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PTFE HOSE & FITTINGS
AEROCOM SPECIALTY FITTINGS INC.
Specialty Flexible
Hose
Solutions of
PTFE
Construction - Aerocom smooth bore hose is constructed of an extruded inner-core of virgin PTFE or carbon black dissipative PTFE with type 304 stainless steel wire braid reinforcement. The braid retains pressure and acts as a protective covering. Aeroco m smooth bore hose is found in many of the toughest service applications, handling corrosive fluids such as acids, solvents, fuels, all types.
• High Temperature Hydraulic/Air Applications
• Chemical & Acid Transfer
• Steam Lines / Tire Presses
• Pharmaceuticals
• Food Products
• Pulp & Paper • Fuel Lubricant
• Glass Manufacturing • Waste Water or Slurry
• High working and burst pressures
• Most economical of all hoses with
PTFE
• The low-friction surface of smooth bore
hose provides for high flow rates
• Easily drained and/or cleaned
• Temperature Rating:
-65 F (-54 C) to +450 F (+230 C)
Applications Benefits
Hose Part
Number
-3
-4
-5
-6
-8
-10
-12
-16
Average
O.D., in.
.234
.312
.375
.445
.549
.648
.778
1.030
Operating
Pressurepsi at room temp.
3,000
3,000
3,000
2,500
2,000
1,500
1,200
1,000
Burst
Pressurepsi at room temp.
12,000
12,000
12,000
10,000
8,000
6,000
4,800
4,000
Minimum
Bend
2
2
3
4
5.2
6.5
7.7
9
Hose
Weight
lbs. / ft.
.050
.070
.099
.110
.123
.154
.170
.273
Nominal
Size
3/16
1/4
5/16
3/8
1/2
5/8
3/4
1
Average I.D.
in. mm.
.125 3.2
.187 4.8
.250 6.4
.312 7.9
.406 10.3
.500 12.7
.625 15.9
.875 22.2
Hose Dimensions and Pressure Ratings Consult factory for temperature-adjusted ratings
Aerocom offer engineered solutions
that address specific flexible piping
challenges such as vibration,
thermal, or pressure related
applications involving the transfer of
liquids or gases. The hose and
fittings included in this catalogue
are precisely manufactured and
coupled to assure unequalled
quality and immediate response to
your needs. Rapid quotation and
delivery response to even the most
difficult applications are our
specialties. We stock and supply
standard medium pressure, ultra
high pressure, convoluted,
smooth-bore, rubber-covered, and
large bore hoses of PTFE with their
associated fittings, adapters and
accessories.
The AEROCOM
AdvantageThe PTFE Advantage
Chemical Resistance - Inert to practically all commercial chemicals, acids,
alcohols, coolants, elastomers, petroleum compounds, solvents, vinyls, synthetic
lubricants & hydraulic fluids.
Flex & Shock Resistance - Not affected by continuous flexing, vibration, or
impulse - withstands alternating cold and heat cycling.
High Flow Rates - Low coefficient of friction with anti-stick properties insures
continuous lower pressure drops during service with a good pressure rating and
full vacuum.
Light Weight - Easier to move, handle and install than rubber hose with a
comparable burst pressure rating - ideal as pigtail in gas handling and pneumatic
systems where dew point must be low.
Non Adhesive - Handles substances such as: adhesives, ashphalt, dyes, grease,
glue, latex, lacquers, and paints - no carbon build up when used as a compression
discharge line.
Non Contaminating - Will not contaminate material, fluid, gas conducted -
PTFE is FDA approved for food handling and pharmaceutical applications
Resists Deterioration - Impervious to weather and can be stored for long
periods without aging - will not age during service.
Steam Compatibility - Absorbs no moisture - rated for steam to 240 ºC (460 ºF)
- has low volumetric expansion characteristics - easy to clean and sterilize.
!WARNING: These products can be used to convey hazardous fluids, steam or other dangerous materials
which can cause personal injury or property damage. It is important the user analyzes all aspects of his/her
applications prior to specifying any product from this catalogue. Due to the variety of operating conditions and
applications, the user, through his/her own analysis and testing, is solely responsible for final product selection
and meeting performance, safety and warning requirements.
AEROCOM SERIES: ATSB14Conductive PTFE Hose available upon request.
MEDIUM PRESSURE SMOOTH BORE PTFE HOSE
www.aerocomfittings.com
Hose Part
Number
-4
-6
-8
Maximum
Operating
Pressure psi
6,000
6,000
6,000
Room
Temp.
Burstpsi
24,000
24,000
24,000
Minimum
Bend
Radius, in.
3
5
5.75
Hose
Weight
lbs. / ft.
.24
.40
.49
Nominal
Size
in. mm.
1/4 6
3/8 10
1/2 13
Nominal
O.D., in.psi at room temp.
.495
.617
.738
Nominal
I.D., in.
.229
.300
.395
Please notify the factory if this hose will be used in moisture-sensitive applications
Construction - Aerocom ultra high pressure 5000 psi hose is constructed of an extruded
inner-core of carbon black static dissipative PTFE with a multitude of type 304 stainless
wire braid reinforcement when braided together, form a single braid of protection. The
post-sintered tube increases its density, reducing effusion in pneumatic applications.
• Extreme high pressure hose
• Smooth bore improves flow rates
• Resists kinking in service
• High durability and unlimited shelf life
• Sizes up to 1-1/2” I.D
• Tight bend radius
• Meets requirements of SAE 100R8 / 100R9
• Temperature Rating:
-65 F (-54 C) to +400 F (+204 C)
• High Temperature Hydraulics
• High Pressure Chemical Transfer
• Two Part Epoxy (RIMM)
• Hot Melt Glue (Boxes & Packaging)
• High Pressure Gas (Pigtail)
• Life Support System
• Oil Field Applications
• Urethane Transfer Applications
Applications Benefits
Construction- Aerocom ultra high pressure 6000 psi hose is constructed of an extruded
inner-core of carbon black static dissipative PTFE with layers of spiral wrap between
two layers of type 304 stainless wire braid reinforcement which makes this hose the
premiere in extremely high pressure applications. The post-sintered tube increases its
density, reducing effusion in pneumatic applications.
• High Temperature Hydraulics
• High Pressure Phosphate Ester Apps.
• High Pressure Chemical Transfer
• Two Part Epoxy (RIMM)
• Hot Melt Glue (Boxes & Packaging)
• High Pressure Gas (Pigtail)
• Life Support System
• Oil Field Applications
• Urethane Transfer Applications
• High Temperature Heated Hose Apps.
• Extreme high pressure hose
• Smooth bore improves flow rates
• Resists kinking in service
• Unlimited shelf life
• Suitable for impulse service
• Meets requirements of
SAE 100R8 / 100R9
• Temperature Rating:
-65 F (-54 C) to +400 F (+204 C)
BenefitsApplications
Hose Dimensions and Pressure Ratings Consult factory for temperature-adjusted ratings
Hose Part
Number
4
6
8
10
12
16
20
24
Maximum
Operating
Pressure psi
5,000
5,000
5,000
5,000
5,000
5,000
5,000
4,000
Room
Temp.
Burstpsi
15,000
15,000
15,000
15,000
15,000
15,000
15,000
12,000
High
Temp.
Burst
12,000
12,000
12,000
12,000
12,000
9,000
9,000
9,000
Minimum
Bend
Radius, in.
1.5
2.5
2.875
3.25
3.875
5.00
12.00
14.00
Hose
Weight
lbs. / ft.
.100
.163
.232
.325
.660
1.020
1.850
1.910
Nominal
Size
in. mm.
1/4 6
3/8 10
1/2 13
5/8 16
3/4 19
1 25
1 1/4 32
1 1/2 38
Nominal
O.D., in.
psi at room temp.
.390
.490
.615
.730
.990
1.270
1.660
1.900
Nominal
I.D., in.
.222
.308
.401
.495
.617
.867
1.118
1.375
Hose Dimensions and Pressure Ratings Consult factory for temperature-adjusted ratings
Please notify the factory if this hose will be used in moisture-sensitive applications
AEROCOM SERIES: ATSB6
AEROCOM SERIES: ATSB5
www.aerocomfittings.com
ULTRA HIGH PRESSURE 5000 PSI PTFE HOSE PRODUCTS
EXTREME HIGH PRESSURE 6000 PSI PTFE HOSE PRODUCTS
Hose Part
Number
White Black
ATCP-08 ATCPB-08
ATCP-12 ATCPB-12
ATCP-16 ATCPB-16
ATCP-24 ATCPB-24
ATCP-32 ATCPB-32
BenefitsApplications
Hose Dimensions and Pressure Ratings Consult factory for temperature-adjusted ratings
Hose Part
Number
-8
-12
-16
-20
-24
-32
Operating
Pressure psi
1,000
1,000
1,000
1,000
750
500
Burst
Pressure psi at room temp.
4,000
4,000
4,000
3,600
3,000
2,000
Minimum
Bend Radius, in.at room temp.
1
2
3
6.25
7.50
10
Hose
Weightlbs. / ft.
.16
.27
.36
.48
.61
.97
Nominal
Size in. mm.
1/2 13
3/4 19
1 25
1 1/4 32
1 1/2 38
2 51
Nominal
O.D., in.psi at room temp.
.785
1.090
1.300
1.560
1.792
2.333
Nominal
I.D., in.
.512
.750
.998
1.239
1.500
1.982
Construction: Aerocom super flexible convoluted PTFE hose series ATC
has a white, non-conductive PTFE liner, externally reinforced with PTFE
impregnated fibreglass in a single stainless steel wire braid. The ATCB series
has a PTFE inner core with a precisely controlled amount of carbon black
added to provide a continuos conductive path to metal end fittings to bleed off
static electricity.
• Chemical Transfer
• Acid Transfer
• Tire Mold Equipment
• Purified Water
• Reverse Osmosis Systems
• Fill Lines
• Air Compressors
• Waste Water & Slurry
• Very flexible, requiring very little force
to deflect
• Tightest or smallest bend radius
• High working pressures
• Light weight per foot
• Full vacuum rating available
• Temperature Rating:
-65 F (-54 C) to +400 F (+230 C)
Maximum
Working
Pressure psi
350
300
275
250
200
Minimum
Burst
Pressurepsi
1500
1400
1360
1300
1200
Vacuum
Rating * in.
28
28
25
12
5
Minimum
Bend
Radius in.
2.9
3.4
4.0
6.8
8.7
Hose
Weightlbs. / ft.
0.15
0.24
0.27
0.43
0.57
Nominal
Hose Size
ID, in. OD, in.
0.50 0.82
0.75 1.07
1.00 1.34
1.50 1.81
2.00 2.32
Construction- Aerocom convoluted PTFE hose with polypropylene braid is a super
flexible product designed for use where hose flexibility is required but stainless steel
braid is unsuitable. The ATCP series is constructed with white PTFE helical, convoluted
tubing reinforced with polypropylene over braid. Series ATCPB has black conductive
inner core designed to dissapate electrostatic charges.
• Exotic Chemical transfer
• Metering or weighing applications
• Soda bottle filling
• Application requiring frequent
handling
• Potable water
• Applications with exposure to salt
water
• Applications requiring high flexibility
• User-friendly braid
• Braid is compatible with chlorinated
solvents and salt water
• Will not conduct electricity
• Light weight per foot
• Very flexible, requiring very little force
to deflect
• Polypropylene braid compatible with
chemicals which attack stainless steel
• Temperature Rating:
-65 F (-54 C) to +250 F (+120 C)
BenefitsApplications
Hose Dimensions and Pressure Ratings All pressures and vacuum ratings calculated at 70°F * Consult factory for vacuum rating
AEROCOM SERIES: ATCP/ATCPB
AEROCOM SERIES ATC/ATCB
SUPER FLEXIBLE CONVOLUTED PTFE HOSE
POLYPROPYLENE BRAIDED CONVOLUTED PTFE HOSE
www.aerocomfittings.com
ELASTO-CHEM RUBBER COVERED PTFE SMOOTHBORE HOSE
AEROCOM PROTECTIVE HOSE
COVERINGS
Construction - Aerocom EPDM rubber covered PTFE smooth bore hose has been engineered for lasting service in the most demanding applications. Elasto-Chem starts with a smooth, non-stick FDA approved material made of white or black conductive PTFE. Two plies of synthetic rubber reinforced with horizontal fabric braid are permanently bonded to the PTFE tube. A double steel wire helix is included to support the shape in full vacuum service applications and to prevent kinking. This provides a double grounding path for any build up of electrical charge. The entire hose is protected by an abrasion resistant rubber cover that will not fade or discolour with age and is also weather resistant.
Aerocom offers several types of protective hose coverings to help extend the service life of our hoses of PTFE.
• Chemical Transfer
• Acid Transfer
• Pharmaceutical Manufacturing
• Photo Emulsions
• Food Processing
• Large Diameter Smooth Bore
• Tank Truck
• Slurry or Waste
* White PTFE material is FDA approved,
black conductive material is not.
• Smooth bore up to 4” I.D.
• Less turbulence created by smooth bore provides
better flow rates
• Thermal insulation
• Easily drained/steam cleanable
• Feel of a rubber hose versus handling braided wire
• Rated up to 550 PSI working pressure
• Temperature Rating:
-40 F (-40 C) to +250 F (+120 C)
Applications Benefits
Hose Dimensions and Pressure Ratings All pressures and vacuum ratings calculated at 70°F
AEROCOM SEIES: ATSBR/ATSBRB
Hose Part
Number
White Black
ATSBR-08 ATSBRB-08
ATSBR-12 ATSBRB-12
ATSBR-16 ATSBRB-16
ATSBR-24 ATSBRB-24
ATSBR-32 ATSBRB-32
ATSBR-48 ATSBRB-48
ATSBR-64 ATSBRB-64
Maximum
Working
Pressure* psi
550
450
450
400
375
175
150
Minimum
Burst
Pressurepsi
2200
1800
1800
1600
1500
700
600
Vacuum
Rating * in.
Full
Full
Full
Full
Full
Full
Full
Minimum
Bend
Radius in.
3.0
5.5
8.5
11.0
20.0
28.0
42.0
Hose
Weightlbs. / ft.
0.33
0.60
0.73
1.20
1.45
2.40
3.55
Nominal
Hose Size
ID, in. OD, in.
0.50 0.87
0.75 1.25
1.00 1.50
1.50 2.00
2.00 2.50
3.00 3.50
4.00 4.50
SPRING GUARDTo prolong the life of hose lines that are exposed to rugged operating conditions, such as severe flexing, Spring Guard reduces kinking and protects the hose from abrasion and rough handling.
SILICONE FIRESLEEVEThis fiberglass sleeving has a coating of silicone rubber bonded to it which offers flame resistance that will protect the hose from extreme temperature conditions.
HEAT SHRINK TUBINGTo minimize hose O.D., heat shrinkable tubing is used in applications where cleanliness is essential, such as food and pharmaceutical processing. This provides easy cleaning of the outer hose surface.
HYPALONThis rubber covering offers protection against extreme environmental exposure, and is ideal where continuous handling is involved, as in loading and unloading operations.
ARMORA highly flexible heavy duty metal casing to protect the hose against severe handling abuse and overbending. This can be applied over the entire length or in short sections at the end connection.
NYLONWoven from thousands of nylon filaments into an abrasion resistant sleeve, the nylon outer cover extends individual hose life in severe abrasive environments. As it is scuffed and worn, its filaments frizz, forming an even thicker, more protective shield.
www.aerocomfittings.com
Aerocom medium pressure smooth bore hose ends can be swaged or crimped. Certified assemblers have the option of using their existing tooling or deploying the Aerocom “C14” tooling technology which will allow them the versatility to attach to both 0.30” and .040” wall PTFE hose types with ease.
FEATURES:• Easy to use 1 PC fitting and collar design• Swage or crimp attachment• Can be attached to both .030” and .040” wall PTFE hose with stainless steel braided exterior• “Back-up” hex on female JIC couplings for ease of tightening• Aerocom easy to use C14 tooling technology for quick fitting to hose assembly.• Availability of custom fittings manufactured to your specifications
MATERIALS:• 300 Series stainless steel• Brass• Carbon steel
AEROCOM PTFE HOSE FITTINGS
SERIES C14FITTINGS FOR AEROCOM ATSB14 PTFE HOSE
Dimensions
Part Number
C14-04-04FJX-**C14-05-05FJX-**C14-06-06FJX-**C14-08-08FJX-**C14-10-10FJX-**C14-12-12FJX-**C14-16-16FJX-**
Hose Size
-4-5-6-8
-10-12-16
Thread
7/16” - 201/2” - 20
9/16” - 183/4” - 167/8” - 14
1-1/16” - 121-5/16” - 12
FEMALE JIC SWIVEL 37° C/W BACK-UP HEX
** NOTE THE APPROPRIATE MATERIAL SUFFIX-SS = 300 SERIES STAINLESS STEEL -BB = BRASS -CS = CARBON STEEL
Dimensions
Part Number
C14-04-02MP-**C14-04-04MP-**C14-05-04MP-**C14-06-04MP-**C14-06-06MP-**C14-08-06MP-**C14-08-08MP-**C14-10-08MP-**C14-12-12MP-**C14-16-16MP-**
Hose Size
-4-4-5-6-6-8-8
-10-12-16
Thread
1/8” - 271/4” - 181/4” - 181/4” - 183/8” - 183/8” - 181/2” - 141/2” - 143/4” - 14
1” - 11-1/2
MALE PIPE NPT
** NOTE THE APPROPRIATE MATERIAL SUFFIX-SS = 300 SERIES STAINLESS STEEL -BB = BRASS -CS = CARBON STEEL
Dimensions
Part Number
C14-04-02TE-SSC14-04-04TE-SSC14-05-05TE-SSC14-06-04TE-SSC14-06-06TE-SSC14-08-06TE-SSC14-08-08TE-SSC14-10-10TE-SSC14-12-12TE-SS
Hose Size
-4-4-5-6-6-8-8
-10-12
Tube End
1/8”1/4”
5/16”1/4”3/8”3/8”1/2”5/8”3/4”
COMPRESSION TUBE END
** NOTE:COMPRESSION TUBE INSERTS ARE TYPE 316L STAINLESS STEEL
www.aerocomfittings.com
FEATURES:• 2 piece insert and collar design allows you to use carbon steel collars when only the wetted insert requires corrosion resistant SS316 material• Swage or crimp attachment• “Back-up hex on female JIC couplings for ease of tightening• Aerocom easy to use SK11 tooling technology for quick fitting to hose assembly.• Availability of custom fittings manufactured to your specifications
MATERIALS:• 316 Series stainless steel inserts with 304 stainless steel collars• Carbon Steel
AEROCOM PTFE HOSE FITTINGS
SERIES SK11FITTINGS FOR AEROCOM “SUPERFLEX ATC/ATCB AND ATCP/ATCPB” CONVOLUTED HOSE.
ALSO DESIGNED TO BE ATTACHED TO AEROCOM “ELASTO-CHEM ATSBR/ATSBRB” RUBBER COVERED PTFE SMOOTHBORE HOSE.
Dimensions
Part Number
SK11-08-08FJX-**SK11-12-12FJX-**SK11-16-16FJX-**SK11-20-20FJX-**SK11-24-24FJX-**SK11-32-32FJX-**
Hose Size
1/2”3/4”1”
1-1/4”1-1/2”
2”
Thread
3/4” - 161-1/16” - 121-5/16” - 121-5/8” - 121-7/8” - 122-1/2” - 12
FEMALE JIC SWIVEL 37° C/W BACK-UP HEX
** NOTE THE APPROPRIATE MATERIAL SUFFIX-SS = TYPE SS316 INSERTS AND TYPE SS304 COLLARS -CS = CARBON STEEL
Dimensions
Part Number
SK11-08-08MP-**SK11-12-12MP-**SK11-16-16MP-**SK11-20-20MP-**SK11-24-24MP-**SK11-32-32MP-**
Hose Size
-1/2”3/4”1”
1-1/4”1-1/2”
2”
Thread
1/2” - 143/4” - 14
1” - 11-1/21-1/4” - 11-1/21-1/2” - 11-1/2
2” - 11-1/2
MALE PIPE NPT
** NOTE THE APPROPRIATE MATERIAL SUFFIX-SS = TYPE SS316 INSERTS AND TYPE SS304 COLLARS -CS = CARBON STEEL
Aerocom hose ends for PTFE convoluted hoses can be swaged or crimped. Certified assemblers have the option of using their existing tooling or deploying the Aerocom “SK11” tooling technology which will allow them the versatility to attach couplings to convoluted hoses with ease.Please contact Aerocom for further details.
MaleConnector
2404-04-022404-04-042404-05-022404-05-042404-06-042404-06-062404-08-062404-08-082404-10-082404-12-122404-16-162404-20-202404-24-242404-32-32
Male 90°Connector
2501-04-022501-04-042501-05-022501-05-042501-06-042501-06-062501-08-062501-08-082501-10-082501-12-122501-16-162501-20-202501-24-242501-32-32
Male 45°Connector
2503-04-022503-04-042503-05-022503-05-042503-06-042503-06-062503-08-062503-08-082503-10-082503-12-122503-16-162503-20-202503-24-242503-32-32
FemaleConnector
2405-04-022405-04-042405-05-022405-05-042405-06-042405-06-062405-08-062405-08-082405-10-082405-12-122405-16-162405-20-202405-24-242405-32-32
MaleUnion
2403-04-04
2403-05-05
2403-06-06
2403-08-082403-10-102403-12-122403-16-162403-20-202403-24-242403-32-32
JICThread
7/16” - 207/16” - 201/2” - 201/2” - 20
9/16” - 189/16” - 183/4” - 163/4” - 167/8” - 14
1-1/16” - 121-5/16” - 121-5/8” - 121-7/8” - 122-1/2” - 12
JICSize
-4-4-5-5-6-6-8-8
-10-12-16-20-24-32
NPTThread
1/8” - 271/4” - 181/8” - 271/4” - 181/4” - 183/8” - 183/8” - 181/2” - 141/2” - 143/4” - 14
1” - 11-1/21-1/4” - 11-1/2
1-1/2” - 11-1/2
2” - 11-1/2
AEROCOM ADAPTERS
** NOTE: ADD “SS” MATERIAL SUFFIX FOR 300 SERIES STAINLESS STEEL. CONTACT AEROCOM FOR COMPLETE SELECTION OF FLUID CONNECTORS
37° JIC to NPT PIPE Thread Fluid Connectors
Dimensions
www.aerocomfittings.com
AEROCOM SPECIALTY FITTINGS FOR PTFE HOSE
PTFE Hose Couplings - Aerocom PTFE hose couplings are manufactured specifically for PTFE hoses and utilizes the latest technologies to
achieve absolute PTFE hose (including smooth bore, convoluted, cuffed, and rubber covered) to coupling attachment. Fitting materials consist of
Carbon Steel, Stainless Steels 303, 304, 316, Brass, Monel, Hastelloy, Solid Kynar (PVDF), or Solid Polypropylene. Other fitting materials and styles are
available upon request.
SPECIALTY FITTINGS INC.
www.aerocomfittings.com
Male Pipe (NPT) Hex Female Pipe (NPT) Hex Female JIC Swivel Female Pipe Adapter Male Pipe Adapter
Female NPSH Swivel Male Union (NPT) Female Union (NPT) Compression
Tube Adapter
Male Cam-Lock
Female Cam-Lock Hose Mender/Splice Cam Spool Adapter Flange Retainer
Encapsulated
Flange Retainer
Buttweld Tube or Pipe Mini Sanitary Sanitary Tri-Clamp Male Bevel Seat
Male Cam-Lock
Encapsulated
Female I-Line
Male I-Line Sanitary Step-Up
Female Bevel Seat
Recommended