
C (482 ºF), pamers (exampion these are ct must be avo
HANDLING Cprecision part
ng of appropriuired when hapieces above
priate for the t local regula
APPLYING HEmay be occa
shrunk fit on tt to remove d
elect to use hplied quickly t
AT CARE!
e applying heatrapped betweghly drained vent an explo
must be carrieon. On some er bore so on may drain out
THERMAL SHchanges in thmp can cause
mage or breaked.
HOT (and coldor freezing coes can presenns entering th
MPS ENGLIS
y explosive aapplies.
ER DO MAINTS CONNECT
ST NOT BE RERATIONAL
PUMP AND ISTLING THE Pfety precautioliquids are ha
ASTOMERS (experienced t
artial decompole: Viton) will extremely da
oided.
COMPONENTts have sharpiate safety gloandling these e 25 kg (55 lbmass and in ations.
EAT TO REMasions when thto the pump sdue to produc
heat to removto the impelle
at ensure anyeen the impeout through tsion or emissd out with thepump sizes a occasions a t.
HOCK he temperatue thermal sho
kage of compo
d) PARTS omponents or nt a danger to
he immediate
SH 71569224
flowse
atmospheres
TENANCE WTED TO POW
REMOVED W
SOLATE PIPEPUMP ons should beazardous.
(When fitted.)temperaturesosition of fluooccur. In this
angerous and
TS p corners andoves and equcomponents
b) use a craneaccordance w
MOVE IMPELLhe impeller ha
shaft or has bects of corrosio
ve the impeller boss. TAKE
y residual hazller and pumphe impeller ke
sion of toxic ve shaft in the va cavity existssignificant vo
re of the liquiock, which caonents and sh
auxiliary heao operators anarea action m
4 – 02-15
erve.com
s
WORK WER
WHILE
EWORK
e taken
) s over ro-s
d skin
d the ipment . To lift e with
LER as either ecome n.
r, it must E
zardous p shaft is eyway
vapour. vertical s in the olume of
d within n result hould be
ating nd
must be
Page 6 of 76
taken to avoprotection is be limited to warnings andimmediate ainsulated and If the tempebelow -5 ºC local regula
HAZARWhen the pumust be takeappropriate saccess and bflammable anmust be appl Gland packihazardous l
PIPE LOAD Do not use pmount expanin writing, soacts on the p
(See sectionand shutdow
VALVE PART(Unless otheUser InstructThis is recomoverloading zero flow. Pfurther open cannot occuneed to be athe run-up pstart-up, ope
WHEN PUMRunning the recommendedamage to th
ABNORMALOperating at rate with no b
VERTICA
6
id accidental not possible,maintenanced indicators torea. Note: bed drive motor
erature is grea(23 ºF) in a retions, action
RDOUS LIQUmp is handling
en to avoid expsiting of the puby operator trand/or explosiveied.
ing must notliquids.
PREVENT
pump as a sunsion joints, uo that their forpump flange.
ENSURE n 5, Commissiwn.)
START THTLY OPENEDerwise instructions.) mmended to mand damaginumps may beonly on instar. The pump
adjusted to corocess. (See
eration and sh
NEVER R
INLET VALP IS RUNNINpump at zero
ed minimum flhe pump and
DO NOT RLLY HIGH ORa flow rate hig
back pressure
AL TURBINE
contact. If co, the machinee staff only, wo those enterearing housinrs and bearing
ater than 80 estricted zon as above sh
UIDS g hazardous liposure to the lump, limiting paining. If the liqe, strict safety
t be used wh
T EXCESSIVE
pport for pipinunless allowedce, due to int
CORRECT Lioning, startup
HE PUMP WITD ted at a spec
minimize the rg the pump m
e started with allations where
outlet controomply with thee section 5, Cohutdown.)
UN THE PUM
LVES TO BE FG
o flow or belowlow continuoumechanical s
RUN THE PUR LOW FLOWgher than norm on the pump
E PUMPS (VT
omplete e access mustith clear visuaing the gs must not bgs may be ho
ºC (175 ºF) one, or exceedhall be taken.
iquids care iquid by ersonnel quid is
y procedures
hen pumping
E EXTERNAL
ng. Do not d by Flowservernal pressur
UBRICATIONp, operation
TH OUTLET
ific point in th
risk of motor at full o
the valve e this situatiol valve may
e duty followinommissioning
MP DRY
FULLY OPEN
w the usly will causeeal.
MP AT W RATES mal or at a flowmay overload
TPS) CENTRI
t al
be ot.
r ds
g
L
ve re,
N
he
r
on
ng g
e
w d
the mocause the pum 1.6.4
M Av Pr Pr Pr Ma The fowhen imust bFor ATequipmDirectiEx reqEU maIECEx 1.6.4.1
Uappropcouplinsuitablyspecific Wherepump, party reshall seequipmDeclarthe are The oucause apumpsmotor melectricrequire
IFUGAL PUM
otor and causea reduction inmp, instability
Products uatmospher
Measures arevoid excess terevent build urevent the genrevent leakageaintain the pu
ollowing instruinstalled in pobe followed toTEX, both element must meve 94/9/EC.
quirements egay be requiredx, UL.
Scope of1
Use equipmenpriate. Alwaysng assembly, sy rated and/orc atmosphere
e Flowserve hathe Ex rating esponsible foelect the coup
ment, with the ration of Confoea in which it i
utput from a vaadditional hea
s sets with a VFmust state thacal supply is froement still appl
MPS ENGLIS
e cavitations. n pump/bearing
and cavitation
used in potenres
e required to: emperature p of explosiveneration of spes
ump to avoid h
uctions for pumotentially explo help ensure ctrical and no
eet the requireAlways obse
g Ex electricald certified to o
f compliance
nt only in the zs check that thseal and pumpr certified for th
e in which they
as supplied oapplies only t
or assembling pling, driver anecessary C
ormity establisis to be install
ariable frequenating affects in FD, the ATEX
at it is covers thom the VFD. Tlies even if the
SH 71569224
flowse
Low flow rateg life, overhean/vibration.
ntially explos
e mixtures parks
hazard
mps and pumlosive atmospexplosion pro
on-electrical ements of Eurve the regionl items outsidother than AT
e
zone for whichhe driver, drivep equipment ahe classificatio
y are to be inst
nly the bare sto the pump. the ATEX pumnd any additioE Certificate/ shing it is suitled.
ncy drive (VFDthe motor and
X Certification fohe situation whThis particular
e VFD is in a sa
4 – 02-15
erve.com
s may ating of
sive
mp units pheres otection.
uropean nal legal e the
TEX eg
h it is e are on of the talled.
shaft The
mp set onal
table for
D) can d so, for or the here r afe area.
Page 7 of 76
Ma1.6.4.2An example below. The aengraved on
Equipment GI = Mining II = Non-min
Category 2 or M2 = hig3 = normal le
Gas and/or dG = Gas D = Dust
c = Construc(in accord
Gas Group IIA – PropaneIIB – EthylenIIC – Hydroge
Maximum su(see section
Av1.6.4.3tem
ENSURCLASS IS S Pumps haveATEX Ex raton a maximuFlowserve fo The surface by the tempemaximum pethe temperatvalues in the
Temperature cto EN13463-
T6 T5 T4 T3 T2 T1
* The table only Pump design omay further lim
VERTICA
6
arking of ATEX equiactual classifi
n the namepla
II 2 G
Group
ing
gh level proteevel of protec
dust
ctional safety dance with EN
e (typical) e (typical) en (typical)
urface temper1.6.4.3.)
voiding excemperatures
RE THE EQUUITABLE FO
e a temperatuting on the naum ambient oor higher amb
temperature erature of the ermissible liquture class ande table that fo
lass -1
Maximutemperatu
85 °C 100 °C135 °C200 °C300 °C450 °C
takes the ATEX teor material, as we
mit the maximum w
AL TURBINE
ipment markinication of the
ate.
GD c IIC 135
ection ction
N13463-5)
rature (Tempe
essive surfac
UIPMENT TEMOR THE HAZA
re class as stameplate. Theof 40 ºC (104 ºbient temperat
on the pump liquid handle
uid temperatud must not exllows.
um surface ure permitted
T
(185 °F) C (212 °F) C (275 °F) C (392 °F) C (572 °F) C (842 °F) emperature classll as component d
working temperatu
E PUMPS (VT
ng is shown pump will be
ºC (T4)
erature Class)
ce
MPERATUREARD ZONE
tated in the ese are baseºF); refer to tures.
is influenceded. The ure depends oxceed the
Temperature limiliquid handled
Consult FlowserConsult Flowser
115 °C (239 °F180 °C (356 °F275 °C (527 °F400 °C (752 °F
s into consideratiodesign or materialure of the liquid.
TPS) CENTRI
)
E
d
on
t of *
rverveF) F) F) F) n. l,
The tedue to accoun The opspecifexcee Tempeliquid tinstallecase thpump spermitt If an exinstallarotatiorun timcontac Whereagainscasingsurface Avoid using mpower checks In dirtyand rebearing 1.6.4.4
EAND VEnsurepipelinduring atmospmake ssystemproper If the oconditi(for ex To avovapor omust b
IFUGAL PUM
mperature risthe minimum
nt in the temp
perator is resfied maximumded
erature classitemperature ved in differenthe user is ressurface tempted in the par
xplosive atmoation, do not an by starting
me may give act between rot
e there is any st a closed vag external surfe temperature
mechanical, hmotor overloamonitor and
s.
y or dusty envemove dirt fromg housings a
Preventin4mixture
ENSURE THEVENTED ANDe the pump ane system is to
the pump opphere is prevsure that sea
ms and any herly filled.
operation of thion, fit an app
xample liquid d
oid potential hor gas to atm
be well ventila
MPS ENGLIS
se at the sealsm permitted floperatures stat
sponsible tom liquid tem
fication “Tx” ivaries and thet hazarous atmsponsible for eperature does rticular hazard
osphere existattempt to chethe pump unf
a high tempertating and sta
risk of the pualve generatinface temperae protection d
hydraulic or ead trips, tempmake routine
vironments, mm areas around motors.
ng the buildu
E PUMP IS PD DOES NOTnd relevant sotally filled wi
peration, so thvented. In addl chambers, aeating and co
he system capropriate dry rdetection or a
hazards from mosphere the sated.
SH 71569224
flowse
s and bearingow rate is takted.
o ensure thatmperature is n
s used when e pump couldmospheres. ensuring that not exceed t
dous atmosph
ts during the eck the directfilled. Even arature resultinationary comp
ump being runng high liquid tures, fit an e
device.
electrical overperature monite vibration mo
make regular cund close clea
up of explosi
PROPERLY FT RUN DRY uction and disith liquid at al
hat an explosidition it is essauxiliary shaftooling system
nnot avoid thrun protectiona power moni
fugitive emisssurrounding a
4 – 02-15
erve.com
gs and en into
t the not
the d be In this the hat here.
tion of a short ng from ponents.
n and
external
rload by tor or a
onitoring
checks arances,
ive
FILLED
scharge l times ive sential to t seal s are
is n device tor).
sions of area
Page 8 of 76
Pre1.6.4.5
To precontact, the To avoid thecurrent geneproperly grou
Avoid elsurfaces with For ATEX apto comply witmust be main Additional rnon-metallicWhen metallmetallic base
Pre1.6.4.6
The pufor which it hcorrosion res Avoid entrapmpiping due towhich could coccur if therethe pump is s Bursting of limust be avoand ancillary Where therebarrier fluid omonitored. If leakage ofhazard, insta
Ma1.6.4.7
CORRAVOID POTRISK OF EX The responsinstructions To avoid potmaintenancematerials use
VERTICA
6
reventing spa
vent a potentcoupling gua
e potential hazrating a spark
unded.
ectrostatic chah a dry cloth; e
pplications theth 94/9/EC. Cntained.
requirement c base plateslic componene plate they m
reventing lea
ump must onlyhas been appsistance.
ment of liquid closing of succause dangero
e is heat input tstationary or ru
quid containiided by drain
y systems.
e is the potentor external flu
f liquid to atmoall a liquid det
aintenance to
RECT MAINTEENTIAL HAZ
XPLOSION
sibility for coms is with the p
tential explosie, the tools, ced must not g
AL TURBINE
arks
tial hazard frord must be no
zard from randk, the base pla
arge: do not ruensure cloth is
e coupling musCorrect couplin
for metallic ps ts are fitted o
must be individ
kage
y be used to roved to have
in the pump action and discous excessiveto the liquid. Tunning.
ng parts due ing or protect
tial hazard of ush, the fluid m
osphere can tection device
o avoid the h
ENANCE IS RZARDS WHIC
mpliance witplant operator
ion hazards dleaning and pgive rise to sp
E PUMPS (VT
om mechanicaon-sparking.
dom induced ate must be
ub non-metallidamp.
st be selectedng alignment
pumps on
on a non-dually earthed
handle liquidse the correct
and associatedharge valves,
e pressures to This can occu
to freezing ting the pump
a loss of a semust be
result in a e.
hazard
REQUIRED TH GIVE A
th maintenancr.
during painting parking or
TPS) CENTRI
al
ic
d
d.
s
d
r if
p
eal
TO
ce
adversis a rismust b It is recschedu
S1.7 1.7.1For deConforthese U 1.7.2
Oil lub
S1.8For peconditithese tare incbeen sshouldInstruc
N1.9Attentito the guidanand whThis is
IFUGAL PUM
sely affect thesk from such tbe conducted
commended ule is adopted
Safety Lab
Nameplateetails of namermity, or sepaUser Instructi
Safety labe
ricated units
Specific Merformance paions. When tto be incorpocluded here. supplied sepad be obtained ctions if requir
Noise Leveon must be gnoise, and loc
nce to personhen noise exps typically 80 t
MPS ENGLIS
e ambient contools or materin a safe are
that a mainted. (See secti
bels Summ
e eplate, see thearate documeions.
els
only:
Machine Pearameters seethe contract rerated into UsWhere perfor
arately to the and retained
red.
el given to the excal legislationnel on noise posure reductto 85 dBA.
SH 71569224
flowse
nditions. Wherials, maintena.
enance plan aon 6, Mainten
mary
e Declaration entation includ
rformancee section 1.5,equirement sper Instructionrmance data purchaser the
d with these U
xposure of pen will define wlimitation is retion is manda
4 – 02-15
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ere there nance
and nance.)
of ded with
e , Duty pecifies s these has ese
User
ersonnel when equired, atory.
Page 9 of 76
The usual apthe noise or emitted sounlimiting noisehowever if noattention is dindication of take the app Pump noise operational facoustic chavalues givencannot be gu Similarly the motor” noise and high efficthe pump. Nshow an incre If a pump uniyour own drivtable should obtained fromnoise specialthe values. It is recommthe prescribeshould be m The values a(3.3 ft) from over a reflec For estimatinadd 17 dBA
Thextracted frodata/catalogmotor noise are not guaradepending uThe combinecould exceedadding motototal noise levalues listedcombined noActual on-sitrecommendeaccordingly.
VERTICA
6
pproach is to to enclose th
nd. You may e level when to noise requidrawn to the fequipment no
propriate actio
level is depefactors, flow raracteristics on are subject tuaranteed.
motor noise ais that typicall
ciency motors ote that a moteased noise a
it only has beever then the “pbe combined w
m the supplier.list if assistanc
ended that wed limit, then ade.
are in sound pthe machine,
cting plane”.
ng sound powto the sound
e noise levelsom typical moue to providevalues at no anteed. The pon the test a
ed noise leved the values s
ors with similaevel. Therefo above is req
oise levels of te noise meased and safety
AL TURBINE
control the exe machine to have alreadythe equipmenrements werefollowing tableoise level so
on in your plan
ndent on a nuate, pipeworkf the buildingto a 3 dBA tol
assumed in thely expected frowhen on load
tor driven by aat some speed
en purchased pump only” nowith the level . Consult Flowce is required
here exposursite noise me
pressure levefor “free field
wer level LWA (pressure valu
s shown in tator manufactu
e the average load for referevalues could and surroundl of the pump shown. It is tor noise levelsre, the dB coruired to obtaimotor and thesurement by ey measures ar
E PUMPS (VT
xposure time reduce
y specified a nt was orderee defined, thee to give an that you can nt.
umber of k design and , and so the lerance and
e “pump and om standard d directly drivinan inverter mads.
for fitting with ise levels in thfor the driver
wserve or a in combining
re approacheseasurements
el LpA at 1 m d conditions
(re 1pW) thenue.
ble 1.9.1 are urer’s expected ence only andvary ing conditionsand the moto
o be noted ths increases thrrection to thein the e pump. experts is re to be taken
TPS) CENTRI
to
d, n
ng ay
he
s
n
d
s. or at
he e
n
1.9.1
MFrS
NE
1
2
2
2
3
3
4
4
4
5
5
6
8
S1.10For peconditirequireperformincludebeen sshouldrequire
IFUGAL PUM
Typical verand Solid s
Motor rame Size. EMA
RPM
180 360180
1200 & s210 360
1801200 & s
250 360180
1200 & s280 360
1801200 & s
320 360180
1200 & s360 360
1801200 & s
400 360180
1200 & s440 360
1801200 & s
449 1801200 & s
5000
360180
1200 & s5800 360
1801200 & s
6800 1801200 & s
8000 1801200 & s
Specific merformance, pions. Wheneement to incomance into Ued here. In casupplied sepad be retained wed.
MPS ENGLIS
rtical motor shafts)
M SouPress
(dBA(WP
enclos00 7000 60slower 55
00 7000 60slower 55
00 7500 70slower 60
00 7500 70slower 60
00 7500 65slower 65
00 7500 65slower 65
00 8000 70slower 65
00 8000 70slower 70
00 85slower 80
00 9000 85slower 80
00 9000 90slower 80
00 90slower 85
00 90slower 85
machine pearameters sever there is a
orporate speciser Instructioases where p
arately to the with these Us
SH 71569224
flowse
noise data (H
und sure A )
P- I sure)
SounPow(dBA(WP-
enclos.0 78.0.0 68.0.0 63.0.0 78.2.0 68.2.0 63.2.0 83.4.0 78.4.0 68.4.0 83.8.0 78.8.0 68.8.0 84.0.0 74.0.0 74.0.0 84.2.0 74.2.0 74.2.0 89.5.0 79.5.0 74.5.0 90.0.0 80.0.0 80.0.0 97.8.0 92.8.0 102..0 97.8.0 92.8.0 103..0 103..0 93.7.0 103..0 98.8.0 104..0 99.7
rformanceee section 1.5a contract ific machine ns, those are
performance dpurchaser, thser Instruction
4 – 02-15
erve.com
Hollow
nd er
A ) - I
sure 0 0 0 2 2 2 4 4 4 8 8 8 0 0 0 2 2 2 5 5 5 0 0 0 8 8 .8 8 8 .7 .7 7 .9 8 .7 7
e 5, Duty
e data has e same ns, if
Page 10 of 7
2 TRAN Cons2.1
Immediately checked agadocuments fbeen no damor damage mFlowserve aof receipt of accepted. Check any caccessories separately wwalls of the b Each producthis number always quoteas when ord
Hand2.2Boxes, crateusing fork liftsize and con
Liftin2.3
Equipmlifted by mecmust carry oregulations. Before liftingmanufacture
Lifti2.3.1(hea
Lift the unasnot attachedthe flange mshaft into pla
EY
VERTICA
76
SPORT ANsignment r
after receipt ainst the delivfor its completmage in transpmust be repornd received inthe equipmen
crates, boxes or spare part
with the equipmbox or equipm
ct has a uniqucorresponds e this numberering spare p
dling es, pallets or ct vehicles or snstruction.
ng
ment in exceschanical meanout lifting, in ac
g the driver aloer’s instruction
ng of W-typead only-pumpsembled cast) by installingounting holes
ace.
YE BOLTS
CAST HEAD UNASSEMBLED
AL TURBINE
ND STORAeceipt andof the equipm
very and shippteness and thportation. Anrted immediatn writing withnt. Later claim
and wrappingts which may ment or attac
ment.
ue serial numbwith that advr in corresponparts or furthe
cartons may bslings depend
ss of 25Kg (55ns. Fully trainccordance wi
one, refer to tns.
e cast dischap not attachet discharge heg eyebolts as s. Lower the
D
E PUMPS (VT
AGE d unpackinment it must bping hat there has ny shortage antely to in one month
ms cannot be
gs for any be packed hed to side
ber. Check thised and
ndence as weer accessories
be unloaded dent on their
5lbs) should bned personneth local
the
arge head ed) eads (pump shown using head over
PIN
TPS) CENTRI
g be
nd
hat
ell s.
be el
of the ddischasecurethe cothroug 2.3.2
Cast drecomthat heare attof the s
PD
L
“L” 2.3.3
If the phead uin the dmethodwith or
IFUGAL PUM
Do ndischarge he
arge heads uned by slings toompletely assgh this flang
Lifting of typump attac
discharge heamended to be
ead size (refetached as shosling from the
" L "
Cast head100 (4)
Pin Dia.
25 (1) (
L 1220 (48) is approximate l
Lifting of for without
pump is suppluse 2 point or details provided is applicabler without the p
MPS ENGLIS
not use the lifad while liftin
nless the disco prevent ovesembled pume.
ype-W cast dched
ads with pumpe lifted by usi
er to the table own maintainie shaft end as
305
ds with discharg150 (6)
200 (8)
32 (1.25)
32 (1.25)
1370 (54)
1370 (54)
length
fabricated disthe pump ied with a fab3 point methoed in 2.3.3.1 &e to the lifting pump.
SH 71569224
flowse
fting pins at thg unassembl
charge head iserturning. Nevmp with eyeb
discharge he
p attached areng pins suitabshown). Theing minimum s shown in the
PIN
CAST HWITH PATTACH
5 mm (12 in.) M
ge size mm (in.)250 (10)
3(1
32 (1.25)
3(1
1520 (60)
15(6
scharge hea
ricated dischaod of lifting as& 2.3.3.2. Thof discharge
4 – 02-15
erve.com
he base ed cast s ver lift bolts
ead with
e ble with e slings length e detail.
HEADUMPHED
MIN.
) 300 12) 38 1.5) 520 60)
ds with
arge s shown is heads
Page 11 of 7
Tw2.3.3.1
hewi
Fabric
10
Pin Dia. 32
Weight
Page 12 of 7
Lifti2.3.5Suction barresupplied sepsump first. Isuction barrethe suction bbarrel for insprevent the smovement. Example: Lif
Lifti2.3.6If the pump iadequately splaces beforand moved tshown. Sampulled out frolocation.
VERTICA
76
ng of suctionel (also referr
parately and hnstall eyeboltel and attach barrel to a verstallation. Prosuction barrel
fting of suctio
ng of fully ass fully assem
strapped and re it can be liftto the installat
me rules are aom the sump
AL TURBINE
n barrel red as ‘Can’) has to be instats on the flangslings and strrtical position.ovide hand sul from swayin
n barrel
ssembled pumbled, it has to
supported at ted from the stion site. See
applicable wheand moved to
SU
CTI
ON
BA
RR
EL (C
AN
)
E PUMPS (VT
is always alled into the ge of the raps to bring . Move the upport to g during
umps o be least two
shipping cratee details en the pump o another
TPS) CENTRI
e
is
IFUGAL PUMMPS ENGLISSH 71569224
flowse
4 – 02-15
erve.com
VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15
Page 13 of 76 flowserve.com
Pump must be supported at least two places when lifted.Do not use chains to wrap around.
Two (2) cranes are required
Examples shown here are for illustration only. See section 2.3 1~2.3.6 for specific lifting instructions based on design variations. The pumps vary in weight, length and physical appearances from the types shown here.
Therefore, before lifting is attempted, exercise caution to prevent any injuries or loss of life.
Pump must be supported at
least two places when lifted. Do not use chains to wrap around.
Page 14 of 7
Stora2.4
location awaconnection cforeign mateat frequent inbearings and
Insp2.4.1a) Inspect t
on the vanecessa
b) Inspect aconnecticovers adeposits
c) If necessas notedshipped"securely
d) ExerciseContainecoated wcoating, elements
Sho2.4.2
Follow the ststorage spacexcess moiscorrosive fum Driver storagmanufacture
Lon2.4.3If a situation than 6 monthstorage instr
Recy2.5At the end ofparts, the relrecycled or dacceptable mproduct contenvironmentof in accordaincludes the or other utilit
Matoxic fluids a
VERTICA
76
age
Store the pay from vibraticovers in placerial out of pumntervals to pred the seal fac
pection beforthe preservativarious parts. ry. all covers oveons. If found
and inspect intof foreign ma
sary, clean and above to res" condition. R.
e caution with ers are not leawith a residualwhich will wass.
rt term storateps given in sce so that the sture, extrememes, or other
ge instructionsr’s User Instru
g term or extarises for a lo
hs) please coructions and w
ycling and f the service llevant materiadisposed of usmethod and lotains substanct, these shoulance with currliquids and o
ties.
ke sure that hare disposed o
AL TURBINE
pump in a cleion. Leave pi
ce to keep dirtmp casing. Tevent brinellines, if fitted, fr
re storage ve coating/paTouch up the
r pump openidamaged, re
teriors of the oaterials or watnd preserve thtore the parts
Replace covers
pumps exposak proof. Partl amount of prsh away if exp
age (up to 6 msection 2.4.1. unit will not b
e weather conharmful cond
s: Check driveuctions
tended storaong-term stor
ontact Flowserwarranty relat
End of Prolife of the prodals and parts sing an enviroocal regulatioces which ared be removedrent regulatio
or gases in the
hazardous suof safely and
E PUMPS (VT
ean, dry iping t and other
Turn the pumpng of the om sticking.
ainted surfacesareas, If
ngs and pipinmove the opening for anter. he interior parts to the "as s and fasten
sed to weathets may be rotective posed to
months) Select a
be subjected tnditions, ditions.
er
age rage, ( more rve for speciated informatio
oduct Lifeduct or its should be onmentally ns. If the e harmful to thd and disposens. This also e "seal system
bstances or that the corre
TPS) CENTRI
p
s
ng
ny
ts
er.
to
al on.
he ed
m"
ect
personspecifiregulat 3 DShouldFlowseserial nis stamdischasepararequesboth thnumbe
C3.1VTPs, (b) sucbuilt wapplicawells, sapplicaand lenshaft d
IFUGAL PUM
nal protective cations must tions at all tim
DESCRIPTId questions aerve pump divnumber to be
mped on a mearge head assate nameplatesting informathe driver seriaer for Flowser
Configuratare engineer
ction barrel (cwith customer ations such astorm water sations. The pngth, whethe
designs and ty
MPS ENGLIS
equipment isbe in accord
mes.
ON rise concernivision will req
e of assistanceetal nameplatsembly. The de attached to tion on the drial number andrve represent
tion red pumps ascan) type pumspecific featus water pumpservice, induspumps vary inr it is an openype of discha
SH 71569224
flowse
s used. The sance with the
ng the pump,quire the compe. The serial e affixed to thdriver will havit. If you are iver, please pd the pump sative.
s:(a) Wet pit tymps. Most puures and for ping stations, strial and cryon size, impellen shaft or encarge head use
4 – 02-15
erve.com
afety e current
, plete number
he ve a
provide erial
ype and mps are
deep ogenic er types closed ed.
Page 15 of 7
Sum3.1.1
VERTICA
76
mp and deep
AL TURBINE
well VTP
DRIVER
DISCHARHEAD ASSEMB
COLUMN ASSEMBLY
BOWL ASSEMBLY
E PUMPS (VT
RGE BLY
TPS) CENTRI
3.1.2
3.1.3The VTare typassemEM, ENThe imdesigndetails(6 in) tterms oinches
assemconnecturbine
IFUGAL PUM
Suction ba
BOWL ASSEMBLY
COLUMNASSEMBLY
Most commTP configuratpical for variet
mbly types sucN, EP, EQ, S
mpeller modelnated separats) and the pumto 1300 mm (5of nominal bo
s.
Some unitmbly. In such c
cted directly toe pumps can
MPS ENGLIS
arrel (Can) VT
mon VTP motions shown inty of VTP moch as EB, EG
SK, SL, SN, Ss in each of ttely (see sectimp sizes coul52 in.). The sowl diameter
ts will not reqcases, the bowo the discharghave single o
SH 71569224
flowse
TP
SUCTIONBARREL (CAN)
DISCHARGE HEAD ASSEMBLY
DRIVER
odels n sec 3.1.1 andels with the
G, EH, EJ, EKSP, SR, ST, &
hese pumps ion 3.2 for mold vary from 1size expresseand is always
uire a columnwl assembly ige head. Veror multiple sta
4 – 02-15
erve.com
nd 3.1.2 bowl
K, EL, & AV.
are ore 150mm ed is in s in
n is rtical ages.
Page 16 of 7
Nome3.2The pump sithe nameplaattached to t
Bow3.2.1
Nominal Bow Impeller TypA=Axial, E=E Bowl Model B,J,K,H,L,M, Impeller ModL, M, H, Y…
No. of Stage
The typical nto the VTP cactual pumpnameplate. nameplate a
Disc3.2.2Consists of aExamples: 8 10 HF 20
Nom
Discharg Nominal disc W = Cast head-HF = FabricatedTF & LF = FabrUF = FabricatedHFL = FabricateHFH = Fabricat Please see sand identifica
VERTICA
76
enclature ze/ serial num
ate typically asthe discharge
wl assembly n
wl Diameter-in
pe (A or E or SEnclosed, S=
Types ,N,P,Q,R,T,V
del Designatio..
es
nomenclature configuration d
size and serThe driver wi
attached it.
charge head alphanumeric8W16, 10HF2
minal driver ba
ge head type
charge diame
- for horizontal abd head for abovericated heads witd head for belowed head for aboved head for abov
section 3.2.2.ation.
AL TURBINE
mber will be es below: The
e head assem
nomenclatur
12 E
nches
S) Semi-open
….
on
above is the description. Iial number froll have a sepa
nomenclatuc code as follo20, 6TF16,……
ase diameter
(see details b
eter in inches
bove the ground e the ground discth base flange
w ground dischargve ground dischave the ground dis
1 for discharg
E PUMPS (VT
engraved on nameplate isbly.
re
E J H-3
general guiddentify the om the pump arate
re ows. ….
in inches
below)
discharge charge
ge arge - Low H.P scharge -High H
ge head types
TPS) CENTRI
s
e
.P.
s
3.2.2.1Typica a) W
b) HF(Ty
c) TF
IFUGAL PUM
Types of 1al discharge h
type cast dis
F type fabricaypically with s
F type fabricat
MPS ENGLIS
f discharge hhead types. D
scharge head
ated dischargesquare base p
ted discharge
SH 71569224
flowse
heads etails (a) thru
e head plate)
e head
4 – 02-15
erve.com
u (g).
Page 17 of 7
d) LF type f(TypicallAlso ava
e) UF type
f) HFL type
VERTICA
76
fabricated disy with a circu
ailable with su
fabricated dis
e fabricated d
AL TURBINE
scharge headular base plateuction barrel m
scharge head
discharge hea
E PUMPS (VT
e- ANSI type.mounting)
d
ad
TPS) CENTRI
g) HF
3.2.2.1and coconfigupleaseor orde
D3.3
numbe 3.3.1A variemotorsmanuacatego a) Hothrougconnecof the d b) Soand protype drconnec 3.3.2(See aThe disassemin mos
IFUGAL PUM
FH type fabric
The disch1 (a) thru (g) aoupling arranguration of the e refer to the der specific sec
Design of
Please reer equivalents
Drivers ety of drivers ms are most comal, all types of ories.
ollow shaft drivh a tube in thected to the dridriver.
olid shaft driveojects below triver requires cting to the pu
Discharge also section 3.scharge head
mbly as well asst cases.
MPS ENGLIS
cated dischar
harge heads sare for illustragements vary pump that hadrawings supctionals from
Major Part
efer to appends
may be used, mmon. For thdrivers can b
vers: where the center of theiver by a clutc
ers: where thethe driver-moan adjustable
ump.
Head Assem.2.2.1) d supports thes supplying a
SH 71569224
flowse
rge head
shown in sectation only. Thy. For the actas been purchplied with theFlowserve.
ts
dix for Europu
however, elehe purposes obe grouped int
he head shafte rotor and is ch assembly a
e rotor shaft isunting base.
e coupling for
mbly
e driver and bodischarge con
4 – 02-15
erve.com
tion he shaft ual hased,
e pump
ump part
ctric of this to two
t extends
at the top
s solid This
owl nnection
Page 18 of 7
A shaft sealidischarge heliquid chamb The shaft seseal assembor a tube-pac
Colu3.3.3The column aconnects theand carries thHouses and bearings. Ty a) flanged c
b) threadedmm (4~14 in
The column s a) Open lin
pumped
b) Enclosedtube arofluid to lu
The shafts astud design o
VERTICA
76
ng arrangemeead to seal thber.
eal will usuallybly or stuffing cking box wit
umn assembassembly con
e bowl assembhe pumped flusupports the
ypical column
column assem
d column asse.) sizes only.
supports shaf
eshaft construto lubricate th
d lineshaft cound the linesubricate the li
are threaded oor clamp ring
AL TURBINE
ent is locatede shaft at its e
y be either a mbox with an oh an enclosed
bly nsists of columbly to the discuid to the discshaft and mayassemblies a
mbly
embly: from 10
ft assembly, th
uction utilizinghe lineshaft beOr
onstruction hahaft and utilizneshaft beari
or key coupleddesign.
E PUMPS (VT
d in the exit from the
mechanical open lineshaftd lineshaft.
mn pipe, whichcharge head charge head. y contain
are:
00 mm~355
hat is either
g the fluid beinearings.
as an enclosinzes oil or othengs.
d with thrust
TPS) CENTRI
t
h
ng
ng er
See seexact csize anspecifi 3.3.4The bomountemotor. vanes requirepart de 3.3.5VTPs cforeignstraineapplicaare fasattacheare proattach
a)
b)
c)
IFUGAL PUM
ectional drawcolumn assemnd configuratic order requir
Bowl asseowl assembly ed on the pum Impellers areand are gene
ements. See etails.
Suction strcan also be fin particles froers and the mation. Exampstened [422] ded using clipsovided with init to the main
Slip-on stra
Clip-on str
Cone (threa
SUCTION
CAP SCRSTRAIN
MPS ENGLIS
ings suppliedmbly details aion vary deperements and
mblies consists of im
mp shaft coupe cast wheels
erally coated tsection 8.0 fo
rainers itted with stram entering th
mesh size depples are showdirectly to thes [421]. Conenternal or exten assembly.
ainer
rainer
aded) straine
BELL (55)
CLIP (421)
REW (422)ER (316)
SH 71569224
flowse
d with the pumas per the ordending upon tapplication cr
mpellers rigidlypled to an elecs with multipleo meet the hy
or cross sectio
ainers [316] tohe pump. Theends on the
wn below. Strae suction bell [e shaped straernal threads
r
4 – 02-15
erve.com
mp for der. The he riteria.
y ctric e diffuser ydraulic onal and
o prevent type of
ainers [55] or
ainers to
Page 19 of 7
d) Bolt on s
Impe3.3.6
VTP’s are suimpeller typecapacity typeVTP applicatto match eacfinish to achiare dynamicshaft by a ta
Stuf3.3.7Some VTPs cases, stuffinworking presstuffing box
Hig3.3.7.2This type of packing with
VERTICA
76
strainer
ellers upplied with ees. Impellers e designed fotions. Impellech order and tieve hydraulically balancedpered lock co
ffing box are fitted with
ng boxes are ssures up to 2User Instructi
gh pressure packing box i two lantern r
AL TURBINE
enclosed, or sare low, med
or maximum cers are cast ato provide reqc characteristd and held in pollet or split rin
h stuffing boxnormally ade
20.7 bar (300 ions for speci
stuffing boxis fitted on to rings and allow
E PUMPS (VT
emi open dium and highcoverage of aand machinedquired surfaceics. Impellersposition on thng and key.
xes. In such equate for
psi). Refer tofications.
x an open linesws grease lub
TPS) CENTRI
h ll
d e s e
o
3.3.7.1This tylineshaused o3.2.2.1
shaft for pressbrication.
(17) PAC
(355
(13) PAC
IFUGAL PUM
Low pres1ype of packingaft for pressuonly on W-typ1 to see for W
sures up to 2
CKING GLAND
(354) STUD
5) HEX NUT
CKING SET
MPS ENGLIS
ssure stuffingg box is fittedres less than
pe discharge hW type dischar
20 bar (300 ps
SH 71569224
flowse
g box on to an ope6.5 bar (100
heads (see Srge head deta
si) uses six rin
PRESSURREDUCINGBUSHING
STUFFING
O-RI
HEX
STU
SLIN
4 – 02-15
erve.com
en psi) and ection ail).
ngs of
REG(117)
G BOX (83)
NG (347)
X NUT (327A)
UD (326A)
NGER (346)
Page 20 of 7
Ex3.3.7.4In cases whepressure stu
3.3.8 MecVTP’s can althe time of c
VERTICA
76
xtra high presere the pressffing box is us
chanical shaflso be fitted wontract.
AL TURBINE
ssure stuffinures are expesed.
ft seal with a mechan
E PUMPS (VT
ng box ected to cross
nical seal. Th
TPS) CENTRI
s 20 bar (300
he requiremen
IFUGAL PUM
psi) up to 65
nt to fit the me
MPS ENGLIS
5 bar (1000 ps
echanical sea
SH 71569224
flowse
si), extra high
al to be provid
4 – 02-15
erve.com
-
ded at
Page 21 of 7
Acc3.3.8Accessories customer.
Perfo3.4This product specifications The followinghelp with the temperature, data. If requiapplication ca
Ope3.4.1
Pumped liquidlimits* Maximum ambtemperature* Maximum pum
*Subject to wSpecial desigpumps operalimits. Contaavailable for 4 INSTA
Equipmmust complyregulations. potentially ex
Loca4.1When equipmmonths, a coaccordance wlocated to allomaintenancelifting and shosupply of liquarrangement
Insp4.1.1Six months pFlowserve Pemployed to and the facilinoticed, the Fmay require equipment insome compo
VERTICA
76
essories may be fitted
ormance anhas been seles of the purcha
g data is includinstallation. It materials and red, a definitivean be obtained
erating limits
d temperature
bient
mp speed
written agreemgns and mateating above aact Flowserveyour specific
ALLATION
ment operatedy with the rele
See section xplosive atmo
tion ment has beenomplete inspecwith section 2.ow room for a
e and inspectioould be as clo
uid to be pumpt drawing for th
pection prior prior to the schump Division conduct an inty. If any deteFlowserve Pua partial or co
ncluding restoonents.
AL TURBINE
d when specif
nd Operatiected to meet ase order. Se
ed as additionis typical and seal type may
e statement fod from Flowser
5 ºC (40 ºF) to +
Up to +40 ºC (10
refer to the nam
ment from Floerials may be and below thee for upgrade c application.
d in hazardouevant explosio1.6.4, Produc
ospheres.
n in storage foction should be.4.3. The pumccess, ventila
on with ample ose as practicaped. Refer to the pump set.
to installatioheduled instalrepresentativ
nspection of therioration of emp Division r
omplete dismaration and rep
E PUMPS (VT
fied by the
ion Limitsthe
ee section 1.5.
nal information factors such ay influence thisor your particulrve.
+80 ºC (176 ºF)
04 ºF)
meplate
owserve. available forse specified options
us locations on protection cts used in
or greater thane conducted inp should be tion, headroom for
able to the the general
on llation date, ae is to be he equipment equipment is representativeantling of the placement of
TPS) CENTRI
to as s ar
n 6 n
r
e
P4.2The puventilatheadropractic Refer tdimens 4.2.1The foactual a) Ma
pob) Ch
upc) Chd) Ch
wile) Ch
an
three pshouldnecess
Onagclu
Onag
male sshaft cavoide
connecimpropto the p
F4.3
pump dependvibratio
IFUGAL PUM
Preparatioump should betion, maintena
oom for lifting acable to the su
to the general sions and deta
General insollowing check
installation.
ake sure that ower supply syheck the sump. heck the liquidheck the install safely handheck all pumpny shipping an
Alwaplaces when ld be attemptedsary for a suc
n hollow shaftgainst the shautch n solid shaft dgainst the cou
Appshaft threads connection. Eed.
Alwacting driver toper motor direpump.
Foundatio
Theunits to their ds on the sizeon limitations
MPS ENGLIS
on e located to alance and inspand should bepply of liquid t
arrangement ails.
stallation chks should be
motor namepystem match p depth and p
d level in the allation equipmdle the pump wp connectionsnd handling re
ays support slifting or instad without adeqcessful install
t drivers, checaft size, which
drivers, checkupling bore siz
ly thread lubronly at the tim
Excess lubrica
ays check moo pump. Reseection can cau
n/Anchor B
re are many mfoundations. e of the pump. Non-compl
SH 71569224
flowse
low room for aection with am
e as close as to be pumped
drawing for th
heck-list made before
plate ratings acorrectly.
pump length m
sump. ment to be suweight and si
s (bolts, nuts eelated problem
shafting in at lalling. No instquate equipmlation.
ck the clutch h must go thro
k the motor shze
ricant sparingme of making ant should be
otor rotation beerve rotation duse extensive
Bolts
methods of in The correct m
p unit, its locaiance with the
4 – 02-15
erve.com
access, mple
.
he pump
starting
and the
match-
ure that it ze. etc) for ms.
least tallation
ment
size ough the
haft size
ly to up
e
efore due to damage
nstalling method
ation and e
Page 22 of 7
provision of clead to failuroutside the t The foundatirigid support expected stre Concrete fouinstalled in slholes in the mbelow. Sleevmoldable ma When a sucttype "TF" disprovide permmotor.
base, they mto grouting. Always shim the leveling ndone otherwthe structuraseparation of
recommendaindustry stan Detail of a t
Leve4.3.1
disc
MOUNTING PLA
NON-BONDIMOLDABLE MAT
FOUNDAT
VERTICA
76
correct foundre of the pumperms of the w
on must consto the discha
esses that ma
undations sholeeves that allmounting plateve should be faterial after sle
ion barrel is sscharge head,manent, rigid s
If leveling nmust be backe
near foundatnuts. Now tigise there is a l natural frequf the base from
All foundaations should ndards.
typical founda
eling of pumcharge head
ATE
NG TERIAL
TION
AL TURBINE
ation and insp and, as sucwarranty.
sist of materiarge head and
ay be encount
uld have anchlow alignmente as illustratedfilled with noneeve is set in
supplied as in the suction v
support for the
nuts are usedd off as far as
tion bolts and hten the foundrisk of signific
uency that coum the grout.
ation / anchor be verified by
tion bolt, grou
mps mountedflange
AN
E PUMPS (VT
tallation may ch, would be
l that will affor will absorb tered in servic
hor bolts t and have d in the detail
n-bonding place.
the case of thvessel must e pump and
d to level the s possible prio
then back off dation bolts.
cantly loweringuld result in
bolt y prevailing
uted.
on the
ANCHOR BOLT
GROUT
NUT
TPS) CENTRI
rd
ce.
he
or
fIf g
Ex
The pualignedassemprecisithe moflange 0.16 mthe gro Checkis still ltorquerecord
friendlyrequire 4.3.2
The soalignedby usinlevel. Lmountineeds using sleast 7Recheafter thinstallapit andthe solCheck respecin./ft) ashould
DISHEAD
372
373
IFUGAL PUM
xample of a tym
ump assembld with the anc
mbly is leveledion machinistotor mountingmounting su
mm/m (0.002 iout to set for a
k to make surelevel to within
e the nuts [373ed for future
Directly my for service. es re-leveling
Leveling osoleplate
oleplate [23] isd with the ancng a master leLevels shoulding surfaces. to be leveled
shims and gro72~80 hours beck the soleplahe grout is setation. Lower thd align the discleplate bolts[3to make sure
ct to the solepand final torqud be recorded
SCHARGED FLANGE
CONCRETE
2
MPS ENGLIS
ypical discharmounting flan
y [101] is lowchor bolts [37d by using a mt's level. Leveg flange. The rface needs tin./ft) using shat least 72~80
e that the motn 0.16 mm/m 3]. The levelinreference.
mounted pump Re-installatio and re-grout
of pumps mo
s first loweredchor bolts. Theevel or a preci be taken on tThe soleplateto within 0.16
out. Allow the before the pumate mounting t and then prohe pump assecharge head f372]. e that the pumplate to within ue the nuts [37
for future refe
E
SH 71569224
flowse
rge head withnge
wered into the 72]. The pumpmaster level oels should be tdischarge heto be leveled hims and grou0 hours.
tor mounting (0.002 in./ft) ng data is to b
ps are not useon of these pting.
unted on a g
d into the pit ane soleplate is ision machinisthe equipmen
e mounting su6 mm/m (0.00grout to set fo
mp is installedsurface leveln
oceed with theembly [101] inflange bolt ho
mp is still level 0.16 mm/m (073]. The levelierence.
4 – 02-15
erve.com
h the
pit and
p or a taken on ad to within ut. Allow
flange and final be
er pumps
grouted
nd leveled st's nt urface 02 in./ft) or at d. ness e pump nto the oles to
with 0.002 ing data
101
Page 23 of 7
Examp
Leve4.3.3 The suction and aligned flange is leveprecision mathe equipmeflange moun0.16 mm/m (the grout to spump is instasurface leveproceed withassembly [10discharge he[372]. Check to marespect to th(0.002 in./ft) leveling data Example of a
VERTICA
76
ple of pump m
eling of pum
barrel [315] iswith the ancheled by using achinist's leveent mounting s
ting surface n(0.002 in./ft) uset for at leasalled. Recheclness after the
h the pump in01] into the baead flange bo
ake sure that te barrel flangand final torq
a is to be reco
a pump install
AL TURBINE
mounted on a
mps with the s
s first loweredhor bolts. The
a master level. Levels shosurfaces. Theneeds to be leusing shims ast 72~80 hourck the barrel me grout is set stallation. Lowarrel and alig
olt holes to the
the pump is sge to within 0.que the nuts [orded for futur
ed with a suc
E PUMPS (VT
soleplate
suction barre
d into the pit suction barreel or a uld be taken o
e suction barreeveled to withand grout. Allors before the mounting and then
wer the pumpn the e flange bolts
still level with 16 mm/m 373]. The re reference.
tion barrel.
TPS) CENTRI
el
el
on el
hin ow
p
4.3.4
The soand alisuctionanchorsoleplausing aLevelssurfaceneeds in./ft) uAllow tthe pusurfaceproceeassemdischa[372].
Checresp(0.0
leveli
Exam
G4.4WhereAfter athe coushouldengineFlowse
IFUGAL PUM
Leveling omounted o
oleplate [23] isigned with then barrel [315] r bolts. Torquate. The sucta master leves should be taes. The suctioto be leveled
using shimsthe grout to smp is installee levelness aed with the pu
mbly [101] intoarge head flan
ck to make supect to the ba002 in./ft) anding data is to
mple of pump w
Grouting e applicable, gadding pipe wupling alignm
d then be groueering practiceerve service c
MPS ENGLIS
of pumps withon a soleplats first lowerede anchor bolts into the pit aue nuts to section barrel fla
el or a precisioaken on the eqon barrel fland to within 0.1s and grout uet for at least
ed. Recheck thafter the groutump installatioo the barrel annge bolt holes
ure that the puarrel flange tod final torque be recorded
with a suction
soleplate
grout in the fowork connectioment, the mouuted in accorde. If in any dcenter for adv
SH 71569224
flowse
h suction bate d onto the fous. Then, lowend aligned wicure suction bnge is leveledon machinist'squipment moge mounting 6 mm/m (0.0
under the solt 72~80 hourshe barrel mout is set and thon. Lower thend align the s to the flange
ump is still lev within 0.16 mthe nuts [373for future refe
barrel mount
oundation boltons and re-chnting plate/sodance with gooubt, please vice.
4 – 02-15
erve.com
arrel
undation er ith the barrel to d by s level. unting surface
002 leplate. s before unting en
e pump
e bolts
vel with mm/m 3]. The erence.
ted on a
ts. hecking oleplate ood contact
Page 24 of 7
Grouting prounit and founrunning equiCare should contact with plate, suction
tightened aft
VERTICA
76
ovides solid condation that ppment and dabe taken to egrout between can and fou
Foundatioter the grout h
AL TURBINE
ontact betweeprevents lateraampens resoensure maximen the pump bundation (no v
n bolts shouldhas been cure
E PUMPS (VT
en the pump al movement nant vibration
mum surface base, sole voids).
d only be fullyed.
TPS) CENTRI
of ns.
y
L4.5MotorsIt is thethe modetailepiping separapump sseparaand aliFlowse 4.5.1
4.5.1.1See lift 4.5.1.2
The forequire a) Tw
lowb) Twc) Tw
attd) Pip
comm
e) Gewrwrclo
f) Thste
inside individand sk 4.5.1.3
a) Cleoth
b) Fluwa
c) Resu
d) Cleeq
IFUGAL PUM
Lifting ands may be supe responsibiliotor is assemed in section 4
and the pumately or as fulsize and weigately, it is the ign the pump erve’s installa
Installationunassemb
Lifting 1fting methods
Equipme2installatio
llowing list coed for installat
wo (2) mobile wering the pumwo (2) steel clawo (2) sets of taching to the pe clamp for l
olumn pipe. Am (3/4 in.) diaeneral purposrenches, sockrenches, wire oth. hread sealing eel and light m
Parts andshipping conual packages
kids for attach
Uncrating3pump
ean the parts her foreign maush the pumpater. Clean alemove any rusrfaces with finean all thread
quipment.
MPS ENGLIS
d Assemblyplied separatty of the instabled to the pu4.5. Dischargp assembly aly assembledght. If the partcustomer’s re with driver to
ation instructio
n of pumps tbled
in section 2.3
ent and toolson of unasse
vers the prinction.
cranes capabmp and/or moamps of suitachain tongs &pump and mifting bowl ass
Approximately ameter rope mse hand tools, ket set, screwdbrush, scrape
compound demachinery oil.
d accessories tainers or atta
s. Inspect all hed parts befo
g and cleanin
of any dirt, paatter.
p inside and oull machined sust spots foundne emery clothded connectio
SH 71569224
flowse
y tely from the paller to ensureump and alignge head columare supplied ed depending uts are shippeesponsibility to the satisfactons.
that are ship
3.
s required forembled pump
cipal tools/item
ble of hoisting otor. ble size.
& cable sling footor lifting eyesembly and th4.5 m (15 ft) o
may be requirepipe wrenche
drivers, Allen er and fine em
esigned for sta
may be placeached to skidcontainers, c
ore discarding
ing of unasse
acking materia
utside with cleurfaces. d on the machh. ns and any ac
4 – 02-15
erve.com
pumps. e that ned as mn either upon the d to install tion of
ped
r ps
ms
and
for es. he of 19
ed. es, end
mery
ainless
ed s in
crates g.
embled
al and
ean
hined
ccessory
Page 25 of 7
should be lefstraightness.
Ins4.5.1.4as
a) Sump anof all loo
b) Check ac) Do not lif
pump shd) When ins
mm (6 infastenedshipping vertical pthe bowl
e) If a strainassembl
f) Position foundatio
g) If a baseper m (0in place.
h) Check fothat numin a horizor pull th
i) Carefullyassemblsection 2
j) Lower thSet clambowls onassemblthe shaft
k) Proceedspecific c
Ins4.5.1.5
Choose one installation pconfiguration
In4.5.1.5.1lu
Puhousing instaprevent damhousing befo
VERTICA
76
Lineshaft wft in the crate
stalling the bsembly nd piping sho
ose debris befll bolts for tighft or handle th
haft. stalling bowl a
n.) or 203 mm d to the woode
until the bowposition. This s or bending tner is to be usy using fastenlifting equipmon opening. e plate is used.002 in. per ft
or axial clearamber for futurezontal positionhe pump shafty lift the suctioy with suitable2.4 for lifting ahe bowl assemmp or holding dn a flat surfacey and reduce t. to install the
column pipe d
stallation of d
of the followiprocedure than that has bee
nstallation of ubrication
ump head mayalled. For easage, we recom
ore putting the
AL TURBINE
when shippedto avoid dama
bowl and colu
uld be thoroufore starting inhtness. he bowl assem
assemblies in (8 in.), leave
en skid that is wl assembly is
will help prevthe shaft. sed, attach it tners as neces
ment so it will c
d, level the pla) and then gro
nce or endpla reference (wn you should bt indicating axon barrel and te straps or claand safety rulmbly into the wdevice that is e. This is to spossibility of
column assemdrawings).
discharge he
ng discharget is appropriaen purchased
discharge he
y be shipped wse of assemblmmend remov
e head on the
E PUMPS (VT
d separately age or loss of
umn
ughly cleanednstallation.
mbly by the
sizes of 152 bowl securelyattached for raised to a
vent breaking
to the bowl ssary.. center over the
ate to 0.16 mmout and ancho
ay and record hile bowls arebe able to pusial clearance)the bowl amps (See les). well or sump. attached to
stabilize bowl cross threadin
mbly (refer to
ead
e head type ate to the pumd
ead with produ
with the sealiny and to ving the pump.
TPS) CENTRI
f
y
e
m or
e sh ).
ng
mp
uct
ng
For puone-piesealing
For pu(headssolid sskippin a) Att
cob) Lif
intliftinoflaof be
c) If bbepudis
See seshaft dleveling 4.5.1.5
housinprevenhousin
For puone-piesealingsuppliecoupledrivers
a) Attco
b) Atten
c) Liftub2.3insFasuan
d) Usfouce
IFUGAL PUM
umps suppliedece headshag housing) pro
umps suppliedshaft couples haft drivers, png step (a).
tach the headoupling and tigft discharge heto place (See ting methods aot to bend the nge and bearhead. (Note
earing retainerbaseplate is netween the puump. The shascharge head
ection 4.4.4 fodrivers and seg details
Installat5.2enclosin
Pump heang installed. Fnt damage, weng before putti
umps suppliedece headshag housing) proed with a two-es above the ss, proceed to
tach the headoupling and tigtach the top e
nclosing tube aft the dischargbe then lower 3 for recommestructions). Basten the top cpplied to botto
n alignment rinse shims or wundation to lev
entered in the
MPS ENGLIS
d with hollow ft (headshaft oceed to step
d with a two-pabove the se
proceed to ste
dshaft to the lighten (left hanead over shafsection 2.3 foand safety insshaft. Fasten
ring retainer, ithat W headsr at the top conot included usmp and found
aft must be ce.
or coupling insection 4.2.1~4
tion of discharng tube
ad may be shFor ease of ase recommending the head o
d with hollow ft (headshaft oceed to step-piece headssealing housistep (b) direc
dshaft to the lighten (left hanenclosing tubeand tighten (lege head over sr carefully intoended lifting me sure, not tocolumn flangeom of head. (Wng at the top c
wedges betweevel the pump.discharge hea
SH 71569224
flowse
shaft drivers couples belo
p (a).
piece headshaealing housingep (b) directly
neshaft with and threads). ft and lower cor recommendstructions). Ben the top columf supplied to b
s do not have olumn flange).se shims or wdation to levelntered in the
stallation on so4.2.4 for pump
rge head with
ipped with thessembly and tod removing theon the pump.
shaft drivers couples belo
p (a). For pumhaft (headshang) or solid s
ctly skipping s
neshaft with and threads). e to the columeft hand threashaft and enc
o place ( See smethods and s bend the sha
e and alignmeW heads do n
column flangeen the pump a. The shaft mad.
4 – 02-15
erve.com
and a ow
aft g) or y
a
arefully ded e sure mn bottom a
wedges the
olid p
h the
e sealing o e
and a ow mps aft haft
step (a).
a
mn ads). closing section safety aft. ent ring if not have e). and
must be
Page 26 of 7
See section 4shaft drivers leveling deta
Insta4.5.2fully
Lif4.5.2.1
See lifting m
Eq4.5.2.2ins
a) Mobile centire we
b) Cable slilifting eye
c) Ordinarywrenchewrenchecloth.
d) Thread sconnecti
Thvibration is frstraightenedand great ca Always supplifting or insta
inside shippiindividual pa Inspect all coparts before Lifting heavyappropriate t
Un4.5.2.3as
a) Clean th
other forb) Flush the
water. c) Clean all
spots fouemery cl
d) Clean allequipme
VERTICA
76
4.4.4 for coupand section 4ils.
allation of puy assembled
fting ethods in sec
quipment andstallation of arane capable eight of the puings for attaches.
y hand tools: Pes, socket set,es, wire brush,
sealing compoon and light m
e single mostrom a bent sh to stringent t
are must be ex
port shafting inalling.
Parts and ng containers
ackages.
ontainers, cradiscarding.
y objects is datools and proc
ncrating and sembled pum
e parts of all deign matter. e pump inside
l machined suund on the maoth. l threaded con
ent.
AL TURBINE
pling installatio4.2.1~4.2.4 fo
umps that ar
ction 2.3.
d tools requia fully assemof hoisting an
ump and motohing to the pum
Pipe wrenches screwdrivers, scraper and
ound designedmachinery oil.
t common cauhaft. Shaftingtolerances prixercised in its
n at least thre
accessories s, or attached
ates and skids
angerous. Uscedures is mu
cleaning of mp
dirt, packing m
e and outside
urfaces. Remachined surfac
nnections and
E PUMPS (VT
on on solid or pump
re shipped
ired for mbled pumpnd lowering thor. mp and motor
s, end s, Allen fine emery
d for type of
use of pump g is ior to shippings handling.
ee places whe
may be placed to skids in
s for attached
se of ust.
a fully
material and
with clean
move any rust ces with fine
d any accesso
TPS) CENTRI
he
r
g
en
ed
d
ory
4.5.2.4If a basm (0.00 See se Positiofounda
thorouinstalla Set upcenterethe bowLower the claon a flaand red a) Wh
pufasbo
b) Lifus
c) Pothethe
d) If ainc(le
e) If athi
If the pprocedsection a) Ins
mofou
b) If ssoso
c) Lereq
d) Chan
e) Ins
IFUGAL PUM
Installing4se plate is use02 in. per ft),
ections 4.2.1~
on lifting equipation opening.
Sumghly cleaned ation.
p installation ued directly ovwl assembly the bowl ass
amps or holdinat surface. Tduce possibili
hen installing ump assemblystened to the owl assembly ft the pump tosed, attach it toosition pump oe discharge ofen lower onto a stuffing box cluded, attacheft hand threada mechanical s point per the
pump includesdure as listed n 2.3)
stall the suctioounting flangeundation. soleplate is us
oleplate and moleplate. evel the solepquired. heck to ensurnd other foreigstall the pump
MPS ENGLIS
g the fully ased, level the pgrout and anc
~4.2.4 for pum
pment so it wil.
mp and pipingof all loose d
unit so that thver the well orand suction b
sembly into thng device tha
This is to stabiity of cross th
152 mm (6 iny, leave the puwooden skid is raised to a
o a vertical poso the bowl asover sump or f the pump withe base. Leand a hollow
h the head shads). seal is include attached ins
s a suction babelow. (See
on barrel firste and bolts di
sed, mount amount the suc
plate & the suc
re suction bargn material. p.
SH 71569224
flowse
ssembled pumplate to 0.16 mchor in place.
mp leveling det
ll center over
g should be debris before
e lifting cabler sump. Carebarrel with a ce well or sum
at is attached lize bowl assereading the sh
n.) or 203 mmump securely (as shipped) vertical positisition. If a strasembly. suction barreith external pievel the entire
shaft driver aaft to the pum
ed, install thestructions.
arrel (can), folifting instruct
t and grout theirectly to the
and grout the ction barrel on
ction barrel fla
rrel is free of d
4 – 02-15
erve.com
mp mm per
tails.
the
starting
e will be efully lift clamp.
mp. Set to bowls
embly haft.
(8 in.)
until the on ainer is
l. Align ping
e pump. are
mp shaft
e seal at
ollow the tions in
e
nto the
ange as
debris
Page 27 of 7
Insta4.5.3driv
If tshaft driver, arrangementis applicablethe coupling
adjusting nut All burrs, nicmating partsinstallation. rust may res
Ins4.5.3.1co
a) The key be a snusliding fit[42].
b) The key pump shhalf coup
c) Side cleacheckedWA/PA c(0.003 ina sliding clearancIt may beproper fit
d) Insert thecoupling The key
e) Lubricatewith lightflange up
f) Lubricatethread it with maleshaft and
g) Uncrate shaft.
capable of cabefore procecould cause h) Clean an
VERTICA
76
allation of coers.
he pump purcone of the folt between the
e. Choose thearrangement
Clean thret. Check for b
cks and rust ms of flanged coFailure to rem
sult in misalign
stallation of aoupling WA/P
[46A] for the dug or tight fit int in the keysea
with pin [46] shaft keyseat anpling [44] keysarance of keys with a feeler coupling shoun.) for a snug f
fit. These areces. Closer fite necessary tot. e key [46] with[44] putting thshould not exe pump couplt oil and slide p. Slide it pase adjusting nuonto pump she register dowd top of nut arand lift driver
The driverarrying the en
eeding to stepdamage to th
nd check drive
AL TURBINE
ouplings on s
chased is havllowing couplie driver and the procedure at required.
eads on pumburrs and nick
must be removoupling and pmove all burrsnment causin
adjustable flPA. driver shaft ke
n the shaft keyat of the drive
should be a slnd a snug or tseat. s in keyseats gauge. Clear
uld not exceedfit or 0.127mme maximum as are preferreo file-dress ke
h pin into pumhe pin in the hxten
Recommended