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Verigy V93000Service Training
Module 17:V93000
Digital Cards
17 - PinScale CardsPage 2
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• Up to 8 digital cards can be installed in each card cage.
– Up to 16 digital cards in CTH– Up to 32 digital cards in STH– Up to 64 digital cards in LTH
• Each digital card holds: – 1x Interface Module– 1x Relay or FORM Module – 8x Channel modules
• Each PS400 card has 64 I/O channels
• Each PS800/PS3600/HSM card has 32 I/O channels
Channel CardsBack plane address, data, control bus interface and DIS Interface.
Supply voltages from DC/DC Power Unit, MCLK from Clock boards, and direct connection to the DPS Pogo Pins.
17 - PinScale CardsPage 3
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Card cage Side DUT Side
Front Plane
Board A
Board C
The DUT Interface holds the DUT board in place. The signal path between the DUT and the pin electronics is established through pogo pins and coax cables.
PS400 Channel Board to DUT Interface
Board D(backside)
Board B(backside)
A
B
C
D
17 - PinScale CardsPage 4
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Card Cage Side
DUT SideFront PlaneBoard 1, Ch. 1-16
Board 2, Ch. 1-16
Brd 1
Brd 2
• The DUT Interface holds the DUT board in place. The signal path between the DUT and the pin electronics is established through pogo pins and coax cables.
PS800/PS3600 Channel Board to DUT Interface
17 - PinScale CardsPage 5
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Channel Card Syntax
Verigy is using a 5 digit number to identify a channel
Ch 10815Channel 15 on specific logical I/O board
-number range 01 - 16
Logical Pogo Block 108 on the DUT Interface-number range in Small TH or Compact TH
with PS400 card101 - 124 and 225 - 232301 - 324 and 425 - 432
-number range in Large TH or Small TH
with DUT Scale interface101 - 132 and 201 - 232301 - 332 and 401 - 432
Note: To locate a logical I/O board location, one must use the pogo mapping file to cross reference the logical pogo block location to the card slot location.
-number range in Compact TH 101 - 124 and 225 - 232
17 - PinScale CardsPage 6
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Model File
GLOBAL
testhead = TH_8CC # TH_2CC | TH_4CC | TH_8CC
dut_interface = SOC # F330 | SOC | EXHIBITION
hpib_interface = vxi11/192.168.0.100/gpib0 # hpib | vxi11/192.168.0.100/gpib0
timing_bundle = w256-d8-r8
# gigamem = 5
# xpressdata = ON
# multisite = ON
IOCHANNEL
# Pin Scale System Unified Memory Mode
# 10101-10216:HW = PS800, speed = 800 Mbps, smem = 64M, diff, ppTIA
# 10301-10416:HW = PS3600, speed = 3600 Mbps, smem = 64M, diff, ppTIA
# 10901-11216:HW = PS400, speed = 400 Mbps, smem = 56M, ppTIA
# Pin Scale System Compatible Memory Mode
# 10101-10216:HW = PS800, speed = 800 Mbps, smem = 2M, vmem = 54M, diff, ppTIA
# 10301-10416:HW = PS3600, speed = 3600 Mbps, smem = 2M, vmem = 54M, diff, ppTIA
# 10901-11216:HW = PS400, speed = 400 Mbps, smem = 2M, vmem = 47M, ppTIA
ANALOGBOARD
# ...
(for backward compatibility with SD testers)
(recommended if no backward compatibility with SD is needed)
17 - PinScale CardsPage 7
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• Channel assignment is printed on metal cover
• One logical board consists of 16 channels, located on two channel modules
• Each logical board is connected to 1 pogo block
Logical LogicalBoard B Board D
Logical Logical Board C Board A
PS400 Channel Assignment
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Cha
nnel
s 09
-12
Cha
n nel
s 01
-04
Cha
nnel
s 0 1
-04
Cha
nne l
s 09
-12
Cha
nne l
s 05
-08
Cha
nnel
s 13
-16
Cha
nnel
s 05
-08
Cha
nnel
s 13
-16
02 020101 01 010202
Example: If the card location is 1st digital card slot in group1,
Logical board 1 connects to 101 pogo block. Logical board 2 connects to 102 pogo block.
Channel assignment is printed on metal cover
Logical Logical Board 2 Board 1
PS800/PS3600 Channel Assignment
Logical Logical Board 1 Board 2
17 - PinScale CardsPage 9
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A
B
Pin Scale 400 Pogo Cable E8012- 61601
C
DIdentifying the installation location:
Label “A” for 101, 105, 109 . . . )
Label “B” for 102, 106, 110. . . . )
Label “C” for 103, 107, 111. . . . )
Label “D” for 104, 108, 112. . . . )
PS400 Pogo Cable
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Pin Scale 800 Pogo Cable: E7945P(Replacement part: E7945-68575)
A
B
Pogo Cable: E8010P for other cards(Replacement part: E8010-68575)
A
B
Identifying the installation location:
Label “A” for odd-numbered logical boards. (101, 103, 105 . . . . )
Label “B” for even-numbered logical boards. (102, 104, 106 . . . . )
PS800/PS3600 Pogo Cables
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Filling for Pin Scale/HSM systemsMore than 384 pins (4CC) / 768 pins (8CC)
Legacy compatibleUp to 384 pins (4CC) / 768 pins (8CC)
Each Pin Scale/HSM pogo cable has two pogo connectors
Pogo Cable Filling
17 - PinScale CardsPage 12
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Pin Scale 400 / 800 Pin Scale 3600 a b a b c 1 Pin01 DGND 1 DGND Pin01 DGND 2 DGND Pin02 2 DGND Pin02 DGND 3 Pin03 DGND 3 DGND Pin03 DGND 4 DGND Pin04 4 DGND Pin04 DGND 5 Pin05 DGND 5 DGND Pin05 DGND 6 DGND Pin06 6 DGND Pin06 DGND 7 Pin07 DGND 7 DGND Pin07 DGND 8 DGND Pin08 8 DGND Pin08 DGND 9 Pin09 DGND 9 DGND Pin09 DGND
10 DGND Pin10 10 DGND Pin10 DGND 11 Pin11 DGND 11 DGND Pin11 DGND 12 DGND Pin12 12 DGND Pin12 DGND 13 Pin13 DGND 13 DGND Pin13 DGND 14 DGND Pin14 14 DGND Pin14 DGND 15 Pin15 DGND 15 DGND Pin15 DGND 16 DGND Pin16 16 DGND Pin16 DGND 17 17
010203 : :
: : 17
Orientation Marker
a b 01
02
03 : :
: : 17
Orientation Marker
a b c a b c
Pogo Pin Assignment
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Product Number:
E8012A: Pin Scale 400 Card
E8012P: Pogo Assembly
Function Summary:
• 64 x digital I/O• 400Mbps data rate• up to 56 MV per channel• 64 x PPMU• 4 x Board ADC
Interface Module x 1Backplane I/FDCLK Distribution
8-Channel Module x 8Test ProcessorMemoryPin PMU AC/PPMU SwitchDCL (Driver-Receiver IC for Drv/Cmp/Load)
Relay Module x 164 DC Relays9 Central RelaysMCLK DistributionFrontplane I/F 4 x Board ADC
PS400 Overview
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Product Number:
E7945A: Pin Scale 800 Card
E7945P: Pogo Assembly
Function Summary:
– 32 x digital I/O
– 800Mbps data rate
– 54MV per channel
– 2M sequencer memory
– 32 x PinPMU
– 2 x Board ADC
Interface Module x 1Backplane I/FDCLK Distribution2 x Board ADC
4-Channel Module x 8Test ProcessorMemoryPin PMUDRIC (Driver-Receiver IC for Drv/Cmp/Load)
Relay Module x 1AC/DC/PPMU RelayCentral RelayMCLK DistributionFrontplane I/F
PS800 Overview
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Product Number:
E8010A: Pin Scale 3600 Card
E8610A/E8620A: HSM Cards
E8010P: Pogo AssemblyFunction Summary:
– 32 x digital I/O
– 3600Mbps data rate
– 54MV per channel
– 2M sequencer memory
– 32 x PinPMU
– 2 x Board ADC
Interface Module x 1Backplane I/FDCLK Distribution2 x Board ADC
4-Channel Module x 8Test ProcessorMemoryPin PMUDRIC (Driver-Receiver IC for Drv/Cmp/Load)AC/DC/PPMU Relay
Relay (Form) Module x 1Central RelayMCLK DistributionFrontplane I/FBoard-cable Assembly x 1
PS3600/HSM Digital Card Overview
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PS400 Functional Block Diagram
Relay Module8 x 8-Channel ModuleInterface Module
FPGA with
InterfaceState
Machine
HPPMU I/F4 x Board ADCDiag MUX
Fron
tpla
ne In
terfa
ce
MCLKDistribution
DUT
Inte
rface
DC/CentralRelay
ClockDistribution
Back
plan
e In
terfa
ceData/ClockControl
8-Channel ModulePin PMUAC/PPMU Switch x 8
FPGAClock: Module 2, Data: Module 3
Clock: Module 7, Data: Module 6
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PS800 - Functional Block Diagram
Relay Module8 x 4-Channel ModuleInterface Module
InterfaceState
Machine
DataPath
2 x Board ADC HPPMU I/FBoard ADC MUXDiag MUX
Fron
tpla
ne In
terfa
ce
MCLKDistribution
DUT
Inte
rface
AC/DC/PMU/CentralRelay
ClockDistribution
Back
plan
e In
terfa
ceData/ClockControl
To Board ADC & I/F State Machine
4-Channel ModulePin PMU x 8
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PS3600/HSM - Functional Block Diagram
Relay Module8 x 4-Channel ModuleInterface Module
InterfaceState
Machine
DataPath
2 x Board ADC HPPMU I/FBoard ADC MUXDiag MUX
Fron
tpla
ne In
terfa
ce
MCLKDistribution
DUT
Inte
rface
ClockDistribution
Back
plan
e In
terfa
ceData/ClockControl
To Board ADC & I/F State Machine
4-Channel ModulePin PMUAC/DC/PPMU Rly x 8
CentralRelay
(Board-signal cable)
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Relay Module8 x 8 -Channel ModuleInterface Module
PowerControl
2.5 V
1.8 V
1.2 VDC/DC
VoltageRegulator
VoltageRegulator
Noise FilterDC/DC
DC/DC
Temp.
DDR2
TestProcessor
Temp.
12 V
5 V-12 V
– 6 V (5 modules)
DC/DC ControlOver Current/Voltage Control
14 V6.5 V3.3 V
– 12 V
– 6 V (Modules 1,3,8)
10 VDCL
PowerCtrl Bd
Back
plan
e
ControlBoard
InterfaceState
Machine
PS400 Power Routing
1.2V DC/DC6.5V
LevGen PMU IC
-10V,12 V
2.5V DC/DC
Fron
tpla
ne
20V
6.5V
2.5V
NOTE:Monitored temperatureuses temp sensor onInterface module.
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Relay Module8 x 4-Channel ModuleInterface Module
PowerControl
2.5 V
1.8 V
1.8 V
3.3 V
1.8 V
DC/DC
VoltageRegulator
VoltageRegulatorNoise FilterDC/DC
DC/DC
DC/DC
DRIC
Temp.
Back
plan
e
RDRAM
Termination
TestProcessor
I/O
DC/DC
Temp.
Fron
tpla
ne
12 V
12 V
5 V
5 V12 V – 6 V
10 V
DC/DC ControlOver Current/Voltage Control
14 V8 V
6.5 V– 12 V
PowerCtrl Bd
ControlBoard
InterfaceState
Machine
PS800 – Power Routing
NOTE:Monitored temperatureuses temp sensor onInterface module.
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Relay Module8 x 4-Channel ModuleInterface Module
PowerControl
2.5 V
1.8 V
1.8 V
3.3 V
1.8 V
DC/DC
VoltageRegulator Voltage
Regulator
Noise FilterDC/DC
DC/DC
DC/DC
Temp.
RDRAM
Termination
TestProcessor
I/O
DC/DC
Temp.
Fron
tpla
ne
12 V
12 V
5 V
5 V12 V
– 6 V(2 modules)
DC/DC ControlOver Current/Voltage Control
14 V8 V
6.5 V– 12 V
– 6 V(6 modules)
8 V
DRIC
PowerCtrl Bd
Back
plan
e
ControlBoard
InterfaceState
Machine
PS3600/HSM – Power Routing
Temp.
NOTE:Monitored temperatureuses temp sensor onInterface module.
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Test Processor• Sequencer• Edge Generator• Data Formatter• Data Comparator• Error Map Generator• DAC for Level Generator and Active Load
DDR2 Memory• 56 MV/channel• 3 GV/card for scan
Level Gen - PMU IC• Reference V/I generator• Pin PMU• AC and PPMU Switch DCL
• Driver• Comparator • Active load
Cover Side Connector Side
PS400 Components and Function
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Test Processor• Sequencer• Edge Generator• Data Formatter• Data Comparator• Error Map Generator• DAC for Level Generator and Active Load
RDRAM • 54MV/channel• 1728MV/board for scan• 2M sequence/channel
Pin PMU
Level Generator• Reference V/I generator
Driver-Receiver IC• Driver• Comparator
(Dual-Level and Differential)
• Active load
Cover Side Connector Side
PS800 Components and Function
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Test Processor• Sequencer• Edge Generator• Data Formatter• Data Comparator• Error Map Generator• DAC for Level Generator and Active Load
RDRAM • 54MV/channel• 1728MV/board for scan• 2M sequence/channel
Cover Side Connector Side
Pin PMU
Level Generator• Reference V/I generator
Driver-Receiver IC• Driver (Standard, Fast)• Comparator (Dual-Level,
High Speed, Differential)• Active load
DC/PPMU Relay
AC Relay (50)Board-cable Connector
Inductor
PS3600/HSM Components and Function
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DC/DC Converters
Temperature Sensor
DCLK Distribution (for data flow synchronization)
Backplane Transceivers
Interface Module FPGA
Backplane Transceivers
Configuration Controller (CPLD)
PS400 Interface Module Components
Flash Memory for FPGA configurations
Status Indicator LED (7x Green LED & 3x Red LED)
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2 x Board ADC (2x 16bit ADC + Analog MUX)For PPMU Monitor, Cal/diag measurement.Powered by 12V/±5V from clock board.
Status Indicator LED (2x Green LED & 1x Red LED)fiber-link/power failure
DC/DC Converter
DCLK Distribution (for data flow synchronization)Distribute DCLK (20MHz) from control board to channel module.
Interface State Machine (2xEPLD)Controller for interfacing and information flow between channel module and control board.
Backplane Drivers (Backplane Transceiver Logic)BTL exists both side of the module
Temperature Sensor
PS800 Interface Module Components
17 - PinScale CardsPage 27
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DC/DC Converter
DCLK Distribution (for data flow synchronization)Distribute DCLK (20MHz) from control board to channel module.
Interface State Machine (EPLD)Controller for interfacing and information flow between channel module and control board.
2 x Board ADC (2x 16bit ADC + Analog MUX)For PPMU Monitor, Cal/diag measurement.Powered by 12V/±5V from clock board.
Status Indicator LED (3x Green LED & 1x Red LED)fiber-link/power failure
Backplane Drivers (Backplane Transceiver Logic)BTL exists both side of the module
Temperature Sensor
PS3600/HSM Interface Module Components
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Fiber Link and Power Status Information
1) RDY Fiber link connection and power status OK
2) FLT/ALM Fiber link not connected or power failure
FPGA Status Information (per FPGA)
3) ERR FPGA configuration error
4) LOAD Configuration of FPGA in progress
5) SAFE Factory FPGA configuration loaded
6) USER FPGA configuration completed
PS400
Interface Module Power Status LEDs
1 2 3 4 5 6Relay Module FPGA
Interface Module FPGA
17 - PinScale CardsPage 29
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1) Red Fiber link is not connected or power failure
2) Green Fiber link connection and power status OK
3) Orange Test register (for internal use)
4) Yellow Data Handshake (flashing @ data transfer)
5) Green Configuration of FPGA in progress
PS800 PS3600/HSM
1 5 2 4 3
1) Red Fiber link is not connected or power failure
2) Green Fiber link connection and power status OK
3) Orange Test register (for internal use)
4) Yellow Data Handshake (flashing @ data transfer)
1 2 3 4
Interface Module Power Status LED’s
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Four 16-bit ADCs on the relay module for the purposes of:
• PPMU value measurement• Diagnostic (temperature, supply
voltages)• Calibration
The Board ADCs are powered by 12V/± 5V from the Clock Board
PS400 Board ADC
Logical Board AChannel 1
:Channel 16
Board ADC A
Logical Board BChannel 1
:Channel 16
Board ADC B
Logical Board CChannel 1
:Channel 16
Board ADC C
Logical Board DChannel 1
:Channel 16
Board ADC D
Result Interface Module
Channel Module
Relay Module
Mux
Mux
Mux
Mux
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NOTE: Signal traces from Analog MUX to Board ADC:• Pin Scale 800: Channel module for logical Board 2, channel 01-04
• Pin Scale 3600/HSM: Channel module for logical Board 1, channel 05-08
This is helpful troubleshooting information if PMU value measurement fails.
Result Channel 1
::
Channel 16
Board ADC A
InterfaceModule
ChannelModule
RelayModule
Logical Board 1
Board ADC B
Logical Board 2
Channel 1::
Channel 16
Analog MUX
Analog MUX
Board ADC A
Two 16-bit ADCs on the interface module for the purposes of:
• PPMU value measurement• Diagnostic (temperature, supply voltages)• Calibration
Board ADC is powered by 12V/± 5V from the Clock Board
PS800/PS3600 Board ADC
17 - PinScale CardsPage 32
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Linear Regulators, DC/DC Converters
DC RelaysOne channel connects to each relay
Central Relays9 relays for DC rail/GND-sense/Board ADC path
Analog MultiplexerPPMU monitor/Diagnostics/Calibration signals to board ADC
Relay Drivers
4 Board ADCs
Relay Module FPGA
MCLK Distribution
Temperature Sensor
PS400 Relay Module Components
17 - PinScale CardsPage 33
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Temperature Sensor
Linear Regulators, DC/DC Converter
AC(50)/PMU/DC RelayOne channel connects to each relay
Central Relay8 relays for DC rail/GND-sense/Board ADC path
MCLK DistributionDistribute MCLK (from clock board) to all channel modules.
Relay Driver
Analog MultiplexerPPMU monitor/Diagnostics/Calibration signals to board ADC on I/F module
Filter for PinPMU power supply
PS800 Relay Module Components
17 - PinScale CardsPage 34
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Linear Regulators, DC/DC Converter
Central Relay7 relays for DC rail/GND-sense/Board ADC path
Temperature Sensor
MCLK DistributionDistribute MCLK (from clock board) to all channel modules.
Analog MultiplexerPPMU monitor/Diagnostics/Calibration signals to board ADC on I/F module
Filter for PinPMU power supply
PS3600/HSM Relay Module Components
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1. Remove channel module
Extractor Tool: E7945-44120
2. Scrape off gap filler using the flat end of the extractor tool
Gap Fillers are included within:
• Channel module• Interface/Relay
module
3. When assembling modules, always
use new gap filler
PS800 RepairModule Exchange (1)
• ... Ensure You‘re ESD Protected!
• Wear ESD shoes
• Wear ESD coat
• Wear ESD Wrist Strap
17 - PinScale CardsPage 36
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Case 1: One channel module to be exchanged
Clean heat conductors with an ESD-safe brush Part Number: 5041-6209
Make sure to remove any metal filings around the holes in the heat sink!
Use a powerful magnifying glass or a microscope to detect very small filings. They can cause short circuits on the board and damage the test system.
0.3 mm
• ... Ensure You‘re ESD Protected!
• Wear ESD shoes
• Wear ESD coat
• Wear ESD Wrist Strap
PS800 RepairModule Exchange (2)
17 - PinScale CardsPage 37
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2. Exchange relay module and heat conductor:
Heat conductor
3. Exchange interface module and heat conductor:
Heat conductor
1. Replace both heat conductors on the heat sink
Heat conductors: E7945-00207 (Small – relay module side)E7945-00204 (Large – interface module side)
Important for the repairHeat conductors fulfill the role of electric isolation. It is absolutely mandatory to renew the heat conductors during the repair.Missing heat conductors may cause all eight modules to become damaged.
Case 2: All channel modules have to be removeddue to the need to exchange Relay Module or Interface Module.
• ... Ensure You‘re ESD Protected!
• Wear ESD shoes
• Wear ESD coat
• Wear ESD Wrist Strap
PS800 RepairModule Exchange (3)
17 - PinScale CardsPage 38
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2. Remove screws. Disconnect channel module using the extractor tool.
Extractor Tool: E7945-44120
1. Remove screws and channel module cover, then remove connector.
3. Remove channel module:
Lift module with one hand. Slide module out by pushing the golden RF-connector with the other hand.
Do not move the modules sideways to avoid damage to the relays.
PS3600/HSM RepairModule Exchange (1)
• ... Ensure You‘re ESD Protected!
• Wear ESD shoes
• Wear ESD coat
• Wear ESD Wrist Strap
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4. Scrape gap filler using the flat end of the extractor tool. When assembling modules use new gap filler
Gap Filler Spare PartE7945-88586 (Small – Driver-Receiver)E8010-88586 (Large – Test Processor)
Take care that no pins are bent on the channel module or interface module.
PS3600/HSM RepairModule Exchange (2)
• ... Ensure You‘re ESD Protected!
• Wear ESD shoes
• Wear ESD coat
• Wear ESD Wrist Strap
17 - PinScale CardsPage 40
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6. Exchange relay module and heat conductor:
Heat conductor: E8010-00203
7. Exchange interface module and heat conductor:
Heat conductor: E8010-00201
5. Replace heat conductors if allchannel modules need to be removed.
Heat conductors: E8010-00207 (relay module side)E8010-00204 (interface module side)
Important for the repairHeat conductors fulfill the role of electric isolation. It is absolutely mandatory to renew the heat conductors during the repair.Missing heat conductors may cause all eight modules to become damaged.
• ... Ensure You‘re ESD Protected!
• Wear ESD shoes
• Wear ESD coat
• Wear ESD Wrist Strap
PS3600/HSM RepairModule Exchange (3)
17 - PinScale CardsPage 41
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8. Assemble board cable and relay module
9. Sort cables front side: X1 X2 X3 X4 back side: Y1 Y2 Y3 Y4
• ... Ensure You‘re ESD Protected!
• Wear ESD shoes
• Wear ESD coat
• Wear ESD Wrist Strap
PS3600/HSM RepairModule Exchange (4)
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1. Align module connectors properly during assembly
2. Insert screws in the given order, finger-tight first.
7 5 6 8 0.8 Nm
3 1 2 4 Hand tight
8 6 5 70.8 Nm
4 2 1 3Hand tight
PS800 PS3600
3. Torque screws down to 0.8 Nm in the given order.Use Torque wrench: 8710-2477, T8 bit: 8710-2489
Torque Specs• ... Ensure You‘re ESD Protected!
• Wear ESD shoes
• Wear ESD coat
• Wear ESD Wrist Strap
17 - PinScale CardsPage 43
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The display must show more than
100kOhm
Measuring point: metal cover of the
channel board
Measuring point: DCCOM (-) on the interface
board
Module Exchange – Ground Checking
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PinScale HX
Key Characteristics:
– Data rate of 6.4 Gbps, 8 Gbps or 12.8 Gbps [6.4 Gbs standard] – 4 differential channels – Pattern and Loopback modes [license dependant]– Jitter and skew injection
BIB – BackplaneInterface Board
CPA x2 – Channel Pair Assembly
Clock Module
FPIB – FrontplaneInterface Board
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Installation Requirements
1 C
lock
2 P
S3
60
0
7 H
XA
6 P
S3
60
0
5 H
XA
4 P
S3
60
0
3 H
XA
9 H
XA
8 P
S3
60
0
11
DC
/DC
10
DP
S
14
DC
/DC
13
DC
/DC
12
DC
/DC
Slo
tC
C x
• PinScale 3600 and HXA are compatible and can use the same DC-DC resource
• HXA assemblies require power to be supplied by p/n E8001-6x514 DC/DC assemblies ( - 6x515 or -6x513 P/N DC/DC’s are NOT to be used for HXA)
• Autotransformer E8005A may be required if filling scheme exceeds 42 digital cards of any type i.e >36kVA. Note this may also require change to primary voltage requirements for site [Reference Pre-Site Manual]
• SmarTest SW 5.4.1 or later (5.4.2 recommended)
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HXA Block DiagramDUT BoardTester
DUT
Comp
HD1+
HD1–
RCV_3
REFCLK
RCV_1RCV_2
RCV_0
DRV_0DRV_1DRV_2
DRV_3
REFCLK
HR1+
HR1–
Driver
1:2/1:4Demux
Retiming unit
Rx
Tx
Pins
2:1/4:1Mux
DLL
Drv
DRVEN
DC Bypass
DC Bypass
Jitter ModulationJitter injection
DelayTracking
FineDelay
Control Unit
TRD
TRKOUT
TRKIN
ReceiverClock
Synthesizer
DLL
Retiming unit
Clock Synthesizer
Pin Scale3600 channels
Loop
back
Channel Pair Assembly 1 DC Bypass ModeMux x4 Mode
Loopback Mode
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Pogo Block Allocation
8 7 6 5 4 3 2 1
HXA card pogo cable
S2
(n
-1)
S2
(n
)
Card cage
Pogo Block
108 107 106 105308 307 306 305
104 103 102 101304 302 301303
Slot Numbers
HXA card Low Speed Pogo Block (e.g. block 302)
HXA card High Speed Pogo Block (e.g. block 301)
Pin Scale Pogo Blocks (e.g. blocks 103, 104)
Slot for HXA card (e.g. Group 1, slot 2).
Slot for Pin Scale card (e.g. Group 1, slot 3).
17 - PinScale CardsPage 48
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Pogo Block Assignment
Pin
Scal
e D
ata
2X
Hig
h Sp
eed
I/O D
ata
LD1[0]
LD1[2]
REFCLKR2
REFCLKD2
REFCLKR1
LD2[0]
LD2[2]
LR2[2]
LR2[0]
LR1[0]
MODIN
TRKOUT
TRKIN
LD2LEVSEL
LD1LEVSEL
REFCLKD1
LR1[2]
1
111111113
2
13
12
11
10
9
6
5
8
7
4
17
16
15
14
PIN Low Speed
HD1+
HR1–
HD1–
HR1+
HR2+
HD2–
HR2–
HD2+
MODOUT
High Speed
LD1[1]
LD2[3]
LR2[1]
LD2[1]
LR1[3]
LD1[3]
LR1[1]
LR2[3]
Lane 1 Driver 0
Lane 1 Driver 2
Lane 2 DEMUX Ref. Clock
Lane 2 MUX Ref. Clock
Lane 1 DEMUX Ref. Clock
Lane 2 Driver 0
Lane 2 Driver 2
Lane 2 Receive 2*
Lane 2 Receive 0
Lane 1 Receive 0
Mod. Source In
Timing Tracking Out
Timing Tracking In
Lane 2 Level Select
Lane 1 Level Select
Lane 1 MUX Ref. Clock
Lane 1 Receive 2*
1
111111113
2
13
12
11
10
9
6
5
8
7
4
17
16
15
14
PIN
Pin
Scal
e D
ata
4X
Lane 1 Driver +
Lane 1 Driver –
Lane 2 Driver +
Lane 2 Driver –
Lane 2 Receive –
Lane 2 Receive +
Lane 1 Receive +
Mod. Source Out
Lane 1 Receive –
Lane 1 Driver 1
Lane 1 Driver 3
Lane 2 Driver 1
Lane 2 Driver 3
Lane 2 Receive 3
Lane 2 Receive 1
Lane 1 Receive 1
Lane 1 Receive 3
Con
trol
Sig
nals
* Pins used for outputting common mode evaluation signal
PinScale 3600(200M to 3600M)
DUT Board)
)High Speed Extension Card(800M to 10G+)
DUT)
93K Card Cage
Pogo Pins
Low Speed Pogo Block High Speed Pogo Block
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Model FileANALOGBOARD section
The HXA card is specified in the ANALOGBOARD section of the model file. The HXA card setups are licensed and hence specified on a per board level.
Set the board typeSet the speed (correct values need to be defined)
Set loopback mode enabledSet pattern mode enabled
Set tracking mode enabled
ANALOGBOARD301: type = HXA, speed = 12.8 Gbps, loopback, pattern, tracking
The logical board address for the HXA board you are defining (lowest S2 pogo block number corresponding to the HXA board slot)
8 7 6 5 4 3 2 1
HXA cardPin Scale
104 103 102 101304 302 301303
Slot Numbers
Pogo Blocks
High Speed pogo block (n-1)
S1S1S1S1 S2S2S2S2
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Pin Scale HX-Model FileExample
IOCHANNEL
10101-11816:HW = PS3600, speed = 1800Mbps, smem = 2M, vmem = 14M, tim = w256-d8-r8, diff
20101-21616:HW = PS3600, speed = 3600Mbps, smem = 2M, vmem = 14M, tim = w256-d8-r8, diff
23101-23216:HW = PS3600, speed = 1800Mbps, smem = 2M, vmem = 14M, tim = w256-d8-r8, diff
# group 6:
409: type = HXA, speed=12800Mbps, loopback, pattern
411: type = HXA, speed=12800Mbps, loopback, pattern
413: type = HXA, speed=12800Mbps, loopback, pattern
415: type = HXA, speed=12800Mbps, loopback, pattern
# group 8:
429: type = HXA, speed=12800Mbps, loopback, pattern
Model FileBOARDCONF section
The fourth digit specifies the Channel Pair Assembly (module) number of the HXA board (1= lane 1, 2=lane 2)
Specifies the Pin Scale mux channels for the HXA board driver (0-4 channels)(LD drivers inputs)
Specifies the Pin Scale mux channels for the HXA board receiver (0-4 channels)(LR rcvr inputs)
Specifies the Pin Scale channel used for the driver clock
Specifies the Pin Scale channel used for "Drive Enable“ (level select)
Specifies the Pin Scale channel used for the receiver clock
BOARDCONF3011: type = HXA, muxd=10301/10302/10303/10304, clkd=10305, termd=10306, muxr=10307/10308/10309/10310, clkr=103113012: type = HXA, muxd=10312/10313/10314/10315, clkd=10316, termd=10401, muxr=10402/10403/10404/10405, clkr=10406
This section is only required for specifying non standard routing,The routing can be specified on a per module (CPA) level, since the routing can be specified differently for each module.
The first three digits specify the logical board address for the HXA board you are defining (lowest S2 pogo block number corresponding to the HXA board slot).
8 7 6 5 4 3 2 1
HXA cardPin Scale
104 103 102 101304 302 301303
Slot Numbers
Pogo Blocks
High Speed pogo block (n-1)
S1S1S1S1 S2S2S2S2
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Pin Scale HX-Model FileExample (continued)
# Group 6:
# Board ID: HS-Pogo(sw)HS-Pogo(hw)LS-Pogo(sw) LS-Pogo(hw) Max. Mux
# 409 409 same 410 same 4
# 411 411 same 412 same 4
# 413 413 same 414 same 4
# 415 415 same 416 same 4
4091: type = HXA, muxd=21001/20909/21003/20911, clkd=21009, termd=21013, muxr=21002/20910/21004/20912, clkr=21010
4092: type = HXA, muxd=21005/20913/21007/20915, clkd=21011, termd=21014, muxr=21006/20914/21008/20916, clkr=21012
4111: type = HXA, muxd=21201/21109/21203/21111, clkd=21209, termd=21213, muxr=21202/21110/21204/21112, clkr=21210
4112: type = HXA, muxd=21205/21113/21207/21115, clkd=21211, termd=21214, muxr=21206/21114/21208/21116, clkr=21212
4131: type = HXA, muxd=21401/21309/21403/21311, clkd=21409, termd=21413, muxr=21402/21310/21404/21312, clkr=21410
4132: type = HXA, muxd=21405/21313/21407/21315, clkd=21411, termd=21414, muxr=21406/21314/21408/21316, clkr=21412
4151: type = HXA, muxd=21601/21509/21603/21511, clkd=21609, termd=21613, muxr=21602/21510/21604/21512, clkr=21610
4152: type = HXA, muxd=21605/21513/21607/21515, clkd=21611, termd=21614, muxr=21606/21514/21608/21516, clkr=21612
# Group 8:
# Board ID: HS-Pogo(sw)HS-Pogo(hw)LS-Pogo(sw) LS-Pogo(hw) Max. Mux
# 429 429 same 430 same 4
4291: type = HXA, muxd=23001/22909/23003/22911, clkd=23009, termd=23013, muxr=23002/22910/23004/22912, clkr=23010
4292: type = HXA, muxd=23005/22913/23007/22915, clkd=23011, termd=23014, muxr=23006/22914/23008/22916, clkr=23012
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Diagnostic and Calibration PrerequsitesIMPORTANT:All associated PinScale 3600 hardware MUST be passing Diagnostics BEFORE the HEXT test is run.– If not, repair the PS3600 hardware first!In addition to selecting any HXA boards that you wish to test; You MUST also select ALL associated PinScale 3600 boards. – To be safe: Select ALL PS3600 boards in cardcages where you have ANY HXA boards selected.
Diagnostic – HEXT test
Calibration –
Calibration of the HXA is included when full system calibration is performed
E7996C
Standard Configuration P/N E7997-66607NOTE: Custom configurations require a custom
Diag/Cal board
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Trouble Shooting
Possible causes for HXA diagnostic failures:– Bad Pogo Block on PS or HXA– Bad HXA board– Bad Pin Scale board– Defective HXA diagnostic / calibration board
Troubleshooting Recommendations:– Repeat diagnostic tests to verify if solid– Visual inspection of pogo blocks i.e. HXA and associated Pin Scale channels– Swap of HXA with known good position – Swap of Pin Scale board– Digital Diagnostics (FRU repair level)– HXA Diagnostics (Whole board replacement)
Note: Experience has shown that reseating HXA boards can clear up some failures
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Trouble ShootingDecoding of di_log_file.xxxx
Identifying Suspect Failing Boards
Example di_log_file failure [HEXT header]
T HEXT (DIG):Corretto Diag test (100.00ns)
In 6 corretto board(s), the following 12 corretto CPA(s) were detected:Crd S M D0 D1 D2 D3 R0 R1 R2 R3 DCLK RCLK DRVEN_________________________________________________________________________325 1 4 12701 12703 12901 12903 12702 12704 12902 12904 12709 12710 12713325 2 4 12705 12707 12905 12907 12706 12708 12906 12908 12711 12712 12714327 1 4 12801 12803 13001 13003 12802 12804 13002 13004 12809 12810 12813327 2 4 12805 12807 13005 13007 12806 12808 13006 13008 12811 12812 12814401 1 4 20301 20303 20501 20503 20302 20304 20502 20504 20309 20310 20313401 2 4 20305 20307 20505 20507 20306 20308 20506 20508 20311 20312 20314403 1 4 20401 20403 20601 20603 20402 20404 20602 20604 20409 20410 20413403 2 4 20405 20407 20605 20607 20406 20408 20606 20608 20411 20412 20414405 1 4 20701 20703 20509 20511 20702 20704 20510 20512 20709 20710 20713405 2 4 20705 20707 20513 20515 20706 20708 20514 20516 20711 20712 20714407 1 4 20801 20803 20609 20611 20802 20804 20610 20612 20809 20810 20813407 2 4 20805 20807 20613 20615 20806 20808 20614 20616 20811 20812 20814
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Trouble ShootingDecoding of di_log_file.xxxx (Continued)
Identifying Suspect Failing Boards
Example di_log_file failure:VERIFY DATA-IN RELAIS
T HEXT Error: CHAN 12701: [D0] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -15883 uA, 147.1% : *** # Data-In
T HEXT Error: CHAN 12703: [D1] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -21077 uA, 276.9% : *** # Data-In
T HEXT Error: CHAN 12709: [DCLK] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -22321 uA, 308.0% : *** # Data-In
T HEXT Error: CHAN 12901: [D2] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -5722 uA, 106.9% : *** # Data-In
T HEXT Error: CHAN 12701: [D0] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -15883 uA, 147.1% : *** # Data-In
Diag TestHEXT
PS3600In Use
Signal Pin HXA
HXA 325Board Lane 1
Failed Measurement
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Trouble ShootingDecoding of di_log_file.xxxx (Continued)
Identifying Suspect Failing Boards
Example di_log_file failure:
Clockmodule failure patternT HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS17/08: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC17/08: F_exp = 6.800 GHz, [6.780 ... 6.820 GHz] : F_meas = 0.000 GHz, 34000.4% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS32/15: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC32/15: F_exp = 6.827 GHz, [6.807 ... 6.847 GHz] : F_meas = 0.000 GHz, 34135.4% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS09/04: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC09/04: F_exp = 7.200 GHz, [7.180 ... 7.220 GHz] : F_meas = 0.000 GHz, 36000.5% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS16/07: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC16/07: F_exp = 7.314 GHz, [7.294 ... 7.334 GHz] : F_meas = 0.000 GHz, 36570.5% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS19/08: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC19/08: F_exp = 7.600 GHz, [7.580 ... 7.620 GHz] : F_meas = 0.000 GHz, 38000.5% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS32/13: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC32/13: F_exp = 7.877 GHz, [7.857 ... 7.897 GHz] : F_meas = 0.000 GHz, 39384.5% : *** # Embedded diag
T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS05/02: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag
Diag TestHEXT
PS3600In Use
Affected HXAboard
Failed Measurement
Failed DiagStep
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Spare Parts
E7996-68511 HXA Replacement Board Assembly
E7996-69511 HXA Exchange Board Assembly
E7996-61602 HXA Pogo Cable
E7997-66607 HXA Calibration / Diagnostic board
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DC Scale Cards – DPS32 & VI32
DPS DPS32 VI32
Number of Channels 32 32
Max V/I per channel (per board) 7V/1.5A (7V/48A) 25V/0.5A (25V/16A)
Spurious Noise DC–1MHz (*1) – 60 dBm – 60 dBm
IDDQ Measurements Yes Yes
Interface Module x8 Channel Modules Relay Module
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Pogo Assignment
Channel Slot DPS pogo pin assignment 2 x16 channel pogo blocksChannel Slot DPS pogo pin assignment 2 x16 channel pogo blocks
to
DU
T
P1
GS2
G1
PS1
P2
G2
GS1
PS2
P3
GS4
G3
PS3
P4
G4
GS3
PS4
P5
GS6
G5
PS5
P6
G6
GS5
PS6
P7
GS8
G7
PS7
P8
G 8
GS7
PS8
P9
GS10
G9
PS9
P10
G10
GS9
PS10
P11
GS12
G11
PS11
P12
G12
GS11
PS12
P13
GS14
G13
PS13
P14
G14
GS13
PS14
P15
GS16
G15
PS15
P16
G16
GS15
PS16
YY
ZZ
XX
WW
P1
GS2
G1
PS1
P2
G2
GS1
PS2
P3
GS4
G3
PS3
P4
G4
GS3
PS4
P5
GS6
G5
PS5
P6
G6
GS5
PS6
P7
GS8
G7
PS7
P8
G 8
GS7
PS8
P9
GS10
G9
PS9
P10
G10
GS9
PS10
P11
GS12
G11
PS11
P12
G12
GS11
PS12
P13
GS14
G13
PS13
P14
G14
GS13
PS14
P15
GS16
G15
PS15
P16
G16
GS15
PS16
YY
ZZ
XX
WW
Pn - Power line DPS ch. nGn - Gound line DPS ch. nPSn - Power sense DPS ch. nGSn - Gound sense DPS ch. n
Pn - Power line DPS ch. nGn - Gound line DPS ch. nPSn - Power sense DPS ch. nGSn - Gound sense DPS ch. n
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Cha
nnel
s 09
-12
Cha
n nel
s 01
-04
Cha
nnel
s 0 1
-04
Cha
nne l
s 09
-12
Cha
nne l
s 05
-08
Cha
nnel
s 13
-16
Cha
nnel
s 05
-08
Cha
nnel
s 13
-16
02 020101 01 010202
• Each logical board is connected to one pogo block.• DPS32 and VI32 require the Universal DC/DC.
Channel assignment is printed on metal cover
Logical LogicalBoard A Board B
Logical LogicalBoard B Board A
Channel Assignment
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DC Scale Model file
# Example model file:GLOBAL testhead = TH_8CC # TH_2CC | TH_4CC | TH_8CC dut_interface = SOC # F330 | SOC | EXHIBITION# hpib_interface = vxi11/192.168.0.100/gpib0 # hpib | vxi11/192.168.0.100/gpib0# ppu_device = /dev/tty1p0 device_maintenance = on IOCHANNEL 10101-11916:HW = PS800, speed = 800 Mbps, vmem = 54M, smem = 2M, tim = w256-d8-r8
DPS 1: type = GPDPS 3: type = MSDPS, channels = 8 12101-12216: type = DCS-VI32 30901-31016: type = DCS-DPS32
Keywords for DC-Scale cards start with DCS. There are no further options
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DiagnosticKlick left mouse button on arrow to display sub-
test-list. Recommended: Diagnostic Board E7010E
Diagnostic CDPS Subtests:
1. Force/Measure2. DC-Connectivity 3. Ganging4. AC Connectivity
Tests the Pogo cable connection to DUT1. Channel Memory2. Board-Supply3. Channel Communication4. Channel Supply
All sub tests are card internal, except the AC connectivity test.
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Recommended