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The Industrialization of
Additive Manufacturing
www.siemens.de/additive-manufacturingSiemens Digital Factory | COC AM | Ulli Klenk
© Siemens AG 2016
11/14/2016Page 2 DF COC AM Ulli Klenk
The Internet is revolutionizing the business world
and creates major challenges for manufacturing companies
© Siemens AG 2016
11/14/2016Page 3 DF COC AM Ulli Klenk
In order to remain competitive manufacturing companies need to reach
enormous improvements in their processes
Reducing
the time to
market
• Individualized
mass production
• Volatile markets
• High productivity
Enhancing
flexibility
• Energy efficiency and
resource efficiency
as key competitive
factors
Increasing
efficiency
Increase
Quality
• Closed loop quality
processes
• Traceability and
integrated genealogy
• Shorter
innovation cycles
• More complex products
• Larger data volumes
Product and production
integrated Flexible production
Full process
transparency
Optimized
production resource
© Siemens AG 2016
11/14/2016Page 4 DF COC AM Ulli Klenk
Optimized
Processes
Enhanced
Products
At present various market influences
are demanding disruptive measures
• Production on demand
• Individual mass production
• Decentralized local production
• Reduced innovation cycles
• Optimized lead times
• Bionic & visionary Topologies
• New High End & Intelligent Materials
• Increased right first time
Potential Demands Siemens Competencies & References
• Turbine vanes
• Siemens Vision: Global printer cloud
• Tram arm rests
• Molds & Tools: Optimized Weiss spindle
• Turbine burner tips
• Corporate Technology started AM R&D 1989
Additive Manufacturing optimizes products and processes along the entire value-added chain
© Siemens AG 2016
11/14/2016Page 5 DF COC AM Ulli Klenk
Three Additive Manufacturing references within Siemens for
rapid prototyping, designed-in functionality and spare parts on demand
Reduced repair times
by 90%
“Designed-in functionality”
for e.g. gas turbine burner tips
in PS, Sweden, Finspång
Reduced innovation
cycle by 80%
“Rapid prototyping”
of e.g. vanes for gas turbines
in PG, Germany, Berlin
Reduce supply chain
dependency
“Spare parts on demand”
facilitates Easy Sparovation Part™
in MO, Germany, Erlangen
© Siemens AG 2016
11/14/2016Page 7 DF COC AM Ulli Klenk
“Industrie 4.0”, Digitalization and Additive Manufacturing
are keys to cope the challenges and utilize the potentials
The Siemens “Digital Enterprise
Software Suite” integrates:
• Seamless end-to-end
product lifecycle solution (PLM) for
• Products &
• Machines / Production lines
• Certified quality management
• Full track- & traceability throughout
the entire process house
• closed loop control
• Industrial hard ware platforms
(Sinumerik / Simotion / Simatic)
© Siemens AG 2016
11/14/2016Page 8 DF COC AM Ulli Klenk
Seamless end-to-end product lifecycle solution
improves all processes along the entire value-added chain
Product design
Productionplanning
Production engineering
Productionexecution
Services
© Siemens AG 2016
11/14/2016Page 10 DF COC AM Ulli Klenk
Additive Manufacturing combined with conventional machining
DMG
MORI SEIKI
Manufacturing of a complex part
in one machine
© Siemens AG 2016
11/14/2016Page 12 DF COC AM Ulli Klenk
Our technology specific Additive Manufacturing software feature and
hardware components enable the industrialization of Additive Manufacturing
• Thermal and structural analysis
• Level based heat and strength
analysis
• Laser power regulation
• Topology optimization
• Design rules and conditions
• Design of lightweight structures
(lattice/honeycomb)
• Support structures
• Multi-material support
• Multi-axis additive solution
• Multi-laser solution
• Model slicing
• Deposition patterns
• Part orientation and nesting
Data Management and Shop Floor Connectivity
Siemens Production Software and MES Systems
Analysis (NX CAE)Design (NX CAD) Manufacturing (NX CAM)
© Siemens AG 2016
11/14/2016Page 13 DF COC AM Ulli Klenk
In collaboration with our strategic partners
we jointly industrialize Additive Manufacturing
Material Finishing
4. Line Integration
MOM *
KPI based
Certificates
5.
Increased part accuracyOne seamless software platform synchronizing the entire PLM tool chain
down to the machine runtime (e.g. optimized formats w/o “STL-triangles”)
1.
PP
CAE
CAM
CAD
1.
Design &
Simulation
2.
AM machine
3.
5. Increased production efficiencyKPI based certificates for documented part quality of produced parts
w/o inefficient workarounds (e.g. w/o computer tomography)
2. Increased process qualityReal time acquisition, analysis and control of the relevant process data
on the machine level (= closed loop control)
3. Increased machine efficiencyOpen CNC / CPU enables comprehensive machine data analytics
for continuous improvement (e.g. condition monitoring)
4. Enhanced process streamFully automated horizontal work flow integrating pre- and post- processes
in one production line (analogies with production machines)
* Manufacturing Operations Management
© Siemens AG 2016
11/14/2016Page 14 DF COC AM Ulli Klenk
Summary: Our portfolio along the entire value chain
is driving the industrialization of Additive Manufacturing
We supply PLM software
to design & simulate
parts & production
We automate machines
& enable line integration
We produce
with AM
PROFINET
Control,
Drives
& Motors
Human
Machine
Interface
I/O
Manufacturing
Operations
Management
We evaluate materials
& develop processes
© Siemens AG 2016
11/14/2016Page 15 DF COC AM Ulli Klenk
Thank you!
Ulli Klenk
Head of Product Management & Sales
Competence Center Additive Manufacturing
Siemens AG
Digital Factory Division
Motion Control
DF MC AMF
Frauenauracher Str. 80
91056 Erlangen, Germany
Mobile: +49 173 7073185
E-mail: ulli.klenk@siemens.com
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