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SIMOREG DC-MASTER 6RA70 Series
ApplicationCenter Winder
Edition 06
Microprocessor-Based Converters from 6kW to 2500kWfor Variable-Speed DC Drives
Edition 06 05.2007
Siemens AG 2000 - 2007 All rights reserved
NOTE This application does not purport to handle or take into account all of the equipment details or versions or to cover every conceivable operating situation or application. If you require more detailed information, or if special problems occur, which are not handled in enough detail in this document, please contact your local Siemens office.
The contents of this application are not part of an earlier or existing agreement or legal contract and neither do they change it. The actual purchase contract represents the complete liability of the A&D Variable-Speed Drives Group of Siemens AG. The warranty conditions, specified in the contract between the two parties, is the only warranty which will be accepted by the A&D Variable-Speed Drives Group. The warranty conditions specified in the contract are neither expanded nor changed by the information provided in the installation instructions.
WARNING
These converters contain hazardous voltages and control rotating mechanical components (drives). Death, serious bodily injury or substantial property damage may occur if the instructions in the relevant operating manuals are not observed.
Only qualified personnel who are thoroughly familiar with all safety notices contained in the operating instructions as well as erection, installation, operating and maintenance instructions should be allowed to work on these devices.
The successful and safe operation of this equipment is dependent on careful transportation, proper storage and installation as well as correct operation and maintenance.
The reproduction, transmission or use of this document or contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.
We have checked that the contents of this publication agree with the hardware and software described herein. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information given in this publication is reviewed at regular intervals and any corrections that might be necessary are made in the subsequent printings. Suggestions for improvement are welcome at all times. SIMOREG ® is a registered trademark of Siemens
05.2007 Edition 06
Siemens AG 3-55 SIMOREG DC-MASTER Application Center winder
0 Contents Page
1 Overview................................................................................................................5 1.1 General ...............................................................................................................................................5 1.2 Application guidelines .........................................................................................................................5 1.3 Application conditions .........................................................................................................................5 1.4 Operating modes and functions ..........................................................................................................6
2 Closed-loop control of a winder ..........................................................................7 2.1 Criteria for selecting the control method .............................................................................................7 2.2 Torque limiting control.........................................................................................................................8 2.2.1 Indirect tension control ........................................................................................................................8 2.2.2 Direct tension control ........................................................................................................................10 2.3 Speed compensation control ............................................................................................................12 2.3.1 Dancer control...................................................................................................................................12 2.3.2 v-constant control (winder)................................................................................................................14 2.4 Control function blocks......................................................................................................................15 2.4.1 Stop tension control ..........................................................................................................................15 2.4.2 Slip core control ................................................................................................................................15 2.4.3 Variable web width ............................................................................................................................15 2.4.4 Variable material density...................................................................................................................15 2.4.5 Calculator for the diameter................................................................................................................15 2.4.6 Gearbox stage...................................................................................................................................15 2.4.7 Speed controller adaptation ..............................................................................................................16 2.4.8 Tension controller adaptation............................................................................................................16 2.4.9 Web break recognition ......................................................................................................................16 2.5 Acceleration compensation calculation.............................................................................................16 2.5.1 Determination of fixed value inertia...................................................................................................16 2.5.2 Determination of the variable moment of inertia ...............................................................................17 2.5.3 Formulas and dimensions.................................................................................................................17
3 Interfaces.............................................................................................................18 3.1 Received data from top level control.................................................................................................18 3.1.1 Transmit data to top level control......................................................................................................19 3.1.2 Analog input ......................................................................................................................................19 3.1.3 Analog output ....................................................................................................................................19 3.1.4 Pulse generator input........................................................................................................................19
4 Commissioning notes ........................................................................................20 4.1 Speed feedback adjustment .............................................................................................................20 4.2 Compensation of friction torque........................................................................................................20 4.3 Compensation of acceleration torque ...............................................................................................21 4.3.1 Constant moment of inertia...............................................................................................................21 4.3.2 Variable moment of inertia ................................................................................................................21 4.4 Optimization of speed controller .......................................................................................................22 4.4.1 Optimization at minimal diameter......................................................................................................22 4.4.2 Optimization at maximum diameter ..................................................................................................22 4.5 Hints for setting parameters..............................................................................................................22
5 Appendix .............................................................................................................24 5.1 List of freely assignable function blocks used...................................................................................24 5.2 List of settable fixed values used ......................................................................................................25 5.3 Detailed schematics..........................................................................................................................25 5.4 Parameter list ....................................................................................................................................52
Edition 06 05.2007
4-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
05.2007 Edition 06
Siemens AG 5-55 SIMOREG DC-MASTER Application Center winder
1 Overview
1.1 General Center winders are drives on which a web is either wound or unwound at a defined tension via the driven winding shaft. Center winders are used in various industrial branches such as, for example, in foil mills, printing presses, coating plants, paper processing machines (rotary cutters, glazing rollers), spoolers on wire drawing and cable machines, textile machines and sheet-metal reels. This application guide shows how to implement a center winder using the freely assignable function blocks available through the option S00. In this case, binary control commands and setpoints are input via Profibus.
NOTES Owing to the number and type of function blocks required, it is absolutely essential to use software version V2.0 or higher!
Since the winder can operate in the "Drive" and "Brake" modes, the DC-MASTER 6RA70 must be configured for 4Q operation!
1.2 Application guidelines In principle, this application is suitable for use in all the examples listed in para. 1.1. The user has the advantage that he can individually tailor the existing, highly universal application to suit his plant using BICO technology and without the need for any additional tools. Restrictions to its use may be encountered in the form of resolution problems in "maneuvering" (low speed) on fast-running machines with large winding ratios, or when the permissible limit frequency of the pulse encoder input is exceeded at Vmax (high speed). Please refer to the feasibility calculation in Section 11.8 "Definition of pulse encoder, speed sensing with pulse encoder" of the basic unit operating guide. If the resolution is not high enough, the center winder must be implemented by means of a T400 technology board and associated standard configuration "Center winder SPW420".
1.3 Application conditions The full range of functions described in this application document will be available for use only if the SIMOREG DC-MASTER is controlled via a higher-level control system (e.g. SIMATIC S7) in combination with an optional interface board (CBP2) and the Profibus. If you wish to implement hardware-based converter control, you must provide (depending on requirements) CUD2 terminal expansions or supplementary board EB1 and/or EB2. In this case, you will also need to change the connections for the binary input commands and/or setpoints. Please see the relevant data sheets for the supplementary board specifications. For instructions on mounting the boards, please see Section 5.3 "Mounting options" in the operating guide.
Edition 06 05.2007
6-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
1.4 Operating modes and functions The winder described can operate in several different modes using a variety of functions. Global settings such as ♦ control method ♦ direction of winding ♦ winder or unwinder ♦ gear box stage ♦ winding characteristic are selected via the top level control system. Depending on the selection, the requisite parameter settings are automatically made in the SIMOREG device. In the case of machines used to manufacture broad-web products and therefore requiring a variety of control methods, it is possible to choose between several different control modes simply by switching over control bits. There is no need to change any connector or binector links. All you need to do is select the required settings for characteristics, controllers, parameters or optimization runs. If a hardware control is implemented, the required changes can be made using OR function blocks (for details contact schematic 19). The following modes of operation are implemented: ♦ direct tension control with tensile force sensor ♦ indirect tension control without tensile force sensor using torque control ♦ dancer roll / compensating roll position control ♦ v-constant control The following functions are available in these modes: ♦ inching, maneuvering (to lead the web) ♦ stop tension ♦ slip core control ♦ setting of a variable web width ♦ setting a variable material density ♦ calculator for diameter with monotone or not monotone change of diameter ♦ 2 gear box stages ♦ speed controller adaptation ♦ tension controller adaptation ♦ web break recognition
05.2007 Edition 06
Siemens AG 7-55 SIMOREG DC-MASTER Application Center winder
2 Closed-loop control of a winder
2.1 Criteria for selecting the control method The following table lists selection criteria based on empirical values. The maximum possible web velocity is dependent to a large degree on its relation to the web-lead or maneuvering velocity (see also para. 1.2 Application guidelines).
Torque limiting control Speed compensation control Control method Indirect tension
control Direct tension
control Dancer control v-constant control
Diameter sensing Calculated from web velocity setpoint and
winder speed
Calculated from web velocity setpoint and
winder speed
Calculated from web velocity setpoint and
winder speed
Calculated from actual web velocity and winder speed
Diameter ratio
Dmax/Dcore
Up to approx. 10:1 Good compensation
of acceleration torque and friction
required
Up to approx.15:1 Good compensation
of acceleration torque and friction
required
Up to approx. 15:1 Good compensation
of acceleration torque and friction
required
Up to approx. 15:1
Actual tension sensing
No Yes No No
Tension ratio
Fmax/Fmin
Up to approx. 6:1 Good compensation
of acceleration torque and friction
required
Up to approx. 20:1 Good compensation
of acceleration torque and friction
required
Variable only with variable dancer
weight
Torque ratio
Mmax/Mmin
Up to approx. 30:1 Up to approx. 40:1 Dependent on
quality of actual tension signal
Web velocity Up to 300m/min with good
compensation
Up to 1000m/min with good
compensation
Up to 1000m/min with good
compensation
Up to 1000m/min
Clamping point Required Required Required Not required
Web tacho Not required Not required Not required Required Use preferably
for Sheet metal,
textiles, paper, cabling
Paper, thin foils
Rubber, cabling, wire,
foil, textiles (generally for
extensible materials)
Sorting roller
Edition 06 05.2007
8-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
2.2 Torque limiting control The basis for this operating principle is the addition (winder) or subtraction (unwinder) of a fixed value = override setpoint (5-10%) to/from the speed setpoint of the speed controller with active tension control and web inserted. Through its connection to the web, the winder reaches one of its torque limits (pos. limit with winder, negative limit with unwinder). The torque limit is obtained from a feedforward control value derived from the tension setpoint, taking into account diameter, friction, moment of inertia and acceleration. The ramp generator for the speed setpoint merely serves to produce the dv/dt signal (ramp-up and ramp-down time should be set to 0).
2.2.1 Indirect tension control
dv/dt
D i
+
+ +/-Di²
Xdv/dti
+
i
D
M
XD
+
Ramp-functiongenerator
setpoint limitingRamp-function
generator Torque limitationn-controller
Setpointprocessing
Inching setpoint
Maneuver
Velocity / speedcalculator
nrated
Web break
Unwinder/winder
Winding fromtop/bottom
Variablemomentof inertia
Constantmomentof inertia
Characteristicof firction
Web width
|nact|
Monotony yes/no
Diameter set valueCore diameter
Hold diameterSet diameter
Calculatorfor
diameter
|nact|
nact
Material density
I-controller
Converter
Winder
6RA70Indirect tension control
Tension setpointformation
Zsetp Main
Winding hardness
Zsetp Stop
Overridesetpoint
kp-Adaption
Main drive(injection of web velocity)
Web velocity setpoint
05.2007 Edition 06
Siemens AG 9-55 SIMOREG DC-MASTER Application Center winder
Description of mode of operation: Input of current diameter using "Set diameter". This can be done only when the drive is switched off. The maneuvering setpoint stretches the web between the winder and main drive (clamping point). Applying the "Tension control ON external" signal allows activation of the tension control (a minimum torque must also be reached) and the override setpoint is switched in. At the same time, the speed controller input is switched from maneuvering over to operating setpoint (winder), or to 0 (unwinder). The drive torque is adjusted to the torque limit specified by the tension control (derived from tension setpoint). A winding hardness characteristic (tension decreases in proportion to increase in diameter) can be activated as the tension setpoint for the winder. The machine can now be started. With every change in velocity, the product of moment of inertia x acceleration is added to the tension feedforward control. The current diameter is calculated continuously from the quotient of web velocity/winder speed. The tension feedforward control value is multiplied by the varying diameter, thus ensuring that the web tension remains constant. A reduced tension (=stop tension) can be injected at standstill. This is calculated as a percentage of the current operating setpoint tension. If the web breaks, the winder accelerates initially by its override setpoint, the unwinder decelerates to its override setpoint (this is negative so the unwinder rotates in the opposite direction). The web break is sensed, on the one hand, by the delayed evaluation of a minimum torque and, on the other, by a comparison of the torque setpoint and actual values. These are identical if the tension control is active because the drive is operating at its torque limit. When the web breaks, the actual torque decreases when the override speed is reached and this setpoint/actual value difference is evaluated after a delay (to allow for temporary deviations) by a limit monitor. The web velocity setpoint is canceled by the speed controller, both the winder and unwinder rotate at their override setpoint in the winding direction. OFF3 is applied after a parameterizable time period. The "Web break" signal can also be specified from an external source (e.g. via light barriers). To ensure that the specified torque produces a material tension as close as possible to the desired value, the acceleration and friction torques must be compensated accurately!
Edition 06 05.2007
10-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
2.2.2 Direct tension control
dv/dt
D i
+
+ +/-Di²
Xdv/dti
+
i
D
M
XD
+ +
Ramp-functiongenerator
setpoint limitingRamp-function
generator Torque limitationn-controller
Setpointprocessing
Inching setpoint
Maneuver
Velocity / speedcalculator
nrated
Web break
Unwinder/winder
Winding fromtop/bottom
Variablemomentof inertia
Constantmomentof inertia
Characteristicof firction
Web width
|nact|
Monotony yes/no
Diameter set valueCore diameter
Hold diameterSet diameter
Calculatorfor
diameter
|nact|
nact
Material density
I-controller
Converter
Winder
6RA70Direct tension control
Tension setpointformation
Zsetp Main
Winding hardness
Zsetp Stop
Tensioncontroller
Unwinder/winder
Overridesetpoint
Tension feedback value
kp-Adaption
Main drive(injection of web velocity)
Web velocity setpoint
Tensile force sensor
05.2007 Edition 06
Siemens AG 11-55 SIMOREG DC-MASTER Application Center winder
Description of mode of operation: Input of current diameter using "Set diameter". This can be done only when the drive is switched off. The maneuvering setpoint stretches the web between the winder and main drive (clamping point). If the tension exceeds a minimum value within a prespecified period, the tension control is automatically activated, the override setpoint switched in and the tension controller enabled along a ramp (if "Tension controller ON external" signal is applied). At the same time, the speed controller input is switched from maneuvering over to operating setpoint. The drive torque is adjusted to the torque limit specified by the tension control (derived from tension setpoint). A winding hardness characteristic (tension decreases in proportion to increase in diameter) can be activated as the tension setpoint for the winder. The tension controller compares the actual tension with the tension setpoint and adds a corresponding compensation signal to the tension feedforward control value. The machine can now be started. With every change in velocity, the product of moment of inertia x acceleration is added to the tension feedforward control value. The current diameter is calculated continuously from the quotient of web velocity/winder speed. The sum of tension feedforward control value + tension controller output is multiplied by the varying diameter, thus ensuring that the web tension remains constant. A reduced tension (=stop tension) can be injected at standstill. This is calculated as a percentage of the current operating setpoint tension. If the web breaks, the winder accelerates by its override setpoint, the unwinder decelerates to its override setpoint (this is negative so the unwinder rotates in the opposite direction). The web break is sensed, on the one hand, by the delayed evaluation of a minimum tension and, on the other, by a comparison of the torque setpoint and actual values. When the web breaks, the actual torque decreases when the override speed is reached and this setpoint/actual value difference is evaluated after a delay (to allow for temporary deviations) by a limit monitor. The web velocity setpoint is canceled by the speed controller, both the winder and unwinder rotate at their override setpoint in the winding direction. OFF3 is applied after a parameterizable time period. The "Web break" signal can also be specified from an external source (e.g. via light barriers).
Edition 06 05.2007
12-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
2.3 Speed compensation control
2.3.1 Dancer control
In this case, a compensation value (magnitude of override 2-10%) is added to the speed controller setpoint. The drive torque limits are always open. Every time the velocity changes, the product of moment of inertia x acceleration is added as a supplementary torque setpoint to the speed controller output. The ramp generator for the speed setpoint merely serves to produce the dv/dt signal (ramp-up and ramp-down time should be set to 0).
dv/dt
D i
+ +
+ +/-
D
Di²
Xdv/dti
+
i
D
UP
M
Dancer positioncontroller
Position setpoint
Actual position
to external tension controller(dancer weight control)
Dancer
6RA70Dancer control
Ramp-functiongenerator
setpoint limitingRamp-function
generator Torque limitationn-controller
Setpointprocessing
Inching setpoint
Maneuver
Velocity / speedcalculator
nrated
Web break
Unwinder/winder
Winding fromtop/bottom
Variablemomentof inertia
Constantmomentof inertia
Characteristicof firction
Web width
|nact|
Monotony yes/no
Diameter set valueCore diameter
Hold diameterSet diameter
Calculatorfor
diameter
|nact|
nact
Material density
I-controller
Converter
Winder
Tension setpointformation
Zsetp Main
Windinghardness
Zsetp Stop
kp-Adaption
Main drive(injection of web velocity)
Web velocity setpoint
Unwinder/winder
05.2007 Edition 06
Siemens AG 13-55 SIMOREG DC-MASTER Application Center winder
Description of mode of operation: Input of current diameter using "Set diameter". This can be done only when the drive is switched off. The maneuvering setpoint stretches the web between the winder and main drive (clamping point), thereby moving the dancer out of its end position. This activates the position control and enables the position controller along a ramp (if "Tension controller ON external" signal is applied); the position controller output forms the supplementary speed setpoint. The dancer moves to its center position (when position setpoint = 0). At the same time, the speed controller input is switched from the maneuvering over to the operating setpoint. The machine can now be started. The current diameter is calculated continuously from the quotient of web velocity/winder speed. The tension in the web is determined solely by the dancer weight. If a tension control function is required, the dancer must be provided with a control device (e.g. pressure cylinder). The tension setpoint is converted to a pressure setpoint in the 6RA70 and made available at an analog output. A winding hardness characteristic (tension decreases in proportion to increase in diameter) can be activated as the tension setpoint for the winder. A reduced tension (=stop tension) can be injected at standstill. This is calculated as a percentage of the current operating setpoint tension. If the web breaks, the dancer moves to its end positions. The dancer position control is disabled and the OFF3 process initiated. It is useful to delay OFF3 on the winder to allow any loose winding material to be reeled up.
NOTE It may be necessary to activate the D-action component in the actual-value channel for the position controller. This helps to dampen the dancer roller and prevents build-up of oscillation between the dancer and winder.
Edition 06 05.2007
14-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
2.3.2 v-constant control (winder)
The three control methods described above each require a clamping point on the machine, e.g. in the form of a pair of contacting rollers through which the web is fed and from which the winder receives the web velocity setpoint. If there is no clamping point on the machine, the winder must be regulated to a constant peripheral speed. This necessitates sensing the web velocity using a web tacho so that the diameter can be calculated from v/n. Since the winder is acting quasi as a "main drive" in this instance, the ramp generator must be used to ramp the speed setpoint.
dv/dt
D i
+
+ +/-
D
Di²
Xdv/dti
+
i
D
M
Web tachoWinder
(v-constant)
6RA70v-constant control
Unwinder
Dancer positioncontroller
Position setpoint
Ramp-functiongenerator
setpoint limitingRamp-function
generator Torque limitationn-controller
Setpointprocessing
Inching setpoint
Maneuver
Velocity / speedcalculator
nrated
Web break
Unwinder/winder
Winding fromtop/bottom
Variablemomentof inertia
Constantmomentof inertia
Characteristicof firction
Web width
|nact|
Monotony yes/no
Diameter set valueCore diameter
Hold diameterSet diameter
Calculatorfor
diameter
|nact|
nact
Material density
I-controller
ConverterTension setpoint
formation
Zsetp Main
Windinghardness
Zsetp Stop
kp-Adaption
Web velocity setpoint
Unwinder/winder
Web velocity
05.2007 Edition 06
Siemens AG 15-55 SIMOREG DC-MASTER Application Center winder
Description of mode of operation: Input of current diameter using "Set diameter". This can be done only when the drive is switched off. The machine can be started when the web is tensioned. Web-break sensing is not operative in v-constant control mode. If the web breaks, the web tacho signal switches to 0. The calculated diameter would then integrate in direction Dmin, resulting in a corresponding increase in the winder speed. To prevent this from happening, the "monotone" setting of the diameter calculator must be activated, i.e. the diameter can only increase for the winder and thus remains constant if the web breaks.
NOTE When the v-constant control method is used, the web velocity must be measured using a web tacho. This also necessitates use of supplementary board SBP pulse encoder evaluation (second actual tacho value).
2.4 Control function blocks
2.4.1 Stop tension control
The stop tension is injected as a function of the external control and the internal n=0 message. It can be parameterized as a percentage of the set operating tension. If a constant stop tension is required, parameter U151.01 must be connected to K0001.
2.4.2 Slip core control
The coil hardness influences, in conjunction with the diameter, the tension setpoint according to an adjustable characteristic. The setpoints can be taken either from an internal characteristic block or externally from the bus. Depending on the application, 5 additional characteristics are available. It is meaningful to work without the slip core control if an unwinder is used. Switching between different characteristics is implemented via external control.
2.4.3 Variable web width
The selection of different web widths is automatically taken into account for the calculation of the moment of inertia and therefore also for the resulting feedforward control torque. In this case, the maximum web width must always be assumed to be 100%. If a fixed web width is required, parameter U150.03 must be connected to K0001.
2.4.4 Variable material density
The selection of different material densities is automatically taken into account for the calculation of the moment of inertia and therefore also for the resulting feedforward control torque. In this case, the maximum material density must always be assumed to be 100%. If a variable material density input is not required, parameter U525.04 must be connected to K0001.
2.4.5 Calculator for the diameter
The diameter calculator calculates the current diameter from the web velocity setpoint (or actual web velocity with V-constant control method) and the winder speed. This calculation is only performed if there is a frictional connection to the continuous material, the tension controller is turned on and the system is in the run state. Since the diameter can only decrease on an unwinder, and increase on a winder, calculation in the opposite direction is disabled ("monotone" setting for diameter change). If the user wishes to alter this behavior, he can enable the diameter calculator to work in both directions by changing parameter P421 from 1 to 0.
2.4.6 Gearbox stage
The selection of gear stage 2 is automatically taken into account in the calculation of the moment of inertia and the resulting feedforward control torque. The lower gear ratio must always be assumed to be 100%.
Edition 06 05.2007
16-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
2.4.7 Speed controller adaptation
The proportional gain and reset time of the speed controller can be adapted as a function of moment of inertia. An optimization process is used to determine the values at minimum and maximum winding diameters and linear interpolation performed between them.
2.4.8 Tension controller adaptation
The proportional gain of the tension controller can be adapted as a function of moment of inertia.
2.4.9 Web break recognition
If the tension control is turned on, the web break recognition is enabled. Direct tension control: Triggering results if selectable torque variance is exceeded and torque drops
below minimum tension. Indirect tension control: Triggering results if selectable torque variance is exceeded and torque drops
below selectable minimum. Compensating roll: Triggering results if instantaneous value exceeds selectable position value. If web tear recognition is triggered, speed setpoint is set 0 and the calculation for the diameter is disabled. The unwinder turns backwards, the winder forward, both using their bias. If a compensating (dancer) roll control is used, the position controller reaches its limit due to the missing instantaneous value. The bias results from the set intervention. After a selectable time , "Off 3“ is triggered.
2.5 Acceleration compensation calculation In order to ensure a constant tension torque during acceleration and deceleration, the armature current should be pre controlled using the required torque. The moment of inertia is never a constant value due to the steady change of the diameter of the winder.
♦ Fixed inertia JF (adjustable using P407) ♦ Variable moment of inertia JV (is calculated using building block 116, and is influenced by web width
(K3008) and material density K3009) Chapter 4 contains instructions on how to calculate the two torques using available system data.
2.5.1 Determination of fixed value inertia
The fixed moment of inertia is the sum of the following moment of inertia
♦ moment of inertia of motors ♦ moment of inertia of gear corresponding to the shaft of the motor ♦ moment of inertia of winder core corresponding to the motor shaft ♦ additional moments of inertia such as couplers Formula:
2Core
GearMotorFi
JJJJ ++=
For motor or gear values please refer to the datasheet or type plate. The inertia of the winder core has to be calculated. (Contact formula for the calculation of moment of inertia for solid cylinder or hollow cylinder.). If the winder's core mass is relatively small, or the gear ratio rather large, the moment of inertia can be considered irrelevant as it is in this application. If the moment of inertia of the winder core is not negligible, the user can adapt the calculation accordingly (taking into account Jcore with i2).
05.2007 Edition 06
Siemens AG 17-55 SIMOREG DC-MASTER Application Center winder
Moment of inertia solid cylinder
32DbJ
4∗∗ρ∗Π= [kgm²]
Moment of inertia hollow cylinder
( )32
DDbJ Core44 −∗∗ρ∗Π= [kgm²]
Calculation of percentage accelerating torque MbF using the fixed moment of inertia JF and the acceleration time tb. The equation outputs a moment of inertia corresponding to the rated current in %. Precondition: D = Dcore, tb = th and Jcore is ignored
Determining the value for parameter P407
bNCore
NFbF
tv
PD865,2inJM ∆
∗∗∗
∗∗= [%]
Determining the value for parameter P407
%100542P
tM407P hbF∗
∗=
2.5.2 Determination of the variable moment of inertia
The following equation outputs a value for the maximum variable moment of inertia using the maximum diameter, density and maximum width.
( )2
4Core4maxmaxmaxmaxv
i32DDbJ
∗
−∗∗ρ∗Π= [kgm²]
Calculation of percentage accelerating torque corresponding to the related current in % Requirements: D = Dmax, tb = th and JF = 0
( )bNmax
N4Core4maxmaxmaxbV
tv
PDi18,29nDDbM ∆
∗∗∗∗
∗−∗ρ∗= [%]
Determining the value for Parameter U529:
%100542P
tM529U hbV∗
∗=
2.5.3 Formulas and dimensions
b web width [m] D diameter [m] Dmax maximum diameter [m] DCore diameter of winder - core [m] i gear ratio JF constant moment of inertia ( motor, Gear, winder - core) corresponding to shaft of motor [kgm²] JV variable moment of inertia result of windup material corresponding to shaft of motor [kgm²] MbF maximum accelerating torque corresponding to JF [% of MN] MbV maximum accelerating torque corresponding to Jvmax [% of MN] MN rated motor torque [Nm] nN rated motor speed [rpm] PN rated motor power [kW] tb time of acceleration [s] th ramp up time of web velocity; range 0 – Vmax [s] ∆v speed difference [m/min] ρ specific weight (density) [kg/dm³]
Edition 06 05.2007
18-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
3 Interfaces
3.1 Received data from top level control Data are exchanged via the communication board 1 (CBP2), PPO type 5. The functionality implemented in this application can be guaranteed only if the interface settings are made exactly as described in the table below.
Word Connector Binector Label Note
1 K3001 Control word 1 Control Word 1 according to user manual
2 K3002 system speed setpoint
3 K3003 Tension setpoint
4 K3004 Control word 2 Control Word 2 according to user manual
5 K3005 Control word 3 Control word 3 for coilers / winders
B3500 Set diameter 1.....Set
B3501 Stop diameter 1.....Stop
B3502 Wind/Coil from top/bottom 0.....top / 1.....bottom
B3503 Winder/Unwinder 0.....Winder / 1.....Unwinder
B3504 v-constant control If 1, the state of B3506 is not relevant
B3505 Dancer roll control If 1, the state of B3506 is not relevant
B3506 Dir./Indir. Tension Control 0.....direct / 1.....indirect
B3507 Gear box stage 1/2 0.....Stage1 / 1.....Stage 2
B3508 Switch characteristic for coil hardness
B3509 Switch characteristic for coil hardness
B3510 Switch characteristic for coil hardness
The selected characteristic is the result of the combination of these three binectors
(see truth table of the multiplexer)
B3511 Stop tension control 1.....On
B3512 Tension control ON ext. 1.....On
B3513 web break ext. 1.....On
B3514 Reserved
B3515 Reserved
6 K3006 Diameter set value
7 K3007 Ext. characteristic coil hardness
8 K3008 Web width If different materials are produced
9 K3009 Density If different materials are produced
10 K3010 Reserved
NOTE It is not permissible to enable B3504 (v-constant control) and B3505 (dancer roll control) at the same time. If they are enabled simultaneously, OFF3 will be triggered immediately!
05.2007 Edition 06
Siemens AG 19-55 SIMOREG DC-MASTER Application Center winder
3.1.1 Transmit data to top level control
Data exchange is done via the communication board 1 (CBP2), PPO-Type 5. Word Parameter Bit Label Note
1 U734.01 status word 1 Status word 1 according to user manual.
2 U734.02 Actual speed value K0179
3 U734.03 Instantaneous tension value K9240
4 U734.04 status word 2 Status word 2 according to user manual.
5 U734.05 status word 3 Status word for winder/coiler status K9113
0 Tension control is ON 1.....ON
1 Tension control limit reached 1.....limit reached
2 Web break 1.....Web break
3 speed limit succeeded 1.....n>>
4 Operating mode ambiguous 1.....ambiguous
5 Reserved
6 Reserved
7 Reserved
8 Reserved
9 Reserved
10 Reserved
11 Reserved
12 Reserved
13 Reserved
14 Reserved
15 Reserved
6 U734.06 Current diameter K9304
7 U734.07 Actual torque value (motor-related) K0149
8 U734.08 Actual current value (motor-related) K0107
9 U734.09 Output of tension control K9249
10 U734.10 Web velocity K0039 (when an optional SBP board is used for v-constant
control)
3.1.2 Analog input
Maneuver setpoint: analog input main setpoint X174: 4-5 value range: -10V.....+10V tension / position feedback value1: analog input 1 X174: 6-7 value range: tension feedback value: 0..........+10V position feedback value: -10V.....+10V
(both end positions can be sensed with a +/- supply)
3.1.3 Analog output
Tension setpoint for compensating weight if compensating roll control is enabled : analog output 1 X175: 14-15
3.1.4 Pulse generator input
Input for digital pulse - generator corresponding to „User Manual“.
Edition 06 05.2007
20-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
4 Commissioning notes
4.1 Speed feedback adjustment The following parameters have to be set: U518 minimum diameter of winder shaft in mm
U519 gear ratio
If two gear box stages are used, the gear box with the smaller gear ratio has to be used
for example: i1=4, i2=5..... U519=4
winder
Motor
nni =
U520 rated speed
The motor speed in r.p.m. which occurs for the core diameter, maximum web speed setpoint and for the gear transmission ratio set at U519 must be set.
U522 standardization of system speed in m/s at maximum setpoint U523 standardization of diameter in mm. 100% = maximum diameter
4.2 Compensation of friction torque In general, the friction depends on the speed of the winder. Gear warming can result in negative influence. After a few hours of operation there is the possibility a post optimization has to be performed. Procedure: ♦ Operate winder only with speed control, binector B3512 (tension control ON ext.) has to be 0 ♦ Disable acceleration compensation f.e. by preventing the dv/dt Signal ( set P542 to 0,01 ). ♦ Take measurements at minimum diameter of winder; set minimal diameter; there may be no connection
to material web. ♦ Start drive via internal ramp function generator, and increase the speed in steps (f.e 10% steps) ♦ Read the actual torque on connector K0142 at every step and enter in U283.01 to .10 (characteristic
block no. 106). ♦ Stop drive ♦ Select "Dancer control" and set binector B3501 (retain diameter) to 1. ♦ Start drive for winder and increase speed in 10 % steps. After each increase check connector K0160
(output of speed controller). The value should be in the range of +/-3%.
NOTICE Setting the friction compensation too high can cause the winder to break away and produce backlash in the web while it is unwinding under indirect tension control.
05.2007 Edition 06
Siemens AG 21-55 SIMOREG DC-MASTER Application Center winder
4.3 Compensation of acceleration torque Unless the acceleration torque is negligible in relation to the remaining torque, acceleration compensation should be set on the winder with indirect and direct tension control. Acceleration compensation is not generally required in dancer control mode, and is not generally activated in v-constant mode. General procedure: ♦ No connection to material web, gear box stage 1 selected (changeover to gear box stage 2 is
automatically taken in to account. ♦ Set ramp up time and ramp down time according to the application ♦ P542 (dv/dt evaluation) is preset to 30s, i.e. the dv/dt value is 100% with a ramp-up or ramp-down time
of 30s. P542 should always be set to the same value as the actual ramp-up and ramp-down time so that the dv/dt signal (K0191) always corresponds to max. 100%. P542 can, if necessary, be set to another value for the purpose of finely adjusting the acceleration compensation function.
♦ Select operating state "indirect tension control" and set the bias P405 to 0 % and binector B3501 (hold diameter value) to 1.
4.3.1 Constant moment of inertia
♦ Take measurements at minimum coil diameter; set minimal diameter ♦ Prohibit influence of variable moment of inertia. fe. by setting the web width to 0% using K3008. ♦ Vary the speed of the winder between 10% and 90% and observe K0160 (output of speed controller)
during acceleration and deceleration. The deviation from the final value then equals the acceleration or deceleration torque.
♦ Set evaluation of the const. moment of inertia in P407 to the value calculated in the paragraph above. The output of the tension/dancer controller (K9249) can be monitored in direct tension control or dancer control mode to check the setting. This should remain within a range of +/-3%.
4.3.2 Variable moment of inertia
♦ Set the following parameters: U526 = U528 = Maximum possible diameter in mm P404 = Core diameter as % of maximum diameter U527 = Core diameter in mm
♦ If possible insert a rather fully loaded coil with a large material width and density. ♦ Set values of actual diameter, density of material and web width ♦ Vary the speed of the winder between approx. 10% and a speed at which the maximum peripheral
speed of the winder roller is not exceeded and monitor connector K0160 (speed controller output) while the drive is accelerating and decelerating. The deviation from the final value then equals the acceleration or deceleration torque.
♦ Set evaluation of the var. moment of inertia in U529 such that the value calculated in the paragraph above is output at K9121 (sum of const. and var. moments of inertia). The output of the tension/dancer controller (K9249) can again be monitored in direct tension control or dancer control mode to check the setting. This should remain within a range of +/-3%.
NOTE If the web width and / or the density is always constant, Parameter U150.03 and / or U525.04 (density) have to be set to K0001 (100%)
Edition 06 05.2007
22-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
4.4 Optimization of speed controller Raise torque limits, for example by setting the signal “Compensating roll position control ON” . (P605 is set to 150%) Set the adaptation of kp 2 using P559 and Tn 2 using P560. The value can be calculated using the following formula
100529UD
DD560P559P4max
4Core4max∗∗
−== [%]
Requirement: Density and width of material have to be 100%, U529 calculated according to 4.3.2
The thresholds 1 (P556, P557) must always equal to 0.
4.4.1 Optimization at minimal diameter
♦ Run system with fully loaded winder ♦ Perform optimization for speed controller according to the user manual (P051=26). ♦ Use value of P225 (kp) and P226 (Tn) to set P550 / P551 (equals lower values of kp-and Tn adaptation)
4.4.2 Optimization at maximum diameter
♦ Run system with empty winder ♦ Perform optimization for speed controller according to the user manual (P051=26). ♦ The set values in P225 and P226 equal the upper values of kp and Tn – adaptation
4.5 Hints for setting parameters P406: Gear stage 2. The value is calculated as follows: i1/i2. f.e. i1=4, i2=5 P406 = 4/5 = 80% U198: Tension control: Value for required tension or torque for web break observation 5%. Position control: Set observation value for compensating roll, f.e. 90%90%. U282.01-.10: Characteristic of friction. U283.01-.10: Only positive values allowed. U285.01-.10: Characteristic for slip coil control U286.01-.10: Only positive values allowed. U288.01-.10: Characteristic (Building block 108). U289.01-.10: Using this block, you can delinearize the influence of the potentiometer for maneuvering
(a characteristic is set which equals approximately y=f (x²)) U450: Delay web break recognition. Is used to disable false triggering on short, sudden tension or torque drops. U453: Time, during which the minimum tension (set using U198) has to be surpassed to activate the
tension control. U456: Time for reverse winding if web break occurs.
05.2007 Edition 06
Siemens AG 23-55 SIMOREG DC-MASTER Application Center winder
U539.01: Integration time - calculator for diameter The following formula is used for calculation:
( )95,0*
42,0*d*D537U*v*sleeveDD
01.539Uminmax
maxmax −= [s]
D max Maximum roller diameter [m] Dsleeve Minimum (core) diameter [m]
v max Maximum system speed [m/min] dmin Minimum thickness of the material [mm] 0.95 Factor for incorporating 5 % safety margin
Edition 06 05.2007
24-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
5 Appendix
5.1 List of freely assignable function blocks used Block type Blocknumber
Binector/connector converter 13
Average value during n cycles 16
Adders/subtractors 20,21,22,23,24,25
Sign inverters 35,36
Switchable sign inverters 40,41
Dividers 42,45,46
Multipliers 50,51,52,53,290.....297
High resolution multipliers/dividers 55,56
Absolute value generators with filter 60,61
limiters 65
Limit-value monitors without filters 73,74
Maximum selection 80
Tracking-/storrage element 82
Analog signal selector switches 90.....99
Integrators 101
Characteristic blocks 106,107,108, 280
Simple ramp-function generator 113
Technology controller 114
Velocity/speed controller 115
Variable moment of inertia 116
Multiplexer 86,87
AND – elements 121.....132
OR – elements 150.....167
Inverters 180.....193
NAND elements 200
RS-flipflop 215
Timers 240.....246
Binary signal selector switch 250.....253
PI-controller 260
05.2007 Edition 06
Siemens AG 25-55 SIMOREG DC-MASTER Application Center winder
5.2 List of settable fixed values used
Parameter Function Sheet
P401 Inching setpoint 1.1
P402 Adjustment of setpoint – actual value difference of torque for web break recognition 17.1
P403 Fine tuning of web (system) speed 8.4
P404 Diameter of core in % of Dmax 8.6
P405 Bias for speed controller in conjunction with direct and ind. tension cont. 14a.1
P406 i gear stage 2 11.1
P407 Constant moment of inertia 11.2
P408 Scaling of torque setpoint 16.1
P409 Influence tension-/position controller 15.5
P410 Stop tension 12.4
P411 Position setpoint (always 0 except in the case of dancer control!) 15.1
P421 Change of diameter monotone 0.....no 1.....yes 8.2
U099.01 Dancer end position sensing 17.1
U099.02 Maximum torque in n control mode 16.5
U099.03 Minimum tension setpoint 12.1
U198 Minimun tension or minimum torque 17.1
U201 Maximum permissible torque deviation for web break detection 17.5
5.3 Detailed schematics See following sheets 1.....20
NOTE For easier identification, the winder-specific changes to binector and connector links, and parameter changes, are displayed on a light gray background. These values deviate from the factory setting.
Edition 06 05.2007
26-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
87
56
43
21
.01
.02
.03
.04
.06
.07
.08
.05
.01
.02
.03
.04
.06
.07
.08
.05
1010
1010
1010
1010
1 0
1≥
&&
&&
&&
&&
1≥
100%
=1
1≥ 1≥
&
P435
(0)
B B B B B B B
P436
(0)
K04
01K K K K K K K
P43
8.F(
208)
K300
2K0
207
P43
7.08
P43
7.07
P437
.06P4
37.0
5 P43
7.04
P437
.03 P
437.
02
P43
7.01
K020
2
K040
1
B
Inch
ing
setp
oint
Sele
ct in
ject
ion
of in
chin
gse
tpoi
nt
Sele
ctse
tpoi
nt
Inch
ing,
bit
0fro
m c
ontro
l wor
d 1
Inch
ing,
bit
1fro
m c
ontro
l wor
d 1
On
com
man
dfro
m IN
CH
(to c
ontro
l wor
d 1)
ON
com
man
dfro
m O
N/O
FF1
(from
she
et"C
raw
ling
setp
oint
")
Byp
ass
ram
p-fu
nctio
n ge
nera
tor
to s
heet
"Ram
p-fu
nctio
n ge
nera
tor"
Inch
ing
Setp
oint
P
401.
F (2
,00)
syst
em -
spee
d se
tpoi
nt
Shee
t 1
05.2007 Edition 06
Siemens AG 27-55 SIMOREG DC-MASTER Application Center winder
87
56
43
21
.01
.02
.03
.04
.06
.07
.08
.05
.01
.02
.03
.04
.06
.07
.08
.05
1010
1010
1010
1010
1 0
1≥
&&
&&
&&
&&
1≥
DQ R
1
1
1 0
<1>
&
DQ R
1
1≥1≥
1 0
1≥ ....
<1>
P44
0 (0
)B
9350
B B B B B B B
P44
1 (0
)K
9231
K K K K K K K
P44
3.F(
207)
KK
0206
P44
2.08
P44
2.07
P44
2.06
P44
2.05
P44
2.04
P44
2.03
P44
2.02
P44
2.01
P44
4.B
(0)
B
P44
5
P65
4.B
(1)
B31
00
K02
01y
x
23
x
y
1
10 +200
%
-200
%
x10
x1
y1
y10
108
U28
7.01
(0)
K00
11K
9231
&.0
1.0
2.0
3
120
U32
0 (1
)B
3100
B94
54B
B93
50
Man
euve
r
Sel
ect
inje
ctio
n of
craw
ling
setp
oint
Sel
ect
craw
ling
setp
oint
Sel
ectio
nfo
r shu
tdow
n
Leve
l/edg
eSe
lect
ion
for
switc
h-on
/shu
tdow
n
Sw
itch-
on/s
hutd
own
from
term
inal
37
(from
She
et "B
inar
y in
puts
1")
ON
com
man
d fro
mC
RAW
L(to
con
trol w
ord
1)
Sw
itch-
on c
omm
and
from
ON
/OFF
1(to
con
trol w
ord
1)
to s
heet
"Ram
p-fu
nctio
nge
nera
tor"
Byp
ass
ram
p-fu
nctio
n ge
nera
tor
to s
heet
"Ram
p-fu
nctio
n ge
nera
tor"
<1>
Flip
-Flo
ps a
re re
set w
hen
P44
5=0
Man
euve
r-se
tpoi
nt
X-V
alue
s
Y v
alue
s
Shee
t 2
Tens
ion
Con
trol O
FF 1
3.8
ON
from
CW
1(a
ltern
ativ
ely
B001
2)
ON
from
CW
1
U28
9.01
to .1
0 (0
)
Edition 06 05.2007
28-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
87
56
43
21
1.8
-11
0
0 0
1 1
0 1
0 %
.01
.02
.03
.04
.01
.02
.03
.04
<1>
<1>
<1>
<1>
10
K01
95U
608.
F (1
5,00
%)
K01
94
U60
7.B
(938
2)B
P64
4.F(
206)
K02
07
K01
93
B02
10P
645.
F (0
)K
P63
5.F(
194)
K
P32
0.F
(100
,00)
(-300
,00.
..300
,00
%)
P32
1.F
(100
,00)
(-300
,00.
..300
,00
%)
P64
2 (2
)K K K K
P64
3 (9
)K K K Kr0
29
K01
96
K01
97K
0198
P32
2.F
(1)
K
P32
3.F
(1)
K
Setp
oint
pro
cess
ing
Mai
n se
tpoi
nt
Add
ition
al s
etpo
int
Ena
ble
posi
tive
dire
ctio
n of
rota
tion
from
con
trol w
ord
1
Ena
ble
nega
tive
dire
ctio
n of
rota
tion
from
con
trol w
ord
1
<1>
Whe
n P
643.
0x=9
, the
lim
it
s
elec
ted
via
P64
2.0x
act
s
w
ith in
verte
d si
gn a
s a
neg
ativ
e lim
it
Min
imum
to ra
mp-
func
tion
gene
rato
rin
put
no d
irect
ion
of ro
tatio
nen
able
d
Shee
t 3
Nor
mal
izat
ion
05.2007 Edition 06
Siemens AG 29-55 SIMOREG DC-MASTER Application Center winder
<1>
y =
0
y
.01
.02
1≥
.01
.02
.03
.04
.01
.02
.03
.04
<1>
<1>
<1>
<1>
1≥
1≥
.01
.02
0
0
P
303
- P30
60
1
P31
1 - P
314
1
0
P
307
- P31
0
2
3
32
10
45
6715
87
56
43
21
x
0%1 0
10
&T
0
01.0
1.0
2
1≥
B02
11
2.8
r027
P31
1.F
P30
7.F
P31
2.F
P30
8.F
P31
3.F
P30
9.F
P31
4.F
P31
0.F
dv/d
t
P54
2.F
P63
6 (1
)K K
K01
90
P30
3.F
P30
4.F
P30
5.F
P30
6.F
K01
91
K01
90
K01
92
r028
K01
81
K01
83
K01
70
K01
82
P63
2 (1
)K K K K
P63
3 (9
)K K K K
P30
0.F
P30
1.F
P63
4K
B02
06B
0208
B02
07
B02
09
P64
1.B
(0)
B
P63
7.B
(0)
B
P63
8.B
(0)
B
K02
0119
0 0
r316
r315
.1r3
15.2
r315
.3r3
15.4
P64
6.B
(1)
B
0: 1: 2: 3: 4: 5: 7: 15:
P31
7.F
P30
2.F
P31
8.F
B01
61
P31
9.F
(0,0
5)(0
,00.
..10,
00 s
)
P63
9 (1
67)
K
P64
0.B
(0)
BK
B01
04ne
gativ
ese
tpoi
nt li
mit
Low
est p
ositi
vese
tpoi
nt li
mit
posi
tive
setp
oint
lim
it
Lim
itatio
n af
ter
RFG
has
resp
onde
d
Hig
hest
neg
ativ
ese
tpoi
nt li
mit
Whe
n P
633.
0x =
9, t
he p
ositi
ve li
mit
sele
cted
via
P63
2.0x
act
s w
ith in
verte
dsi
gn a
s ne
gativ
e lim
it
Par
amet
er s
elec
tion
RFG
-set
ting
2
RFG
set
ting
3
Low
er tr
ansi
tion
roun
ding
Upp
er tr
ansi
tion
roun
ding
... R
FG s
ettin
g 3
[s]
... R
FG s
ettin
g 2
[s]
Set
poin
t(R
FG o
utpu
t)
Ram
p-fu
nctio
nge
nera
tor i
nput
... R
FG s
ettin
g 1
[s]
from
sta
rting
inte
grat
or c
ontro
l(s
ee P
302)
Tim
e di
ffere
nce
[s]
Ram
p-up
/dow
ntim
eR
ound
ing
This
cha
ngeo
ver t
o R
FG s
ettin
gs 2
and
3ha
s pr
iorit
y ov
er th
e in
put o
f RFG
set
ting
3by
the
star
ting
inte
grat
or c
ontro
l
Ram
p-fu
nctio
n ge
nera
tor
Min
imum
Max
imum
Spe
ed s
etpo
int
Ena
ble
setp
oint
from
cont
rol w
ord
1
Ram
p-fu
nctio
n ge
nera
tor
star
t fro
m c
ontro
l wor
d 1
ram
p-up
ram
p-do
wn
RFG
act
ive
to s
tatu
s w
ord
2
Sel
ect b
ypas
sra
mp-
func
tion
gene
rato
r
Ram
p-fu
nctio
nge
nera
tor s
ettin
gE
ffect
ive
para
met
ers
n-ac
t + ∆
n-ac
t - ∆
RFG
sta
tus
Ena
ble
ram
p-fu
nctio
n ge
nera
tor f
rom
cont
rol w
ord
1 (w
ith "0
"-S
igna
l: y=
0)
Ena
ble
chan
geov
er o
f sta
rting
inte
grat
or
Dis
play
of R
FG s
tatu
s on
r316
Ram
p-fu
nctio
n ge
nera
tor e
nabl
eR
amp-
func
tion
gene
rato
r sta
rtS
etpo
int e
nabl
e &
/OFF
1S
et ra
mp-
func
tion
gene
rato
rTr
ack
ram
p-fu
nctio
n ge
nera
tor
Byp
ass
ram
p-fu
nctio
n ge
nera
tor
Ram
p-do
wn
Ram
p-up
RFG
track
ing
Sta
rting
inte
grat
orS
et R
FGon
shut
dow
n
Ram
p-up
tim
eR
amp-
dow
n tim
e
Shu
tdow
n
Byp
ass
ram
p-fu
nctio
n ge
nera
tor f
rom
shee
ts "
Fixe
d se
tpoi
nt",
"Inc
hing
setp
oint
", "C
raw
ling
setp
oint
"
Ope
ratin
g st
ate
- -, I
or I
I
ON
del
ay
Set
ting
valu
e
Set
ram
p-fu
nctio
nge
nera
tor
Run
Shee
t 4
FS
Edition 06 05.2007
30-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
87
56
43
21
iD
n022
n023
U51
9.F
(1,0
0)U
520.
F (1
450)
(-32,
768.
..32,
767
m/s
)
U51
6 (0
)K0
170
K925
7
U51
7 (0
)K9
304
U51
8.F
(650
0,0)
(10,
0...6
553,
5mm
)
U52
2 (1
6,38
)(0
,01.
..327
,67m
/s)
U52
3 (1
638)
(10.
..600
00m
m)
115
4.8
x1 1
00%
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100
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Spee
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lcua
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top
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18.
5
05.2007 Edition 06
Siemens AG 31-55 SIMOREG DC-MASTER Application Center winder
0 %
10-1
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x
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43
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iabl
e m
omen
t of i
nerti
a 1
1.6
Var
iabl
em
omen
tof
iner
tia 1
1.6
Edition 06 05.2007
32-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
-1
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0 1 2 3
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tr.) =
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spee
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tpoi
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act
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val
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0179
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sto
p
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sto
p
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p I c
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nent
whe
n α
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Spe
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nteg
ratio
n tim
efro
m S
heet
Spe
ed c
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Spe
ed c
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gai
nfro
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heet
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ed c
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Rev
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pol
arity
of a
ctua
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app
lied
nega
tive
field
dire
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nfro
m S
heet
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ld re
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IMO
RE
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A70
sin
gle-
quad
rant
dev
ice"
Shee
t 6a
Sup
plem
enta
rysp
eed
setp
oint
05.2007 Edition 06
Siemens AG 33-55 SIMOREG DC-MASTER Application Center winder
0%10
0%
-100
%P5
20
P521
P530
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0
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Dan
cer o
r v-c
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l 14
.4
Edition 06 05.2007
34-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
87
56
43
21
-1 -1
123 0
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05.2007 Edition 06
Siemens AG 35-55 SIMOREG DC-MASTER Application Center winder
87
56
43
21
KpTn
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.8
Cal
cula
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or D
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Hol
d di
amet
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.8
Enab
le P
I - c
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= S
et I
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pone
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alue
PI -
con
trolle
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9.8
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met
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9.8
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t für
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t für
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<5>
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act
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put =
P-c
ompo
nent
+ I-
com
pone
nt<6
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pone
nt in
pos
itive
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ctio
n :
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cont
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r inp
ut (X
) pos
itive
,
then
I - c
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nent
is s
topp
ed
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put =
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nent
l + I-
com
pone
nt<7
> St
op I
- com
pone
nt in
neg
ativ
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rect
ion
P-
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ctiv
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ntro
ller i
nput
(X) i
s ne
gativ
e,
then
the
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nent
is s
topp
ed
Out
put =
P- c
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nent
+ I
- com
pone
nt
Prio
rity:
1. D
isab
le P
I - c
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ller
2. S
et O
utpu
t3.
Sto
p O
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t4.
Set
I - c
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nent
5. S
top
I -co
mpo
nent
6. S
top
I- co
mpo
nent
in p
os. d
irect
ion
7. S
top
I- co
mpo
nent
in n
eg. d
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ion
Cur
rent
dia
met
erl
Stop
I - c
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nent
inne
g. d
irect
ion
and
set t
o ne
gativ
e lim
it
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p th
e I -
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pone
nt
in p
ositv
ie d
irect
ion,
and
limit
it to
pos
itive
0 =
Set
I-com
pone
ntze
ro
0 =
set
P-c
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nent
zero
0 =
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able
PI -
con
trolle
r <1>
1 =
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p I -
com
pone
nt <
5>1
= S
top
outp
ut <
3>1
= S
top
posi
tve
I - c
ompo
nent
<6>
1 =
Sto
p I-c
ompo
nent
in n
egat
ive
dir.
<7>
PI-c
ontro
ller
Con
trolle
r has
reac
hed
nega
tive
limit
PI -
con
trolle
r out
put
Con
trolle
r has
reac
hed
nega
tive
limit
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ler a
n Au
s-ga
ngsb
egre
nzun
g
nega
tive
limit
Smoo
th
incr
easi
ng m
onot
one
8.4
posi
tive
limit
P-c
ompo
nent
I-com
pone
nt
Tran
sfer
func
tion:
1 1 + sTn
G(s) = --------- * Kp * ---------
1 + sT1 sTn
decr
easi
ng m
onot
one
8.4
She
et 8
a
8.8
Set P
I - c
ontro
ller
Cor
e di
amet
er 8
.5
Edition 06 05.2007
36-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
87
56
43
21
.01
.02
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xy
82
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Siemens AG 37-55 SIMOREG DC-MASTER Application Center winder
87
56
43
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38-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
87
56
43
21
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05.2007 Edition 06
Siemens AG 39-55 SIMOREG DC-MASTER Application Center winder
87
56
43
21
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Edition 06 05.2007
40-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
87
56
43
21
118
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05.2007 Edition 06
Siemens AG 41-55 SIMOREG DC-MASTER Application Center winder
87
56
43
21
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Edition 06 05.2007
42-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
87
56
43
21
118
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05.2007 Edition 06
Siemens AG 43-55 SIMOREG DC-MASTER Application Center winder
87
56
43
21
10 01
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tE
nabl
e Te
nsio
n / p
os. c
ontro
ller
KpTn
Edition 06 05.2007
44-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
87
56
43
21
K00
0110
0,00
%
119
0
B94
60U
390
(0)
B93
57
x
t
y
yx
Tn 10
.01
.02
101
U26
5 (3
000)
U26
6 (0
)B
U26
7 (0
)K
U26
4 (0
)K
0001
K92
21
B94
60
(10.
..650
00m
s)
Tens
ion-
/pos
ition
con
trol
ler (
2)
Tens
ion
- / p
ositi
on
cont
rolle
r lim
it
Enab
leTe
nsio
n/po
s. c
ontro
ller
14a.
8
Sto
p in
tegr
ator
Set
inte
grat
or
Shee
t 15a
Set
val
ueInte
grat
iont
ime
(Tn)
05.2007 Edition 06
Siemens AG 45-55 SIMOREG DC-MASTER Application Center winder
87
56
43
21
10.0
1.0
2
10.0
3
.01
.02
10.0
1.0
2
10.0
3
.01
.02
P456
(0)
B93
83
K023
0
P455
(0)
K91
42K
0015
B K
P458
(0)
B
K023
1
P457
(0)
K KB K
x1 1
00%
x2
y
*
.03
x1
.04
x2
42
K01
49K
9304
U14
5 (1
)
K91
42
Tens
ion-
/pos
ition
con
trol
ler (
3)
Shee
t 15b
Dan
cer c
ontro
l or
dir.
tens
ion
cont
rol
14
a.5
Con
nect
or s
elec
tor s
witc
h
Cur
rent
dia
met
erTe
nsio
n/po
s.cu
rrent
val
ue
Inst
enta
neou
s va
lue
of m
omen
t
Edition 06 05.2007
46-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
87
56
43
21
.01
.02
.03
23U
123
(0)
K925
4K9
217
KK
9123
&.0
1.0
2.0
3
121
B935
1
U32
1 (1
)B
9453
B01
10B
9353
10.0
1.0
2
96U
253
(0)
B93
51
K921
6
U25
2 (0
)K
0408
K91
24
x1
x210
0%*
y.0
5 x
1.0
6 x
2
295
K912
3K9
304
U15
2 (0
)
K943
5
K04
08
K04
08
118
3
B94
53U
383
(0)
B938
5
P605
.01
.01
.02
.03
24U
124
(0)
K943
6K9
215
KK9
124
x1
x210
0%*
y.0
3 x
1.0
4 x
2
296
K94
35K
0408
U15
3 (0
)
K943
6
Det
erm
inat
ion
of m
omen
t set
poin
t if t
ensi
onco
ntro
l is
activ
e
OFF
3
Sum
m o
f pre
cont
rol m
omen
ts 1
1.8
P408
.F (1
00,0
0)N
orm
aliz
atio
n of
mom
ent s
etpo
int
Cur
rent
8a.
7di
amet
er
Out
put
Tens
ion/
Pos.
Con
trl.
13.8
Tens
ion
setp
oint
12.
7
Shee
t 16
Mom
ent f
eedb
ack
valu
e if
tens
ion
cont
rol i
s ac
tive
Ten
sion
cont
rol O
N 1
3.4
U09
9.02
(100
)To
rque
lim
it in
n co
ntro
l mod
e
Dan
cer o
r v-c
onst
ant c
ontro
l 14
.4
05.2007 Edition 06
Siemens AG 47-55 SIMOREG DC-MASTER Application Center winder
87
56
43
21
-1 -1
123 0
61
K01
42
0...1
0000
ms
U16
3 (0
)
U16
4 (1
)
U16
5 (0
)
K91
61
x1
x210
0%*
y.0
1 x
1.0
2 x
2
50
K91
61K
0402
U15
0 (0
)
K91
50
.01
.02
.03
U12
5 (0
)K
9216
K K91
50K
9125
x1 1
00%
x2
y
*
.01
x1
.02
x2
46
K91
25K
9216
U14
6 (1
)
K91
46
B
A<B
A=B
A
|A|<
B
A
B
ABB
B
A
0 00
<1>
.01
.0273
U19
9U
199
U19
9
U19
9
U19
9/2
B91
69
B91
71
B91
70
0,00
...19
9,99
U19
9 (0
,00)
K95
01
U19
7K
9218
K92
120
9186
B
A<B
A=B
A
|A|<
B
A
B
ABB
B
A
0 00
<1>
.01
.0274
U20
2U
202
U20
2
U20
2
U20
2/2
B91
72
B91
74
B91
73
0,00
...19
9,99
U20
2 (0
,00)
K91
87
U20
0K
9146
K91
870
9187
10.0
1.0
2
98
U25
7 (0
)
K92
18
U25
6 (0
)
K92
41
B93
83
K91
50
K04
02
16.7
25
10.0
1.0
2
92
U24
5 (0
)B
9392
K92
12
U24
4 (0
)K
9186
K95
01K
9186
Web
bre
ak re
cogn
ition
(1)
inst
enta
neou
s va
lue
of m
omen
t
Adj
ustm
ent o
f m
omen
t-se
tpoi
nt -
actu
al v
alue
diff
.P
402.
F (1
00,0
0)
U20
1 (2
0,00
)M
axim
al a
llow
edm
omen
t dev
iatio
n
Mom
ent s
etpo
int
16.7
Hys
tere
sis
Hys
tere
sis
Shee
t 17
Dan
cer c
ontro
l or
dir.
tens
ion
cont
rol
14a
.5
U09
9 (9
0,00
)D
ance
r rol
len
dpos
ition
U19
8 (5
,00)
Min
imum
tens
ion
orto
rque
|Ten
sion
, pos
ition
or
torq
ue a
ctua
l val
ues |
15.
3
FS FS
Edition 06 05.2007
48-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
87
56
43
21
10.0
1.0
2.0
3
250 B9
482
U47
0 (0
)B
9393
B B91
73
1181
B94
51U
381
(0)
B948
2&
.01
.02
.03
122 B9
352
U32
2 (1
)B
9483
B94
51B
9584
10.0
1.0
2.0
3
251
B948
3
U47
1 (0
)B9
392
B916
9B9
457
1
187
B94
57U
387
(0)
B916
917
.8
&.0
1.0
2.0
3
128
B93
58
U32
8 (1
)B
9362
B95
91B
T
0T
O
1T
O
2T
T
T3
1242
U44
7 (5
,000
)(0
,000
...60
,000
s)U
448
(0)
B95
84
B95
85
U44
6 (0
)B9
590
B
T
0T
O
1T
O
2T
T
T3
1243
U45
0 (2
,000
)(0
,000
...60
,000
s)U
451
(0)
B95
86
B05
87
U44
9 (0
)B9
352
B
.01
.02
.03
1≥
156
B93
86
U35
6 (0
)B
9586
B93
97B
118
9
B945
9U
389
(0)
B936
2
T
0T
O
1T
O
2T
T
T3
1
246
.01
.02
U45
9 (1
,00)
(0,0
0...6
00,0
0s)
U46
0 (3
)
B959
2
B959
3
U45
8 (0
)B
9358
B
P65
8
&.0
1.0
2.0
3
132
B936
2
U33
2 (1
)B9
386
B946
3B
.01
.02
.01
.02
Web
bre
ak re
cogn
ition
(2)
ind.
Ten
sion
cont
rol
18.5
Mom
ent s
etpo
int -
1
7.8
actu
al v
alue
diff
. > li
mit
Tens
ionc
ontro
ll O
FF d
ella
yed
13.
8
Web
bre
ak e
xt.
18.7
Web
bre
akTe
nsio
ncon
troll
OFF
del
. 13
.8
OFF
3W
eb b
reak
Web
bre
ak in
t.
Act
ual t
ensi
on a
nd/o
rac
tual
torq
ue <
lim
it or
actu
al p
ositi
on >
lim
it 1
7.8
Dan
cerr
oll c
ontro
l 18
.5
Shee
t 17a
Del
ayed
ON
Del
ayed
Off
On
/ Off
del
ay.
Impu
lsge
nera
tor
1 =
Res
et
Del
ayed
ON
Del
ayed
Off
On
/ Off
del
ay.
Impu
lsge
nera
tor
1 =
Res
etD
elay
ed O
N
Del
ayed
Off
On
/ Off
del
ay.
Impu
lsge
nera
tor
1 =
Res
et
Mod
e
Mod
e
Mod
e
v-ko
nsta
nt-R
egel
ung
05.2007 Edition 06
Siemens AG 49-55 SIMOREG DC-MASTER Application Center winder
87
56
43
21
.01
.02
.03
1≥
.01
.02
.03
1≥
.01
.02
.03
1≥
.01
.02
.03
1≥
.01
.02
.03
1≥
.01
.02
.03
1≥
.01
.02
.03
1≥
.01
.02
.03
1≥
.01
.02
.03
1≥
.01
.02
.03
1≥
.01
.02
.03
1≥
157
158
159
160
161
162
163
164
165
166
167
B93
87
B93
88
B93
89
B93
90
B93
91
B93
94
B93
95
B93
96
B93
97
B93
92
B93
93
U35
7 (0
)B B
3500
B
U35
8 (0
)B B
3501
B
U35
9 (0
)B B
3502
B
U36
0 (0
)B B
3503
B
U36
1 (0
)B B
3504
B
U36
2 (0
)B B
3505
B
U36
3 (0
)B B
3506
B
U36
4 (0
)B B
3507
B
U36
5 (0
)B B
3511
B
U36
6 (0
)B B
3512
B
U36
7 (0
)B B
3513
B
Set
dia
met
er e
xt.
Win
ding
from
top
/ bot
tom
Dan
cerro
llcon
trol
Gea
rsta
ge 1
/2
Stop
tens
ion
Web
bre
ak e
xt.
Hol
d di
amet
er e
xt.
Unw
inde
r/Win
der
Dir.
/ ind
. ten
sion
cont
rol
Tens
ion
Con
trol O
N e
xt.
Setti
ng C
ontr
olw
ord
3
Shee
t 18
v-co
nsta
nt c
ontro
l
Edition 06 05.2007
50-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
87
56
43
21
.07
.04
.01
.02
.06
.05
.08
.10
.09
.13
.12
.11
.14
.16
.15
.03
02
34
56
78
910
1112
1314
151
13
n013
U11
3 (0
)B9
353
B949
9B9
386
B012
0B9
462
B B B B B B B B B B B
K911
3
Stat
usw
ord
3
Bitfi
eld
4B
inec
tor-
/ C
onne
ktor
chan
ger 1
Sta
tusw
ord
3
Tens
ionc
ontro
l ON
13.
4Te
nsio
n co
ntro
ller o
pera
tes
in li
mit
15.
8W
eb b
reak
17a
.3sp
eed
limit
succ
eede
d
Shee
t 19
Ope
ratin
g m
ode
ambi
guou
s 1
4.6
05.2007 Edition 06
Siemens AG 51-55 SIMOREG DC-MASTER Application Center winder
87
56
43
21
X40
0
X40160 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
+5/1
5V
u
&
<1>
<2>
<2>
<2>
<2>
10 2
0
1&
U79
2 (1
024)
n795
B70
00
B70
01B
7002
B70
03
B005
5
B005
6
U79
6
n024
.02
K003
9
KK00
36
K003
8
U79
4 (5
00,0
)
+ Vs
s- V
ss
CTR
L +
CTR
L - =
M
Volta
ge le
vel
U79
0.01
: A/B
, CTR
L tra
ckU
790.
02: Z
ero
puls
e
Supp
ly v
olta
geU
791
= 0:
5V
U79
1 =
1: 1
5V
Ref
eren
ce s
peed
50.0
...65
00.0
En
code
r typ
eU
793=
0: A
/B tr
ack
U79
3=1:
For
war
d/re
vers
e tra
cks
Num
ber o
f lin
es10
0...2
0000
Trac
k A
+
Trac
k A
-Tr
ack
B +
Trac
k B
-
Posi
tion
<1>
0=En
able
pos
ition
cou
nter
(KK
0038
)
1
=Res
et (K
K00
38:=
0)<2
> Th
e si
gnal
s "c
oars
e pu
lse
2" a
nd "
fine
puls
e 2"
are
onl
y ro
uted
to b
inec
tors
B70
02 a
nd B
7003
in
the
SIM
OR
EG
DC
Mas
ter.
The
y ha
ve n
o ot
her f
unct
ion.
Zero
pul
se +
Zero
pul
se -
Trac
k A
Trac
k B
Zero
pul
se
Con
trol t
rack
Ove
rflow
Und
erflo
w
SBP
puls
e en
code
r eva
luat
ion
(opt
iona
l for
web
tach
o, re
quire
d on
ly in
v c
onst
ant c
ontro
l mod
e)
Pow
er s
uppl
yP
ulse
enc
oder
Gro
und
coar
se/fi
neC
oars
e pu
lse
1C
oars
e pu
lse
2
Fine
pul
se 2
Coa
rse
puls
e 1
Coa
rse
puls
e 2
Fine
pul
se 2
Con
trol t
rack
Pul
se e
ncod
er e
valu
atio
n
Spe
ed m
easu
rem
ent
Spe
ed a
ctua
l val
ue in
rpm
Spe
ed a
ctua
l val
ue
Res
etpo
sitio
n co
unte
r
Pos
ition
acq
uisi
tion
valu
e ra
nge:
8000
000
0H to
7FF
F FF
FFH
Shee
t 20
Edition 06 05.2007
52-55 Siemens AG SIMOREG DC-MASTER Application Center Winder
5.4 Parameter list Download file "achswickler.winder.dnl" is stored in the "Applications_d" folder on the SIMOREG DC-MASTER CD-ROM (Order No.: 6RX1700-0AD64).
The file "achswickler.winder.dnl" has been created with "DriveMonitor" and can only be loaded with this application. This should not be done until the basic commissioning process (motor data settings, optimization runs) is finished. Parameters modified during basic commissioning are not altered by the contents of the download file.
NOTE After "achswickler.winder.dnl" has been downloaded, parameter U969 must be set to 4. This ensures that unconnected function blocks are deselected and any connected function blocks are selected (activated) if they are not selected already.
Deselecting any function blocks that are not needed reduces the load on the processor (see visualization parameter n009).
Edition 06 05.2007
SIMEA
Siemens Industrial Manufacturing, Engineering and Applications P.O. Box 83, A-1211 Vienna
© Siemens AG, 2000-2007 Subject to change without notice SIMOREG DC-MASTER Application Center Winder Printed in EU (Austria)
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