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PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 1
STRATEGI PELAKSANAAN PETERNAKAN SAPI dan RUMAH POTONG HEWAN
SAPI PENDEKATAN
FEASIBILITY STUDY
Jakarta, 7 Januari 2013
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 2
DAFTAR ISI
SUMMARY PROJECT
STRUKTUR ORGANISASI
PETA LOKASI
KESIAPAN PROYEK – Schedule Projects Feedlot and Abattoir
RAMAH LINGKUNGAN (PLTAir, PLTSurya, PLTAngin)
PENDANAAN PROYEK
PELAKSANAAN PROYEK
ANALISA DAMPAK LINGKUNGAN (AMDAL)
STRUKTUR KANDANG SAPI
RUMAH POTONG HEWAN SAPI (SLAUGHTERHOUSE CATTLE)
MODERN SLAUGHTERING OPERATIONAL WORKFLOW
EQUIPMENT LIST Slaughterhouse
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 3
SUMMARY PROYEK INFORMASI PROYEK IDE PROYEK : 1. H. Mohammad Aly Effendy 2. H. Sugiono KONSEP : 1. Tri Joko Hartono 2. H. Mohammad Aly Effendy 3. H. Sugiono PENYUSUN : 1. Tri Joko Hartono PROYEK : PETERNAKAN SAPI POTONG RAMAH LINGKUNGAN STANDARD MUI DAN INTERNASIONAL PEMBIBITAN DAN PENGGEMUKAN SAPI SKOP PROYEK : 1. Bidang Arsitektur 2. Bidang Konstruksi 3. Bidang Mekanikal dan Elektrikal 4. Bidang Analisa Dampak Lingkungan 5. Pengembangan Potensi Alam (Ramah Lingkungan) 6. Bidang Manajemen Keuangan 7. Bidang Kesehatan Masyarakat Veteriner 8. Bidang Pelestarian Lingkungan 9. Bidang Hubungan Masyarakat dan Dinas Pemerintahan
IDEA Sugiyono
Mohammad Aly Effendy
KONSEPTORTri Joko Hartono
SugiyonoMohammad Aly Effendy
REFERENSI 1. Peternakan Sapi Lokal Bekasi2. Pembibitan Sapi di Cipelang3. Perekonomian Rakyat
PENYUSUNTri Joko Hartono
DONATURMohammad Aly Effendy
Sugiyono INVESTOR
PROYEK IMPLEMENTASITri Joko Hartono
SugiyonoMohammad Aly Effendy
PENGAWASAN PROYEK
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 4
DEWAN KOMISARIS
DIREKTUR UTAMA(CEO)
DIREKTUR INFORMASI(CIO)
DIREKTUR OPERSIONAL(COO)
DIREKTUR KEUANGAN(CFO)
UNIT PELAKSANA TEKNIS DINAS (UPTD)
GM. Accounting and FinanceGM. Livestock Cattle
GM. Maintenance System
GM. Executive Informasi System
GM. Network Management
GM. Treasury, Comptroller dan Taxation
PT ALAM SARI NUSWANTARASTRUKTUR ORGANISASIAGRO, AGRI DAN ARCHI
GM. Slaughterhouse
GM. AMDAL
GM. General Affair
GM. Rules and Regulation
GM. Coorporate Planning
MD. Produksi
Mgr. Quality Assurance
Mgr. Production Patent & Business Licences
Mgr. Warehousing and Logistic GM. Strategic Investment
MD. Strategic Coorporate
Mgr. General Maintenance
GM. Personnel Management
Mgr. Strategic Business Unit
Mgr. Functional Line
Advisor Board of Director
STRUKTUR ORGANISASI
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 5
MD. STRATEGIC CORPORATE
GM. General Maintenance GM. Strategic Business Unit GM. Functional Line
Mgr. Hospitality & Laboratium
Mgr. Livestock, Packing & Storage
Mgr. Slaughterhouse and Industrial Process
Mgr. Cattle Breeding
Mgr. Cattle fattening
Mgr. Resilience Feed and Nutrition
Mgr. Cattle Facilities Services
Mgr. Cattle and Quarantine
Mgr. Packing & Storage Mgr. Waste Treatment
Mgr. Empowerment Environment
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 6
PETA LOKASI Dilihat dari Satelite Google Luas keseluruhan 400 Hektar Tanah yang dipergunakan untuk peternakan sangat baik untuk penghijauan pakan ternak dan Lokasi sangat strategis, sebagai berikut: 1. Ketinggian tanah ± 2100 meter 2. Suhu dibawa 29º Celcius 3. Memiliki 4 Akses Jalan kelas 2, dengan lebar 6 Meter. 4. Memiliki Aliran sungai yang cukup lebar. 5. Memiliki Kontur tanah cukup landai dan subur.
3
3 3
3
4
1
2
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 7
PETA LOKASI
Dilihat dari Dokumen Pemerintah daerah Peta Otonomi Daerah bekas perkebunan Cigajah, pemilik PT Perkebunan Angsana Sari. Telah disepakati untuk dijual dengan Nomer Legalisasi : 437/l/2012 dari Notaris ETI SUSILAWATI, SH. Tanggal 27 Desember 2012. Luas tanah 289 Hektar. Dengan harga Rp 22.500,- (dua puluh dua ribu lima ratus rupiah). Total Dana yang dibutuhkan untuk membeli tanah: Rp 65.025.000.000,- (enam puluh lima miliar dua puluh lima juta rupiah) Dengan metode pembayaran sebagai berikut: Tahap 1 : Sebesar 2,5 % Pada saat penanda-tanganan surat perjanjian Tahap 2 : Sebesar 2,5 % Setelah selesai dilakukan pengukuran Tahap 3 : Sebesar 95 % Penanda-tanganan akta jual beli di PPAT.
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 8
KESIAPAN PROYEK
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 9
RAMAH LINGKUNGAN 01. PEMBANGKIT LISTRIK TENAGA SURYA Aspek pemberdayaan potensi alam yang mendukung dioptimalkan sebagai usaha penurunan biaya operasional dan mendukung program pemerintahan dalam melakukan hemat Energi. Pembangkit Listrik Tenaga Surya akan dimanfaatkan untuk: 1. Pompa Air, untuk pemenuhan kebutuhan air bersih. 2. Lampu Penerangan Kantor, Kandang dan Jalan. 3. Kebutuhan untuk Rumah Potong. 4. Pemakaian alat-alat kantor dan kebutuhan lainnya. Apabila ini dilaksanakan sesuai dengan masa garansi, maka penghematan yang didapat dalam kurun waktu 10 tahun sangat signifikan.
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 10
02. PEMBANGKIT LISTRIK TENAGA AIR Area peternakan dikelilingi oleh sungai cukup besar untuk dimanfaatkan sebagai sumber tenaga Listrik (Power Plant) untuk pemenuhan kebutuhan energi dari peternakan selama beroperasi. Kapasitas ini cukup besar untuk pemenuhan kebutuhan sosial (lampu Jalan dan sarana umum) sebagai sarana penerangan. Peralatan dan perlengkapan telah diproduksi di Indonesia, untuk pemenuhan kebutuhan tingkat nasional. Mekanisme perawatan relative mudah dan sangat efisien dalam menghasilkan energy sesuai dengan kebutuhan Peternakan. Pertimbangan, Areal Peternakan dan Pemotongan hewan sapi dikelilingi dengan aliran Sungai, relative dekat dan dapat dimanfaatkan untuk pembuatan Power Plant.
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 11
03. KINCIR ANGIN Lokasi peternakan dengan ketinggian Kincir angin digunakan sebagai pemenuhan kebutuhan air bersih untuk perawatan dan sanitasi kebersihan kandang, Mandi dan mencuci di areal peternakan. Selain itu dapat dimanfaatkan sebagai pembangkit tanaga listrik cadangan.
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 12
MEKANISME PENDANAAN DAN PELAKSANAANPROYEK INTEGRASI PETERNAKAN SAPI
PT ALAM SARI NUSWANTARA
FUNDER(INVESTOR)EXECUTOR
PERIZINANPEMBUATAN AKTE PERUSAHAAN
PROPOSAL PROJECTREKOMENDASI PEMDA
RESTRUKTURISASI AMDAL
Mohammad Aly EffendySugiyono
Tri Joko Hartono....................................
Bank Yang Ditunjuk Bank Investor
INTEGRATED PROJECT PETERNAKAN SAPI
OPTIMAZING RESOURCES (ZERO EFFECT)
PENDANAAN PROYEK Pendanaan Proyek Peternakan Sapi (Pemotongan dan Pembibitan) difasilitasi oleh Investor sepenuhnya, dengan waktu pengembalian selama 10 Tahun ditambah waktu tenggang untuk pembangunan fasilitas peternakan selama 1 Tahun 6 Bulan. Mekanisme implementasi Investasi dibagi menjadi 5 Tahapan: Tahap 1 : Pekerjaan Persiapan Membuka Lahan, Pemagaran Keliling, Land Clearing / Scaping, persiapan
Dokumen Usaha (Izin Prinsip, Sertifikasi MUI, Pemberitahuan Sertifikasi Internasional dan Persiapan Sarana dan Prasarana)
Tahap 2 : Pekerjaan Pendahuluan Pembuatan Jalan dan pembersihan lahan, Ploting Posisi, pemugaran lahan
pakan dan Pengiriman Sarana Pendukung (Alat-alat Berat) Tahap 3 : Pekerjaan Pembangunan Pembangunan Fasilitas Rumah Potong, Kandang, Gedung Administrasi,
Gedung Karantina, Gedung Logistik, Rumah Tinggal dan Sarana umum (Olah raga dan Tempat Ibadah).
Tahap 4 : Pengadaan Sarana Pendukung Manajemen Informasi Sistem, Network Pengadaan dan Distribusi Produk
dan Jaringan Distributor. Tahap 5 : Testing dan Implementasi Melakukan Inspeksi dan test Seluruh Fasilitas, Sarana dan Prasarana. Tahap 6 : Pengadaan Sapi Potong dan Induk Sapi Pengadaan Sapi Potong dan Induk Sapi untuk pembibitan sebagai usaha
subtitusi pengadaan Sapi Potong.
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 13
Project OwnerPT Alam Sari Nuswantara
Project Manager
Site Manager
Manajemen KontruksiPT Cakra Buana
Operational Project
Purchasing and General Administration
Product Control Quality Assurance
Logistic andWarehousing
Teknis Arsitektur
SubconSubcon Subcon Subcon
Teknis StrukturTeknis M&E Teknis AMDAL
PELAKSANAAN PROYEK Pelaksanaan Proyek Pembangunan Peternakan dilakukan seluruhnya oleh Putra Negeri yang berpengalaman, hal ini dilakukan sebagai usaha menunjukkan kepiawaian Putra bangsa. Tahapan Pelaksanaan Proyek: Tahap 1 : Fisibility Study dan Training Tahap 2 : Difinisi dan Analisa Area Tahap 3 : Disain Area Tahap 4 : Disain Arsitektur Rumah Potong, Infrastruktur (Sarana
dan Prasana) Tahap 5 : Pembangunan Pengadaan Alat-alat berat dan Material untuk penunjang
pembangunan. Tahap 6 : Finishing Instalasi Hardware dan Software serta fasilitas pendukung
kerja lainnya. Tahap 7 : Formasi SDM Penempatan SDM sesuai dengan bidangnya dan
Pelaksanaan Produksi.
ORGANISASI PROYEK
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 14
DIGESTER
Gas Metan
POD&
POC
Pemenuhan Internal
Pemenuhan Ekternal(Profit Center)
Pakan
Penjualan Pupuk Dengan Harga Murah
Pem
buan
gan
Kotoran Sapi
ANALISA DAMPAK LINGKUNGAN 01. LIMBAH MENJADI BIOGAS Limbah dari kotoran sapi diolah kembali menjadi Biogas Metan dan sisa dari pengolahan Biogas Metan dapat digunakan untuk keperluan Internal menjadi Pupuk Organik Padat dan Pupuk Organik Cair, Menyuburkan Lahan Pakan (Rumput Gajah dan Tebu).
Skema
Biogas yang dihasilkan dari 91.000 ekor sapi per-tahun dapat memenuhi kebutuhan Biogas selama 1 tahun untuk keperluan memasak dan penerangan Lampu Strongking.
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 15
02. SERTIFIKASI AMDAL Domestik Internasional
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 16
KANDANG SAPI Konstruksi kandang sapi untuk kapasitas 40 Ekor per-kandang.
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 17
350c
m. 17
5cm
.12
5cm
.
144cm. 15
7 cm
.
210c
m.
175c
m.
200c
m.
200c
m.
RUMAH POTONG HEWAN SAPI Terlampir Penjabaran dari FAO dan FEA, sebagai acuan untuk pembangunan Rumah Potong Hewan Sapi. Untuk kebutuhan Infrastruktur, sarana dan prasarana Rumah Potong Hewan Sapi, Referensi dari :
Changshu Slaughterhouse Equipment Co.Ltd Tel:86-13915606060 Fax:86-512-52682299
Websites:www.cstd.com.cn Address:Changshu City, Jiang Su Province Sebagai acuan anggaran untuk membangun Infrastruktur, Sarana dan Prasarana Rumah Potong Hewan Sapi.
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 18
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 19
MODERN SLAUGHTERING OPERATIONAL WORKFLOW Showering & ready for slaughtering → three point electric anaesthesia → foot-harnessinglift → vacuum blood collecting → head examination → thyroid withdrawal →
steaming scalding → spiral shaving → punching holes in the leg → up-lifting to the track → skin examination → pre-drying → singeing → black-scraping and polishing → unloading cattle → anus removing → pre-decortication → lift to the track
→ genetalia cutting → breast-opening →
Intestine checking → bully checking → heart checking → liver checking → lung checking (hook tray pattern synchronous hygienic inspection →
Cattle with hide → tail cutting → hoof cutting → decorticating →cutting into halves → showering and re-examination → weighting → storeroom → cutting → packaging → market → market wholesale
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 20
EQUIPMENT LIST Slaughterhouse
NO DESCRIPTION PICTURE 1 Heart-brain Three-point Breast-holding Electric Anaesthesia Machine is the most
recently developed Anaesthesia machine by our company, the automatic degree of which has reached the world’s leading level. It is suitable for the large-size slaughtering companies and highly automatic slaughtering companies. This machine has achieved the complete automatization, and the efficiency is so high that there is almost no fracture or gore. This Electric Anaesthesia machine adopts three-electrode plate pattern, two electrode hitting the brain and one hitting the heart. The anaesthesia voltage can be adjusted so that the fresh pigs can be sure to be immediately fainted. [Technology Parameter] External dimension 7000×1100×1600 Motor type Y90L-4 1.5KW B3
Working speed 4.5~12m/min Maximum production rate 600 head per hour
Suitable individuals 40~150kg Adjustable voltage 70~110 V
2 Electro-optical Anaesthesia Machine is also called Case Anaesthesia Machine. Fresh
pigs will enter the case through track and when the door is shut, their heads will be nipped by the electrode board, then be hit to faintness. Thereafter, the cylinder starts working and the pigs will fall onto the flat conveyer or be directly hung to the blood-letting automatic line, and then the bloodletting procedure starts. This machine is highly automatic and the anaesthesia speed is also high, but the price is relatively low and the production rate is not high so it is suitable for the small-size slaughtering companies. [Technology Parameter]
External dimension 7000×1125×1600 Case size 400×725×1620
Cylinder pressure large 0.1~1.0Mpa; small 0.06~0.8Mpa Work pressure 0.6Mpa
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 21
3 The biggest characteristic of the Hand Electric Anaesthesia Machine is the that the simple but practical structure and high flexibility make it possible to be used together with other machines (like V Type Conveyer) and enable it to adjust to the ideal and standard output voltage for electric anaesthesia. This machine bears low costs, but requires professionals to operate which carries a certain degree of danger and tediousness. Moreover, it will result in some fracture and gore phenomena and the low production. [Technology Parameter]
External dimension 240×145×350 power of voltage adjustment 0.5KVA
Electric anaesthesia duration 2~3 second output voltage 70~90V
adjustable Maximum production 150head / hour
4 Suspended Bloodletting Automatic Line The suspended bloodletting is based on the closed loop conveying pattern, driving the suspended pigs forward and completing the bloodletting process. What is below the bloodletting automatic line is the bloodletting sink, to receive the blood from the pigs. Compared to the incomplete bloodletting of the horizontal method, this method can control the bloodletting process and timing through adjusting the length of the bloodletting automatic line and the moving speed. [Technology Parameter]
Turning speed 3~7m/min The maximum load 400Kg
Spacing between chain wheels 800mm Motor type Y132S-63KW
Retard model BLY142A-17×17 Maximum production rate 250head per hour
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 22
5 This kind of washing machine is made of stainless steel. In the mean while of spraying water towards the carcasses, the four rollers start to turn with the nylon belt, flapping the passing carcasses. The four rollers are driven by the four motors, all of which are arranged in a staggered order. Thanks to its large volume, this machine can be suitable for all kinds of pigs. Despite its good results of washing, the producing price is relatively high. [Technology Parameter]
External dimension 3150×2300×3700 Motor type BLD11-9-1.5
Spacing between carcasses 800mm water consumption 3L per head Suitable individuals 40~250kg
Maximum production rate 500head per hour
6 Another type of washing machine has quite simple structure: the four motors directly drive the four parallel rollers to turn, on which there are brushes connected with the nylon thread. When the equipment starts operating, the rollers will turn at a high speed, and with the eccentricity effect, the nylon threads will clean the carcass surface straightforward, and at the same time, there are four shower pipes washing the pig carcasses, to ensure the exact cleanness. This machine boasts of the simple structure, and low price. It is very practical to use. [Technology Parameter]
External dimension 2050×1300×2100 Power of the motor 4.4KW
Spacing between carcasses 800mm Pressure of the shower pipes over2Kg/cm2
Suitable individuals 40~200kg Maximum production rate 200head per hour
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 23
7 Muslim-style circumrotate tip trunk is used for the muslim-style slaughtering. This machine is highly automatic, complex in structure, reliable and safe while operating. Operation steps: • Leading the cattle into the tip trunk • Close the back strobe • The fixing board on one side fixes the cattle leg. • The tip trunk turns right making 120 degrees • The imam cuts the three pipes, blood vessel, trachea, and esophagus. • After bloodletting, loosen the fixing device. • The carcass falls into the slot, and the tip trunk turns back [Technology Parameter]
External dimension 2600×2000×2400 Power of the motor 4.4KW Suitable individuals 40~600kg
Maximum production rate 200head per hour
8 Cattle bloodletting automatic line is suspended assembled, and is generally composed of driving part, tightening part, carriage driving wheel and chains. When the living cattle behind the pushing board are hung on the suspended line, it can be used by the operators to conduct the bloodletting and pre-cutting of the rear legs. This machine is high in the mechanical and automatic degree, so it greatly reduces the human labor and improves productivity. It is one of the indispensable equipment of batch slaughtering in the slaughter workshop. [Technology Parameter]
External dimension Depends on the actual situation
Model of shimmy damper BLE2718-473
Delivery speed 5.5m/min Maximum Production 40~60 per-hour
Motor Model Y100L2-4, 3KW Carcass spacing 1280mm
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 24
9 Carcass Process The step Transporter is mainly for the assembly line, and bears the characteristic that the assembly line work decides the movement, distribution and time to pause or move of the “step-type” transporter, so as to achieve the continuity of the automatic assembly line. The amount of the stations and procedures of this machine can be determined upon the users’ requirements. Usually, it can be divided as: 1, precutting; 2, trimming; 3, decorticating; 4, breast-opening; 5, white organ removal; 6, red organ removal; 7, cutting into halves; 8, showering. The whole process is under electric automatic control. [Technology Parameter]
External dimension ~ x 400 x 800 Reduction box Model BW14-87/59
Working speed 15/20m/min Maximum Production 40~60 per-hour
Motor Model Y100L2-4/YCT-160B Power of motor 3KW
10 The harslet synchronous hygienic inspection system
After skinning operations on the carcass processing line, the next process is breast-opening and taking off organs which running around with the harslet synchronous hygienic inspection system. As the transportation of sheep carcass, red organs, and white organs is synchronized, when some kind of disease of the cattle organs is discovered, worker can quickly check and find out the corresponding carcass to avoid the sick mutton going into the market. Claw scoop synchronous hygienic inspection system The advanced automatic synchronous control system is available here to ensure that the carcass, red organ, white organ and the head belong to the same cattle. The white organ uses console salver totransport, while the red organ and head use hook to transport. If the problem is found during the inspection, the corresponding cattle can be found immediately. [Technology Parameter]
Salver spacing 1200mm Model of shimmy damper BW14-87/59
Salver size 800x600x200 600x400x100 Delivery speed 15~20 m/min
Drive chain Pressing removable chain T-100
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 25
11 The blast system is widely used in advanced slaughtering processing assembly line, which can replace human being to transport. The system includes the cattle skin blast system and stomach content blast system. [Technology Parameter]
Tube diameter 150-250mm cubage 200L
Tube length depends Vacuum presure 6Psi
12 The operating table is located at the bloodletting line and carcass processing line. The
bars and sidesteps on the fixed table are stainless steel structure, and the table is equipped with sidesteps and guide bar.
13 weighing and washing
The electronic track scale is used to weight the carcass in the carcass processing room and fresh meat marketing room. Function: gross weight/net weight calculating, recording, printing, outputting data. By the counting function, it also can be inputted other information about the carcass and printed.
14 carcass showering machine
It is used to wash the carcass after weighing. The material of both sides of the preventing spill boards are stainless steel, the thickness is 1.5 mm, and the frame is made of stainless steel. The water pipe equipped with a sprinkler is fixed inside the equipment. The material is also stainless steel.
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 26
15 Pulley withdraw retuning system Pulley conveyer is used to deliver pulley withdraw. Then use electric hoist to send the pulley conveyer to the height of exchange track operate table, in order to be convenient for exchanging track.
16 Cattle’s breast opening saw, half-cutting saw and four-fission cutting saw
Pneumatic power stunning gun is needed in the stunning process, and this gun profit the animal’s welfare and increase the output. This gun has a balancer inside, so it has no recoil while working. Pneumatic power decorticating knife is needed in the pre-decortications. This kind of knife is good for ripping the shin, and lessens worker’s intensity. Hoof and head incising pincers is used for cutting off the head, forepaw and rear paw. Its characteristics are easy to operate, highly effective, lessening intensity, increasing output. It is applicable for large and medium slaughtering enterprises. To-and-fro pattern breast opening saw is used for the breast opening procedure of cattle. It can lessen the labor intensity and improve productivity. Draper-type half-cutting saw is used for the cattle’s half cutting procedure, with the installation of balancer, so it can lessen the labor intensity. To-and-fro pattern half-cutting saw is used for the cattle’shalf cutting procedure, with the installation of balancer, so it can reduce the labor intensity.
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 27
To-and-fro four-fission cutting saw is used for cattle’sfour-fission working procedure of the cutting line. The effect is to further cut the two-halves into four fissions.
17 Track for cooling and acid discharging The cattle and sheep’s cooling and acid discharging track is usually tube track type pushing track, and the sheep cooling and acid discharging track can also be angle iron double-track. The track is mainly made up of tube track, angle iron, suspended withstand, track girder and switch. The material is generally the hot galvanized steel. The cattle halves sent out by the five-step transporter, will be sent directly into the cooling and acid-discharging track, and finally into the cooling and acid discharging cabinet to discharge the acid.
18 The accessorial equipment for the cattle and sheep slaughtering line The cattle and sheep slaughtering line accessorial equipment includes the intestine washer, Velum Beating Machine, ear & tail washer, belly washer, tummy washer, etc. These are mainly for washing and processing of the cattle and sheep gut, and are installed in the processing room of the cattle and sheep gut. There are also some necessary equipment like cutter, cutter sterilizer, hand washing sink, and pulley components, shoulder pole hook, switch and feet fastening chains, which are all usually laid in the corners of the workshop and on the tracks.
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 28
For washing belly and stomach of animals such as pig ,ox,and sheep,etc.The machine has two working speeds; the high working speed is used for washing belly, while low working speed is used for washing stomach.
19 Cutting & packing belt conveyer
The two halves of cattle to be cut will be directly sent to the cutting belt conveyer from the cooling and acid discharging cabinet, and then every part of the meat will be fine cut. Through transporting the meat parts with the Belt Conveyer, this machine realizes the assembly-line operation, and raises the productivity. The belt used is the PVC which complies with the food hygienic requirement. The cutting belt conveyer has three categories: the single-layer, the double-layer and the triple-layer ones. Packaging worktable The packaging worktable is located behind the cutting worktable, set bilaterally besides the conveyer. When the parts meat is transported onto the packaging worktable, the workers will package and strap the parts. Finally, the packaged finished goods will be transported to the fresh-keeping store for preservation. [Technology Parameter]
Operation height Single : 850mm Transporting length Upon the situation
Active cylinder YD electric cylinder Cylinder diameter 216mm
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 29
20 buzz saw The buzz saw has several types, large buzz saw, small buzz saw, up-down type buzz saw, each size band saw. Every saw has its special function. [Technology Parameter]
External dimension 1980 x 1160 x 1500 Weight machine 500Kg Maximum Production 100-150 head/hour
Motor Model Y100L1-4 Power of motor 2.2KW
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 30
21 Cutting, bone picking and packaging worktable The cutting, bone picking worktables are located on the both sides of cutting belt conveyer, and the packaging worktables are located on the both sides of the packaging belt conveyer. The four fission fine segmentation is completed on the cutting and bone picking table, and the already cut parts meat will be sent to the packaging stable, to be measured, packaged and strapped by the workers. At last, the finished goods will be sent to the fresh-keeping store for preservation. Automatic tank washing machine The tank washing machine is usually stored in the tanking washing room, connected by the food tank conveyer, to assure the continuous cyclical operation. Tank washing machine is specially for washing food trays with the external dimensions less than 400×600×130 ∼150 and turning cases. The speed-adjust electric machine is adopted for major driver, the scope of speed for adjusting is 6 ∼ 28rpm, and it can be adjusted automatically. The working efficiency is quite high, and it promises smooth driving, easy operation and maintenance as well as safety and reliability. [Technology Parameter]
External dimension 5930x1160 x 1720 Retard Model MBY-XW3-35-0.55
Water pump model 65SG-40-40/30-50 Working efficiency 500-1200 unit/hour
Moving speed 5-25.5m/min Power of motor 8.05KW
22 Equiment moveable 1. Vacuum packaging machine 2. Apron washing machine 3. Strapping machine 4. Slope conveyer 5. Meat barrel cart
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 31
PRICE LIST Equipment Slaughterhouse
I. CATTLE SLAUGHTERING PARTUSD
UNIT TOTALI.1. Cattle Weighing System Set 1 10,613$ 10,613$ Stainless steelI.2. Cattle Tunnel m 11 614$ 6,751$ Hot GalvanizedI.3. Cattle Leader Pcs 1 8,379$ 8,379$ L=14m, Hot GalvanizedI.4. Cattle Stunning Box Pcs 1 16,758$ 16,758$ Hot GalvanizedI.5. Safety Pile Pcs 16 55$ 882$ Hot GalvanizedI.6. Hoist for Bleeding Set 1 7,820$ 7,820$ ImportI.7. Bleeding Automatic Line Set 1 23,741$ 23,741$ L=28m, hotgalvanized structur, stainless steel pipe track, including shackle auto-fix.I.8. Killing Platform Pcs 1 5,027$ 5,027$ 2500x1200x1000mm, stainless steel structure, stair, handrail, stainless steel coverI.9. Bloodletting Trough Set 1 8,938$ 8,938$ 13000x1000mm, stainless steel
I.10. Blood Collecting Tank Pcs 1 127$ 127$ 2000x1500mm, depth 2000mm, concrete with ceramic tile cover.I.11. Cutting Foreleg Platform Pcs 1 3,213$ 3,213$ 3000x1200x1150mm, Stainless steel structur, stair, handrail, plastic surface.I.12. Track Exchange Platform Pcs 1 6,006$ 6,006$ 4500x1200x3000mm, stainless steel structure, stair, handrail, plactic surface.I.13. Hind Leg Slide Slot Pcs 1 1,676$ 1,676$ Stainless steelI.14 Pulley Hook Vehicle Lift Pcs 1 5,586$ 5,586$ ImportI.15. Pulley Hook Vehicle Pcs 2 614$ 1,227$ Hot GalvanizedI.16. Hoist for Track Exchanging Pcs 1 5,586$ 5,586$ ImportI.17. Shackle Returning System Set 1 11,731$ 11,731$ L=28m, including shackle slow down cylinder import.I.18. Pulley Shackle Pcs 25 84$ 2,090$ Hot GalvanizedI.19. Carcass Processing Conveyor Set 1 29,327$ 29,327$ L=30, 12 Worksteps, hot galvanized structureI.20. Red Organ & Cattle Head Synchronous Inspection Conveyor Set 1 23,741$ 23,741$ L=29m, 5 Kinds of hooks, including hook sterilizing deviceI.21. Dual-pillar Pneumatic Pre-dehiding Lift Pcs 1 11,731$ 11,731$ Including hand washing device and knife sterilizerI.22. Front Leg Pre-dehiding Platform Pcs 1 2,375$ 2,375$ 1800x1200x500mm, stainless steel structure, stair, handrail, plastic surfaceI.23. Dehiding Machine Pcs 1 26,534$ 26,534$ Stainless steel roller, including foreleg fixing shelf, 3 chains, chain sterilizing device.I.24. Single-illar Pneumatic Dehiding Lift Pcs 2 8,938$ 17,875$ Including water proof stainless steel cover and knife sterilizer.I.25. Foreleg Fixing Platform Pcs 1 1,397$ 1,397$ 1000x800x500mm, stailess steel structure, stair, handrail, plastic surface.I.26. Skin Air Transfer System Set 1 24,578$ 24,578$ Including stainless steel pipe and skin receive system.I.27. Head Washing Device Pcs 1 2,234$ 2,234$ Stainless steelI.28. Carcass Opening Platform Pcs 1 1,900$ 1,900$ 1500x1200x600mm, stainless steel structure, stair, handrail, plastic surface.
I.29. Wahite Offal Removal Platform Pcs 1 6,983$ 6,983$ 2050x940x1600mm, stainless steel structure, stair, handrail, plastic surface, including stainless steel white offal chute.
I.30. White Offal Inspection Conveyor Pcs 1 18,155$ 18,155$ Hot Galvanized Structure, Stainless steel plates.
NO ITEMS UNIT QTY PRICE REMAKS
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 32
USD
UNIT TOTALI.31. White Offal Chute Pcs 1 2,234$ 2,234$ Stainless steel, including bad offal out system.I.32. Red Offal Removal Platform Pcs 1 2,934$ 2,934$ 2050x1500x1100mm, stainless steel structure, stair, handrail, plastic surface.I.33. Dual-pillar Half-splitting Lift Pcs 1 11,731$ 11,731$ Including hand washing device and knife sterilizerI.34. Half-splitting Anti-spray Pcs 1 1,676$ 1,676$ Stainless SteelI.35. Transition Platform Pcs 1 1,397$ 1,397$ 2050x750x1100mm, stainless steel structure, stair, handrail, plastic surface.I.36. Dual-pillar Inspection and Trimming Lift Pcs 2 11,731$ 23,461$ Including hand washing device and knife sterilizerI.37. Inspection Platform Pcs 1 2,934$ 2,934$ 2050x1500x1550mm, stainless steel structure, stair, handrail, plastic surface.I.38. Carcass Trimming Platform Pcs 1 2,934$ 2,934$ 2050x1500x1650mm, stainless steel structure, stair, handrail, plastic surface.I.39. Suspicious Cattle Carcass Temporary Track Pcs 30 238$ 7,125$ Stainless steel, Including Curve, switch, hangerI.40. Electronic Track Scale Set 3 9,776$ 29,327$ Stainless steel, 500kg, count, accumulate, store, print.I.41. Carcass Shower Device Pcs 1 10,613$ 10,613$ Stainless steelI.42. Wahite Offal Receiving Pcs 1 4,190$ 4,190$ 1010x800x800mm, stainless steelI.43. Stomach Contents Air Transfer System Set 1 27,371$ 27,371$ Including stainless steel pipe and skin receive system.I.44. By-product washing Pool Pcs 8 1,172$ 9,378$ 1500x800x800(400)mm, stainless steelI.45. By-product Working Table Pcs 10 699$ 6,992$ 2000x1000x800mm, stainless steelI.46. Skin Processing table Pcs 1 1,397$ 1,397$ 2000x1000x800mm, stainless steel with curveI.47. Stomach Washing Machine Pcs 1 13,406$ 13,406$ Stainless steelI.48. Carcass Automatic Line Set 1 54,464$ 54,464$ L=88mm, Hot Galvanized structure, stainless steel pipe track.I.49. Fast Freezing Automatic Line Set 1 87,980$ 87,980$ L=105mm, Hot Galvanized structure, stainless steel pipe track.I.50. Manual Pipe Track M 720 238$ 171,000$ Stainless steel, Including Curve, switch, hangerI.51. Pulley Hook Pcs 1400 84$ 117,040$ Aluminium alloy body, stainless steel hookI.52. Pulley Hook Sterilizing Machine Pcs 1 72,059$ 72,059$ Stainless steel, ultrasonic typeI.53. Track Connector Pcs 1 559$ 559$ Stainless steelI.54. Track Descending Machine Pcs 1 5,027$ 5,027$ Hot GalvanizedI.55. Track Lifting Machine Pcs 1 5,027$ 5,027$ Hot GalvanizedI.56. Quarter Carcass Platform Pcs 1 1,397$ 1,397$ 1200x600x600mm, stailess steel structure, stair, handrail, plastic surfaceI.57. Hand Washing Basin With Knife Sterilizer Pcs 24 559$ 13,406$ Stainless steelI.58. Apron Washing Machine Pcs 2 2,514$ 5,027$ Stainless steelI.59. Red Offal Vehicle Pcs 4 559$ 2,234$ Stainless steelI.60. Electric Center Control System Set 1 41,895$ 41,895$ PLC, LCD, including bridge, cable, etc.
TOTAL PRICE 2,304 Item 1,029,192$
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PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 33
II. MEAT CUTTING PARTUSD
UNIT TOTALII.1. Dual-layer Meat Cutting Conveyor Pcs 2 22,344$ 44,688$ L=16M, stainless steel structure, food class nylon beltII.2. Meat Cutting Worktable Pcs 60 614$ 36,822$ 1200x700x800mm, stainless steel structure, food class nylon board.II.3. Disc Sorter Pcs 2 7,820$ 15,641$ Stainless steel structureII.4. Packing Worktable Pcs 6 699$ 4,195$ 2000x1000x800mm, stainless steel structure, food class nylon board.II.5. Table Band Saw Pcs 1 16,199$ 16,199$ Stainless steel II.6. Vacuum Packing Machine Pcs 1 14,524$ 14,524$ Stainless steel II.7. Heat Shrinking Machine Pcs 1 25,696$ 25,696$ Import, Stainless steel II.8. Bundling Machine Pcs 1 2,234$ 2,234$ II.9. Hand Washing Basin With Knife Sterilizer Pcs 9 559$ 5,027$ Stainless steel
II.10. Apron Washing Machine Pcs 2 2,514$ 5,027$ Stainless steel II.11. Freezing Vehicle Pcs 20 614$ 12,274$ 1300x900x1680mm, 5 layersII.12. Meat Vehicle Pcs 20 614$ 12,274$ Stainless steel II.13. Meat Plate Pcs 200 118$ 23,560$ Stainless steel II.14. Meat Box Pcs 100 144$ 14,440$ Stainless steel II.15. Plastic Cisculating Box Pcs 150 19$ 2,850$ II.16. Flat Vehicle Pcs 3 614$ 1,841$ Stainless steel
TOTAL PRICE 578 I tem 237,293$
NO ITEMS UNIT QTY PRICE REMAKS
PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 34
III. IMPORTING SLAUGHTERING TOOLSUSD
UNIT TOTALIII.1. Pneumatic Stunner Pcs 1 25,584$ 25,584$ III.2. Electronic Stimulator Pcs 1 15,781$ 15,781$ 5 ProgramsIII.3. Horn and Leg Shear Pcs 1 31,981$ 31,981$ Stainless steel, including hydraulic station, balancer, sterilizing device.III.4. Anal Ligationer Pcs 1 13,351$ 13,351$ Stainless steel, including 3000 ligation clipsIII.5. Leg Shear Pcs 1 27,371$ 27,371$ Stainless steel, including hydraulic station, balancer, sterilizing device.III.6. Star Dehider Pcs 4 5,027$ 20,110$ Stainless steelIII.7. Reciprocating Brisket Saw Pcs 1 17,987$ 17,987$ Stainless steel, including transformer, balancer, sterilizing device.III.8. Esophageal Ligationer Pcs 1 1,788$ 1,788$ Stainless steel, including 5000 ligation clipsIII.9. Bandsaw Splitting Pcs 1 36,030$ 36,030$ Stainless steel, including 50 blades, transformer, balancer, sterilizing device.III.10 Reciprocating Quartering Saw Pcs 1 7,876$ 7,876$ Stainless steel, including balancer, sterilizing device.III.11. Bone Breaking Saw Pcs 1 12,569$ 12,569$ Stainless steelIII.12. Killing Knives Pcs 4 112$ 448$ Made in GermanyIII.13. Knives Pcs 220 40$ 8,778$ Used for sticking, skining, cutting and boning, Made in Germany.III.14. Knife Grinder Pcs 50 84$ 4,190$ Made in GermanyIII.15. Stainless steel Gloves Pcs 20 182$ 3,648$ Made in GermanyIII.16. Stainless steel Apron Pcs 10 334$ 3,344$ Made in Germany
TOTAL PRICE 318 I tem 230,835$ 121,393.00
IV. TRANSPORTATION and INSTALLATIONUSD
UNIT TOTALIV.1. Main Steel Beam Ton 80 65$ 5,200$ Delivery customer, hot galvanized I-steel, including seel stud.IV.2. Installing Connectors Ton 10 150$ 1,500$ Delivery customer, hot galvanized IV.3. Transpotation HQ 10 310$ 3,100$ FOB ShanghaiIV.4. Installation Unit 7 75,000$ 525,000$ IV.5. Training Fee Person 40 750$ 30,000$
TOTAL PRICE 147 I tem 564,800$ -
Kurs US Dollar = IDR 9900 IDR 1.00$ GRAND TOTAL PRICE 3,347 Item 2,062,120$ Rp 20,414,985,030.00
REMAKS
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PT ALAM SARI NUSWANTARA Proposal PEMBIBITAN dan PENGGEMUKAN SAPI
Strategic Pelaksanaan (Feasibility Study) Halaman : 35
STRATEGI PELAKSANAAN PETERNAKAN SAPI dan RUMAH POTONG HEWAN
SAPI PENDEKATAN
FEASIBILITY STUDY
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