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SPANTHERM:THE INSULATED PRECAST CONCRETE GROUND FLOOR SYSTEMFROM CREAGH
SpanTherm is capable of achieving code levels 3-6 and compliance with the forthcoming building regulation amendments to Part L for new dwellings.
SpanTherm / Page 1
Contents
www.SpanTherm.com
Page
What Is SpanTherm? 3
Why Choose SpanTherm? 5
The Complete Service Package 8
Integral Insulation System 9
Technical - Load Span Tables 10
Technical - Details & Sections 11
Technical - Thermal Performance 13
Technical - Design Specification 14
Working With SpanTherm 15
Next Step 17
www.SpanTherm.com
SpanTherm / Page 3
SpanTherm Chosen by: Main Contractors Ground Workers Architects
What is SpanTherm?
SpanTherm is designed to reduce :
•On-SiteLabour •Waste •Risks •Costs •BuildTime •ManualHandling •HomeHeatingCosts •CarbonFootprint
SpanTherm Benefits: •EliminatesColdBridging •MaximisesThermalPerformance •Achievescompliancewithproposed buildingregulationsandmeetscode forsustainablehomeslevels4-6 •ImprovesSAP/FEESAssessment Ratings
www.SpanTherm.com
SpanThermisapre-insulatedprecastconcreteflooringsystemdesignedspecificallyforresidentialandmid-sizedcommercialgroundfloors.ThecompositeslabcombinesstructuralconcreteandhighperformanceExpandedPolystyrene(EPS)insulationtoprovideasuperior,structuralthermalfloor.
Thisstructuralflooringsystemismechan-icallyplaced,usinglorrymountedcranestoimproveHealthandSafetyon-site,reducinglabour,waste,risksandcost.Thefloorisinstalledquicklyandisthermallyefficientandaffordable.
CreaghConcreteProductsLtd.isalongestablishedcompanythatspecialisesinthedesign,manufactureandinstallationofstructuralprecastconcreteproductsthroughouttheUKandIreland.TheSpanThermproductreflectsCreagh’scommitmenttothesupplyofenviron-mentallyresponsibleandsustainableproductstoreducethecarbonfootprintinnewhomes.
The Insulated Concrete Ground Floor System that is tried, tested and trusted in over 80% of homes in The Netherlands.
Thermal, Structural, Sustainable
General Economical •Eliminatesmanualhandlingandwastecost -SpanThermistheCommercialChoice
Nationwide Service •TeamSpanThermoperatesfromagrowingnumber ofbasesthroughouttheUKandIreland
CountyAntrim Edinburgh Nottinghamshire Cambridgeshire
On - Site
Unique Fast Track Service •SpanTherm’sexperiencedinstallationteamsinstallyourfloorwithin3hours* usingoff-loaderlorries.Theteamsgrouttheunits,leavingacompletestructuralsubfloor
Health & Safety •FullytrainedandcertifiedHealth&Safetycompliantinstallationteams •Eliminatesmanualhandlingandassociatedriskson-site
Early Completion •Nodryingouttimerequired •Providesimmediatesafeworkingplatform
No Camber •SpanThermiscompletelyflatprovidingalevelbaseuponwhich blockwork,timberframedandothertypesofbuildingsareconstructed
No Structural Topping Required •SpanThermisastructuralfloorandrequiresonlyafinishingscreed asopposedtoothersystemswhichrequireexpensivestructuralfinishes
All Weather Construction •SpanTherminstallationisunaffectedbyhot,coldorwetweather
Services easily accommodated *Basedonanaveragefloorareaof90m2
Benefits offered by the SpanTherm System
Why Choose SpanTherm?
SpanTherm / Page 5
Design
Design & Engineering Service •SpanTherm’sTechnicalTeamdesignseachfloorforeachspecificproject, providingBuildingControl’srequiredinformation,includingfloordesignlayout, thermalandstructuralcalculations
CDM Compliance •Designouttherisksassociatedwithmanualhandling,trips,slips andfallson-sitebyspecifyingtheSpanThermSystem
Sustainability •Thermalmassandefficientinsulationreducecarbonfootprintoverthelifetime ofthebuildingrequiredforFEEandSAPassessments
Designed to meet Building Control’s revised specifications and the Code For Sustainable Homes •ComplieswithPartLofthe2010BuildingRegulationsandcanhelptoachieve CfSHratingsof3-6(eachfloor’sperformanceisprojectspecific)
Integral Insulation System •Removestheneedtostoreorworkwithgroundinsulationmaterialsonsite •SpanThermisanintegralconcreteandinsulationsystem,providingconsistently highproductqualityproducedinafactorycontrolledenvironment
Performance
Thermal Performance •AchieveaU-valueaslowas0.12W/m2K •Significantthermalmass •Flooringthermalcalculationservice
Durable and Robust •SpanThermdoesnotdeterioratewithagewithinthelifetimeofthebuilding
Product Quality •UnitsdesignedtoBSEN1992-1-1:2004Eurocode2:Designofconcretestructures andBSEN13224:2004Precastconcreteproducts–Ribbedfloorelements •ManufacturedinaccordancewithISO9001,ISO14001,OHSAS18001
www.SpanTherm.com
SpanTherm / Page 7
FOR FULLINSTALLATION
1DAY
The Complete Service Package
Team SpanTherm offers a unique comprehensive service, providing both the materials and installation
•Engineeredfloordesign •Complimentaryflooringlayoutandestimatingpackage •Thermalcalculations •Floorsmanufacturedtoorder •Rapiddeliverynationwide •Installationincludinggroutingservice •ProvisionofEngineer’sdesigncertificate&calculations
Leavingyouwithacompletestructuralsubflooron-sitewithin3hours–providinganimmediate,safeworkingplatformreadyforfollowontradesimmediately.
The Difference On-Site
UsingtheSpanThermflooringsystemeliminatestheneedforthecontractortoarrangeanyofthefollowing;
•Cranes •Readymixedconcretesupplier •Storingandcuttingofinsulationon-site •Meshreinforcement •Curingtime •Formwork
Benefits:
•Significantlyreduceson-siteconstructiontime-singledayvisit •Structuralsubfloorreadytobuildoffnextday •Eliminatescranes,formworkandtheneedtofixpolystyreneon-site •Providesathermallyefficientsustainable,structuralandcosteffectivefloor.
www.SpanTherm.com
Integrated HeatingUnderfloorheatingcoilscanbeincorporatedintoSpanThermflooringduringmanufacture,basedonCreagh’sClimaspantechnologytomaximisethebenefitsofthermalmassandreducefloorfinishingheights–ForfurtherinformationpleasespeakwiththeSpanThermTechnicalTeam
Reduced Screed Depths and CostsSpanThermprovidesaflatfinishedstructuralsubfloorwithoutcamber,therebyfacilitatingtheuseofaflowing25mmselflevellingscreedtoreducelabourandmaterialcosts.Thesystemissuitablefortimberframeandothertypesofhomeconstruction,whichincorporatesserviceswithinthewalls.
Integral Insulation System
300
Unlike other floors, SpanTherm has a completely insulated soffit.
SpanTherm / Page 9
Please note –Wehavenotshownaventilatedvoid,asnostructuralsurfaceisvisible/vulnerable.ObtainDesigners’andLocalAuthority’sapproval.
Generaldetailsaretypical;obtainpermissionforactualpositionsandspecificationofDPC,insulation,vents,radonandgasprotection,ifrequired,etc.fromlocalBuildingControl
TherearetwomethodsoffinishingSpanTherm,screedortimber.
TechnicalSpanTherm offers excellent ground floor spanning capabilities for residential and mid-sized commercial construction projects.
Blockwork Stud Partition PartitionDomestic Live Load of 1.5kN/m2 No Partitions [1kN/m2] [6kN/m]
FINISH MAXIMUM CLEAR SPAN [mm]
100mmconcretescreed 6200 5900 505075mmconcretescreed 6450 6100 515050mmconcretescreed 6700 6300 525025mmselflevellingscreed 7050 6550 5350Timberbattens 7100 6600 5400
Garage Live Load of 2.5kN/m2 No Partitions
FINISH MAXIMUM CLEAR SPAN [mm]
100mmconcretescreed 5950 — —75mmconcretescreed 6150 — —50mmconcretescreed 6350 — —
Notes :
UnitsdesignedtoBSEN1992-1-1:2004Eurocode2:DesignofconcretestructuresandBSEN13224:2004Precastconcreteproducts-Ribbedfloorelements Tableshowsmaximumclearspantonearest50mm
Bearingof100mmrequiredonblockwork.
Deflectionlimitedtoeffectivespan/250.GaragestohaveminimumC25/30concretescreedwithanticrackmesh
PleasecontactSpanTherm’sTechnicalTeamforspecialcasese.gpointloadsetc.
www.SpanTherm.com
251196
1146
50
252525 25896
846346
39625
245
105
195
155
350
Technical
SpanTherm / Page 11
EdgeDetail
EdgeProfile
EdgeDetailforTimberFrame
251196
1146
50
252525 25896
846346
39625
245
105
195
155
350
www.SpanTherm.com
BearingDetailat215mmWall
BearingDetailEndBearing
USpanTherm is capable of achieving a flooring U-value of 0.12W/m2K.
The SpanTherm system combines thermal mass and high grade insulation to create superior thermal performance. The units incorporate insulation detail at bearings to eliminate cold bridging
Area(A)istheareainsq.metresmeasuredalongthefinishedinternalfacesoftheexternalelements.
Perimeter(P)istheexposedperimetermeasuredalongthefinishedinternalfacesoftheexternalelements.
1.Calculatethefloorperimeter(P)inmetres2.Calculatethefloorarea(A)insq.metres3.CalculatetheP/ARatio4.DeterminetheU-valuefromthetable. Unheatedspacesnotincludedwithintheinsulatedfabricsuchasattachedgarages/
porchesetcareexcludedwhencalculatingthefloorarea,butthelengthofwallbetweentheheatedbuildingandsuchunheatedspacesisincludedwhencalculatingtheperimeter.
AllU-valuesareprojectspecific;TeamSpanThermworkswithyoutoshareadviceandprovidefloordesignstoachievetheflooringU-valuerequired.
Thermal Performance
SpanTherm / Page 13
P/A U-value0.1 0.120.2 0.150.3 0.160.4 0.160.5 0.170.6 0.170.7 0.180.8 0.180.9 0.181.0 0.18
To obtain the U-value of the floor element using SpanTherm:
USpanTherm is manufactured in accordance with ISO 9001, ISO 14001 & OHSAS 18001
Partitions
Canbebuiltoffthefloorprovidingthesehavebeenallowedforinthedesign.Generally6kN/mblockworkwallsrunparalleltospan(loadsharedbetweenribsofadjacentunits).Wallsthatcanbebuiltoffthefloorwillbeshowndottedonourlayoutdrawings.
Garages
Domesticgaragesaredesignedtocarryadistributedloadof2.5kN/m2oraconcentratedloadof9.0kN.Finishesminimum:50mmconcretescreedwithaminimumcompressivestrengthof25N/mm2reinforcedwithA142steelmeshapplieddirectly.
Bearing
SpanThermrequiresabearingof100mmonmasonry.Slabscanbesupportedbytheinnerskinofthecavitywallstoprovidesidebearing,providingthishasbeenallowedforinthedesign.
Services
Allserviceholesareformedduringthemanufactureoftheslabs,ourstandardservicenotchis200mmx200mm.PleasecontacttheSpanThermTechnicalTeamiflargeropeningsarerequired.Pleasenote,thatserviceholescannotbecutthroughribsofslabs.
StandardDimensions
1200mmwidex350mmdeep900mmwidex350mmdeep400mmwidex350mmdeep
Grout-30Nconcretewithanaggregatesizeofnotmorethan10mm
BuildingRegulations
SpanThermwillprovideinsulationlevelswhichcomplywithPartLofBuildingRegulationsEngland,WalesandNIandSection6(previouslyPartJ)forScotland.
Eachfloor’sthermalperformanceneedstobeassessedindividuallyinaccordancewithENISO13370:1998tocomplywiththe2010editionofPartLoftheBuildingRegulations.
Design Specification
www.SpanTherm.com
Design
Ourproductsareunderconstantreview,minorchangesindetailmayoccur
Working With SpanTherm
SpanTherm / Page 15
5 Easy Steps
1: Design & Estimating Package TheSpanThermTechnicalTeamisavailabletoadviseregardingthemostefficient structuralflooringsolutionforyourproject,includingtheflooringthermal calculations.Wesimplyrequireafullsetofplansandinreturnweshallprovide afreeestimatingpackagewhichincludesafloordesignlayoutdrawing.
2: Order & Site Survey Onreceiptofyourorder,weissueanorderacknowledgementincludingpayment terms.Weshallagreetotakemeasurementsfromplanorconductasitesurvey (asappropriate).AspartoftheSiteSurvey(on-siteorbytelephone)wecheck siteaccess,blockwallbearings,healthandsafety,vehiclepositionsandobstructions.
3: Design TheDesignTeampreparesadetailedflooringlayoutbasedonthefinaldimensions agreed.Thelayoutisissuedtothefactoryforscheduledproduction.Theflooris manufacturedandloadedinthecorrectsequencetofacilitateefficientinstallation.
4: Despatch TheSpanThermDespatchTeamchecks(bytelephone)withyoursite representative,toensurethesiteispreparedforinstallation.Thechecklistincludes; Siteaccess,hardstanding,clearareaforvehiclesetup,stablebearings(cured blockwork)andwateravailablity.
5: Delivery & Installation TheInstallationTeamfitsandgroutsthefloor.Thistakesapprox.3hours fromstarttofinish(basedona90m2floorarea).
www.SpanTherm.com
SpanTherm / Page 17
The Next Step
www.SpanTherm.com
On receipt of architectural plans we will provide a complimentary Design and Estimating package
technical@spantherm.com
England 014 8021 7454Scotland 013 1333 5405Northern Ireland 028 7965 0500Ireland 048 7965 0500
Team SpanTherm is available to discuss your project requirements and provide advice regarding designs, U -values and costs. Please contact us to arrange:
•A face to face meeting with one of our representatives •A Site Survey •A CPD Technical Seminar
Or to discuss your specific project requirements
Email Plans
SpanTherm Ltd. UK Offices:
ENGLAND(Midlands)
SpanTherm Ltd.Thurgarton LaneHoveringhamNottinghamshireNG14 7JX
Tel: 01480 217 454
ENGLAND(Southern)
Creagh Concrete Products Ltd.152 Great North RoadThe Green, Eaton SoconSt Neots, CambridgeshirePE19 8EJ
Tel: 01480 217 454
SCOTLAND
Creagh Concrete Products Ltd.Newbridge Industrial EstateNewbridgeEdinburghEH28 8PJ
Tel: 0131 333 5405
IRELAND
Creagh Concrete Products Ltd.Blackpark RoadToomebridgeCounty AntrimBT41 3SE
NI : 028 7965 0500ROI: 048 7965 0500
technical@spantherm.comwww.spantherm.com
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