Shaping Transformation....• Glass • Industrial machinery • Electric motors and generators •...

ShapingTransformation.

FAMA|TEMA

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FAMA|TEMA

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Contents

Foundry 05

Machining 12

Automation 16

Production areas

Materials

Products and services

Laboratory

06

07

08

10

Equipment and capabilities

Products and services

13

14

I.

II.

III.

04

MetalMechanicsWe at FAMA® bring together

best-in-class technology and a highly

committed workforce that allows us

to form strategic partnerships to

transform our customers’ productivity

into utmost levels.

We manufacture toolings, machine

parts, and automation systems that

enhance the processes for various

industries by taking advantage of our

foundry capabilities, well-equipped

infrastructure, and quality processes.

01. Foundry02. Machining03. Automation

Products and services

We are equipped with automatic,

semi-automatic and manual molding

production lines, which provide us the

flexibility to cast parts in a wide variety

of weights and materials. We ensure the

quality of our products and processes by

supporting them through chemical and

metallographic certifications.

Foundry01.

Machinery

• Hunter molding machine• EMI Cope & Drag molding machine • Shell cores molding machines • 4 induction furnaces with a 2-Ton capacity• Heat treatment furnaces for annealing and tempering• Mills• Shotblasters• Tinker Omega Rollover

0505

FOUNDRY

06

Moldingprocess

Melting process

Finishingprocess

• Green sand molding• Pep-set• No-bake

• Four induction melting furnaces with 600 Ton monthly capacity

• Shotblast casting cleaning• Finishings: Grinding, polishing, chiseling, mounted points, etc.• Heat treatment

Productionareas

7

FOUNDRY

07

Materials

Meehanite class alloy for industrial machinery:

M-20, M-30, M-35,M-40, M-45, M-50

ASTMFAMAMATERIAL

M-20

M-30

M-35

M-40

M-45

M-50

SF-60

SF-65

SP-80

SP-100

F-12

FINOT

F-03

Gray Iron(Meehanite class alloy

for industrial machinery)

Ductile Iron

ASTM A48 CLASS 20

ASTM A48 CLASS 30

ASTM A48 CLASS 35

ASTM A48 CLASS 40

ASTM A48 CLASS 45

ASTM A48 CLASS 50

ASTM A536 60-40-18

ASTM A536 65-45-12

ASTM A536 80-55-06

ASTM A536 100-70-03

Gray iron alloy developed in FAMA for container molding

Gray Iron

SF-60, SF-65, SP-80, SP-100

Ductile Iron

Allloy for glass industry (FAMA):

F-12, FINOT, F-03

Gray Iron

Gray IronAlloy for the glass

industry (FAMA)

08

• Glass• Industrial machinery• Electric motors and generators• Bearings and power transmissions • Hydraulic• Oil• Ornamental

Products and Services

We produce cast iron parts with

variable geometries and weights

to provide a specialized service

to the following industries:

FOUNDRY

We generate added value to each customer requirement, ensuring

the quality of our products with highest standards.

We provide design, manufacture, and repair services for:

• Wooden, resin, and aluminum patterns • Core box for Shell and Cold box processes

Pattern shop

909

10

LaboratoryWe run any necessary test on the materials we produce in order to

guarantee our products’ quality.

• Grinding machine, fine finishing and polisher • Inverted plate metallographic microscope

• Carbon and Sulfur determinator• Spark spectrometry equipment

Chemical tests

Metallographic tests

FOUNDRY

11

Moisture, compactability, PH, temperature, and permeability tests.

Equipment:

• Scale• Desiccator• PH and temperature meters• Muffle furnaces• Permeability meter

• Sifters and sieve shakers • Magnetic shaker• Sand mechanical testing machines• Compactor

Sand analysis (Green and Pep set)

12

Machining02.

We offer design and manufacturing

solutions for toolings, structures

and parts for various industries.

Our infrastructure is equipped with

machining centers and grinding

machines that enable us to comply

with the specifications that each

client requires.

13

MACHINING

13

Equipmentand capabilities

• Work table: 2.5 m wide x 8 m long and 1.5 m high• Capacity to manufacture components up to 3 m wide x 8 m long

• Turning and milling in one single operation• Capacity to manufacture components with 580 mm swing, 250-mm chuck diameter, and 810 mm long

• 400 mm - 1,000 mm table• Capacity to manufacture components up to 1.5 m wide and 2 m long

• Grinding capacity 250 mm swing and 2 m long

• Work table: 750 mm wide and 1,740 mm long• Capacity to manufacture components up to 800 mm wide and 1.5 m long

• Grinding capacity 530 mm wide, 560 mm high, and 1,270 long

Double-column machining center

Lathecenters

Horizontal machining centers

Cylindricalgrinders

Vertical machining centers

Flat grinders

Products and services

• Workstations• Tooling• Fixtures• Gauges• Special devices• Templates• Mechanically welded structures

Design andmanufacture

Reverse engineering

FixturesToolingGaugesSpecial devicesDemosWorkstations

••••••

•••

3D modelingMechanical blueprintsLists of existing machinery materials

MACHINING

14

1515

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•

•

•

CNCmachining

3D Drafting and modeling

1018, ASTM A36 and stainless steels mechanical partsConventional lathe machining and conventional milling machine

Manufacture blueprints3D drafting and modeling of machinery assembliesMechanical components

16

Automation03.

We use computer systems to generate automation solutions that can

be applied to various industries. We combine software applications and

instrumentation to control operations in industrial processes.

Robot cell manufacturing and installation

01. 02.

03. 04.

05.

PLC and HMI programming and updating

Vision systems

On-site support

Robot tooling design and manufacturing

ROBOT CELL SIMULATION

• Scope analysis• Maximum load• Cycle times• Process sequences• Robot cells updates

CONTROL ENGINEERING

• Sequence control • Temperature control

Integration of vision systems into robot cells

• Trained staff• Availability to work for projects in Mexico and USA• Constant training

ROBOT INTEGRATION INTO PROCESS LINE

• Robot integration into existing processes • Robot maintenance and update/upgrade• Toolings design and manufacturing for robots

Products and Services

17

Mechanical design: AUTODESK INVENTOR AUTODESK AUTOCAD MECHANICAL

Pneumatic design: FLUID DRAW BY FESTO PNEU DRAW BY SMC

Control and electrical engineering design:EPLAN RELEASE

Robot programming and simulation:ROBOT STUDIO

PLC programming:RSLogixStudio 5000

HMI programming:Factory Talk View

Software

As a subsidiary of Vitro®, the leading glass

manufacturing Company in North America

and one of the top companies in the world, FAMA

is backed by more than 100 years of experience

in the industry.

V1 18

FAMA®

Fabricación de Máquinas, S.A. de C.V.

Keramos 225, Col. Del Prado 64410Monterrey, N.L., MX.

Tel. +52 (81) 88632822Email. ventasfama@vitro.com

www.fama.com.mx