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Optimization
VUE 2016
What is Optimization?
?
VUE 2016
What is Optimization?
VUE 2016
What is Optimization?
JIT
6σ
Kaizen
Lean manufacturing
Kanban
5S
ISO 9001
ISO/TS 16949
Industry 4.0
OEE
Toyota Prod. System
Nadcap
UTC ACE Gold
Zero Defects
On Time Delivery
Lights-Out Production
Reduce Costs
Improve
Repeat
VUE 2016
Forecast
Changes are coming!
Aerospace supply chain being squeezed
Better, faster, cheaper
Better, faster, cheaper
Better, faster, cheaper Lockheed Blueprint for Affordability
UTC Supplier Gold
VUE 2016
F35 cost-downs
VUE 2016
A320 cost-downs
VUE 2016
Machining Challenges
CNC machines collision-free
Machined parts right-first-time
Increase machining utilization
It’s more than just keeping your spindles running!
Accurate prediction of Cycle time
Scheduling, cost analysis
Ideal feeds & speeds
Cut faster, reduce tooling cost
VUE 2016
Verification Essentials
Collision free
Parts right first time
Probing simulation
Datum setting
Feature inspection
Accurate cycle times
Scheduling
Costing
Air Time
Tool usage
VUE 2016
Tool Cutting Distance
VUE 2016
Optimization Essentials
Avoid Overloads
Tool stickout
Cutting Graphs
How good or bad?
Depth (ap)
Width (ae)
Volume RR (Q, MRR)*
Chip Thickness (hex)
Etc.
Tool D25_EM's holder height has been adjusted by -22.188281 Tool D63_R6's holder height has been adjusted by -3.66875
VUE 2016
Graphs – Raster Roughing
VUE 2016
Graphs – Waveform Roughing
VUE 2016
Air Cuts Only Optimization
VUE 2016
Air Cuts Only Optimization
VUE 2016
Ribbon Tuning
Default Optimize tab
Tuned Optimize tab
VUE 2016
Graphs
VUE 2016
Optimize by Volume Removal
VUE 2016
Optimize by Volume Removal
Volume Removal Rate 250000mm3/min
=250cm3/min
Enter by hand
Or use Learn Mode
VUE 2016
Original NC and OptiPath-ed
VUE 2016
Optimize by Force Limit
Torque
Material Force
Machine Force
VUE 2016
Optimize by Force Limit
VUE 2016
Charts – Original NC
VUE 2016
Charts – Original NC and Force-ed
VUE 2016
Original NC and Force-ed
VUE 2016
Hierarchy of Optimization
Verification
Cutting Analysis
Air Cuts Only
Opti Path
Force Milling
v8.0
VUE 2016
Force Milling Success
VUE 2016
Force Milling Success
VUE 2016
Force Milling Success
VUE 2016
Charts – Original NC & Force-ed
VUE 2016
Blisk Example
Roughing 30% Saving
Rest-Roughing 23% Saving
Finishing 8% Saving
VUE 2016
VERICUT Optimization
Any Questions?
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