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To order the highest quality flawed specimens call: (704) 795-4401 or visit www.flawtech.com
~ The World Leader in Manufacturing Real Flaws ~
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
TABLE OF CONTENTS
FLAWED SPECIMEN CATEGORIES
STANDARD KIT INTRODUCTION
DISCONTINUITIES LIST
STANDARD RADIOGRAPHIC KIT
STANDARD ULTRASONIC KIT
STANDARD MAGNETIC PARTICLE &
LIQUID PENETRANT KIT
STANDARD VISUAL KIT
STANDARD DEMONSTRATION KIT
PRACTICAL EXAM INTRODUCTION
UT PRACTICAL EXAM SPECIMENS
MT/PT PRACTICAL EXAM SPECIMENS
SAMPLE DRAWING OF EXAM SPECIMENS
ADVANCED SPECIMENS
API-UT-1 SPECIMEN KIT
API RP-2X SPECIMEN KIT
SOCKET WELD KIT
EPRI BOILER TUBE DAMAGE KIT
ASME SECTION XI, APPENDIX VII KIT
ASME SECTION XI, APPENDIX VIII
SUPPLEMENTS 2, 3 & 10 KITS
FLAW IMPLANT TECHNIQUES
ULTRASONIC CALIBRATION BLOCKS
PDI ALTERNATIVE ASME CAL BLOCKS
EPRI CS-4774 & BASIC PIPING CAL BLOCKS
PDI UT 10 CALIBRATION BLOCK SET
OVERLAY STEP WEDGE CAL BLOCK
NASA/GENERAL DYNAMICS SERIES
PROGRAMMED INSTRUCTION &
CLASSROOM TRAINING BOOKS
APPENDIX VIII PRACTICE SESSIONS &
APPENDIX VIII QUALIFICATIONS
RENTAL PRICE LIST APPENDIX VIII
RENTAL PRICE LIST STANDARD KITS
RENTAL PRICE LIST ADVANCED KITS
AWS / CWI VISUAL KIT
PH DIVERSIFIED INC.
INQUAL DIVISION
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AWS / CWI PENETRANT KIT
PAGE 1
PAGE 2
PAGE 3
PAGE 4
PAGE 5
PAGE 6
PAGE 7
PAGE 8
PAGE 9
PAGE 10
PAGE 11
PAGE 12
PAGE 13
PAGE 14
PAGE 15
PAGE 16
PAGE 17
PAGE 18
PAGE 19
PAGE 20
PAGE 21
PAGE 22
PAGE 23
PAGE 24
PAGE 25
PAGE 26
PAGE 27
PAGE 28
PAGE 29
PAGE 30
PAGE 31
PAGE 32
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
FLAWED
SPECIMEN
CATEGORIES
STANDARD ADVANCED CRITICAL
STANDARD
SPECIMENS
Have a tolerance of
+/- 0.150” (4mm).
Includes all standard kit
specimens and all ut &
mt/pt practical exam
specimens.
Designed to enhance the
training & qualification
of level I & II personnel
with regards to
snt-tc-1a, en473 & pcn.
Normally smaller in size
and less expensive
than Advanced and
Critical specimens.
Basic Document Package
with CAD drawings is
Included with each kit
or exam specimen.
Custom specimens are
available at this level of
tolerance.
Have a tolerance of
+/- 0.080” (2mm)
Includes all advanced
specimens, api-ut-1 kit &
all asme section xi
appendix vii specimen bank.
Designed to enhance the
training & qualification
of level I, II & III
personnel with regards to
snt-tc-1a, en473 & pcn.
Stock Advanced Specimens
are larger in size than
the standard specimen
and higher tolerance.
Document Package with
cad drawings is included
with each kit or individual
Advanced Specimen.
ADVANCED
SPECIMENS
Custom specimens are
available at this level of
tolerance.
CRITICAL
SPECIMENS
Have a tolerance of
+/- 0.040” (1mm)
Includes all ASME Section
XI Appendix VIII specimens
and most of the custom
designed specimens.
Designed to customer
specifications for their
training & qualification
of ndt personnel,
equipment and procedures.
Size of specimens range
from a small bolt for the
space shuttle to a 20,000
pound reactor nozzle.
Detailed Documentation
is included with specimens.
Contact FlawTech for
exact details.
Custom specimens are
available at this level of
tolerance.
INDUSTRIES THAT USE FLAWTECH SPECIMENS
CALL FLAWTECH TODAY FOR DETAILS
SPECIMENS
RECOGNIZED
GLOBALLY
NDT
INDUSTRY
PIONEER
UNSURPASSED
QUALITY
1
STANDARD KIT
INTRODUCTION
FLAWTECH STANDARD KITS
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
RT KIT
UT KIT
MT/PT KIT
VT KIT
DEMONSTRATION KIT
REFERENCE RADIOGRAPHS
5 SPECIMENS & 11 FLAWS
FILM ONLY - 16 RADIOGRAPHS SHOWING 20 REAL FLAWS
SPECIAL
KITS
INDUSTRIES THAT USE FLAWTECH SPECIMENS
20 “REAL” FLAWS PER KIT
10 LARGE 4” X 8”
CARBON STEEL
SPECIMENS PER KIT
“FREE” CARRYING CASE
DETAILED DOCUMENT
PACKAGE WITH CAD
DRAWINGS
Flaw Manufacturing Technology
FLAWTECH STANDARD
KIT SPECIMENS
ARE DESIGNED TO:ENHANCE THE TRAINING &
QUALIFICATION OF LEVEL I & II
PERSONNEL WITH REGARDS TO
SNT-TC-1A, EN473 & PCN.
ASSIST WITH BASIC FLAW
DETECTION, SIZING AND
INTERPRETATION USING COMMON
WELD GEOMETRIES AND FLAW
TYPES.
2
REV. 10-08
CUSTOM KITS AVAILABLE
EACH KIT CONTAINS
FLAWTECH
DISCONTINUITIES
LIST4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing Technology
# FLAW TYPE WELD NDT METHOD
10
11
12
13
14
15
16
17
18
19
20
30
31
32
33
34
35
36
37
38
39
50
51
52
53
54
55
56
57
58
59
70
71
72
73
74
75
76
77
78
79
80
90
91
92
93
TOE CRACK
TOE CRACK
ROOT CRACK
UNDERBEAD CRACK
CENTER LINE CRACK (SURFACE)
CENTER LINE CRACK (SUB-SURFACE)
CIRCUMFERENTIAL CRACK (FLUSH CROWN)
TRANSVERSE CRACK (FLUSH CROWN)
BASE METAL CRACK (CROWN HAZ AREA)
BASE METAL CRACK (ROOT HAZ AREA)
CRATER CRACK (CROWN STOP/START AREA)
POROSITY (SUB-SURFACE)
POROSITY (SUB-SURFACE)
POROSITY (SURFACE)
POROSITY (SURFACE)
SINGLE GAS PORE
SINGLE GAS PORE
SLAG INCLUSION (ROOT AREA)
SLAG INCLUSION (WELD GROOVE AREA)
SLAG INCLUSION (ROOT AREA)
TUNGSTEN INCLUSION (ROOT AREA)
LAMINATION (BASE METAL)
LAMINATION (BASE METAL)
LACK OF FUSION (SUB-SURFACE)
LACK OF FUSION (SURFACE BREAKING)
LACK OF FUSION (SURFACE BREAKING)
LACK OF FUSION (ROOT AREA)
INCOMPLETE ROOT PENETRATION
INCOMPLETE ROOT PENETRATION
INCOMPLETE ROOT PENETRATION (BRIDGING)
INCOMPLETE GROOVE WELD (CROWN AREA)
ROOT CONCAVITY
EXCESS ROOT PENETRATION
MISALIGNMENT (ROOT & CROWN AREA)
UNEVEN LEG LENGTH
EXCESS CROWN
EXCESS CROWN
CONCAVE CROWN
CONCAVE CROWN
UNDERCUT
UNDERCUT
OVERLAP
WELD SPATTER
WELD SPATTER
CHIPPING HAMMER MARKS
CHIPPING HAMMER MARKS
SV / DV
FILLET
SV
FILLET
SV / DV
SV / DV
SV / DV
SV / DV
SV / DV
SV
SV / DV
SV / DV
FILLET
SV / DV
FILLET
SV / DV
FILLET
SV
SV / DV
FILLET
SV / DV
SV
WP FACE
SV / DV
SV / DV
FILLET
SV
SV
DV
FILLET
SV / DV
SV
SV
SV
FILLET
SV / DV
FILLET
SV / DV
FILLET
SV / DV
FILLET
FILLET
SV / DV
FILLET
SV / DV
FILLET
-
-
-
-
-
-
-
-
-
-
VT
-
-
VT
VT
-
-
-
-
-
-
-
-
-
-
-
-
VT
-
-
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
MT/PT
MT/PT
MT/PT
-
MT/PT
-
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
-
-
MT/PT
MT/PT
-
-
-
-
-
-
-
MT/PT
-
MT/PT
MT/PT
MT/PT
MT/PT
-
-
MT/PT
-
-
-
-
-
-
-
-
-
-
MT/PT
-
-
-
-
UT
UT
UT
UT
UT
UT
UT
UT
UT
UT
-
UT
UT
-
-
UT
-
UT
UT
UT
-
UT
-
UT
UT
-
UT
UT
UT
UT
UT
-
-
-
-
-
-
-
-
-
-
-
VT
VT
VT
VT
RT
-
RT
-
RT
RT
RT
-
-
-
-
RT
RT
-
-
RT
RT
RT
RT
RT
RT
-
-
-
-
-
-
RT
RT
-
RT
RT
RT
RT
-
-
-
-
-
-
-
-
RT
RT
RT
-
HOW TO REQUEST A CUSTOM SPECIMEN1ST
SELECT A TOLERANCE
Standard +/-0.150” (4mm)
Advanced +/-0.080” (2mm)
Critical +/-0.040” (1mm)
1ST
SELECT A TOLERANCE
Standard +/-0.150” (4mm)
Advanced +/-0.080” (2mm)
Critical +/-0.040” (1mm)
2ND
SELECT YOUR FLAWS
FROM THE ABOVE TABLE
OR SPECIFY YOUR
SPECIAL REQUIREMENTS
2ND
SELECT YOUR FLAWS
FROM THE ABOVE TABLE
OR SPECIFY YOUR
SPECIAL REQUIREMENTS
3RD
SELECT THE MATERIAL
TYPE, WELD PREP GEOMETRY
AND THE REQUIRED NDT
METHOD OF INSPECTION
3RD
SELECT THE MATERIAL
TYPE, WELD PREP GEOMETRY
AND THE REQUIRED NDT
METHOD OF INSPECTION
3
12. Root Crack in Single VeeMT/PT, UT, RT
15. Centerline Crack, Sing leVee (sub-surface)UT, RT
30. Porosity in Double Vee(sub-surface) UT, RT
31. Porosity in Fillet(sub-surface) UT, RT
34. Single Gas Pore in Sing leVee UT, RT
36. Slag Inclusion in Single Vee(root area) UT, RT
37. Slag Inclusion in Single Vee(weld groove area) UT, RT
38. Slag Inclusion in Fill et(root area) UT, RT
39. Tungsten Inclusion in SingleVee (root area) RT
56. Incomplete Root Penetrat ionin Single Vee, VT, UT, RT
57. Incomplete Root Penetration inDouble Vee, UT, RT
59. Incomplete Groove Weld(crown area)VT, MT/PT, UT, RT
70. Root Concavity in SingleVee VT, RT
71. Excess Root Penetrationin Single Vee VT, RT
72. Misalignment, Root & Crownin Single Vee VT, RT
90. Weld Spatter on Single VeeVT, RT
92. Chipping Hammer Markson Single Vee, VT, RT
STANDARDRADIOGRAPHIC
KIT
Broc-RT-A 10-09
Shipping Weight 65lbs
0.375" & 0.625"(9.5mm & 16mm)
CROSS SECTION VIEW
REFERENCE EDGE
I.D. LABEL 8"(200mm)
4"(100mm)
4.5"(114mm)
0.337"(8.6mm)
8"(200mm)
I.D. LABELREFERENCE DATUM
CROSS SECTIONVIEW
CROSS SECTION VIEWREFERENCE EDGE
I.D.LABEL
8"(200mm)
4"(100mm)
4"(100mm)
0.375"(9.5mm)
The Radiographic Kit contains:8 Plates, 1 Pipe and 1 Tee20 Discontinuities, "REAL FLAWS", randomly placed
Actual X-Ray film is provided for each specimen. Specimensare packaged in 2 FREE CARRYING CASES. Complete withDocument Package with "Flaw Truth" documented by CADdrawings with a Standard Tolerance of ±0.150" (4mm).
The standard Radiographic Examination Kit contains 20 flawssimilar to those shown in the cross section drawings below. Also AvailableReference Radiograph Set "Real Film & Real Flaws"Document Package Only - with 10 CAD Drawings & 16 film
VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORMATION
30. Porosity in Single VeeRT, UT
14. Centerline Crack, Sing leVee (surface breaking)MT/PT, UT, RT
4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027Phone: 704-795-4401 FAX: 704-795-4403www.FlawTech.com
CONTACT YOUR LOCAL NDTSUPPLIER OR
FLAWTECH FOR ORDERING DETAILS
ALL SPECIMENS CONTAIN"REAL FLAWS"
4
Broc-UT-A 10-08
Shipping Weight 65lbs
0.375" & 0.625"(9.5mm & 16mm)
CROSS SECTION VIEW
REFERENCE EDGE
I.D. LABEL 8"(200mm)
4"(100mm)
4.5"(114mm)
0.337"(8.6mm)
8"(200mm)
I.D. LABEL
REFERENCE DATUM
CROSS SECTIONVIEW
CROSS SECTION VIEWREFERENCE EDGE
I.D.LABEL
8"(200mm)
4"(100mm)
4"(100mm)
0.375"(9.5mm)
34. Single Gas Pore in Sing leVee UT, RT
37. Slag Inclusion in Single Vee(weld groove area) UT, RT
38. Slag Inclusion in Fill et(root area) UT, RT
50. Lamination in Single Vee(base metal) UT
52. Lack of Fusion in Single Vee(crown area) UT
17. Transverse Crack in SingleVee, flush crownMT/PT, UT
18. Base Metal Crack in Si ngleVee (top HAZ area)MT/ PT, UT
19. Base Metal Crack in Si ngleVee (bottom HAZ area)MT/PT, UT
30. Porosity in Double Vee(sub-surface) UT, RT
31. Porosity in Fillet(sub-surface) UT, RT
DrawingsNot toScale
57. Incomplete Root Penetration inDouble Vee, UT, RT
59. Incomplete Groove Weld(crown area)VT, MT/PT, UT, RT
55. Lack of Fusion in Single Vee(surface breaking at root)MT/PT, UT
56. Incomplete Root Penetrat ionin Single Vee, VT, UT, RT
15. Centerline Crack, Single V ee(sub-surface) UT, RT
16. Circumferential Crack inSingle Vee, flush c rownMT/PT, UT
10. Toe Crack in Single VeeMT/PT, UT
12. Root Crack in Single VeeMT/PT, UT, RT
The Ultrasonic Kit contains:8 Plates, 1 Pipe and 1 Tee20 Discontinuities, "REAL FLAWS", randomly placed
Specimens are packaged in 2 FREE CARRYING CASES.Complete with Document Package with "Flaw Truth" documentedby CAD drawings with a standard tolerance of ±0.150" (4mm).
The standard Ultrasonic Examination Kit contains 20 flaws similarto those shown in the cross section drawings below.
VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORMATION
4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403www.FlawTech.com
CONTACT YOUR LOCAL NDTSUPPLIER OR
FLAWTECH FOR ORDERING DETAILS
5
ALL SPECIMENS CONTAIN"REAL FLAWS"
STANDARDULTRASONIC
KIT
STANDARDMAGNETIC PARTICLELIQUID PENETRANT
KIT
Shipping Weight 35lbs
80. Overlap in FilletVT, MT/PT
55. Lack of Fusion in Single Vee(surface breaking at root)MT/PT, UT
10. Toe Crack in Single VeeMT/PT, UT
12. Root Crack in Single VeeMT/PT, UT, RT
14. Centerline Crack, Single V ee(surface breaking)MT/PT, UT, RT
11. Toe Crack in FilletMT/PT, UT
The MT/PT Kit contains:8 Plates and 2 Tees20 Discontinuities , "REAL FLAWS", randomly placed
Specimens are packaged in a FREE CARRYING CASE .Complete with Document Package with "Flaw Truth" documentedby CAD drawings with a standard tolerance of +/- 0.150" (4mm).
The standard MT/PT Kit contains 20 "real" flaws similar to thoseshown in the cross section drawings below.
VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORMATION
CROSS SECTION VIEW
REFERENCE EDGE
I.D. LABEL 8"(200mm)
4"(100mm)
0.25"(6mm)
CROSS SECTION VIEWREFERENCE EDGE
I.D.LABEL
8"(200mm)
4"(100mm)
4"(100mm)
0.25"(6mm)
Broc-MT-A 10-08
16. Circumferential Crack inSingle Vee, flush c rownMT/PT, UT
17. Transverse Crack in SingleVee, flush crownMT/PT, UT
18. Base Metal Crack in Si ngleVee (top HAZ area)MT/ PT, UT
19. Base Metal Crack in Si ngleVee (bottom HAZ area)MT/PT, UT
20. Crater Crack in Single Vee(surface stop-start area)MT/PT, VT
32. Porosity in Single Vee(surface breaking)VT, MT/PT
33. Porosity in Fillet(surface breaking)VT, MT/PT
51. Lamination in Weld PrepMT/PT
53. Lack of Fusion in Single Vee(surface breaking at crown)MT/PT, UT
54. Lack of Fusion in Fill et(surface breaking at crown)MT/PT
4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403www.FlawTech.com
CONTACT YOUR LOCAL NDTSUPPLIER OR
FLAWTECH FOR ORDERING DETAILS
ALL SPECIMENS CONTAIN"REAL FLAWS"
6
DrawingsNot toScale
STANDARDVISUAL
KIT
33. Porosity in Fillet(surface breaking)VT, MT/PT
32. Porosity in Single Vee(surface breaking)VT, MT/PT
20. Crater Crack in Single Vee(surface stop-start area)MT/PT, VT
The Visual Kit contains:7 Plates and 3 Tees20 Discontinuities, "REAL FLAWS", randomly placed
Specimens are packaged in a FREE CARRYING CASE .complete with Document Package with "Flaw Truth" documentedby CAD drawings with a standard tolerance of +/- 0.150" (4mm).
The standard Visual Examination Kit contains 20 flaws similar tothose shown in the cross section drawings below.
VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORMATION
CROSS SECTION VIEW
REFERENCE EDGEI.D.
LABEL
8"(200mm)
4"(100mm)
4"(100mm)
0.25"(6mm)
91. Weld Spatter on FillerVT, RT
Broc-VT-A 10-08
Drawings Not to Scale
72. Misalignment, Root & Crownin Single Vee VT, RT
71. Excess Root Penetrationin Single Vee VT, RT
70. Root Concavity in Single VeeVT, RT
56. Incomplete Root Penetrat ionin Single Vee, VT, UT, RT
59. Incomplete Groove Weld(crown area)VT, MT/PT, UT, RT
90. Weld Spatter on Single VeeVT, RT
80. Overlap in FilletVT, MT/PT
79. Undercut in FilletVT
78. Undercut in Single VeeVT
77. Concave Crown in FilletVT
76. Concave Crown in Single VeeVT
75. Excess Crown in Fil letVT
74. Excess Crown in Single VeeVT
73. Uneven Leg Length in FilletVT
CONTACT YOUR LOCAL NDTSUPPLIER OR
FLAWTECH FOR ORDERING DETAILS
4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403www.FlawTech.com
CROSS SECTION VIEW
REFERENCE EDGE
I.D.LABEL
8"(200mm)
4"(100mm)
0.25"(6mm)
7
ALL SPECIMENS CONTAIN"REAL FLAWS"
Shipping Weight 35lbs
NDTDEMONSTRATION
KIT
APPLICABLE NDTMETHOD UT RT MT PT VT
11 - Toe Crack (fillet)15 - Center Line Crack
19 - Base Metal Crack
30 - Porosity (single vee)
20 - Crater Crack
37 - Slag Inclusion54 - Lack of Fusion
71 - Excess Root
X X X
X X XX X X
XXX X
XXX
X
The NDT Demonstration Kit contains:1 Pipe, 3 Plates and 1 Tee11 Discontinuities, "REAL FLAWS", randomly placed
Specimens are packaged in a FREE CARRYING CASE. The"Flaw Truth" is documented on CAD drawings with a standardtolerance of +/- 0.150" (4mm).
This Kit contains actual X-Ray film for RT specimens and a"Flaw Locator" for UT specimens.
This standard NDT Demonstration Kit contains 11 flaws in 5specimens. The flaws in these specimens can be examined byseveral different NDT methods to demonstrate the advantagesand disadvantages of each NDT method. See Kit Price List forcost and listings of other flaw types available only from FlawTech.
CROSS SECTION VIEW
REFERENCE EDGE
I.D. LABEL 8"(200mm)
4"(100mm)
0.25" & 0.625"(6mm & 16mm)
4.5"(114mm)
0.337"(8.6mm)
8"(200mm)
I.D. LABEL
REFERENCE DATUM
CROSS SECTIONVIEW
CROSS SECTION VIEW
REFERENCE EDGE
I.D.LABEL
8"(200mm)
4"(100mm)
4"(100mm)
0.25"(6mm)
Shipping Weight 35lbs
VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORMATION
11. Toe Crack in FilletMT/PT, UT
19. Base Metal Crack in rootHAZ. MT/PT, UT
Broc-Demo-A 10-08
FlawTech Inc.4486 RACEWAY DR.
CONCORD, NC 28027TEL: 704-795-4401FAX: 704-795-4403
www.FlawTech.com
57 - Incomplete Root
X XX
57. Incomplete Root Penetrationin Double Vee, UT, RT
30. Porosity in Single Vee(sub-surface) UT, RT
37. Slag Inclusion in SingleVee, UT, RT
54. Lack of Fusion in Fillet (surface breaking) MT/PT
71. Excess Root in Single Vee RT, VT
20. Crater Crack (crown stop-start area) MT/PT, VT
15. Center Line Crack in Double Vee (sub-surface) UT, RT
32 - Porosity (surface) X X XX X
32. Porosity in Single Vee(surface) VT, MT/PT
18. Base Metal Crack in Single Vee MT/ PT, UT
18 - Base Metal CrackX X
Demonstration Kit Flaw and Weld Prep Cross Sections
8
Drawings Not to Scale
UT & MT/PT PRACTICAL
EXAM SPECIMENS
UT PRACTICAL
EXAM SPECIMENS
MT/PT PRACTICAL
EXAM SPECIMENS
12 TO CHOOSE FROM
3 FLAWS PER SPECIMEN
12 TO CHOOSE FROM
3 FLAWS PER SPECIMEN
LARGER THAN STANDARD
KIT SPECIMENS
CUSTOMIZE YOUR SET
PURCHASE 1,2, 3 OR 12
BUY 3 OR MORE AND
RECEIVE 10% OFF &
A “FREE” CARRYING CASE
CUSTOM EXAM SPECIMENS
AVAILABLE UPON REQUEST
REVIEW THE FOLLOWING UT & MT/PT PRACTICAL
EXAM BROCHURES FOR MORE DETAILS
INDUSTRIES THAT USE FLAWTECH SPECIMENS
FLAWTECH PRACTICAL
EXAM SPECIMENS
ARE DESIGNED TO:ENHANCE THE TRAINING &
QUALIFICATION OF LEVEL I & II
PERSONNEL WITH REGARDS TO
SNT-TC-1A, EN473 & PCN.
ASSIST WITH BASIC FLAW
DETECTION, SIZING AND
INTERPRETATION USING COMMON
WELD GEOMETRIES AND FLAW
TYPES.
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyPRACTICAL EXAM
INTRODUCTION
9
REV. 10-08
“NEW SPECIMENS”
AVAILABLE!
PURCHASE INDIVIDUAL
SPECIMENS
OR MIXED GROUPS
PURCHASE INDIVIDUAL
SPECIMENS
OR MIXED GROUPS
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
ULTRASONIC
PRACTICAL EXAM
SPECIMENS
10
PLATES & SHEETS
P101
0.75" x 8" x 10" plate
BAR & ROD STOCK
P102
1.5" OD x 12"
BAR & ROD STOCK
P103
4" OD x 6"
L/R 90° ELBOW TO PIPE
P104
2" SCH160 (.344" wall)
NODE TO PLATE WELD
P105
2" SCH160 to .375" PLATE
PIPE TO SOCKET WELD
P106
2" SCH160 PIPE to COUPLING
WELDED PLATE
P108
1.0" x 6" x 10"
10
"
WELDED PLATE
P107
0.5" x 8" x 12"
8"
WELDED PIPING
P109
4.5" OD x 0.531" x 8"
FORGED PIPE FLANGE
P111
6" OD x 0.75" thick
WELDED TEE
P112
0.5" x 8" x 8" x 4"
LAP JOINT
P110
6"
0.5" x 12" x 6"
� 3 Flaws per Specimen
� "REAL FLAWS" in Each Specimen
� Document Package w/ Each Specimen
� Standard Tolerance +/- 0.150" (4mm)
� Blank Specimens Available
� Specimens are Carbon Steel
� Custom Specimens Available
� <10% for the Purchase of 3+
� FREE Carrying Case w/ 3+
� Visit FlawTech Website or Call
For Price Information
Specimen Details:
90°6"
6"8"
4"
8"
2"
12" 6"
12"
8"
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
MT / PT
PRACTICAL EXAM
SPECIMENS
11
Visio Exam MTBroc 2009
CAST FITTING
P001
2.0" to 1.3" reducer, 5" long
MACHINED SPINDLE
P002
1.75" diameter x 8"
BOLT & NUT
P003
1.25" OD x 6"
FORGED EYE HOOK
P004
6" long with 2" eye
FORGED SHACKLE & PIN
P005
4.25" with 0.75" pin
WELDED PLATE
P007
WELDED PIPING
P008
4.5" OD x 0.25" x 8"
FORGED PIPE FLANGE
P009
6" OD x 0.75" thick
WELDED TEE
P011
0.25" x 8" x 8" x 4"
PIPE to SOCKET WELD
P012
2" SCH160 PIPE to COUPLING
0.25" x 8" x 12"
2.75"
0.25" x 4"
FORMED METAL PLATE
P006
3"
MACHINED GEAR
P010
4.6" diameter x 1.5" bore
Top
ViewP0
01
End
View
Front
View
12"
4"
6"
2"
8"
Specimen Details:� 3 Flaws per specimen
� "REAL FLAWS" in each specimen
� Each Specimen has Document Package
� Standard Tolerance +/- 0.15" (4mm)
� Blank Specimens available
� Specimens are carbon steel
� Custom Specimens Available
� <10% for the Purchase of 3+
� FREE Carrying Case w/ 3+
� Visit FlawTech Website or Call
For Price Information
THESE SPECIMENS ARE DESIGNED FOR:TRAINING & QUALIFICATION OF LEVEL I & II PERSONNEL WITH REGARDS TO SNT-TC-1A, EN473 & PCN
FLAW DETECTION, SIZING & INTERPRETATION USING COMMON WELD GEOMETRIES AND FLAW TYPES.
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
INDUSTRIES THAT USE FLAWTECH SPECIMENS
ADVANCED SPECIMENSPLATES PIPES TEES Y’s NODES NOZZLES
PART SPECIMEN DIMENSIONS SPECIMEN
NUMBER TYPE (INCHES) DETAILS
UA-001 PLATE W/SV 0.5 X 12 X 12
UA-002 PLATE W/SV 0.75 X 12 X 12
UA-003 PLATE W/SV 1.0 X 12 X 16
UA-004 PLATE W/DV 1.25 X 12 X 17
UA-005 PIPE W/SV 6 SCH120 X 12
UA-006 PIPE W/SV 6 SCHXXH X 12
UA-007 PIPE W/SV 8 SCH80 X 12
UA-008 PIPE W/SV 12 SCH80s X 12
UA-009 PIPE W/SV 12 SCH120 X 12
UA-010 TEE W/SV 1.0 X 8 X 8 X 12
UA-011 TEE W/DV 1.0 X 8 X 8 X 12
UA-012 TEE W/DV 1.25 X 9 X 9 X 12
UA-013 Y-JOINT 1.25 X 9 X 9 X 12
UA-014 NODE & 10 SCH120 X 10
CARRIER 1.0 X 20 X 20
UA-015 NOZZLE & 8 SCH80 X 10
CARRIER 1.0 X 20 X 20
RA-001 PLATE W/SV 0.375 X 12 X 12
RA-002 PLATE W/DV 0.625 X 12 X 12
RA-003 PLATE W/SV 0.75 X 12 X 12
RA-004 PLATE W/SV 1.0 X 12 X 16
RA-005 PLATE W/DV 1.0 X 12 X 16
RA-006 PIPE W/SV 2 SCH80 X 12
RA-007 PIPE W/SV 6 SCH120 X 12
RA-008 PIPE W/SV 12 SCH80 X 12
MA-001 PLATE W/SV 0.375 X 12 X 12
MA-002 PIPE W/SV 6 SCH80 X 12
MA-003 PIPE W/SV 12 SCH40 X 12
MA-004 TEE W/SV 0.375 X 6 X 6 X 12
MA-005 Y-JOINT 0.375 X 6 X 6 X 12
MA-006 NODE & 10 SCH40 X 10
CARRIER 0.5 X 16 X 16
MA-007 NOZZLE & 8 SCH60 X 10
CARRIER 0.5 X 16 X 16
(60°)
(set-trough)
(60°)
UT U
T U
T U
T U
T U
TR
T R
T R
TADVANCED
SPECIMENS
LARGER THAN OUR
PRACTICAL EXAM
SPECIMENS
ADVANCED
SPECIMENS
TOLERANCE+/- 0.080“
3 REAL FLAWS
PER SPECIMEN
RANDOMLY PLACED
COMPLETE
DOCUMENT PACKAGE
INCLUDED
MATERIAL
CARBON STEELCUSTOM SPECIMENS
AVAILABLE UPON REQUEST
13
REV. 10-08
VISIT FLAWTECH
WEBSITE FOR PRICE
INFORMATION
FLAWTECH
“THE GLOBAL
STANDARD”
DES
IG
NED
FO
R S
HEAR
W
AVE
(SET-TROUGH)
MT/P
TVT
&
ET-001 PLATE 0.25 X 4 X 12
ET-002 PLATE W/SV 0.25 X 4 X 12
(no weld)
(4 flaws)ET
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAPI-UT-1 FLAWED
SPECIMEN KIT
API-UT-1 QUALIFICATION SPECIMENS
API-UT-1KIT CONTAINS:
CUSTOM
AND
LEASE
OPTIONS
AVAILABLE
TOTAL OF
4
SPECIMENS
1 - 1.0” THICK PLATE W/ DOUBLE VEE (1” X 12” X 15”)
1 - 0.5” THICK PLATE W/ SINGLE VEE (0.5” X 10” X 12”)
1 - 8” SCH 80 PIPE (0.5” WALL X 12”, 360°)
1 - 12” SCH 80 PIPE (0.688” WALL X 12”, 180° SEG.)
API KIT
STANDARD
FEATURES
- COMPLETE DOCUMENT PACKAGE W/ CAD DRAWINGS
- 3 “REAL” FLAWS PER SPECIMEN
- FLAWTECH ADVANCED TOLERANCE +/- 0.080”
- SPECIMENS ARE CARBON STEEL
API KIT
CUSTOM
OPTIONS
- 10% ID / OD CALIBRATION NOTCHES
- 0.75” X 4.5” X 6” ASME SEC. V BASIC CAL. BLOCK
- 8” SCH 80 (0.5” WALL) X 8” PIPE ASME SEC. V ANGLE
BEAM CALIBRATION BLOCK
- RADIOGRAPHS
VISIT FLAWTECH WEBSITE FOR PRICE INFORMATION
API KIT
STANDARD
FEATURES
“REAL FLAWS”USED IN KIT SPECIMENS
LACK OF PENETRATION
CENTER LINE CRACK
SLAG INCLUSION
LACK OF FUSION
ROOT CRACK
POROSITY
LOCKING STORAGE BOX
AVAILABLE UPON REQUEST
FOR UT EXAMINATION OF FERRITIC WELDS
14
REV. 10-08
AF
lawTech Original K
itFlawTech
EST. 1982
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAPI RP-2X
SPECIMEN KIT
API RP-2X PRACTICE SPECIMENS
CUSTOM AND LEASE OPTIONS AVAILABLE
AS DETAILED IN API RECOMMENDED PRACTICE 2X
15
REV. 5-07
AF
lawTech Original K
itFlawTech
EST. 1982
90° “T” CONNECTION
0.75” (T) x 20” (WELD LENGTH) x 4” x 8” LEG
45° CONNECTION
0.75” (T) x 20” (WELD LENGTH) x 4” x +8” LEG
60° CONNECTION
0.75” (T) x 20” (WELD LENGTH) x 4” X +8” lEG
EACH SPECIMEN CONTAINS 4 FLAWS / 12 TOTAL
API LEVEL “C” CRITERIA USED FOR FLAW DESIGN
FLAW ACCEPT / REJECT BASED ON API RP-2X, FIG. 45 & 48
ULTRASONICS WILL NOT BE USED TO DETERMINE ACCEPTABILITY
SET OF 3, API RP-2X FLAWED SPECIMENS
RECOMMENDED FOR TECHNICIAN PRACTICE
OF UT FOR OFFSHORE STRUCTURE’S
SPECIMEN SPECIFICATIONS
FLAW SPECIFICATIONS
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAWS / CWI VISUAL
SPECIMEN KIT
AWS / CWI VISUAL SPECIMENS
KIT CONTAINS
10 SPECIMENS
4 - TEES 4” X 6” X 2” X 0.25”
4 - PLATES 4” X 6” 0.25”
2 - EDGE & LAP JOINTS
4” X 6” X 0.3125”
2 FLAWS PER SPECIMEN
FLAW’S ARE RANDOMLY PLACED
FLAW’S ARE “BORDER LINE”
ACCEPTABLE OR REJECTABLE
CARBON STEEL SPECIMENS
WELDING PROCESS - SMAW
DOCUMENT PACKAGE W/ CAD DRAWINGS
“FREE” CARRYING CASE
DESIGNED SPECIFICALLY FOR
VISUAL WELD INSPECTION
TRAINING
AWS/CWI KIT
DESIGN
FEATURES
CUSTOM AND LEASE OPTIONS AVAILABLE
DESIGN SPECIFICATIONS BASED ON AWS D1.1
- UNDERCUT
- CRATER CRACK
- EXCESSIVE CONVEXITY
- UNDERSIZE LEG
- CLUSTER POROSITY
- ARC STRIKE
- OVERLAP
- LONGITUDINAL CRACK
- ALIGNED POROSITY
- INCOMPLETE PENETRATION
- EXCESSIVE REINFORCEMENT
- UNDERFILL
- CONCAVITY
- TRANSVERSE CRACK
- OVERSIZE LEG
AWS / CWI KIT FLAWS
AWS / CWI KIT FLAWS
REAL FLAW
S
REAL FLAW
S
THE FLAWS IN THIS KIT
ARE RANDOMLY PLACED
AND ARE DESIGNED TO
BE “BORDER LINE”
ACCEPTABLE
OR REJECTABLE
16
REV. 10-08
VISIT FLAWTECH
WEBSITE OR CALL
FOR PRICE
INFORMATION
AF
lawTech Original K
itFlawTech
EST. 1982
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
AWS / CWI PLUS
PT ENDORSEMENT
KIT
AWS / CWI PENETRANT SPECIMENS
KIT CONTAINS
10 SPECIMENS
2 - PLATES 4” X 6” X 0.25”
1 - PIPE 4”SCH80 X 6”
1 - TEE 4” X 6” X 2” X 0.25”
1 - SOCKET WELD 2”SCH80 X 6”
5 - PLATES 1” X 4” X 0.25”
AWS/CWI PLUS
KIT DESIGN
FEATURES
CUSTOM AND LEASE OPTIONS AVAILABLE
DESIGN SPECIFICATIONS BASED ON AWS D1.1
AWS/CWI CERTIFIED KIT
REAL FLAW
S
REAL FLAW
S17
REV. 10-08
VISIT FLAWTECH
WEBSITE OR CALL
FOR PRICE
INFORMATION
AF
lawTech Original K
itFlawTech
EST. 1982
2+ FLAWS PER SPECIMEN
KIT CONTAINS A TOTAL OF
25 SURFACE BREAKING FLAWS
CARBON STEEL SPECIMENS
WELDING PROCESS - SMAW
“FREE” CARRYING CASE
DOCUMENT PACKAGE CONTAINS
“AS BUILT” CAD DRAWINGS
& BLANK TEST SHEETS
DESIGNED SPECIFICALLY FOR
PENETRANT WELD INSPECTION
TRAINING
FLAWTECH WORKED
IN CONJUNCTION WITH
AWS AND EPRI IN THE
DEVELOPMENT OF
THIS KIT.
THE KIT HAS BEEN
DESIGNED TO
INCORPORATE BOTH
BASIC PENETRANT
TRAINING AND
TESTING OF THE CWI.
AWS/CWI CERTIFIED KIT
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologySOCKET WELD
SPECIMEN KIT
SOCKET WELD SPECIMENS
CUSTOM AND LEASE OPTIONS AVAILABLE
PIPE TO FITTING WELD & PIPE TO VESSEL WELD
18
REV. 5-07
AF
lawTech Original K
itFlawTech
EST. 1982
SPECIMEN
SPECIFICATIONS
0.75” SCH80
1.0” SCH 80
2.0” SCH 80
3 ALLOY
OPTIONS
304 S/S
316 S/S
106 C/S
PURCHASE OPTIONS
KIT / Set Contains 6 Specimens
INDIVIDUALLY / Purchase 1 or more
CUSTOMIZE YOUR SET / Mix Different Alloys
SET OF 6 SOCKET WELD SPECIMENS
DESIGNED AND RECOMMENDED
FOR TECHNICIAN PRACTICE INSPECTION OF VENT,
DRAIN LINE AND MISCELLANEOUS SOCKET WELDS
2 SPECIMENS
PER PIPE SIZE
(1) PIPE TO
SOCKET
COUPLING
(1) PIPE TO
1.5”x6”x6”
PLATE w/
MACHINED
SOCKET
FLAW
SPECIFICATIONS
2 FLAWS EACH
SPECIMEN
TOTAL OF 12
REAL FLAWS
FATIGUE & HAZ
CRACKS and
LACKS OF
FUSION
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyBOILER TUBE
DAMAGE KIT
19
REV. 10-08
AF
lawTech Original K
itFlawTech
EST. 1982
OFFICIALLY
LICENSED BY
OFFICIALLY NAMED THE BOILER TUBE DAMAGE KIT,
THE EPRI LICENSED KIT CONTAINS:
19 BOILER TUBES: REPRESENTING A COMPLETE RANGE OF FOSSIL- FIRED
BOILER TUBE FAILURE MECHANISMS - STEAM AND WATER TOUCHED
TUBE SPECIFICATIONS: 18 TUBES AT 2.5”OD X 0.25” WALL X 8” LONG AND
1 TUBE AT 1.5” X 0.25” WALL X 8” LONG
MATERIAL: 17 TUBES ARE SA513 T5 GR1020/1026 C/S, 1 TUBE IS 304/304L
AND THERE IS 1 DISSIMILAR METAL WELD
FLAWS / INDICATIONS- LONG TERM OVEREATING/CREEP
- FIRE SIDE CORROSION (COAL)
- TOE CRACK, STRESS CORROSION (STAINLESS)
- SOOT BLOWER EROSION
- FATIGUE CRACK (TOE)
- MAINTENANCE DAMAGE
- PITTING
- RUBBING/FRETTING
- CHEMICAL CLEANING DAMAGE (THINNING & PITTING)
- MATERIAL FLAW (FORGING LAP)
- CORROSION FATIGUE CRACK
- FLY ASH EROSION, HYDROGEN DAMAGE
- ACID PHOSPHATE CORROSION
- CAUSTIC GOUGING
- SUPERCRITICAL WATERWALL CRACKING (1.5” OD TUBE)
- WELD DEFECTS (LACK OF FUSION & POROSITY)
- GRAPHITIZATION
USE THIS KIT TO ASSIST IN THE TRAINING AND QUALIFYING OF NDE TECHNICIANS
TO ACCURATELY IDENTIFY SPECIFIC BOILER TUBE DAMAGE FOUND IN FOSSIL PLANTS.
MEMBERS OF THE EPRI PROGRAM 63 CAN PURCHASE THE BOILER TUBE DAMAGE
KIT AT A DISCOUNTED RATE. SIMPLY CONTACT FLAWTECH.
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
12"
10"
1.0"
12"
10"
0.5"
4.50"
2.375"
10.75"6.625"
ASME SECTION XI
APPENDIX VII KIT
CONTAINS 20
“REAL FLAWS”
8 PIECE
SPECIMEN SET
FOR TRAINING &
QUALIFICATION
VISIT FLAWTECH
WEBSITE OR
CALL FOR PRICE
INFORMATION
SAMPLE OF “FLAW TRUTH” DOCUMENTATION
Z
-X +X
0.72"
(18mm)
each grid = 0.1" (2.5mm)
FLAW
FLAW
FLAW
FLAW
FLAWTECH HAS
DESIGNED
THIS KIT TO BE
A COST-
EFFECTIVE
SOLUTION
FOR YOUR
TRAINING AND
QUALIFICATION
KIT SPECIFICATIONSEACH SPECIMEN CONTAINS 2 TO 4 “REAL FLAWS” DESIGNED TO MEET
APPENDIX VII SPECIFICATIONS.
SPECIMENS ARE MANUFACTURED TO FLAWTECH’S ADVANCED TOLERANCE
OF +/- 0.080”.
NO TWO SPECIMENS ARE ALIKE. BUY TWO SETS, ONE FOR TRAINING AND ONE
FOR TESTING.
DOCUMENT PACKAGE INCLUDES CAD DRAWINGS, CERTIFICATES OF CONFORMANCE
AND NDT REPORTS.
CUSTOM OPTIONS AVAILABLE SUCH AS 10% NOTCHES, BLANK SPECIMENS AND THE
PURCHASE OF INDIVIDUAL FLAWED SPECIMENS. CONTACT FLAWTECH FOR MORE DETAILS.
2 - WELDED PLATES 2 - WELDED PLATES 1 - WELDED PIPE
1 - WELDED PIPE 1 - WELDED PIPE 1 - WELDED PIPE
0.5” X 10” X 12” 1.0” X 10” X 12”
10” SCH160 X 12”
2” SCH160 X 12”
6” SCH160 X 12”4” SCH160 X 12”
ONE CARBON STEEL PLATE: #A7-CS-005
ONE STAINLESS PLATE: #A7-SS-005
ONE CARBON STEEL PLATE: #A7-CS-010
ONE STAINLESS PLATE: #A7-SS-010
ONE STAINLESS PIPE: #A7-SS-020
ONE CARBON STEEL PIPE: #A7-CS-100
(180° SEGMENT)
ONE CARBON STEEL PIPE: #A7-CS-100
(180° SEGMENT)
ONE CARBON STEEL PIPE: #A7-CS-100
(180° SEGMENT)
ONE STAINLESS PIPE: #A7-SS-060ONE CARBON STEEL PIPE: #A7-CS-040
20
REV. 10-08
AF
lawTech Original K
itFlawTech
EST. 1982
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
ASME SECTION XI
APPENDIX VIII KITS
ASME BOILER & PRESSURE VESSEL CODE, SECTION XI,
APPENDIX VIII, SUPPLEMENTS 2, 3 & 10 KITS
2” SCH80 X 24” 360°
4” SCH80 X 24” 360°
6” SCH160 X 24” 360°
12”SCH80s X 24” 360°
24”SCH80s X 24” 120°
KIT TOTAL - 5 SPECIMENS
1
3
4
9
5
22
1
1
2
3
3
10
2” SCH80 X 24” 360°
4” SCH80 X 24” 360°
6” SCH160 X 24” 360°
12”SCH80s X 24” 360°
24”SCH80s X 24” 120°
KIT TOTAL - 5 SPECIMENS
1
3
4
9
5
22
1
1
2
3
3
10
4” SCH80 X 24” 360°
6” SCH160 X 24” 360°
8” SCH80 X 24” 360°
12”SCH80s X 24” 180°
24”SCH80s X 24” 90°
KIT TOTAL - 5 SPECIMENS
3
4
6
4
4
21
2
2
3
4
4
15
PIPE SPECIMEN
DIMENSIONS
UNFLAWED
UNITS
FLAWED
UNITS
SUPPLEMENT 2
KIT FOR
AUSTENITIC
PIPING
SUPPLEMENT 3
KIT FOR
FERRITIC
PIPING
SUPPLEMENT 10
KIT FOR
DISSIMILAR
METAL WELDS
KIT AND FLAW DETAILS:
The KITS ARE MANUFACTURED TO MEET THE MINIMUM REQUIREMENTS OF
ASME, BOILER & PRESSURE VESSEL CODE, SECTION XI, APPENDIX VIII, OF
SUPPLEMENTS 2, 3 & 10.
AT LEAST 50% OF THE CRACKS WILL BE COINCIDENT WITH FABRICATED
CONDITIONS, SUCH AS: GROUND & AS-WELDED CROWNS, COUNTERBORES &
WELD ROOT CONDITIONS.
FLAW DEPTHS WILL RANGE FROM THE 10 - 30% THROUGH THE 61 - 100%
DEPTH RANGES AS SPECIFIED IN ASME SECTION XI, APPENDIX VIII.
ALL FLAWS WILL BE MECHANICAL FATIGUE OR THERMAL FATIGUE CRACKS,
WITH AT LEAST 75% OF THE CRACKS BEING THERMAL FATIGUE.
CONTACT FLAWTECH FOR QUOTES
ON CUSTOM APPENDIX VIII SPECIMENS
21
REV. 10-08
VISIT FLAWTECH
WEBSITE OR
CALL FOR PRICE
INFORMATION
CRITICAL
TOLERANCE
+/- 0.040” (1MM)
AF
lawTech Original K
itFlawTech
EST. 1982
Car
bon
Stee
lSt
ainl
ess
Stee
l
SS
Cla
d
Stai
nles
s S
teel
Wel
dSS
But
terin
gIn
-Situ
Impl
ants
Bra
nche
d Th
erm
al o
rM
echa
nica
l Fat
igue
Cra
ck
TYPI
CA
L IN
-SIT
U F
ATI
GU
E C
RA
CK
IMPL
AN
T IN
PIP
ING
Mec
hani
cal
Fatig
ue C
rack
Mec
hani
cal F
atig
ue C
rack
inB
ase
Mat
eria
l & C
ladd
ing
In-S
itu Im
plan
tExca
vatio
nAr
ea
TYPI
CA
L IN
-SIT
U F
ATI
GU
E C
RA
CK
IMPL
AN
TS IN
VES
SEL
MA
TER
IAL
Car
bon
Stee
lVe
ssel
SS
Cla
d
Car
bon
Stee
lSt
ainl
ess
Stee
l
SS
Cla
d
Sta
inle
ss S
teel
Wel
d
SS
But
terin
g
Cou
pon
Impl
ant
IGS
CC
or T
herm
alFa
tigue
Cra
ck
TYPI
CA
L C
OU
PON
IMPL
AN
T IN
WEL
D M
ATE
RIA
L
FLAW
IMPL
AN
T TE
CH
NIQ
UES
Fl
awTe
ch h
as th
e ca
pabi
lity
to u
se s
ever
al m
etho
ds to
impl
ant f
law
s in
a v
arie
ty o
f co
nfig
urat
ions
for
non
dest
ruct
ive
test
ing
appl
icat
ions
. In
the
fol
low
ing
data
we
have
des
crib
ed a
few
of
thes
e m
etho
ds s
o yo
u m
ay g
ain
a be
tter
unde
rsta
ndin
g of
our
fla
w m
anuf
actu
ring
poss
ibilit
ies.
In
-Situ
Impl
ant-
Thi
s te
chni
que
has
been
the
cor
ner
ston
e of
fla
w
man
ufac
turin
g fo
r m
any
year
s an
d us
ually
in
volv
es
ther
mal
or
m
echa
nica
l fat
igue
cra
cks.
Th
e im
porta
nt c
hara
cter
istic
is
that
the
fla
w o
ccur
s in
virg
in b
ase
mat
eria
l (i.e
. HA
Z) s
o th
at U
T en
ergy
can
im
ping
e di
rect
ly o
n th
e cr
ack
face
with
out
trave
ling
thro
ugh
wel
d m
etal
. Th
e pr
oces
s al
low
s fo
r pr
ecis
e m
echa
nica
l dim
ensi
ons
of th
e fla
w fa
ce to
be
take
n pr
ior t
o im
plan
t. A
s sh
own
belo
w, t
his
tech
niqu
e al
low
s th
e cr
ack
to b
e "b
ranc
hed"
and
this
is th
e be
st w
ay to
repl
icat
e th
e U
T si
gnal
from
IGSC
C.
Cou
pon
Impl
ant-
Th
is p
roce
ss h
as t
he a
dvan
tage
of
prod
ucin
g th
e fla
w i
n a
smal
l co
upon
in
the
labo
rato
ry a
nd t
hen
impl
antin
g th
e co
upon
into
the
moc
kup.
The
dis
adva
ntag
e is
that
pre
cise
mec
hani
cal
dim
ensi
ons
are
usua
lly n
ot p
ossi
ble
and
the
coup
on is
sur
roun
ded
by
wel
d m
etal
whi
ch m
ay in
trodu
ce a
dditi
onal
UT
refle
ctor
s.
Con
trol
led
Flaw
- T
his
is a
uni
que
prop
rieta
ry p
roce
ss d
evel
oped
by
Flaw
Tech
to p
rogr
essi
vely
ext
end
a "c
rack
-like
" in
dica
tion
in a
ny a
rea
in c
arbo
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eel a
nd w
ithin
the
wel
d gr
oove
in s
tain
less
ste
el o
r Inc
onel
. Th
is p
roce
ss i
s of
ten
used
in
the
prod
uctio
n of
"D
issi
mila
r M
etal
" sp
ecim
ens.
W
eld-
Solid
ifica
tion
Cra
ck-
Th
is t
echn
ique
is
occa
sion
ally
use
d w
hen
a cr
ack
is
desi
red
with
in
the
wel
d gr
oove
.
The
wel
d is
"c
onta
min
ated
" by
cha
ngin
g w
eld
chem
istry
in a
des
igna
ted
area
to
prod
uce
a cr
ack.
Dis
adva
ntag
es
incl
ude
unce
rtain
ty
abou
t th
e or
ient
atio
n an
d ex
tent
of c
rack
ing
and
crac
k si
ze.
HIP
(H
ot Is
osta
tic P
roce
ss)-
T
his
tech
niqu
e is
use
d to
tig
hten
the
tips
of m
anuf
actu
red
flaw
s. H
IP is
als
o us
ed to
tigh
ten
ED
M N
otch
es
in a
n ef
fort
to m
ake
them
loo
k lik
e cr
acks
. D
isad
vant
ages
inc
lude
un
certa
inty
as
to h
ow th
e gr
ain
stru
ctur
e of
the
base
met
al is
affe
cted
an
d th
e ch
arac
teris
tics
of t
he U
T re
spon
se t
o an
ED
M n
otch
. T
his
proc
ess
also
add
s tim
e an
d co
st to
the
man
ufac
turin
g pr
oces
s.
In a
dditi
on to
the
afo
rem
entio
ned,
Fla
wTe
ch u
ses
a va
riety
of
othe
r ba
sic
tech
niqu
es f
or i
mpl
antin
g sl
ag,
poro
sity
, la
ck o
f fu
sion
, un
der
bead
cra
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g, e
tc.
Fla
wTe
ch o
ffers
3 le
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of
tole
ranc
e; S
tand
ard
+/-
0.15
0",
Adv
ance
d +/
- 0.
080"
an
d C
ritic
al
+/-
0.04
0",
cont
act
Flaw
Tech
for m
ore
deta
ils.
44
86 R
ace
wa
y D
r.
Co
nco
rd, N
orth
Ca
rolin
a U
SA 2
8027
Tel:
704.
795.
4401
F
ax:
704
.795
.440
3
We
b: w
ww
.fla
wte
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22
4-STEP BLOCK
Thickness and linearity calibration. This 4-Step block comes in thicknesses
of .250”, .500”, .750”, and 1.000”. Step face measures .750”x.750”. In
accordance with ASTM E797. Two metric versions available.(4A and 4B)
NOTE: Variations of this block and the 5-Step block below are available if
additional steps are preferred. Also, larger step faces are offered for use
with large diameter transducers.
ULTRASONIC CALIBRATION BLOCKS
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyUT CALIBRATION
BLOCKS
5-STEP BLOCK
Thickness and linearity calibration. This 5-Step block comes in thicknesses
of .100”, .200”, .300”, .400 and .500”. Step face measures .750”x.750”. In
accordance with ASTM E797. Two metric versions available.(5A and 5B).
DSC Block
AWS-type clock used for shear wave distance and sensitivity calibration.
Contains a 1.0” radius opposite a 3.0” radius. The 3.0” radius includes a
.375” deep x .032” wide radius slot. Also contains a 0° reference point for
checking exit point on wedge, and a .125” diameter through hole and
corresponding markings at 45°, 60°, and 70° for measuring actual refracted
angle. In accordance with ASTM E164 and AWS 6.16.1B. Metric version
available. Special DSC blocks with radius scanning surfaces for NPS sizes
also offered. In Stock.
Dimensions: 1.000” thick x 4.000” long
AWS Resolution Block (RC Block)
Also called an RC Block, the AWS Resolution Reference Block is used for
checking resolution capabilities of angle beam transducers. Contains three
sets of .0625” diameter through-holes for 45°, 60°, and 70°. In accordance
with AWS Welding Highway and Railway Bridges specification D2.0-69, and
Structural Welding Code ANSI/AWS D1.1- 92. Metric version available. In
Stock.
Dimensions: 1.0"x3.0"x6.0”
DS Block
AWS-type block used for longitudinal distance and sensitivity calibration.
Contains a 2.0” high section between two 4.0” sections. In accordance with
AWS requirements.
Dimensions: 6.0”x4.0”x2.0”
23
Contact FlawTech for all your Standard and
Custom Calibration Block Needs
*all materials available upon request*
ULTRASONIC CALIBRATION BLOCKS
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyUT CALIBRATION
BLOCKS
All Blocks Available In: CS 1018, AL 7075-T6, & SS 304
*all other materials available upon request*
PDI ALTERNATIVE ASME CALIBRATION BLOCKS
The new PDI Alternative ASME blocks meet the requirements of the Performance Demonstration
Initiatice(PDI) Procedure No. PDI-UT-1, Rev. C, Fig. 4(Ferritic) and PDI-UT-2, Rev. C,
Fig.4(Austenitic). These cover the generic procedures for the ultrasonic examination of both ferritic
and austenitic pipe welds. The blocks offer users an economical alternative to fabricating multiple
curved cal blocks (pipe sections) in many diameters and wall thicknesses.
The blocks are normally supplied in sets of 3 individual blocks; one in A516 Grade 70 Steel, one in
Type 304/304L Stainless Steel, and one in Type 316/316L Stainless Steel. Individual blocks of any
one alloy are also offered.
Block design consists of steps(wall thicknesses) measuring 0.500", 1.000", 1.500", and 2.000".
Each step contains an EDM machined to a depth of 10% of wall x .010" wide x 2.0" long. Overall
block size is 2.00" wide x 2.25" tall x 10.00" long. The scanning and reflecting surfaces are
intentionally machined to simulate pipe and plate surfaces of 250 Ra maximum finish. Each block
is permanently machine-engraved on one edge to include the block description, serial no., alloy,
heat no., and FlawTech. The blocks are made from ultrasonically inspected, heat number-
traceable material supplied to FlawTech.
24
Contact FlawTech for all your Standard and
Custom Calibration Block Needs
*all materials available upon request*
ULTRASONIC CALIBRATION BLOCKS
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyUT CALIBRATION
BLOCKS
EPRI CS-4774 Basic Calibration BlockUsed for establishment of primary reference responses for UT examination of welds. Block contains three axial SDHs
and two circ SDHs at 1.5" deep. Also contains one 1/8" diameter FBH at 0.5" deep and four notches at .031" deep x
.063" wide x 1.5" long. In accordance with EPRI CS-4774, Fig. A-3
ASME Sec. XI Basic Piping Calibration BlockComplete manufacture of the ASME Section XI Blocks including: supplying of pipe, machining of OD/ID(if needed),
cladding(if needed), machining of all notches and side-drilled holes(SDH), machine engraving of all essential info
including alloy, specification, diameter, wall thickness, and serial number. Blocks normally contain: one axial OD notch,
one axial ID notch, one circumferential OD notch, one circ ID notch, three axial SDHs at 1/4, 1/2, and 3/4T, and three
circ SDHs at 1/4, 1/2, and 3/4T. Can also be made from customer supplied material. We can upgrade your existing
blocks to Sec. XI requirements by adding needed holes and notches.
25
Contact FlawTech for all your Standard and
Custom Calibration Block Needs
*all materials available upon request*
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyUT CALIBRATION
BLOCKS
26
Contact FlawTech for all your Standard and
Custom Calibration Block Needs
*all materials available upon request*
PDI UT 10 CALIBRATION BLOCK SET
2” CIRC. BLOCK FOR ANGLES </= 50° 4” CIRC. BLOCK FOR ANGLES </= 50°
2” CONTOUR BLOCK FOR AXIAL SCANS 4” CONTOUR BLOCK FOR AXIAL SCANS
12 - 24 CONTOURED PROBE BLOCK 12” STAINLESS PIPE SEGMENT BLOCK
24” STAINLESS PIPE SEGMENT BLOCK
BLOCKS ARE BASED ON EPRI DESIGN
304 STAINLESS STEEL MATERIAL
BLOCKS MAY BE PURCHASED AS SET
OR INDIVIDUALLY
VISIT FLAWTECH WEBSITE OR CALL
FOR PRICE INFORMATION
OVERLAY STEP WEDGE
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyUT CALIBRATION
BLOCKS
27
Contact FlawTech for all your Standard and
Custom Calibration Block Needs
*all materials available upon request*
STEP WEDGE IS BASED ON EPRI DESIGN FOR UTILITIES
CONTAINS 7 SDH’S, 5 FBH’S AND 5 EDM NOTCHES
BASE METAL AND OVERLAY SPECIFIED BY CUSTOMER
CONTACT FLAWTECH FOR MORE DETAILS AND PRICE INFORMTION
Revision of NASA/General Dynamics 28
NDT Training Series The Industry Standard for Basic NDT Training
Level I Programmed Instruction Handbooks
Author ISBN No. Editiion Order # New Low Price
Introduction to NDT Smilie 978-1-886630-00-0 1999 PI-1 $18.00
Liquid Penetrant Testing Smilie 978-1-886630-01-7 1998 PI-2 $18.00
Magnetic Particle Testing Smilie - 978-1-886630-22-2 2 Vol. Set 1997 PI-3 $32.00 Ultrasonic Testing Smilie - 978-1-886630-03-1 3 Vol. Set 1999 PI-4 $49.00
Eddy Current Testing Cox - 978-1-886630-21-5 2 Vol. Set 1997 PI-5 $32.00
Level II Classroom Training Handbooks Liquid Penetrant Testing Smilie 978-1-886630-14-7 1998 CT-2 $15.00 Magnetic Particle Testing Smilie 978-1-886630-15-4 1997 CT-3 $15.00 Ultrasonic Testing Smilie 978-1-886630-16-1 1995 CT-4 $15.00 Eddy Current Testing Cox 978-1-886630-17-8 1997 CT-5 $15.00
Level I-III McGraw Hill Reference Handbook Handbook of Nondestructive Evaluation – Hellier 978-0-07-028121-9 2001 REF-1 $99.00
This classic series of General Dynamics Programmed Instruction and Classroom Training Handbooks has been the standard of the NDT industry for many years and has been Updated with Current Technology and is now available from the publisher, PH Diversified, Inc. or your local NDT Supplier.
Level I - Programmed Instruction Handbooks This entry-level material is designed as self-study instruction with quizzes at the end of each chapter to reinforce learning. The "Introduction to NDT" book (PI-1) should be read prior to starting any of the other books in the series. Typically, it takes about 10-12 hours to complete each volume of Programmed Instruction (PI) text. Written examinations suitable for Level I-II qualifications are included in the PI series. Level II - Classroom Training Handbooks This material is an extension of the information taught in the corresponding Programmed Instruction Books, deleting some of the processing details and adding tabular matter and other technical details. These texts are best used in conjunction with classroom lectures after the student has completed the Programmed Instruction Books. Level I-III – Reference Handbook for NDE This McGraw Hill publication is the ideal complement to any NDT/NDE training program or reference library. The content was written and compiled by one of the master trainers in the NDT industry, Mr. Charles J. Hellier.
Buy Direct and Save: PH Diversified Inc. Publisher • 20% Discount for orders 4486 Raceway Drive # B totaling 20 or more books. Concord, NC 28027 Phone: 704-795-4402 • Intl. orders require Credit Fax: 704-436-8009 Card or a proforma invoice. Email: DDavis@phdiversified.com • VISA, MC and AMEX
Next Day Shipping Possible www.PHDiversified.com
Visio/pricelist\isi-inqual practice 10 -09
Performance DemonstrationAPPENDIX VIII QUALIFICATIONS
1 person at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . .$ 1,300 2 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . .$ 1,6003-4 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . . $ 2,0005-6 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . . $ 2,700
INQUAL will review procedures, administer the Appendix VIII qualificationand provide full documentation in accordance with the ASME Code and theuser's "written program."
INQUAL's QA program complies with 10CFR50 and has been audited by NUPIC.
Contact INQUAL for a complete package of information.
PH Diversified, Inc.INQUAL Division...NDE Performance Demonstration and Qualification Services
Contact: PH Diversified, Inc., 4486-B Raceway Dr., Concord, NC 28027 Tel: 704-795-4402 Fax: 704-436-8009 Email: ddavis@phdiversified.com
APPENDIX VIII PRACTICE SESSIONS
Appendix VIII Hands-On Guided Practice Session
$250 per person with a minimum of three and a maximum of 6 people.Six (6) persons from the same company will cost $1095.No charge for attendance of NDE instructor or PDI qualified administrator.
Specimen Lease for On-Site Practice Session
Basic Practice Session
1-2 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . $2903-4 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . $3805-6 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . $460
4 OPTIONS AVAILABLE
Individual or multiple specimens may be leased and shipped to your facility.Prices range from $75 to $175 including specimens a day plus freight cost.See "Rental Price List" for more information.
Includes: Unlimited access to INQUAL's specimen inventory
Includes: Unlimited access to INQUAL's specimen inventory One day of "Guided Practice Exercises" with a certificate to document compliance with USNRC, ASME & PDI Guidelines.
On-Site Appendix VIII Hands-On Guided Practice Session
INQUAL proctor will provide approximately 15 specimens delivered to your site.Proctor will also administer practice session.Certificate of Completion for each technician completing 8 Hour Practice Session.Proctor fee $75 per hour travel, $175 including specimens per hour On-Site and$100 per diem plus fuel.
Includes: Unlimited access to INQUAL's specimen inventory
29
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
INDUSTRIES THAT USE FLAWTECH SPECIMENS
RENTAL
PRICE LIST
Supplement 2 -
Supplement 3 - FERRITIC PIPING SPECIMENS
Supplement 10 - DISSIMILAR METAL SPECIMENS
AUSTENITIC PIPING SPECIMENSLOCATION SPEC # DIA WALL CROWN GEOMETRY # Flaws Weight Cost/DayFlawTech 02-02-14 2" 0.218" flush no 2 11 Lbs $50FlawTech 02-04-01 4" 0.337" flush no 4 30 Lbs $50FlawTech 02-04-02 4" 0.337" flush no 4 30 Lbs $50FlawTech 02-06-01 6" 0.718" as-welded yes 4 91 Lbs $50FlawTech 02-06-02 6" 0.718" as-welded yes 4 91 Lbs $50FlawTech 02-08-01 8" 0.500" flush yes 4 87 Lbs $75FlawTech 02-08-02 8" 0.500" flush no 4 87 Lbs $75FlawTech 02-10-01 10" 0.594" as-welded yes 4 129 Lbs $75FlawTech 02-10-02 10" 0.594" as-welded yes 4 129 Lbs $75FlawTech 02-12-01 12" 1.125" as-welded yes 4 280 Lbs $75FlawTech 02-12-02 12” 1.125" as-welded yes 4 280 Lbs $75FlawTech 02-12-31 12" 1.125" as-welded yes 3FlawTech 02-12-42 12" 1.312” flush no 4 ***FlawTech 02-14-08 14" 0.750" blended yes 5 212 Lbs $100FlawTech 02-14-09 14" 0.750" blended yes 5 212 Lbs $100FlawTech 02-16-01 16" 1.219" flush yes 4 385 Lbs $100FlawTech 02-16-02 16" 1.219" flush no 4 385 Lbs $100FlawTech 02-18-07 18" 1.781” flush yes 3FlawTech 02-24-01 24" 2.00" flush no 3FlawTech 02-24-02 24" 2.00" flush no 3
LOCATION SPEC # DIA WALL CROWN GEOMETRY # FlawsFlawTech 03-04-01 4" 0.337" flush no 4 30 Lbs $50FlawTech 03-04-02 4" 0.337" flush no 4 30 Lbs $50FlawTech 03-04-08 4" 0.337" flat-topped no 2 30 Lbs $50FlawTech 03-06-03 6" 0.718" flush yes 4 91 Lbs $50FlawTech 03-08-01 8" 0.500" as-welded yes 4 87 Lbs $75FlawTech 03-12-01 12" 1.125" as-welded yes 4 280 Lbs $75
FlawTech 03-12-11 12" 0.688" flush yes 4 178 Lbs $75FlawTech 03-16-01 16" 1.593" flush yes 4 245 Lbs $100FlawTech 03-18-02 18" 1.562" as-welded yes 2 182 Lbs $100FlawTech 03-36-01 32" 3.125” flat-topped yex 4 90 535 Lbs
LOCATION SPEC # DIA.-WALL-GEOMETRYFlawTech 10-04-01 4" Dia. 0.674" wall CS to SS with Inco butter and SS weld 56LbsFlawTech 10-04-03 4" Dia. 0.531" wall CS to SS with Inco butter and weld 46 LbsFlawTech 10-04-04 4" Dia. 0.337" wall CS to SS with Inco butter and weld 30 LbsFlawTech 10-07-02 7" Dia. 1.137" wall CS to Inco with Inco weld $100FlawTech 10-08-06 8" Dia. 0.500” wall CS with Inco clad to SS with inco butter & weld 85 Lbs $100FlawTech 10-12-02 12" Dia. 1.125 wall CS with SS clad to Inco with Inco butter & weld 140 LbsFlawTech 10-14-02 14" Dia. 1.094" wall CS with SS clad to SS pipe with Inco butter & weld 150 LbsFlawTech 10-20-03 20" Dia. 1.125" wall CS pipe to Inconel pipe with Inconel weld 128 LbsFlawTech 10-20-04 20" Dia. 1.125" wall CS pipe to Inconel pipe with Inconel weld 128 LbsFlawTech 10-24-02 24" Dia. 1.531" wall CS pipe with SS clad to SS pipe with Inco weld Inco butter 245 LbsFlawTech 10-24-03 24" Dia. 1.531" wall CS pipe with SS clad to SS pipe with Inco weld Inco butter 245 LbsFlawTech 10-40-02 40" Dia. 3.6" wall CS pipe to Inconel safe end, Inconel weld to Inconel pipe 400 LbsFlawTech 10-40-03 40" Dia. 3.6" wall CS pipe to Inconel safe end, Inconel weld to Inconel pipe 400 Lbs
Notes
180° Seg 280 Lbs $75Cast Stainless *** 320 Lbs $75
130° Seg 205 Lbs $100120° Seg 322 Lbs $100120° Seg 322 Lbs $100
Notes Weigth Cost/Day
FlawTech 03-12-09 12" 0.688" flush yes 4 178 Lbs $75
180° Seg120° Seg
° Seg $100
Weight Cast/Day$75$75$75
180° Seg 75 Lbs
180° Seg $100180° Seg $100120° Seg $100180° Seg $100120° Seg $100120° Seg $100
60° Seg $15060° Seg $150
ASME BPVC, SECTION XI, APPENDIX VIII
30
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
INDUSTRIES THAT USE FLAWTECH SPECIMENS
RENTAL
PRICE LIST
STANDARD FLAWED SPECIMEN KITS
31
Radiographic Testing Kit (RT Kit) - Part # RK-1
2 Each - Plates ( 0.625"T x 4"W x 8"L)
6 Each - Plates (0.375"T x 4"W x 8"L)
1 Each - Pipe (4" Dia. x 0.337" wall x 8" Long)
1 Each - Tee (0.375"T x 4"W x 4"H x 8"L)
65 Lbs
$80/day
Ultrasonic Testing Kit (UT Kit) - Part # UK-1
4 Each - Plates ( 0.625"T x 4"W x 8"L)
4 Each - Plates (0.375"T x 4"W x 8"L)
1 Each - Pipe (4" Dia. x 0.337" wall x 8" Long)
1 Each - Tee (0.375"T x 4"W x 4"H x 8"L)
65 Lbs
$80/day
Magnetic Particle / Liquid Penetrant Testing Kit (MT/PT Kit)- Part # MK-1
8 Each - Plates ( 0.250"T x 4"W x 8"L)
2 Each - Tee (0.250"T x 4"W x 4"H x 8"L)
35 Lbs
$80/day
Visual Testing Kit (VT Kit) - Part # VK-1
7 Each - Plates ( 0.250"T x 4"W x 8"L)
3 Each - Tee (0.250"T x 4"W x 4"H x 8"L)
35 Lbs
$80/day
NDT Demonstration Kit (Demo Kit) - Part # DK-1
(Contains 11 Flaws in 5 Specimens)
2 Each - Plates ( 0.625"T x 4"W x 8"L)
1 Each - Plates (0.375"T x 4"W x 8"L)
1 Each - Pipe (4" Dia. x 0.337" wall x 8" Long)
1 Each - Tee (0.375"T x 4"W x 4"H x 8"L)
35 Lbs
$60/day
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
INDUSTRIES THAT USE FLAWTECH SPECIMENS
RENTAL
PRICE LIST
ADVANCED FLAWED SPECIMEN KITS FOR RENT
REV. 11-08
32
API-UT-1 Qualification Kit - Part # API-K1
4 Specimen Set
- 3 Real Flaws in each Specimen
- Advanced Flaw Tolerance
- Flaws include: LOF, Cracks, LOP, Porosity, etc.
Plate with Double Vee (1.0"T x 12"W x 15"L) 50 Lbs
Plate with Single Vee (0.5"T x 10"W x 12"L) 17 Lbs
Pipe with Single Vee (8" Sch 80 x 12"L) 44 Lbs
Pipe with Single Vee (12" Sch 80 x 12"L) 89 Lbs
Optional: 10% Notches, Sec.V Cal Blocks, X-rays, Storage Box
Total 200 Lbs
$200/Day
AWS / CWI Training Kit - Part # AWS-K1
10 Specimen Set
- Designed in accordance with AWS D1.1
- 2 Flaws in each specimen
- Free Carrying Case
- Document Package with CAD Drawings
- Flaws are designed to be "borderline" acceptable
4 Each - Welded Tee (0.25"T x 2"H x 4"W x 6"L) 2 Lbs Ea.
4 Each - Welded Plates (0.25"T x 4"W x 6"L) 2 Lbs Ea.
2 Each - Welded Edge Lap Joint (0.312"T x 4"W x 6"L) 2 Lbs Ea.
Total 35 Lbs
$80/Day
ASME Appendix VII Kit - Part # A7-K1
8 Specimen Set
- Designed in accordance with ASME Section XI, Appendix VII
- Each specimens contains between 2 and 4 real flaws
- All flaw locations are unique
- Document Package with CAD Drawings
A7-SS-005 Stainless Steel Welded Plate (0.5"T x 10"W x 12"L) 15 Lbs
A7-CS-005 Carbon Steel Welded Plate (0.5"T x 10"W x 12"L) 15 Lbs
A7-SS-010 Stainless Steel Welded Plate (1.0"T x 10"W x 12"L) 29 Lbs
A7-CS-010 Carbon Steel Welded Plate (1.0"T x 10"W x 12"L) 29 Lbs
A7-SS-020 Stainless Steel Welded Pipe (2" Sch 160 x 12"L) 8 Lbs
A7-CS-040 Carbon Steel Welded Pipe (4" Sch 160 x 12"L) 23 Lbs
A7-SS-060 Stainless Steel Welded Pipe (6" Sch 160 x 12"L) 44 Lbs
A7-CS-100 Carbon Steel Welded Pipe (10" Sch 160 x 12"Lx180°Seg)116Lbs
Total 300 Lbs
$400/Day
Recommended